Film coating equipment for alloy steel casting machining

By designing alloy steel castings processing equipment, the heating mechanism, driving component and positioning agency are used to solve the problem of not obsession and high power consumption in existing technologies, and achieve better protection effects and cost reduction. Essence

CN119370377AInactive Publication Date: 2025-01-28XINGHUA ZHENTAI ALLOY STEEL

Patent Information

Application Number
CN202411966696.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-01-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing alloy steel casting coating device cannot ensure that the coating is close to the surface of the casting, resulting in poor protection effect, large number of driving sources, high power consumption, and increased costs.

Method used

A alloy steel casting equipment is designed, which contains a membrane -covered equipment, including rolling mechanisms, positioning agencies and heating agencies. By using the sprinkler to blow the heat air by the heating mechanism, the protective film is closely attached to the surface of the casting; through the drive component and the transmission mechanism, the protective film is uniformly wrapped and rotated; the positioning mechanism is to ensure the stable positioning of the casting.

Benefits of technology

The protection effect of the casting surface is improved, the transportation damage is reduced, the corrosion resistance, rust resistance and oxidation effect of the casting are enhanced, and the power consumption and operating cost of the equipment are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of casting film coating, in particular to film coating equipment for alloy steel casting machining, which comprises a base, a winding mechanism, a positioning mechanism and a heating mechanism, and the winding mechanism comprises a mounting plate, an avoiding groove, an arc-shaped ring, an unwinding roller, a rotating assembly and a driving assembly. The positioning mechanism comprises a first transmission assembly, two mounting bases, two motors and four abutting assemblies, the heating mechanism comprises a conveying assembly, two spray heads, two swing assemblies and two second transmission assemblies, the heating mechanism is arranged, hot air can be blown to a protective film on the surface of a wound casting through the spray heads on the two sides, heating of the protective film is achieved, and the protective film can be heated conveniently. The protective film can be tightly attached to the surface of the casting, the protection effect on the casting is improved, damage to the casting in the transportation process is reduced, and the corrosion resistance, rust resistance and anti-oxidation effect of the casting are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of casting coating, in particular to coating equipment for alloy steel casting processing. Background Art

[0002] Alloy steel castings refer to metal parts made from alloy steel as raw material through a casting process. After the alloy steel castings are processed, the surface of the castings needs to be coated to protect the surface of the alloy steel castings, reduce damage during transportation, and improve the corrosion resistance, rust resistance and anti-oxidation effects of the castings.

[0003] When coating an annular alloy steel casting, it is necessary to tightly wrap the protective film around the surface of the annular alloy steel casting. A Chinese patent with patent announcement number CN219028500U discloses a coating device for alloy steel casting processing, including: a base; a first motor is fixedly connected to the upper end of the base, a first gear is fixedly connected to the output end of the first motor, a second gear is rotatably connected to one side of the first fixed plate, a third gear is rotatably connected to one side of the second fixed plate, a rotating ring is provided at the upper end of the base, a first rotating drum is rotatably connected to the upper end of the fixed rod, and a second rotating drum is fixedly connected to the output end of the second motor.

[0004] The above-mentioned laminating device has the following shortcomings when used: 1. After the annular casting is coated, the coating cannot be tightly attached to the surface of the casting, resulting in poor protection of the casting and reduced coating effect; 2. Each mechanism in the device operates independently with poor synchronization, which also results in a large number of drive sources being used, increasing power consumption, which in turn causes costs during the use of the device.

[0005] In view of the above problems, a coating device for alloy steel casting processing is now provided. Summary of the invention

[0006] The object of the present invention is to provide a coating device for alloy steel casting processing to solve the problems raised in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions: A coating device for alloy steel casting processing, comprising a base, a winding mechanism, a positioning mechanism and a heating mechanism; The winding mechanism includes a mounting plate, an avoidance groove, an arc ring, an unwinding roller, a rotating assembly and a driving assembly. The mounting plate is fixedly mounted on the top of the base, the avoidance groove is opened on the mounting plate, the arc ring is rotatably arranged on one side of the mounting plate, the unwinding roller is rotatably arranged on the side of the arc ring away from the mounting plate, the driving assembly is mounted on the side of the mounting plate away from the arc ring, and the rotating assembly is located between the driving assembly and the arc ring; The positioning mechanism includes a first transmission assembly, two mounting seats, two motors and four abutting assemblies. The two mounting seats are both located below the mounting plate and symmetrically mounted on the top of the base. The two motors are arranged in parallel, and both ends of each motor are rotatably connected to the two mounting seats through bearings. The first transmission assembly is located between the rotating assembly and one of the motors, and each two abutting assemblies are mounted on both sides of the top of one mounting seat. The heating mechanism includes a conveying assembly, two nozzles, two swing assemblies and two second transmission assemblies. The two swing assemblies are symmetrically installed on both sides of the mounting plate, each nozzle is installed on one side of a swing assembly, each second transmission assembly is located between a driving assembly and a swing assembly, and the conveying assembly is installed at the top of the mounting plate, and the output end of the conveying assembly is connected to the two nozzles.

[0008] As a further solution of the present invention: the driving assembly includes a motor, an auxiliary wheel, a belt and multiple pulleys, the multiple pulleys are rotatably arranged on one side of the mounting plate, the auxiliary wheel is located below the topmost pulley, the belt is sleeved on the auxiliary wheel and the multiple pulleys, the motor is mounted on the mounting plate, and the output end of the motor is fixedly connected to one of the pulleys.

[0009] As a further solution of the present invention: the driving assembly includes multiple driving wheels and multiple limiting wheels, each driving wheel is located on the side of the mounting plate away from the pulley, each driving wheel is coaxial with a pulley and fixedly connected, and each driving wheel is located on the outside of the arc ring and contacts the outer wall of the arc ring, and the multiple limiting wheels are rotatably set on the surface of the mounting plate, and the outer wall of each limiting wheel contacts the inner wall of the arc ring.

[0010] As a further solution of the present invention: each second transmission assembly includes a second driving sprocket, a second driven sprocket, a second chain and a turntable, the turntable is located on a side of the mounting plate close to the arc ring and is rotatably arranged on the top of the mounting plate, the second driven sprocket is located on a side of the mounting plate away from the turntable, the second driven sprocket and the turntable are coaxial and fixedly connected, the second driving sprocket is fixedly mounted on one side of one of the pulleys, and the second chain is sleeved on the second driven sprocket and the second driving sprocket.

[0011] As a further solution of the present invention: each swing assembly includes a moving block, an arc-shaped guide rod, a moving rod, a strip groove, an insertion rod, a hinge rod and two fixing plates; The two fixed plates are symmetrically fixed on one side of the mounting plate, the arc-shaped guide rod is fixedly installed between one ends of the two fixed plates, the moving block is slidably sleeved on the arc-shaped guide rod, the nozzle is installed on one side of the moving block, the moving rod is located on the side of the moving block away from the nozzle, and the moving rod is slidably arranged between the two fixed plates, a strip groove is opened at one end of the moving rod, an insertion rod is inserted into the inside of the strip groove, one end of the insertion rod is fixed on the moving block, one end of the hinged rod is hinged to the top end of the moving rod, and the other end of the hinged rod is hinged to the surface edge of the turntable.

[0012] As a further solution of the present invention: two vertical rods are provided on one side of the arc-shaped guide rod, and both ends of each vertical rod are fixedly connected to two fixed plates respectively. A sliding sleeve is slidably provided on each vertical rod, and each sliding sleeve is fixedly installed on one side of the moving rod.

[0013] As a further solution of the present invention: the conveying assembly includes a hot air blower, an output pipe and two hoses, a top plate is fixed to the top of the mounting plate, the hot air blower is fixedly installed on the top of the top plate, the output end of the hot air blower is fixedly connected to one end of the output pipe, the other end of the output pipe is connected to one end of the two hoses through a three-way valve, and the other ends of the two hoses are respectively connected to the input ends of the two nozzles.

[0014] As a further solution of the present invention: the first transmission assembly includes a first driving sprocket, a first driven sprocket, a first chain, a worm wheel, a worm and a light rod, the light rod is rotatably arranged on one side of one of the mounting seats, the worm wheel is fixedly mounted on one end of one of the motors, and the worm wheel is located below the light rod, the worm is fixedly mounted on the surface of the light rod, the worm and the worm wheel are meshed with each other, the first driving sprocket is fixedly mounted on one side of one of the driving wheels, the first driven sprocket is fixedly mounted on one end of the light rod away from the worm, and the first chain is sleeved on the first driving sprocket and the first driven sprocket.

[0015] As a further solution of the present invention: each clamping assembly includes a clamping roller, a rotating frame, a vertical plate, two cross bars and two springs. The vertical plate is fixedly mounted on the top of the mounting seat. The two cross bars are slidably mounted on the vertical plate. The rotating frame is fixedly mounted on one end of the two cross bars. The clamping roller is rotatably mounted in the rotating frame. The surface of the clamping roller abuts against the surface of the casting. Each spring is sleeved on the surface of a cross bar. The two ends of each spring are respectively connected to the rotating frame and the vertical plate.

[0016] As a further solution of the present invention: an annular groove is provided on the surface of the mounting plate, an annular plate is rotatably provided inside the annular groove, and one end of the annular plate is fixedly connected to the unwinding roller.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The coating equipment for alloy steel casting processing of the present invention is provided with a heating mechanism, and can blow hot air to the protective film on the surface of the wrapped casting through the nozzles on both sides, so as to heat the protective film, so that the protective film can be tightly attached to the surface of the casting, thereby improving the protection effect of the casting, reducing the damage of the casting during transportation, and improving the corrosion resistance, rust resistance and anti-oxidation effect of the casting.

[0018] 2. The coating equipment for alloy steel casting processing of the present invention can make the unwinding roller rotate with the arc ring through the driving component and the rotating component, and the two driving rollers can be rotated through the first transmission component, so that the casting located on the two driving rollers can rotate, so that the unwinding roller and the casting can be driven to rotate at the same time under the action of the driving component, and the protective film can be wrapped around the surface of the annular casting to achieve coating on the surface of the casting.

[0019] 3. The coating equipment for alloy steel casting processing of the present invention is provided with a second transmission component. When the driving component drives the unwinding roller to rotate to wind the mold, the nozzles on both sides can swing, thereby evenly spraying the surface of the casting to ensure that each side of the casting can fit with the protective film, thereby improving the protection effect on the casting.

[0020] 4. The coating equipment for alloy steel casting processing of the present invention realizes linkage effect between the winding mechanism and the positioning mechanism by setting the first transmission component, and realizes linkage effect between the winding mechanism and the heating mechanism by setting the second transmission component, thereby greatly reducing the number of driving sources used in the equipment, reducing power consumption, and further helping to reduce the cost during the operation of the equipment.

[0021] 5. The coating equipment for alloy steel casting processing of the present invention has two clamping assemblies arranged on two mounting seats, and utilizes the elastic deformation of the spring to drive the clamping roller to always be in close contact with the surface of the casting, thereby achieving the positioning of the casting. At the same time, the clamping roller can also press the casting in the coating position to achieve the re-tightening of the protective film, thereby further ensuring the tightness between the protective film and the casting.

[0022] 6. The coating equipment for alloy steel casting processing of the present invention can place annular castings of different diameters by setting two driving rollers, and can position castings of different thicknesses by using a retractable clamping roller, thereby realizing coating processing of annular castings of different sizes, having a wide range of applications and high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The structure of the present invention is schematically shown Figure 1 .

[0024] Figure 2The structure of the present invention is schematically shown Figure 2 .

[0025] Figure 3 For the present invention Figure 2 Schematic diagram of the enlarged structure of part A.

[0026] Figure 4 It is a front view of the present invention.

[0027] Figure 5 It is a side view of the present invention.

[0028] Figure 6 It is a schematic diagram of the structure of the present invention without the heating mechanism.

[0029] Figure 7 For the present invention Figure 6 Schematic diagram of the enlarged structure of part B.

[0030] Figure 8 It is a structural schematic diagram of the heating mechanism in the present invention.

[0031] Fig. 9 For the present invention Figure 8 Schematic diagram of the enlarged structure of part C.

[0032] Fig.10 It is a schematic diagram of the structure of the pulley and the belt in the present invention.

[0033] Fig.11 It is a schematic diagram of the structure of the driving wheel and the limiting wheel in the present invention.

[0034] Fig.12 For the present invention Fig.11 Schematic diagram of the enlarged structure of part D.

[0035] Among them: 11, base; 12, mounting seat; 13, mounting plate; 14, avoidance groove; 15, motor; 16, pulley; 17, belt; 18, auxiliary wheel; 19, driving wheel; 20, limiting wheel; 21, arc ring; 22, unwinding roller; 23, annular groove; 24, annular plate; 25, driving roller; 26, worm wheel; 27, worm; 28, first driving sprocket; 29, first driven sprocket; 30, first chain; 31, top plate; 32, hot air machine; 33, output pipe; 34, hose; 35, nozzle; 36, moving block; 37, arc-shaped guide rod; 38, fixed plate; 39, vertical rod; 40, sliding sleeve; 41, moving rod; 42, strip groove; 43, plug rod; 44, hinged rod; 45, turntable; 46, second driving sprocket; 47, second driven sprocket; 48, second chain; 49, pressing roller; 50, cross bar; 51, spring; 52, vertical plate; 53, light rod; 54, rotating frame. DETAILED DESCRIPTION

[0036] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0037] The present invention provides the following preferred embodiments: Embodiment 1, as Figure 1-Figure 12 As shown, a coating device for alloy steel casting processing includes a base 11, a winding mechanism, a positioning mechanism and a heating mechanism; The winding mechanism includes a mounting plate 13, an avoidance groove 14, an arc ring 21, an unwinding roller 22, a rotating assembly and a driving assembly. The mounting plate 13 is fixedly mounted on the top of the base 11. The avoidance groove 14 is provided on the mounting plate 13. The avoidance groove 14 is used to play an avoidance role, so that the casting can be located inside the avoidance groove 14 to avoid contact between the casting and the mounting plate 13. The arc ring 21 is rotatably arranged on one side of the mounting plate 13, and the unwinding roller 22 is rotatably arranged on the side of the arc ring 21 away from the mounting plate 13. A protective film for coating the casting is rolled up on the unwinding roller 22. When the arc ring 21 rotates, the unwinding roller 22 can rotate with the arc ring 21, so that the protective film can be wound around the casting. The driving assembly is mounted on the side of the mounting plate 13 away from the arc ring 21. The rotating assembly is located between the driving assembly and the arc ring 21. The driving assembly is used to drive the rotating assembly to work, so that the rotating assembly can realize the rotation of the arc ring 21, so that the unwinding roller 22 can rotate around the casting. The positioning mechanism includes a first transmission assembly, two mounting seats 12, two motors 15 and four abutting assemblies. The two mounting seats 12 are both located below the mounting plate 13 and are symmetrically mounted on the top of the base 11. The two motors 15 are arranged in parallel, and both ends of each motor 15 are rotatably connected to the two mounting seats 12 through bearings. The two motors 15 are used to place the annular casting. The first transmission assembly is located between the rotating assembly and one of the motors 15. When the rotating assembly is working, the motor 15 can be driven to rotate through the first transmission assembly, so that the friction between the motor 15 and the casting can be used to realize the rotation of the casting, ensure that the casting can rotate with the winding of the protective film, and then realize the coating of different positions of the casting. Every two abutting assemblies are installed on both sides of the top of a mounting seat 12. The four abutting assemblies can be used to realize the positioning of the casting placed on the motor 15, ensure that the casting can be stably placed, and reduce the possibility of the casting tipping over. The heating mechanism includes a conveying assembly, two nozzles 35, two swing assemblies and two second transmission assemblies. The two swing assemblies are symmetrically mounted on both sides of the mounting plate 13. Each nozzle 35 is mounted on one side of a swing assembly. Each second transmission assembly is located between a driving assembly and a swing assembly. The conveying assembly is mounted on the top of the mounting plate 13. The output end of the conveying assembly is connected to the two nozzles 35. When in use, the conveying assembly can be used to transport hot air to the nozzles 35, and the nozzles 35 on both sides are used to blow air to the castings where the coating is completed, so as to ensure that the protective film can be tightly attached to the surface of the castings. When the driving component is working, the second transmission component can drive the swing component to work, so that the nozzle 35 can swing. When the nozzle 35 swings, it can evenly heat the surface of the casting, further improve the coating effect of the casting, and meet the use requirements.

[0038] like Figure 1-Figure 12 As shown, the driving assembly includes a motor 15, an auxiliary wheel 18, a belt 17 and a plurality of pulleys 16, the plurality of pulleys 16 are rotatably arranged on one side of the mounting plate 13, the auxiliary wheel 18 is located below the topmost pulley 16, the belt 17 is sleeved on the auxiliary wheel 18 and the plurality of pulleys 16, the motor 15 is mounted on the mounting plate 13, and the output end of the motor 15 is fixedly connected to one of the pulleys 16; During use, when coating is required, first fix the end of the protective film on the unwinding roller 22 to the surface of the casting, control the motor 15 to work, the motor 15 can drive the pulley 16 connected to its output end to rotate, and under the action of the belt 17, multiple pulleys 16 can achieve synchronous rotation.

[0039] like Figure 1-Figure 12 As shown, the driving assembly includes a plurality of driving wheels 19 and a plurality of limiting wheels 20, each of which is located on the side of the mounting plate 13 away from the pulley 16, and each of which is coaxial with and fixedly connected to a pulley 16, so that when the pulley 16 rotates, it can drive the driving wheel 19 to rotate synchronously, and each of which is located on the outside of the arc ring 21 and contacts the outer wall of the arc ring 21, and the plurality of limiting wheels 20 are rotatably arranged on the surface of the mounting plate 13, and each limiting wheel 20 has a The outer walls are in contact with the inner wall of the arc ring 21. The driving wheel 19 and the limiting wheel 20 can limit the arc ring 21. At the same time, when the pulley 16 rotates, it can drive the driving wheel 19 to rotate. Since the surfaces of the driving wheel 19 and the arc ring 21 fit together, when the driving wheel 19 rotates, it can drive the arc ring 21 to rotate, so that the unwinding roller 22 on the arc ring 21 can rotate, so that the protective film on the unwinding roller 22 can be wrapped around the casting, thereby realizing the winding coating of the annular casting.

[0040] like Figure 1-Figure 12As shown, each second transmission assembly includes a second driving sprocket 46, a second driven sprocket 47, a second chain 48 and a rotating disk 45. The rotating disk 45 is located on a side of the mounting plate 13 close to the arc ring 21 and is rotatably arranged on the top of the mounting plate 13. The second driven sprocket 47 is located on a side of the mounting plate 13 away from the rotating disk 45. The second driven sprocket 47 and the rotating disk 45 are coaxial and fixedly connected. The second driving sprocket 46 is fixedly installed on one side of one of the pulleys 16. The second chain 48 is sleeved on the second driven sprocket 47 and the second driving sprocket 46. When the pulley 16 rotates, the pulley 16 can drive the second driving sprocket 46 to rotate synchronously. Under the action of the second chain 48, the second driving sprocket 46 can drive the second driven sprocket 47 to rotate when rotating, so that the turntable 45 can rotate.

[0041] like Figure 1-Figure 12 As shown, each swing assembly includes a moving block 36, an arc-shaped guide rod 37, a moving rod 41, a strip groove 42, an insertion rod 43, a hinge rod 44 and two fixing plates 38; The two fixed plates 38 are symmetrically fixed on one side of the mounting plate 13, the arc-shaped guide rod 37 is fixedly installed between one ends of the two fixed plates 38, the moving block 36 is slidably sleeved on the arc-shaped guide rod 37, the nozzle 35 is installed on one side of the moving block 36, the moving rod 41 is located on the side of the moving block 36 away from the nozzle 35, and the moving rod 41 is slidably set between the two fixed plates 38, a strip groove 42 is opened at one end of the moving rod 41, and an insertion rod 43 is inserted into the inside of the strip groove 42, and one end of the insertion rod 43 is fixed on the moving block 36, one end of the hinged rod 44 is hinged to the top end of the moving rod 41, and the other end of the hinged rod 44 is hinged to the surface edge of the turntable 45.

[0042] like Figure 1-Figure 12 As shown, two vertical rods 39 are provided on one side of the arc-shaped guide rod 37, and both ends of each vertical rod 39 are fixedly connected to two fixing plates 38 respectively. A sliding sleeve 40 is slidably provided on each vertical rod 39, and each sliding sleeve 40 is fixedly installed on one side of the moving rod 41; When the turntable 45 rotates, the movable rod 41 is driven to move up and down along the length direction of the vertical rod 39 under the action of the hinged rod 44. When the movable rod 41 moves, it drives the insertion rod 43 to move through the strip groove 42. When the insertion rod 43 moves, it can drive the movable block 36 to move along the arc-shaped guide rod 37, so that the nozzle 35 can swing, and the nozzle 35 can blow and heat multiple surfaces of the casting to ensure that each surface of the casting can be tightly attached to the protective film.

[0043] like Figure 1-Figure 12As shown, the conveying assembly includes a hot air blower 32, an output pipe 33 and two hoses 34. A top plate 31 is fixed to the top of the mounting plate 13. The hot air blower 32 is fixedly mounted on the top of the top plate 31. The output end of the hot air blower 32 is fixedly connected to one end of the output pipe 33. The other end of the output pipe 33 is connected to one end of the two hoses 34 through a three-way valve. The other ends of the two hoses 34 are respectively connected to the input ends of the two nozzles 35. During the coating process, the hot air blower 32 can be controlled to work. The hot air blower 32 can deliver hot air to the nozzle 35 through the output pipe 33 and the two hoses 34. The hot air can be blown out through the nozzle 35 to achieve heating of the protective film. That is, during the coating process, the position where the coating has just been completed can be heated, so that the protective film can fit tightly to the surface of the casting, thereby improving the protection effect on the casting, reducing damage to the casting during transportation, and improving the corrosion resistance, rust resistance and anti-oxidation effect of the casting.

[0044] like Figure 1-Figure 12 As shown, the first transmission assembly includes a first driving sprocket 28, a first driven sprocket 29, a first chain 30, a worm wheel 26, a worm 27 and a polished rod 53, the polished rod 53 is rotatably arranged on one side of one of the mounting seats 12, the worm wheel 26 is fixedly mounted on one end of one of the motors 15, and the worm wheel 26 is located below the polished rod 53, the worm 27 is fixedly mounted on the surface of the polished rod 53, the worm 27 and the worm wheel 26 are meshed with each other, the first driving sprocket 28 is fixedly mounted on one side of one of the driving wheels 19, the first driven sprocket 29 is fixedly mounted on one end of the polished rod 53 away from the worm 27, and the first chain 30 is sleeved on the first driving sprocket 28 and the first driven sprocket 29; When the driving wheel 19 rotates, the driving wheel 19 drives the first active sprocket 28 to rotate, and under the action of the first chain 30, it can drive the first driven sprocket 29 to rotate, so that the light rod 53 can be rotated, and the light rod 53 can drive the worm 27 to rotate. Since the worm 27 and the worm wheel 26 are meshed with each other, when the worm 27 rotates, it can drive the worm wheel 26 to rotate, so that the driving roller 25 can be rotated. That is, in the process of the arc ring 21 driving the unwinding roller 22 to rotate to wind the annular casting, the driving roller 25 can drive the casting to rotate synchronously to achieve winding of different positions of the casting.

[0045] like Figure 1-Figure 12 As shown, each abutting assembly includes a abutting roller 49, a rotating frame 54, a vertical plate 52, two cross bars 50 and two springs 51. The vertical plate 52 is fixedly mounted on the top of the mounting seat 12. The two cross bars 50 are slidably mounted on the vertical plate 52. The rotating frame 54 is fixedly mounted on one end of the two cross bars 50. The abutting roller 49 is rotatably mounted in the rotating frame 54. The surface of the abutting roller 49 abuts against the surface of the casting. Each spring 51 is sleeved on the surface of a cross bar 50. The two ends of each spring 51 are respectively connected to the rotating frame 54 and the vertical plate 52. In the initial state, the spring 51 is in a compressed but not completely compressed state. The compressed spring 51 can always drive the pressing roller 49 to move toward the side close to the casting, thereby pressing the casting and ensuring that the casting can be stably placed between the two driving rollers 25. At the same time, the pressing roller 49 is rotatably arranged in the rotating frame 54, which can effectively reduce the friction between the casting and the pressing roller 49, thereby protecting the casting. By setting up two driving rollers 25, annular castings of different diameters can be placed, and by means of the retractable pressing roller 49, castings of different thicknesses can be positioned, thereby enabling coating processing of annular castings of different sizes, with a wide range of applications and high practicality.

[0046] like Figure 1-Figure 12 As shown, an annular groove 23 is provided on the surface of the mounting plate 13, and an annular plate 24 is rotatably provided inside the annular groove 23. One end of the annular plate 24 is fixedly connected to the unwinding roller 22. By setting a sliding connection between the annular groove 23 and the annular plate 24, the unwinding roller 22 can be guided during rotation.

[0047] The specific working process of the present invention is as follows: First, the casting to be coated is placed between the two driving rollers 25, and the casting is positioned by four abutting rollers 49. Then, one end of the protective film on the unwinding roller 22 is adhered to one side of the casting. The motor 15 is controlled to work. The motor 15 can drive the pulley 16 connected to its output end to rotate. Under the action of the belt 17, multiple pulleys 16 can realize synchronous rotation. When the pulley 16 rotates, it can drive the driving wheel 19 to rotate. Since the driving wheel 19 and the arc ring 21 are in contact with each other, when the driving wheel 19 rotates, it can drive the arc ring 21 to rotate, so that the unwinding roller 22 on the arc ring 21 can realize rotation, so that the protective film on the unwinding roller 22 can be wound on the casting, so as to realize the winding coating of the annular casting; At the same time, when the driving wheel 19 rotates, the driving wheel 19 drives the first active sprocket 28 to rotate, and under the action of the first chain 30, the first driven sprocket 29 can be driven to rotate, so that the light rod 53 can be rotated, and the light rod 53 can drive the worm 27 to rotate. Since the worm 27 and the worm wheel 26 are meshed with each other, when the worm 27 rotates, the worm wheel 26 can be driven to rotate, so that the driving roller 25 can be rotated, that is, in the process of the arc ring 21 driving the unwinding roller 22 to rotate to wind the annular casting, the driving roller 25 can drive the casting to rotate synchronously, so as to realize the winding of different positions of the casting; During the coating process, the hot air blower 32 can be controlled to work. The hot air blower 32 can deliver hot air to the nozzle 35 through the output pipe 33 and the two hoses 34. The hot air can be blown out through the nozzle 35 to achieve heating of the protective film. That is, during the coating process, the position where the coating has just been completed can be heated, so that the protective film can fit tightly to the surface of the casting, thereby improving the protection effect on the casting, reducing damage to the casting during transportation, and improving the corrosion resistance, rust resistance and anti-oxidation effect of the casting.

[0048] During this process, when the pulley 16 rotates, the pulley 16 can drive the second active sprocket 46 to rotate synchronously. Under the action of the second chain 48, the second active sprocket 46 can drive the second driven sprocket 47 to rotate when it rotates, so that the turntable 45 can be rotated. When the turntable 45 rotates, under the action of the hinged rod 44, the moving rod 41 will be driven to move up and down along the length direction of the vertical rod 39. When the moving rod 41 moves, it drives the insertion rod 43 to move through the strip groove 42. When the insertion rod 43 moves, it can drive the moving block 36 to move along the arc guide rod 37, so that the nozzle 35 can be swung, and the nozzle 35 can blow and heat multiple surfaces of the casting to ensure that each surface of the casting can be tightly attached to the protective film.

[0049] The beneficial effects of the present invention are specifically embodied in that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A coating device for alloy steel casting processing, comprising a base (11), characterized in that: It also includes a winding mechanism, a positioning mechanism and a heating mechanism; The winding mechanism comprises a mounting plate (13), an avoidance groove (14), an arcuate ring (21), an unwinding roller (22), a rotating assembly and a driving assembly, wherein the mounting plate (13) is fixedly mounted on the top of the base (11), the avoidance groove (14) is formed on the mounting plate (13), the arcuate ring (21) is rotatably mounted on one side of the mounting plate (13), the unwinding roller (22) is rotatably mounted on a side of the arcuate ring (21) away from the mounting plate (13), the driving assembly is mounted on a side of the mounting plate (13) away from the arcuate ring (21), and the rotating assembly is located between the driving assembly and the arcuate ring (21); The positioning mechanism comprises a first transmission assembly, two mounting seats (12), two motors (15) and four abutting assemblies, the two mounting seats (12) are both located below the mounting plate (13) and are symmetrically mounted on the top of the base (11), the two motors (15) are arranged in parallel, and both ends of each motor (15) are rotatably connected to the two mounting seats (12) via bearings, the first transmission assembly is located between the rotating assembly and one of the motors (15), and each two abutting assemblies are mounted on both sides of the top of one mounting seat (12); The heating mechanism comprises a conveying assembly, two nozzles (35), two swing assemblies and two second transmission assemblies, the two swing assemblies being symmetrically mounted on both sides of a mounting plate (13), each nozzle (35) being mounted on one side of a swing assembly, each second transmission assembly being located between a driving assembly and a swing assembly, the conveying assembly being mounted on the top end of the mounting plate (13), and the output end of the conveying assembly being connected to the two nozzles (35).

2. The coating equipment for alloy steel casting processing according to claim 1, characterized in that: The driving assembly comprises a motor (15), an auxiliary wheel (18), a belt (17) and a plurality of pulleys (16); the plurality of pulleys (16) are rotatably arranged on one side of a mounting plate (13); the auxiliary wheel (18) is located below an uppermost pulley (16); the belt (17) is sleeved on the auxiliary wheel (18) and the plurality of pulleys (16); the motor (15) is mounted on the mounting plate (13); and the output end of the motor (15) is fixedly connected to one of the pulleys (16).

3. The coating equipment for alloy steel casting processing according to claim 2 is characterized in that: The driving assembly comprises a plurality of driving wheels (19) and a plurality of limiting wheels (20), each driving wheel (19) being located on a side of the mounting plate (13) away from the belt pulley (16), each driving wheel (19) being coaxial with and fixedly connected to a belt pulley (16), and each driving wheel (19) being located outside the arc ring (21) and in contact with an outer wall of the arc ring (21), and the plurality of limiting wheels (20) being rotatably arranged on a surface of the mounting plate (13), and an outer wall of each limiting wheel (20) being in contact with an inner wall of the arc ring (21).

4. The coating equipment for alloy steel casting processing according to claim 3 is characterized in that: Each second transmission assembly comprises a second driving sprocket (46), a second driven sprocket (47), a second chain (48) and a rotating disk (45); the rotating disk (45) is located on a side of the mounting plate (13) close to the arc ring (21) and is rotatably arranged on the top of the mounting plate (13); the second driven sprocket (47) is located on a side of the mounting plate (13) away from the rotating disk (45); the second driven sprocket (47) and the rotating disk (45) are coaxial and fixedly connected; the second driving sprocket (46) is fixedly mounted on one side of one of the pulleys (16); and the second chain (48) is sleeved on the second driven sprocket (47) and the second driving sprocket (46).

5. The coating equipment for alloy steel casting processing according to claim 4, characterized in that: Each swing assembly comprises a moving block (36), an arc-shaped guide rod (37), a moving rod (41), a strip groove (42), an insertion rod (43), a hinge rod (44) and two fixing plates (38); The two fixed plates (38) are symmetrically fixed on one side of the mounting plate (13); the arc-shaped guide rod (37) is fixedly installed between one ends of the two fixed plates (38); the moving block (36) is slidably sleeved on the arc-shaped guide rod (37); the nozzle (35) is installed on one side of the moving block (36); the moving rod (41) is located on the side of the moving block (36) away from the nozzle (35); and the moving rod (41) is slidably arranged between the two fixed plates (38); a strip groove (42) is opened at one end of the moving rod (41); an insertion rod (43) is inserted into the interior of the strip groove (42); one end of the insertion rod (43) is fixed to the moving block (36); one end of the hinged rod (44) is hinged to the top end of the moving rod (41); and the other end of the hinged rod (44) is hinged to the surface edge of the rotating disk (45).

6. The coating equipment for alloy steel casting processing according to claim 5, characterized in that: Two vertical rods (39) are provided on one side of the arc-shaped guide rod (37), and both ends of each vertical rod (39) are respectively fixedly connected to two fixing plates (38). A sliding sleeve (40) is slidably provided on each vertical rod (39), and each sliding sleeve (40) is fixedly mounted on one side of the moving rod (41).

7. The coating equipment for alloy steel casting processing according to claim 6, characterized in that: The conveying assembly comprises a hot air blower (32), an output pipe (33) and two hoses (34); a top plate (31) is fixed to the top of the mounting plate (13); the hot air blower (32) is fixedly mounted on the top of the top plate (31); the output end of the hot air blower (32) is fixedly connected to one end of the output pipe (33); the other end of the output pipe (33) is connected to one end of the two hoses (34) via a three-way valve; the other ends of the two hoses (34) are respectively connected to the input ends of the two nozzles (35).

8. The coating equipment for alloy steel casting processing according to claim 7, characterized in that: The first transmission assembly comprises a first driving sprocket (28), a first driven sprocket (29), a first chain (30), a worm wheel (26), a worm (27) and a polished rod (53), wherein the polished rod (53) is rotatably arranged on one side of one of the mounting seats (12), the worm wheel (26) is fixedly mounted on one end of one of the motors (15), and the worm wheel (26) is located below the polished rod (53), the worm (27) is fixedly mounted on the surface of the polished rod (53), and the worm (27) and the worm wheel (26) are meshed with each other, the first driving sprocket (28) is fixedly mounted on one side of one of the driving wheels (19), the first driven sprocket (29) is fixedly mounted on one end of the polished rod (53) away from the worm (27), and the first chain (30) is sleeved on the first driving sprocket (28) and the first driven sprocket (29).

9. The coating equipment for alloy steel casting processing according to claim 8, characterized in that: Each abutting assembly comprises a abutting roller (49), a rotating frame (54), a vertical plate (52), two cross bars (50) and two springs (51); the vertical plate (52) is fixedly mounted on the top of the mounting seat (12); the two cross bars (50) are slidably mounted on the vertical plate (52); the rotating frame (54) is fixedly mounted on one end of the two cross bars (50); the abutting roller (49) is rotatably mounted in the rotating frame (54); the surface of the abutting roller (49) abuts against the surface of the casting; each spring (51) is sleeved on the surface of a cross bar (50); and both ends of each spring (51) are respectively connected to the rotating frame (54) and the vertical plate (52).

10. The coating equipment for alloy steel casting processing according to claim 9, characterized in that: An annular groove (23) is provided on the surface of the mounting plate (13), an annular plate (24) is rotatably provided inside the annular groove (23), and one end of the annular plate (24) is fixedly connected to the unwinding roller (22).

Citation Information

Patent Citations

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