Sensor protection box suitable for angle steel

By designing the sensor protection box suitable for corner steel, the frame and baffle are used to form a closed cavity, and the sensor lines are treated through waterproof joints to solve the problem of difficulty and difficulty in installing the sensor protection box on the corner steel. Convenient maintenance.

CN119374646APending Publication Date: 2025-01-28STATE GRID SHANGHAI MUNICIPAL ELECTRIC POWER CO
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Patent Information

Application Number
CN202411367470.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

The existing sensor protection box is not easy to install when installed on angle steel and is difficult to disassemble and repair, and is prone to moisture caused by water seepage.

Method used

A sensor protective box suitable for corner steel is designed to form a closed cavity through the frame and baffle. The sensor is installed in the cavity. The connection leads.

Benefits of technology

The good protection effect of the sensor is achieved, it is easy to install and repair, has good sealing, avoids water penetration, and is convenient for observing the state of the sensor and power supply.

✦ Generated by Eureka AI based on patent content.

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Abstract

The sensor protection box comprises a frame and a baffle, the two sides, parallel to the angle steel, of the frame are detachably connected with the two sides of the angle steel respectively to form a cavity, and a sensor is installed in the cavity; the baffle covers the surface of the frame to seal the cavity; the baffle is provided with a waterproof joint, and a communication line of the sensor penetrates through the waterproof joint and is led out of the cavity. Compared with the prior art, the closed cavity is formed by the frame, the baffle and the angle steel, the sensor is installed in the cavity, and the protection effect is good; the frame is detachably connected with the angle steel, so that earlier-stage installation and later-stage maintenance are facilitated; the frame, the baffle and the angle steel are connected through sealing strips, the sealing performance is good, and the sensor is protected; gaps among the frame, the baffles and the sealing strips are filled with sealant, so that the waterproof and air-proof effects can be achieved; and a display screen or an indicating lamp is arranged on the frame, so that the working state or acquired data of the sensor can be conveniently displayed.
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Description

Technical Field

[0001] The invention relates to sensor installation, in particular to a sensor protection box suitable for angle steel. Background Art

[0002] When installing sensors on transmission towers for structural monitoring, due to the harsh outdoor environment, it is necessary to install a protective box for the sensor for protection. At the same time, since current sensors all have Internet of Things functions, the sensor's antenna and solar power supply (when necessary) functions must not be affected after the protection box is installed, and it is required to be able to check whether the sensor in the protection box is working properly during the later inspection. If necessary, the protection box should be able to be easily removed to maintain the sensor. In addition, most transmission towers and signal towers are built with angle steel, which is characterized by an "L"-shaped cross section. This special shape makes it difficult to install and seal the sensor protection box on the angle steel.

[0003] Since most of the current sensor protection boxes are in the shape of a cuboid, such as Figure 1 As shown, the sensors on the angle steel are generally installed at the junction of the two sides, which makes it difficult to install the protection box on the angle steel. In addition, it is currently generally bonded to the sensor base plane with glue, which is easy to seep water after long-term use in outdoor environments, causing the sensor to become damp. In order to avoid this situation, the current common practice is to make the protection box into an integrated shell, and then inject a sealing foaming agent into the internal space of the protection box after installation to achieve a durable protection effect of water and air isolation. However, the consequence of this operation is that the sensor is completely surrounded by glue, and once sealed, it is difficult to disassemble and repair.

[0004] After searching, the authorization announcement number CN210321717U discloses a tower tilt monitoring sensor mounting bracket, which specifically discloses: including: a base for carrying the sensor, a support fixture, an upper shell and a fixing member; the inner side of the upper shell is surrounded by a receiving cavity for accommodating the sensor, a plurality of first connection holes are provided on the shell edge of the upper shell, and the same second connection holes are also provided on the edge position of the base corresponding to the shell edge, and the fixing member fixes the upper shell to the base through the first connection hole and the second connection hole; the support fixture includes an inner support angle steel and an outer support angle steel for carrying the base, the inner support angle steel is connected to the base, and the outer support angle steel and the inner support angle steel are both provided with fixing holes, and the inner support angle steel is detachably connected to the tower and the outer support angle steel in sequence through the fixing holes by the fixing member. However, the sensor of the prior art is installed on the base, and the base extends outside the tower, and the sensor is easily damaged.

[0005] In summary, how to design a sensor protection box that is easy to install and maintain and can provide good protection for the sensor is a technical problem that needs to be solved. Summary of the invention

[0006] The purpose of the present invention is to provide a sensor protection box suitable for angle steel in order to overcome the defects of the above-mentioned prior art, such as inconvenient installation and maintenance or easy damage of the sensor.

[0007] The purpose of the present invention can be achieved by the following technical solutions:

[0008] According to one aspect of the present invention, there is provided a sensor protection box suitable for angle steel, in which a sensor is installed, and the sensor protection box comprises a frame and a baffle, wherein two sides of the frame are detachably connected to two sides of the angle steel respectively to form a cavity, and the sensor is installed in the cavity; the baffle covers the surface of the frame to close the cavity; a waterproof connector is installed on the baffle, and the communication line of the sensor passes through the waterproof connector and is led out of the cavity.

[0009] As a preferred technical solution, a sealing strip is installed between the frame and the angle steel, one side of the sealing strip is adhered to the edge of the angle steel, and the other side is provided with a slot, and the edges of the frame and the baffle are inserted into the slot.

[0010] As a preferred technical solution, the gaps between the frame, the baffle and the sealing strip are filled with sealant.

[0011] As a preferred technical solution, the frame includes a first frame surface, a second frame surface and a third frame surface connected in sequence, one side of the first frame surface is connected to one side of the angle steel, and one side of the third frame surface is connected to the other side of the angle steel.

[0012] As a preferred technical solution, the angle steel includes a first plane and a second plane, the first frame surface is connected to and perpendicular to the first plane, and the third frame surface is connected to and perpendicular to the second plane.

[0013] As a preferred technical solution, the protection box further includes a processor and a display screen or an indicator light, wherein the display screen or the indicator light is mounted on the second frame surface, and the processor is electrically connected to the sensor and the display screen or the indicator light.

[0014] As a preferred technical solution, the first frame surface, the second frame surface and the third frame surface are all rectangular.

[0015] As a preferred technical solution, the baffle is a transparent baffle.

[0016] As a preferred technical solution, the surface of the baffle away from the sensor is covered with a solar panel, the solar panel is electrically connected to a battery, and the battery is electrically connected to the sensor.

[0017] As a preferred technical solution, the surface of the baffle away from the sensor is covered with a rubber protective gasket.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1) The present invention forms a closed cavity through the frame, baffle and angle steel, and the sensor is installed in the cavity, which has a good protection effect; the frame and the angle steel are detachably connected, which is convenient for early installation and later maintenance;

[0020] 2) The frame, baffle and angle steel of the present invention are connected by a sealing strip, which has good sealing performance and is conducive to protecting the sensor; the gaps between the frame, baffle and sealing strip are filled with sealant, which can play a water-proof and air-proof effect. When the sensor needs maintenance, only the sealant needs to be removed, which is convenient to operate; a display screen or indicator light is installed on the frame to facilitate display of the working status of the sensor or the collected data;

[0021] 3) The baffle of the present invention adopts a transparent baffle, which is convenient for observing the status of the sensor; the surface of the baffle is covered with a solar panel, which can provide power for the sensor; the surface of the baffle is covered with a rubber protective gasket to further protect the sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of an existing sensor protection box;

[0023] Figure 2 This is a schematic diagram of the overall structure of a sensor protection box suitable for angle steel according to the present invention;

[0024] Figure 3 This is a schematic diagram of the structure of various parts of a sensor protection box suitable for angle steel of the present invention;

[0025] The numbers in the figure show:

[0026] 1. Frame, 11. First frame surface, 12. Second frame surface, 13. Third frame surface, 2. Baffle, 3. Sealing strip, 4. Angle steel, 41. First plane, 42. Second plane, 5. Display screen. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0028] Example 1

[0029] like Figure 2 As shown, the present invention provides a sensor protection box suitable for angle steel, comprising a frame 1, a baffle 2, a waterproof joint and a sealing strip 3. The angle steel 4 comprises a first plane 41 and a second plane 42.

[0030] The frame 1 includes a first frame surface 11, a second frame surface 12 and a third frame surface 13. The first frame surface 11, the second frame surface 12 and the third frame surface 13 are all rectangular and connected in sequence. One side of the first frame surface 11 is connected to one side of the first plane 41, and one side of the third frame surface 13 is connected to one side of the second plane 42. The frame 1 and the angle steel 4 form a cavity, and the sensor is installed in the cavity.

[0031] The baffle 2 covers the surface of the frame 1, closing the cavity formed by the frame 1 and the angle steel 4. The baffle 2 is a transparent baffle 2, and the current status of the sensor can be directly observed through the baffle 2. The waterproof connector is installed on the baffle 2, and the communication line of the sensor is led out of the cavity through the waterproof connector.

[0032] One side of the sealing strip 3 is pasted on the angle steel 4, and the other side is provided with a slot, and the edges of the frame 1 and the baffle 2 are inserted into the slot, which can be easily disassembled to perform maintenance operations on the sensor. The gaps between the frame 1, the baffle 2 and the sealing strip 3 are filled with sealant.

[0033] Taking the angle steel 4 matching the L70x70 specification as an example, the overall size of the protection box is 60x60x300 (unit: mm), the length of the protection box can be adjusted according to the size of the sensor, the thickness of the frame 1 is 2 mm, the thickness of the sealing strip 3 is 6 mm, and the thickness of the baffle 2 is 2 mm.

[0034] The installation process of this embodiment is as follows:

[0035] First, the sealing strip 3 covering the outer edge of the protective box is pasted on the angle steel 4. The sealing strip 3 is provided with a slot. Then the frame 1 is inserted into the sealing strip 3 for installation and the sealing strip 3 and the frame 1 are sealed by injecting glue. Then the antenna or signal line of the sensor is led out from the waterproof connector. Then the plug-in baffle 2 is inserted into the slot of the sealing strip 3 against the frame 1, and the gap between it, the metal frame 1 and the sealing strip 3 is sealed with waterproof glue. In this way, the sensor is protected and disassembled for maintenance (only the sealant needs to be removed and the plug-in baffle 2 can be removed), which has a certain degree of versatility.

[0036] Example 2

[0037] like Figure 3 As shown, the present invention provides a sensor protection box suitable for angle steel, comprising a frame 1, a baffle 2, a waterproof joint and a sealing strip 3. The angle steel 4 comprises a first plane 41 and a second plane 42.

[0038] The frame 1 includes a first frame surface 11, a second frame surface 12 and a third frame surface 13. The first frame surface 11, the second frame surface 12 and the third frame surface 13 are all rectangular and connected in sequence. One side of the first frame surface 11 is connected to one side of the first plane 41, and one side of the third frame surface 13 is connected to one side of the second plane 42. The frame 1 and the angle steel 4 form a cavity, and the sensor is installed in the cavity. The frame 1 can be a metal frame 1.

[0039] The baffle 2 covers the surface of the frame 1, closing the cavity formed by the frame 1 and the angle steel 4. The baffle 2 is a transparent baffle 2, and the current status of the sensor can be directly observed through the baffle 2. The waterproof connector is installed on the baffle 2, and the communication line of the sensor is led out of the cavity through the waterproof connector.

[0040] One side of the sealing strip 3 is pasted on the angle steel 4, and the other side is provided with a slot, and the edges of the frame 1 and the baffle 2 are inserted into the slot, so that the sensor can be easily disassembled for maintenance. The gaps between the frame 1, the baffle 2 and the sealing strip 3 are filled with sealant.

[0041] A display screen 5 is installed on the outer surface of the second frame surface 12, and the display screen 5 is connected to the processor, and the processor is connected to the sensor. The data detected by the sensor is processed by the processor and displayed on the display screen 5. An indicator light can also be installed on the outer surface of the second frame 1, and the indicator light is connected to the processor.

[0042] Solar panels are installed on the outer surfaces of the first frame surface 11 and the third frame surface 13. The solar panels are connected to batteries to store electrical energy in the batteries. The batteries are connected to sensors, display screens 5 or indicator lights to power the sensors, display screens 5 or indicator lights. Rubber protective gaskets can also be installed on the outer surfaces of the first frame surface 11 and the third frame surface 13.

[0043] The invention is installed on the angle steel 4 material to protect the sensor, and can observe the working state of the sensor, which is convenient for disassembly and maintenance. The protection box can also be externally connected to a solar panel and extend the sensor antenna, and the working state of the sensor can be displayed on the display.

[0044] The installation process of this embodiment is as follows:

[0045] First, stick the sealing strip 3 covering the outer edge of the protective box onto the angle steel 4. The sealing strip 3 is provided with a slot. Then insert the metal frame 1 into the sealing strip 3 and install it, and inject glue to seal the junction between the sealing strip 3 and the frame 1. The antenna or signal line of the sensor is led out from the waterproof connector, and the sensor power line is connected to the battery. Then insert the plug-in baffle 2 into the slot of the sealing strip 3 against the metal frame 1, and seal the gap between it, the metal frame 1 and the sealing strip 3 with waterproof glue, and then apply a rubber protective pad or a solar panel to complete the installation. In this way, the sensor is protected and disassembled for maintenance (only the sealant needs to be removed and the plug-in baffle 2 can be removed). The sensor can also be powered. A display screen 5 is set on the panel of the metal frame 1 to display the working status of the sensor or the current collected data, which has a certain degree of versatility.

[0046] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present invention, and these modifications or replacements should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. A sensor protection box suitable for angle steel, wherein a sensor is installed in the sensor protection box, characterized in that: The sensor protection box comprises a frame (1) and a baffle (2); the two sides of the frame (1) are detachably connected to the two sides of the angle steel (4) to form a cavity, and the sensor is installed in the cavity; the baffle (2) covers the surface of the frame (1) to close the cavity; a waterproof connector is installed on the baffle (2), and the communication line of the sensor passes through the waterproof connector and is led out of the cavity.

2. A sensor protection box suitable for angle steel according to claim 1, characterized in that: A sealing strip (3) is installed between the frame (1) and the angle steel (4), one side of the sealing strip (3) is adhered to the edge of the angle steel (4), and the other side is provided with a slot, and the edges of the frame (1) and the baffle (2) are inserted into the slot.

3. A sensor protection box suitable for angle steel according to claim 2, characterized in that: The gaps between the frame (1), the baffle (2) and the sealing strip (3) are filled with sealant.

4. The sensor protection box suitable for angle steel according to claim 1, characterized in that: The frame (1) comprises a first frame surface (11), a second frame surface (12) and a third frame surface (13) which are connected in sequence, one side of the first frame surface (11) is connected to one side of the angle steel (4), and one side of the third frame surface (13) is connected to the other side of the angle steel (4).

5. A sensor protection box suitable for angle steel according to claim 4, characterized in that: The angle steel (4) comprises a first plane (41) and a second plane (42); the first frame surface (11) is connected to and perpendicular to the first plane (41); and the third frame surface (13) is connected to and perpendicular to the second plane (42).

6. A sensor protection box suitable for angle steel according to claim 4, characterized in that: The protection box also includes a processor and a display screen (5) or an indicator light, wherein the display screen (5) or the indicator light is mounted on the second frame surface (12), and the processor is electrically connected to the sensor and the display screen (5) or the indicator light.

7. The sensor protection box suitable for angle steel according to claim 4, characterized in that: The first frame surface (11), the second frame surface (12) and the third frame surface (13) are all rectangular.

8. The sensor protection box suitable for angle steel according to claim 1, characterized in that: The baffle (2) is a transparent baffle (2).

9. The sensor protection box suitable for angle steel according to claim 1, characterized in that: The surface of the baffle (2) away from the sensor is covered with a solar panel, the solar panel is electrically connected to a battery, and the battery is electrically connected to the sensor.

10. The sensor protection box suitable for angle steel according to claim 1, characterized in that: The surface of the baffle (2) away from the sensor is covered with a rubber protective gasket.

Citation Information

Patent Citations

  • Tower inclination monitoring sensor mounting bracket

    CN210321717U