Pre-folding process and pre-folding equipment based on lamination

Abstract

The present invention relates to the technical field of display screen production, and specifically discloses a pre-folding process and pre-folding equipment based on bonding, including a fixed plate, a mounting plate movably provided on the top of the fixed plate, two first connecting members movably provided on the bottom of the mounting plate, a wind plate installed on one side of the first connecting member, a plurality of wind holes evenly provided on the bottom of the wind plate, and a cavity provided inside the wind plate, the wind holes are connected to the inner cavity of the wind plate, a connecting hole is provided through one end of the wind plate, and a camera is provided on the bottom of the wind plate. The present invention is provided with a moving rod and a clamping plate, and after the loading of the flexible screen is completed, the flexible screen can be clamped and fixed by the clamping plate, and then the flexible screen can be automatically pre-folded by moving and rotating the moving rod on the fixed plate, which can not only reduce the labor intensity of the staff, but also avoid the problem of contamination of the surface of the flexible screen caused by the manual operation of the staff, which increases the subsequent workload.

Description

Technical Field

[0001] The present invention relates to the technical field of display screen production, and in particular to a pre-folding process and pre-folding equipment based on lamination. Background Art

[0002] For foldable screen displays, such as flexible OLED displays, pre-folding is usually required after lamination. This is because foldable screen displays need to be bent or folded at specific locations to ensure that they maintain good display effects and durability in both unfolded and folded states. Pre-folding can help the display be smoother when bent or folded, reducing the risk of stress concentration and damage.

[0003] During the production process of flexible screens, manual pre-folding will not only increase the workload of staff, but also the manual pre-folding operation cannot be used to test other items of the flexible screen, and the production quality of the flexible screen cannot be tested. In addition, the manual testing method may cause contamination of the surface of the flexible screen due to workers' operating errors, affecting the production quality of the flexible screen. The subsequent processing of the contaminated flexible screen will greatly increase the workload of the staff. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a pre-folding process and pre-folding equipment based on lamination.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] The pre-folding device based on fitting includes a fixed plate, a mounting plate is movably provided on the top of the fixed plate, two first connecting parts are movably provided on the bottom of the mounting plate, a wind plate is installed on one side of the first connecting part, a plurality of wind holes are evenly provided on the bottom of the wind plate, and a cavity is provided inside the wind plate, the wind holes are connected with the inner cavity of the wind plate, a connecting hole is provided through one end of the wind plate, a camera is provided at the bottom of the wind plate, a detection mechanism is provided on the first connecting part, two moving rods are movably provided on the top of the fixed plate, a fixing mechanism is provided on the moving rods, first slots are provided on both sides of the top of the fixed plate, and an auxiliary mechanism is provided inside the first slot.

[0007] Preferably, a first electric lifting rod is installed at one end of the fixed plate through a mounting piece, the lifting end of the first electric lifting rod faces upward, a rotating motor is embedded in the top of the mounting piece, the output end of the rotating motor is connected to the mounting end of the first electric lifting rod, and a mounting rod is installed at the lifting end of the first electric lifting rod, and one end of the mounting rod close to the mounting plate is connected to the mounting plate.

[0008] Preferably, a fourth slide groove is opened at the bottom of the mounting plate, a second electric lifting rod is installed on the top of the first connecting member, the mounting end of the second electric lifting rod faces upward, a fourth electric slider is installed on the mounting end of the second electric lifting rod, and the fourth electric slider is slidably installed inside the fourth slide groove.

[0009] Preferably, the detection mechanism includes a moving block and a mounting block, a rotating rod is rotatably mounted on the bottom of the first connecting member, a third rotating motor is mounted on one end of the first connecting member, the output end of the third rotating motor movably passes through the end wall of the first connecting member, and the output end of the third rotating motor is connected to the rotating rod, a plurality of moving blocks are movably mounted on one side of the rotating rod, and a plurality of mounting blocks are evenly mounted on the bottom of the rotating rod.

[0010] Preferably, a movable groove is provided on one side of the rotating rod, a movable slider is installed on the side of the movable block close to the movable groove, the movable slider is slidably installed inside the movable groove, a third groove is provided on the side of the movable block away from the rotating rod, a second tension sensor is installed at the bottom end of the inner wall of the third groove, a second sliding block is slidably installed inside the third groove, a side of the second sliding block close to the second tension sensor is connected to the second tension sensor, and a second vacuum suction cup is installed on the side of the second sliding block away from the second tension sensor.

[0011] Preferably, a fourth slot is provided at the bottom of the mounting block, a lifting block is movably installed inside the fourth slot, a roller is rotatably installed at the bottom of the lifting block, a pressure sensor is installed at the top of the inner wall of the fourth slot, a spring telescopic rod is installed on the top of the lifting block, and the end of the spring telescopic rod close to the pressure sensor is connected to the pressure sensor, and stabilizing grooves are provided on the inner walls on both sides of the fourth slot, and a stabilizing slider is installed on the side of the lifting block close to the stabilizing groove, and the stabilizing slider is slidably installed inside the stabilizing groove.

[0012] Preferably, a first slide groove is provided on the top of the fixed plate, and the two moving rods are both provided with a second connecting piece on the side away from each other, the moving rod is rotatably installed inside the second connecting piece, and a first rotating motor is installed at one end of the second connecting piece, and the output end of the first rotating motor movably passes through the end wall of the second connecting piece, and the output end of the first rotating motor is connected to the moving rod, and a first connecting block is installed on the side of the second connecting piece away from the moving rod, and the second rotating motor is embedded and installed on the side of the first connecting block close to the second connecting piece, and the output end of the second rotating motor is connected to the second connecting piece, and an electric telescopic rod is installed at the bottom of the first connecting block, and the mounting end of the electric telescopic rod faces downward, and a first electric slider is installed on the mounting end of the electric telescopic rod, and the first electric slider is slidably installed inside the first slide groove.

[0013] Preferably, the fixing mechanism includes two clamping plates, a third sliding groove is opened on the side of the moving rod away from the second connecting member, two third electric sliders are slidably installed inside the third sliding groove, and the side of the third electric slider away from the moving rod is connected to the corresponding side of the clamping plate.

[0014] Preferably, the auxiliary mechanism includes an electric extension rod and a first vacuum suction cup, second slide grooves are provided on both sides of the inner wall of the first groove, a plurality of electric extension rods are evenly provided in the first groove, the extending end of the electric extension rod is vertically upward, a second electric slider is installed on the side wall of the electric extension rod close to the second slide groove, the second electric slider is slidably installed inside the second slide groove, a second connecting block is installed on the extending end of the electric extension rod, a second groove is provided on the top of the second connecting block, a first tension sensor is installed on the bottom of the inner wall of the second groove, a first sliding block is slidably installed inside the second groove, a side of the first sliding block close to the first tension sensor is connected to the first tension sensor, and a first vacuum suction cup is installed on the top of the first sliding block.

[0015] Preferably, the pre-folding process based on lamination is applicable to the above-mentioned pre-folding device, and the process further comprises the following steps:

[0016] Step 1: The mounting plate is rotated to a use state away from the top of the fixed plate, and the loading robot lowers the flexible screen to a preset height position above the fixed plate, so that the two electric telescopic rods move closer to each other, so that the two moving rods move to the preset position, and the two clamping plates move closer to each other to clamp the two ends of the flexible screen. The loading robot releases the flexible screen and performs a reset movement away from the device, completing the loading of the flexible screen;

[0017] Step 2: The mounting plate moves again to above the top of the fixed plate and rises to a preset height position, the second connecting member rises upward to a preset height position, and the two moving rods move closer to each other and the first rotating motor drives the moving rod to rotate, so as to complete the automatic pre-folding of the flexible screen; in the process of pre-folding the flexible screen, a first connecting member on the mounting plate moves to a preset position, and the second electric lifting rod extends downward so that the roller abuts against the surface of the flexible screen, and the device cooperates with the pre-folding of the flexible screen. The first connecting member continues to move downward, and a downward force is applied from the middle part of the flexible screen, which is beneficial for the device to release the stress of the flexible screen during the pre-folding process;

[0018] Step 3: Then, the first connecting piece moves left and right on the mounting plate, and the camera installed on the wind plate can detect the surface of the flexible screen to detect whether the flexible screen has quality damage after pre-folding. After the detection is completed, the detection result is transmitted to the background control system, and then the mounting plate leaves the top of the fixed plate again, and the unloading manipulator unloads the flexible screen, and according to the detection of the flexible screen after pre-folding by the device, the flexible screen is classified and unloaded, thereby increasing the convenience of using the device;

[0019] Step 4: The ion fan connected to the wind plate is started to blow air to the surface of the flexible screen to blow off the dust on the surface of the flexible screen. The second rotating motor drives the second connecting piece to rotate so that the flexible screen flips over, and the wind plate blows air to complete the cleaning of the surface of the flexible screen. In addition, during the process of the device treating the flexible screen, the wind plate continuously blows air to increase the air circulation at the flexible screen, cool down the flexible screen and keep it dry, so as to prevent the flexible screen from being affected by the external temperature and humidity.

[0020] Step 5: The electric extension rod moves to a preset position, and the electric extension rod extends upward. The first vacuum suction cup can be adsorbed on the bottom of the flexible screen. The electric extension rod and the first vacuum suction cup can support the flexible screen. The mounting plate moves to a preset position above the fixed plate, and the first connecting member moves downward until the roller abuts against the upper surface of the flexible screen. The first connecting member moves along a preset trajectory on the mounting plate, and the roller rolls on the surface of the flexible screen. When the surface of the flexible screen is uneven, the roller at the protrusion will be squeezed, so that the lifting block moves toward the upper part of the fourth slot, and the spring telescopic rod is squeezed during the movement. The spring telescopic rod squeezes the pressure sensor, and then the measured pressure value is transmitted to the background control system for comparison. If the measured pressure difference exceeds the preset pressure difference, it means that the flexible screen is uneven.

[0021] Step six: The third rotating motor drives the rotating rod to rotate, so that the second vacuum suction cup rotates to a vertical downward state, and the second electric lifting rod extends downward until the second vacuum suction cup abuts against the surface of the flexible screen. The second vacuum suction cup adsorbs the flexible screen, and the splint releases the flexible screen. The electric extension rod moves downward, and the second electric lifting rod moves upward. At this time, the flexible screen after the first vacuum suction cup and the second vacuum suction cup are bonded generates a pulling force in the opposite direction, and the first tension sensor and the second tension sensor detect the pulling force and transmit it to the background control system. When the tension value reaches the preset tension value, stop pulling the flexible screen, observe the changes in the flexible screen, complete the peeling test after the flexible screen is bonded, and detect the bonding stability of the flexible screen.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] In the present invention, a moving rod and a clamping plate are provided. After the loading of the flexible screen is completed, the flexible screen can be clamped and fixed by the clamping plate. Then, the moving rod is moved and rotated on the fixed plate to complete the automatic pre-folding of the flexible screen. This can not only reduce the labor of the staff, but also avoid the contamination of the surface of the flexible screen caused by the manual operation of the staff, which increases the subsequent workload.

[0024] In the present invention, by providing a first connecting member and a mounting block, during the process of pre-folding the flexible screen, when the roller abuts against the surface of the flexible screen, the first connecting member continues to move downward in cooperation with the device for pre-folding the flexible screen. This operation mode can assist the flexible screen when the device pre-folds the flexible screen, and can apply a downward force from the middle part of the flexible screen, which is beneficial for the device to release stress on the flexible screen during the pre-folding process.

[0025] The roller rolls on the surface of the flexible screen. When the surface of the flexible screen is uneven, the roller at the protrusion will be squeezed, causing the lifting block to move toward the upper inside of the fourth slot, squeezing the spring telescopic rod during the movement. The spring telescopic rod will squeeze the pressure sensor, and then the measured pressure value will be transmitted to the background control system for comparison. If the measured pressure difference exceeds the preset pressure difference, it means that the flexible screen is uneven, and the flexible screen is turned over by the second connecting piece. Then, the two sides of the flexible screen can be tested according to the above-mentioned operating steps. Through this operation method, the flatness of the flexible screen can be tested.

[0026] In the present invention, by providing a first vacuum suction cup and a second vacuum suction cup, when the device performs a flatness test on the flexible screen, the flexible screen can be supported and stabilized by the first vacuum suction cup, thereby increasing the accuracy of the detection result of the device;

[0027] The second vacuum suction cup is adsorbed on the surface of the flexible screen, and combined with the way the first vacuum suction cup adsorbs the other side of the flexible screen, the two are then pulled in opposite directions. The tension is detected by the second tension sensor and the first tension sensor, and then the state of the flexible screen is observed. The peeling test of the flexible screen can be completed, and the stability of the flexible screen after bonding can be detected.

[0028] In the present invention, a wind plate is provided, and the first connecting part is moved on the surface of the flexible screen. At this time, the ion blower connected to the wind plate is started, and air can be blown to the surface of the flexible screen. By blowing air to the flexible screen, dust on the surface of the flexible screen can be blown off, and the surface of the flexible screen can be cleaned. In the process of the device treating the flexible screen, the continuous blowing of the wind plate can increase the air circulation at the flexible screen, and the flexible screen can be cooled and kept dry, thereby preventing the flexible screen from being affected by the external temperature and humidity, and ensuring the treatment effect of the device on the flexible screen. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0030] Figure 2 It is a schematic diagram of the fixing plate structure of the present invention;

[0031] Figure 3 It is a schematic diagram of the installation structure of the second rotating electrical machine of the present invention;

[0032] Figure 4 It is a schematic diagram of the installation structure of the electric extension rod and the first vacuum suction cup of the present invention;

[0033] Figure 5 is a schematic cross-sectional structural diagram of a second connecting block of the present invention;

[0034] Figure 6 This is a schematic diagram of the installation structure of the third electric slider of the present invention;

[0035] Figure 7 It is a schematic diagram of the installation structure of the second electric lifting rod of the present invention;

[0036] Figure 8 It is a schematic diagram of the cross-sectional structure of the moving block of the present invention;

[0037] Fig. 9 It is a schematic diagram of the cross-sectional structure of the mounting block of the present invention.

[0038] In the figure: 1, fixed plate; 2, first electric lifting rod; 3, mounting plate; 4, first connecting member; 5, electric extension rod; 6, electric telescopic rod; 7, moving rod; 8, first slide groove; 9, first electric slider; 10, first connecting block; 11, second connecting member; 12, first rotating motor; 13, clamping plate; 14, first slot; 15, second slot; 16, second electric slider; 17, second connecting block; 18, first vacuum suction cup; 19, second rotating motor; 20, second slot; 21, first tension sensor; 22, first sliding block; 23 , the third slide; 24, the third electric slider; 25, the fourth slide; 26, the fourth electric slider; 27, the second electric lifting rod; 28, the third rotating motor; 29, the rotating rod; 30, the wind plate; 31, the moving slide; 32, the moving slider; 33, the moving block; 34, the second vacuum suction cup; 35, the mounting block; 36, the lifting block; 37, the roller; 38, the third slot; 39, the second tension sensor; 40, the second sliding block; 41, the fourth slot; 42, the stabilizing slide; 43, the stabilizing slider; 44, the pressure sensor; 45, the spring telescopic rod. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0040] Reference Figure 1-9 , a pre-folding process and pre-folding equipment based on lamination, including a fixed plate 1, a mounting plate 3 is movably provided on the top of the fixed plate 1, two first connecting members 4 are movably provided on the bottom of the mounting plate 3, a wind plate 30 is installed on one side of the first connecting member 4, a plurality of wind holes are evenly opened on the bottom of the wind plate 30, and a cavity is provided inside the wind plate 30, the wind holes are connected with the inner cavity of the wind plate 30, a connecting hole is opened through one end of the wind plate 30, a camera is provided at the bottom of the wind plate 30, a detection mechanism is provided on the first connecting member 4, two moving rods 7 are movably installed on the top of the fixed plate 1, a fixing mechanism is provided on the moving rod 7, first slots 14 are provided on both sides of the top of the fixed plate 1, and an auxiliary mechanism is provided inside the first slot 14. The wind plate 30 can clean, cool and dry the flexible screen to ensure the processing effect of the device, the fixing mechanism can complete the fixing and pre-folding of the flexible screen, the detection mechanism can perform flatness detection and peeling test on the flexible screen, and the auxiliary mechanism can increase the functional stability of the device.

[0041] As a technical optimization solution of the present invention, a first electric lifting rod 2 is installed at one end of the fixed plate 1 through a mounting piece, the lifting end of the first electric lifting rod 2 faces upward, a rotating motor is embedded and installed at the top of the mounting piece, the output end of the rotating motor is connected to the mounting end of the first electric lifting rod 2, and a mounting rod is installed at the lifting end of the first electric lifting rod 2, and one end of the mounting rod close to the mounting plate 3 is connected to the mounting plate 3. The first electric lifting rod 2 can drive the mounting plate 3 to rise and fall according to the use requirements, and the rotating motor can drive the mounting plate 3 to move away from the top of the fixed plate 1, so that the mounting plate 3 will not affect the device's loading and unloading of the flexible screen.

[0042] As a technical optimization solution of the present invention, a fourth slide groove 25 is provided at the bottom of the mounting plate 3, a second electric lifting rod 27 is installed at the top of the first connecting member 4, the mounting end of the second electric lifting rod 27 faces upward, a fourth electric slider 26 is installed at the mounting end of the second electric lifting rod 27, and the fourth electric slider 26 is slidably installed inside the fourth slide groove 25. The sliding of the fourth electric slider 26 in the fourth slide groove 25 can drive the first connecting member 4 to move on the mounting plate 3 according to the use requirements, and the second electric lifting rod 27 can drive the first connecting member 4 to rise and fall according to the use requirements.

[0043] As a technical optimization solution of the present invention, the detection mechanism includes a moving block 33 and a mounting block 35, a rotating rod 29 is rotatably mounted at the bottom of the first connecting member 4, a third rotating motor 28 is mounted at one end of the first connecting member 4, the output end of the third rotating motor 28 movably penetrates the end wall of the first connecting member 4, and the output end of the third rotating motor 28 is connected to the rotating rod 29, a plurality of moving blocks 33 are movably mounted on one side of the rotating rod 29, and a plurality of mounting blocks 35 are evenly mounted at the bottom of the rotating rod 29. The third rotating motor 28 can drive the rotating rod 29 to rotate, so that the detection device on the rotating rod 29 can be functionally replaced according to the use requirements.

[0044] As a technical optimization solution of the present invention, a moving groove 31 is provided on one side of the rotating rod 29, a moving slider 32 is installed on the side of the moving block 33 close to the moving groove 31, the moving slider 32 is slidably installed inside the moving groove 31, a third groove 38 is provided on the side of the moving block 33 away from the rotating rod 29, a second tension sensor 39 is installed at the bottom end of the inner wall of the third groove 38, a second sliding block 40 is slidably installed inside the third groove 38, a side of the second sliding block 40 close to the second tension sensor 39 is connected to the second tension sensor 39, and a second vacuum suction cup 34 is installed on the side of the second sliding block 40 away from the second tension sensor 39. The second vacuum suction cup 34 is adsorbed on the surface of the flexible screen, combined with the way the first vacuum suction cup 18 adsorbs the other side of the flexible screen, and then the two are pulled in opposite directions, and the second tension sensor 39 and the first tension sensor 21 detect the tension, and then observe the state of the flexible screen, so as to complete the peeling test of the flexible screen.

[0045] As a technical optimization scheme of the present invention, a fourth slot 41 is provided at the bottom of the mounting block 35, a lifting block 36 is movably installed inside the fourth slot 41, a roller 37 is rotatably installed at the bottom of the lifting block 36, a pressure sensor 44 is installed at the top of the inner wall of the fourth slot 41, a spring telescopic rod 45 is installed on the top of the lifting block 36, and one end of the spring telescopic rod 45 close to the pressure sensor 44 is connected to the pressure sensor 44, and stabilizing grooves 42 are provided on the inner walls on both sides of the fourth slot 41, and a stabilizing slider 43 is installed on the side of the lifting block 36 close to the stabilizing groove 42, and the stabilizing slider 43 is slidably installed inside the stabilizing groove 42. The roller 37 rolls on the surface of the flexible screen. When the surface of the flexible screen is uneven, the roller 37 at the protrusion will be squeezed, so that the lifting block 36 moves toward the upper inside of the fourth slot 41, squeezing the spring telescopic rod 45 during the movement. The spring telescopic rod 45 will squeeze the pressure sensor 44, and then the measured pressure value is transmitted to the background control system for comparison. If the measured pressure difference exceeds the preset pressure difference, it means that the flexible screen is uneven, and the flexible screen is turned over by the second connecting member 11. Then, the two sides of the flexible screen can be detected according to the above-mentioned operating steps. The flatness of the flexible screen can be detected through this operation method.

[0046] As a technical optimization scheme of the present invention, a first slide groove 8 is opened on the top of the fixed plate 1, and the two moving rods 7 are both provided with a second connecting member 11 on the side away from each other. The moving rod 7 is rotatably installed inside the second connecting member 11, and a first rotating motor 12 is installed at one end of the second connecting member 11. The output end of the first rotating motor 12 movably passes through the end wall of the second connecting member 11, and the output end of the first rotating motor 12 is connected to the moving rod 7. The second connecting member 11 is provided with a first connecting block 10 on the side away from the moving rod 7, and a second rotating motor 19 is embedded and installed on the side of the first connecting block 10 close to the second connecting member 11, and the output end of the second rotating motor 19 is connected to the second connecting member 11, and an electric telescopic rod 6 is installed at the bottom of the first connecting block 10, and the installation end of the electric telescopic rod 6 faces downward, and a first electric slider 9 is installed on the installation end of the electric telescopic rod 6, and the first electric slider 9 is slidably installed inside the first slide groove 8. By sliding the first electric slider 9 in the first slide groove 8, the moving rod 7 can be driven to move on the top of the fixed plate 1, the first rotating motor 12 can drive the moving rod 7 to rotate, and the second rotating motor 19 can drive the second connecting member 11 to rotate, thereby completing the flipping of the flexible screen.

[0047] As a technical optimization solution of the present invention, the fixing mechanism includes two clamping plates 13, a third slide groove 23 is provided on the side of the moving rod 7 away from the second connecting member 11, two third electric sliders 24 are slidably installed inside the third slide groove 23, and the side of the third electric slider 24 away from the moving rod 7 is connected to the corresponding side of the clamping plate 13. The sliding of the third electric slider 24 in the third slide groove 23 can drive the clamping plate 13 to move, so that the clamping plate 13 can clamp and fix the flexible screen.

[0048] As a technical optimization scheme of the present invention, the auxiliary mechanism includes an electric extension rod 5 and a first vacuum suction cup 18, second slide grooves 15 are provided on both sides of the inner wall of the first groove 14, and multiple electric extension rods 5 are evenly provided in the first groove 14. The extended end of the electric extension rod 5 is vertically upward, and a second electric slider 16 is installed on the side wall of the electric extension rod 5 close to the second slide groove 15. The second electric slider 16 is slidably installed inside the second slide groove 15, and a second connecting block 17 is installed at the extended end of the electric extension rod 5. A second groove 20 is provided on the top of the second connecting block 17, and a first tension sensor 21 is installed at the bottom of the inner wall of the second groove 20. A first sliding block 22 is slidably installed inside the second groove 20, and the side of the first sliding block 22 close to the first tension sensor 21 is connected to the first tension sensor 21, and a first vacuum suction cup 18 is installed on the top of the first sliding block 22. The first vacuum suction cup 18 adsorbs one side of the flexible screen and the second vacuum suction cup 34 adsorbs the other side of the flexible screen, and then the two are pulled in opposite directions. The tension is detected by the second tension sensor 39 and the first tension sensor 21, and the state of the flexible screen is then observed to complete the peeling test of the flexible screen.

[0049] As a technical optimization solution of the present invention, a pre-folding process based on lamination is applicable to the above-mentioned pre-folding device, and the process also includes the following steps:

[0050] Step 1: The mounting plate 3 is rotated to a use state away from the top of the fixed plate 1, and the loading robot lowers the flexible screen to a preset height position above the fixed plate 1, so that the two electric telescopic rods 6 move closer to each other, so that the two moving rods 7 move to the preset position, and the two clamping plates 13 move closer to each other to clamp the two ends of the flexible screen. The loading robot releases the flexible screen and performs a reset movement away from the device, completing the loading of the flexible screen;

[0051] Step 2: The mounting plate 3 moves again to above the top of the fixing plate 1 and rises to a preset height position, the second connecting member 11 rises upward to a preset height position, and the two moving rods 7 move closer to each other and the first rotating motor 12 drives the moving rod 7 to rotate, so as to complete the automatic pre-folding of the flexible screen; in the process of pre-folding the flexible screen, a first connecting member 4 on the mounting plate 3 moves to a preset position, and the second electric lifting rod 27 extends downward so that the roller 37 abuts against the surface of the flexible screen, and the first connecting member 4 continues to move downward to cooperate with the pre-folding of the flexible screen by the device, and a downward force is applied from the middle part of the flexible screen, which is beneficial for the device to release the stress of the flexible screen during the pre-folding process;

[0052] Step 3: Then, by moving the first connecting member 4 left and right on the mounting plate 3, the camera installed on the wind plate 30 can detect the surface of the flexible screen to detect whether the flexible screen has quality damage after pre-folding. After the detection is completed, the detection result is transmitted to the background control system. Then, the mounting plate 3 leaves the top of the fixed plate 1 again, and the unloading manipulator unloads the flexible screen. According to the detection of the flexible screen after pre-folding by the device, the flexible screen is classified and unloaded, thereby increasing the convenience of using the device;

[0053] Step 4: The ion fan connected to the wind plate 30 is started, and the surface of the flexible screen can be blown to blow off the dust on the surface of the flexible screen. The second rotating motor 19 drives the second connecting member 11 to rotate so that the flexible screen is turned over, and the wind plate 30 blows to complete the cleaning of the surface of the flexible screen. In addition, during the process of the device treating the flexible screen, the wind plate 30 continuously blows to increase the air circulation at the flexible screen, cool down the flexible screen and keep it dry, so as to prevent the flexible screen from being affected by the external temperature and humidity.

[0054] Step 5: The electric extension rod 5 moves to the preset position, and the electric extension rod 5 extends upward. The first vacuum suction cup 18 can be adsorbed on the bottom of the flexible screen. The electric extension rod 5 and the first vacuum suction cup 18 can support the flexible screen. The mounting plate 3 moves to the preset position above the fixed plate 1, and the first connecting member 4 moves downward until the roller 37 abuts against the upper surface of the flexible screen. The first connecting member 4 moves along a preset trajectory on the mounting plate 3, and the roller 37 rolls on the surface of the flexible screen. When the surface of the flexible screen is uneven, the roller 37 at the protrusion will be squeezed, so that the lifting block 36 moves toward the upper part of the fourth slot 41, and the spring telescopic rod 45 is squeezed during the movement. The spring telescopic rod 45 squeezes the pressure sensor 44, and then the measured pressure value is transmitted to the background control system for comparison. If the measured pressure difference exceeds the preset pressure difference, it means that the flexible screen is uneven.

[0055] Step six: The third rotating motor 28 drives the rotating rod 29 to rotate, so that the second vacuum suction cup 34 rotates to a vertical downward state, and the second electric lifting rod 27 extends downward until the second vacuum suction cup 34 abuts against the surface of the flexible screen. The second vacuum suction cup 34 adsorbs the flexible screen, and the clamp 13 releases the flexible screen. The electric extension rod 5 moves downward, and the second electric lifting rod 27 moves upward. At this time, the flexible screen after the first vacuum suction cup 18 and the second vacuum suction cup 34 are bonded generates a pulling force in the opposite direction, and the first tension sensor 21 and the second tension sensor 39 detect the tension and transmit it to the background control system. When the tension value reaches the preset tension value, stop pulling the flexible screen, observe the changes in the flexible screen, complete the peeling test after the flexible screen is bonded, and detect the bonding stability of the flexible screen.

[0056] When the present invention is in use, the electrical equipment used in the device is powered by an external power supply through a wire. The device controls the electrical equipment in the device by setting a control system. The first vacuum suction cup 18 and the second vacuum suction cup 34 used in the device are both existing mature technologies, and are both connected to the vacuum pump through a conduit for use, so they will not be elaborated on in detail. The first tension sensor 21, the second tension sensor 39 and the pressure sensor 44 used in the device are all existing mature technologies, so they will not be elaborated on in detail. A loading robot and a unloading robot are preset above the top of the fixed plate 1. When the device is loading and unloading, the first electric lifting rod 2 is driven to rotate by a rotating motor until the mounting plate 3 rotates to a use state away from the top of the fixed plate 1, so that the mounting plate 3 will not affect the loading and unloading of the flexible screen by the device, and the wind plate 30 is connected to the ion blower preset outside the device through a conduit.

[0057] When the device is in use, the mounting plate 3 is rotated to a use state away from the top of the fixed plate 1. At this time, the loading robot lowers the flexible screen to a preset height position above the fixed plate 1, and then the first electric slider 9 slides in the first slide groove 8, so that the two electric telescopic rods 6 move closer to each other, and the two moving rods 7 move closer to the flexible screen. When moving to the preset position, the third electric slider 24 slides in the third slide groove 23, so that the two clamping plates 13 move closer to each other, so that the two ends of the flexible screen can be clamped. Then the loading robot releases the flexible screen and makes a reset movement away from the device. At this time, the loading of the flexible screen is completed.

[0058] After the flexible screen is fixed, the mounting plate 3 moves again to the top of the fixing plate 1, and is raised to a preset height position by starting the first electric lifting rod 2, and then the electric telescopic rod 6 drives the second connecting member 11 to rise to a preset height position. At this time, the two moving rods 7 move closer to each other and the first rotating motor 12 drives the moving rod 7 to rotate, so that the flexible screen can be automatically pre-folded. In the process of pre-folding the flexible screen, a first connecting member 4 on the mounting plate 3 is moved to a preset position by the sliding of the fourth electric slider 26 in the fourth slide groove 25, and then the first connecting member 4 is moved downward by extending the second electric lifting rod 27 downward. When the roller 37 abuts against the surface of the flexible screen, the first connecting member 4 continues to move downward in cooperation with the pre-folding of the flexible screen by the device. This operation mode can play an auxiliary use effect on the flexible screen when the device pre-folds the flexible screen, and a downward force can be applied from the middle part of the flexible screen, which is beneficial for the device to release the stress of the flexible screen during the pre-folding process.

[0059] After the pre-folding of the flexible screen is completed, the roller 37 no longer abuts the surface of the flexible screen. The flexible screen is restored to the state before the pre-folding by moving the moving rod 7. Then, the first connecting member 4 is moved left and right on the mounting plate 3, so that the camera installed on the wind plate 30 can detect the surface of the flexible screen to detect whether the flexible screen has quality damage after the pre-folding. After the detection is completed, the detection result is transmitted to the background control system. Then the mounting plate 3 leaves the top of the fixed plate 1 again, and the unloading robot unloads the flexible screen. According to the detection of the flexible screen after pre-folding, the flexible screen is classified and unloaded, thereby increasing the convenience of using the device.

[0060] When the device processes the flexible screen, the first connecting member 4 moves on the surface of the flexible screen, and the ion blower connected to the wind plate 30 is started to blow air on the surface of the flexible screen. The dust on the surface of the flexible screen can be blown off by blowing air to the flexible screen. The second rotating motor 19 drives the second connecting member 11 to rotate, so that the flexible screen can be flipped, and then the wind plate 30 is used to blow air to complete the cleaning of the surface of the flexible screen. In the process of the device processing the flexible screen, the continuous blowing of the wind plate 30 can increase the air circulation at the flexible screen, cool down and keep dry the flexible screen, prevent the flexible screen from being affected by external temperature and humidity, and ensure the processing effect of the device on the flexible screen.

[0061] During the mass production of flexible screens, the flexible screen will choose to complete the quality assessment of the flexible screen by random inspection. When the flexible screen is randomly inspected, after the flexible screen is pre-folded, the second electric slider 16 slides in the second slide groove 15, so that the electric extension rod 5 moves to the preset position, and then the electric extension rod 5 extends upward so that the first vacuum suction cup 18 can be adsorbed on the bottom of the flexible screen. At this time, the electric extension rod 5 and the first vacuum suction cup 18 can support the flexible screen, and then the mounting plate 3 moves to the preset position above the fixed plate 1, and the first connecting member 4 moves downward until the roller 37 abuts against the upper surface of the flexible screen, and then the first connecting member 4 is in The mounting plate 3 moves along a preset trajectory, and the roller 37 rolls on the surface of the flexible screen. When the surface of the flexible screen is uneven, the roller 37 at the protrusion will be squeezed, so that the lifting block 36 moves toward the upper inside of the fourth slot 41, and squeezes the spring telescopic rod 45 during the movement. The spring telescopic rod 45 squeezes the pressure sensor 44, and then the measured pressure value is transmitted to the background control system for comparison. If the measured pressure difference exceeds the preset pressure difference, it means that the flexible screen is uneven, and the flexible screen is turned over by the second connecting member 11. Then, the two sides of the flexible screen can be detected according to the above-mentioned operating steps. The flatness of the flexible screen can be detected through this operation method.

[0062] Then the first connecting member 4 moves upward, so that the roller 37 no longer abuts the top of the flexible screen, and then the third rotating motor 28 drives the rotating rod 29 to rotate, so that the second vacuum suction cup 34 rotates to a vertical downward state, and the second vacuum suction cup 34 moves to a preset position by sliding the moving slider 32 in the moving slide groove 31, and then extends downward through the second electric lifting rod 27 until the second vacuum suction cup 34 abuts against the surface of the flexible screen, and then the second vacuum suction cup 34 adsorbs the flexible screen, the clamping plate 13 releases the flexible screen, the electric extension rod 5 moves downward, and the second electric lifting rod 27 moves upward. At this time, the flexible screen after the first vacuum suction cup 18 and the second vacuum suction cup 34 are bonded generates a pulling force in the opposite direction, and the first tension sensor 21 and the second tension sensor 39 detect the pulling force and transmit it to the background control system. When the pulling force value reaches the preset pulling force value, the pulling of the flexible screen is stopped, and then the changes of the flexible screen are observed. Through this operation mode, the peeling test after the flexible screen is bonded can be completed, and the bonding stability of the flexible screen can be detected.

[0063] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A pre-folding device based on lamination, comprising a fixing plate (1), characterized in that: The top of the fixed plate (1) is movably provided with a mounting plate (3), the bottom of the mounting plate (3) is movably provided with two first connecting members (4), a wind plate (30) is installed on one side of the first connecting member (4), a plurality of wind holes are evenly provided on the bottom of the wind plate (30), a cavity is provided inside the wind plate (30), the wind holes are communicated with the inner cavity of the wind plate (30), a connecting hole is provided through one end of the wind plate (30), a camera is provided on the bottom of the wind plate (30), a detection mechanism is provided on the first connecting member (4), two moving rods (7) are movably provided on the top of the fixed plate (1), a fixing mechanism is provided on the moving rods (7), first slots (14) are provided on both sides of the top of the fixed plate (1), and an auxiliary mechanism is provided inside the first slot (14); A first electric lifting rod (2) is mounted on one end of the fixing plate (1) via a mounting member, the lifting end of the first electric lifting rod (2) faces upward, a rotating motor is embedded in the top of the mounting member, the output end of the rotating motor is connected to the mounting end of the first electric lifting rod (2), and a mounting rod is mounted on the lifting end of the first electric lifting rod (2), and one end of the mounting rod close to the mounting plate (3) is connected to the mounting plate (3); A fourth slide groove (25) is provided at the bottom of the mounting plate (3); a second electric lifting rod (27) is installed on the top of the first connecting member (4); the mounting end of the second electric lifting rod (27) faces upward; a fourth electric slider (26) is installed at the mounting end of the second electric lifting rod (27); and the fourth electric slider (26) is slidably installed inside the fourth slide groove (25); The detection mechanism comprises a moving block (33) and a mounting block (35); a rotating rod (29) is rotatably mounted on the bottom of the first connecting member (4); a third rotating motor (28) is mounted on one end of the first connecting member (4); an output end of the third rotating motor (28) movably penetrates the end wall of the first connecting member (4); and the output end of the third rotating motor (28) is connected to the rotating rod (29); a plurality of moving blocks (33) are movably mounted on one side of the rotating rod (29); and a plurality of mounting blocks (35) are evenly mounted on the bottom of the rotating rod (29); A movable slide groove (31) is provided on one side of the rotating rod (29); a movable slider (32) is installed on a side of the movable block (33) close to the movable slide groove (31); the movable slider (32) is slidably installed inside the movable slide groove (31); a third slot (38) is provided on a side of the movable block (33) away from the rotating rod (29); a second tension sensor (39) is installed at the bottom end of the inner wall of the third slot (38); a second sliding block (40) is slidably installed inside the third slot (38); a side of the second sliding block (40) close to the second tension sensor (39) is connected to the second tension sensor (39); and a second vacuum suction cup (34) is installed on a side of the second sliding block (40) away from the second tension sensor (39); A fourth slot (41) is provided at the bottom of the mounting block (35), a lifting block (36) is movably installed inside the fourth slot (41), a roller (37) is rotatably installed at the bottom of the lifting block (36), a pressure sensor (44) is installed at the top of the inner wall of the fourth slot (41), a spring telescopic rod (45) is installed at the top of the lifting block (36), one end of the spring telescopic rod (45) close to the pressure sensor (44) is connected to the pressure sensor (44), and stabilizing grooves (42) are provided on both sides of the inner wall of the fourth slot (41), and a stabilizing slider (43) is installed on one side of the lifting block (36) close to the stabilizing groove (42), and the stabilizing slider (43) is slidably installed inside the stabilizing groove (42).

2. The lamination-based pre-folding device according to claim 1, characterized in that The top of the fixed plate (1) is provided with a first sliding groove (8), and the two moving rods (7) are both provided with a second connecting member (11) on the side away from each other. The moving rod (7) is rotatably mounted inside the second connecting member (11), and a first rotating motor (12) is mounted on one end of the second connecting member (11). The output end of the first rotating motor (12) movably penetrates the end wall of the second connecting member (11), and the output end of the first rotating motor (12) is connected to the moving rod (7). The second connecting member (11) is disposed away from the moving rod ( A first connecting block (10) is installed on one side of the first connecting block (10), a second rotating motor (19) is embedded and installed on a side of the first connecting block (10) close to the second connecting member (11), an output end of the second rotating motor (19) is connected to the second connecting member (11), an electric telescopic rod (6) is installed at the bottom of the first connecting block (10), the installation end of the electric telescopic rod (6) faces downward, a first electric slider (9) is installed at the installation end of the electric telescopic rod (6), and the first electric slider (9) is slidably installed inside the first slide groove (8).

3. The lamination-based pre-folding device according to claim 2, characterized in that: The fixing mechanism comprises two clamping plates (13), a third sliding groove (23) is provided on a side of the moving rod (7) away from the second connecting member (11), two third electric sliders (24) are slidably mounted inside the third sliding groove (23), and a side of the third electric slider (24) away from the moving rod (7) is connected to a side of the corresponding clamping plate (13).

4. The lamination-based pre-folding device according to claim 3, characterized in that The auxiliary mechanism comprises an electric extension rod (5) and a first vacuum suction cup (18). Second sliding grooves (15) are provided on both sides of the inner wall of the first slot (14). A plurality of electric extension rods (5) are evenly provided in the first slot (14). The extension end of the electric extension rod (5) is vertically upward. A second electric slider (16) is installed on the side wall of the electric extension rod (5) close to the second sliding groove (15). The second electric slider (16) is slidably installed inside the second sliding groove (15). A second connecting block (17) is installed on the extension end of the electric extension rod (5). A second slot (20) is provided on the top of the second connecting block (17). A first tension sensor (21) is installed on the bottom of the inner wall of the second slot (20). A first sliding block (22) is slidably installed inside the second slot (20). A side of the first sliding block (22) close to the first tension sensor (21) is connected to the first tension sensor (21). A first vacuum suction cup (18) is installed on the top of the first sliding block (22).

5. The pre-folding process based on lamination is characterized by: The pre-folding process is applicable to the pre-folding device in claim 4 above, and the pre-folding process comprises the following steps: Step 1: The mounting plate (3) is rotated to a use state away from the top of the fixed plate (1), and the loading robot lowers the flexible screen to a preset height position above the fixed plate (1), so that the two electric telescopic rods (6) move towards each other, so that the two movable rods (7) move to the preset position, and the two clamping plates (13) move towards each other to clamp the two ends of the flexible screen. The loading robot releases the flexible screen and performs a reset movement away from the pre-folding device, thereby completing the loading of the flexible screen; Step 2: The mounting plate (3) moves again to the top of the fixing plate (1) and rises to a preset height position, the second connecting member (11) rises upward to a preset height position, the two moving rods (7) move closer to each other and the first rotating motor (12) drives the moving rod (7) to rotate, thereby completing the automatic pre-folding of the flexible screen; during the pre-folding of the flexible screen, a first connecting member (4) on the mounting plate (3) moves to a preset position, the second electric lifting rod (27) extends downward so that the roller (37) abuts against the surface of the flexible screen, and the first connecting member (4) continues to move downward to apply a downward force from the middle of the flexible screen in cooperation with the device to pre-fold the flexible screen; Step 3: Then, the first connecting member (4) is moved left and right on the mounting plate (3), and the camera installed on the wind plate (30) detects the surface of the flexible screen to detect whether the flexible screen has quality damage after pre-folding. After the detection is completed, the detection result is transmitted to the background control system. Then, the mounting plate (3) leaves the top of the fixed plate (1) again, and the unloading robot unloads the flexible screen. According to the detection of the flexible screen after pre-folding by the pre-folding device, the flexible screen is classified and unloaded; Step 4: the ion fan connected to the wind plate (30) is started to blow air to the surface of the flexible screen to blow off the dust on the surface of the flexible screen, the second rotating motor (19) drives the second connecting member (11) to rotate so that the flexible screen is turned over, and the wind plate (30) blows air to complete the cleaning of the surface of the flexible screen; and in the process of the pre-folding device processing the flexible screen, the wind plate (30) continues to blow air; Step 5: the electric extension rod (5) moves to a preset position, the electric extension rod (5) extends upward, the first vacuum suction cup (18) is adsorbed on the bottom of the flexible screen, the electric extension rod (5) and the first vacuum suction cup (18) support the flexible screen, the mounting plate (3) moves to a preset position above the fixed plate (1), the first connecting member (4) moves downward until the roller (37) abuts against the upper surface of the flexible screen, the first connecting member (4) moves along a preset trajectory on the mounting plate (3), the roller (37) rolls on the surface of the flexible screen, when the surface of the flexible screen is uneven, the roller (37) at the protrusion will be squeezed, so that the lifting block (36) moves toward the upper part of the fourth slot (41), and squeezes the spring telescopic rod (45) during the movement, the spring telescopic rod (45) squeezes the pressure sensor (44), and then transmits the measured pressure value to the background control system for comparison, if the measured pressure difference exceeds the preset pressure difference, it means that the flexible screen is uneven; Step six: the third rotating motor (28) drives the rotating rod (29) to rotate, so that the second vacuum suction cup (34) rotates to a vertical downward state, and the second electric lifting rod (27) extends downward until the second vacuum suction cup (34) abuts against the surface of the flexible screen. The second vacuum suction cup (34) adsorbs the flexible screen, the clamping plate (13) releases the flexible screen, the electric extension rod (5) moves downward, and the second electric lifting rod (27) moves upward. At this time, the flexible screen after the first vacuum suction cup (18) and the second vacuum suction cup (34) are bonded generates a pulling force in opposite directions, and the first tension sensor (21) and the second tension sensor (39) detect the pulling force and transmit it to the background control system. When the pulling force value reaches the preset pulling force value, the pulling of the flexible screen is stopped, the change of the flexible screen is observed, and the peeling test after the flexible screen is bonded is completed to detect the bonding stability of the flexible screen.

Images