Signal processing device for alloy processing and alloy processing equipment

CN119377574APending Publication Date: 2025-01-28MAKINO MACHINE TOOL CHINA CO LTD
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Patent Information

Application Number
CN202411469069.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

The existing cemented carbide processing technology is inefficient, mainly due to the limited amount of material removed per discharge, resulting in low processing efficiency.

Method used

A signal processing device for alloy processing is designed, including voltage pressure modules, signal processing modules, frequency increase modules, and adjustment output modules. By improving the frequency of processing signals, alloy processing efficiency is improved.

Benefits of technology

By increasing the frequency of processing signals, the phenomenon of "air release" in the discharge process is reduced, and the interval between each discharge is shortened, thereby significantly improved the efficiency of alloy processing.

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Abstract

The invention discloses a signal processing device for alloy processing and alloy processing equipment. The signal processing device comprises a voltage stabilizing module, a signal processing module, a frequency increasing module and an adjusting output module. The voltage stabilizing module is connected with the signal processing module, the frequency increasing module and the adjusting output module and is used for receiving the electric signal input by the power supply device and stabilizing the voltage of the electric signal at a preset voltage; the signal processing module is respectively connected with the frequency increasing module and the adjusting output module and is used for removing noise in the electric signal and amplifying the electric signal; the frequency increasing module is connected with the adjusting output module and used for receiving a control signal input by the pulse generator and generating a processing signal with the frequency larger than that of the electric signal according to the control signal and the electric signal, and the control signal is generated by the pulse generator based on the feedback signal; and the adjusting output module is used for adjusting the frequency of the processing signal and outputting the processing signal. According to the scheme, the frequency of the processing signal can be improved, so that the alloy processing efficiency is improved.
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Description

Technical Field

[0001] The embodiments of the present invention relate to the technical field of cemented carbide processing, and in particular to a signal processing device and alloy processing equipment for alloy processing. Background Art

[0002] Cemented carbide is a high-performance alloy material, which is carefully made of hard compounds of refractory metals (such as tungsten carbide, titanium carbide, etc.) and bonding metals (such as cobalt, nickel, etc.) through powder metallurgy. This material has high hardness, wear resistance, pressure resistance and chemical stability. It is widely used in tool manufacturing, such as turning tools and milling cutters, and can efficiently cut a variety of materials, including difficult-to-process heat-resistant steel and stainless steel.

[0003] In the prior art, cemented carbide is usually processed using a current with a smaller pulse width and a higher peak value. Although this processing method can ensure that the workpiece surface obtains a good finish, the amount of material removed by each discharge is limited, resulting in low processing efficiency. Summary of the invention

[0004] The invention provides a signal processing device and alloy processing equipment for alloy processing, which improve the frequency of processing signals and thus improve the efficiency of alloy processing.

[0005] In a first aspect, an embodiment of the present invention provides a signal processing device for alloy processing, comprising: a voltage stabilizing module, a signal processing module, a frequency increasing module and an adjusting output module; wherein:

[0006] The voltage stabilizing module is electrically connected to the signal processing module, the frequency increasing module and the regulating output module respectively, and is used to receive the electrical signal input by the power supply device and stabilize the voltage of the electrical signal at a preset voltage;

[0007] The signal processing module is electrically connected to the frequency increasing module and the regulating output module respectively, and is used to remove noise in the electrical signal and amplify the electrical signal;

[0008] The frequency increasing module is electrically connected to the regulating output module, and is used to receive the control signal input by the pulse generator, and generate a processing signal according to the control signal and the electrical signal, wherein the control signal is generated by the pulse generator based on the feedback signal, and the frequency of the processing signal is greater than the frequency of the electrical signal;

[0009] The regulating output module is used to regulate the frequency of the processing signal and output the processing signal.

[0010] Furthermore, the voltage stabilizing module includes: a voltage stabilizing chip, a first capacitor, a second capacitor and a third capacitor; wherein,

[0011] The first pin of the voltage stabilizing chip is connected to the power supply device and the regulating output module, the second pin of the voltage stabilizing chip is grounded, and the third pin of the voltage stabilizing chip is connected to the signal processing module and the frequency increasing module;

[0012] One end of the first capacitor is electrically connected to the first pin of the voltage stabilizing chip, and the other end of the first capacitor is grounded;

[0013] One end of the second capacitor and one end of the third capacitor are both electrically connected to the third pin of the voltage stabilizing chip, and the other end of the second capacitor and the other end of the third capacitor are grounded.

[0014] Further, the signal processing module includes: a filter chip, a signal amplification chip, a first resistor, a second resistor, a third resistor, a fourth resistor, a fifth resistor, a sixth resistor, a seventh resistor, an eighth resistor, a ninth resistor, a tenth resistor, an eleventh resistor, a twelfth resistor and a thirteenth resistor; wherein,

[0015] The first pin, the eighth pin, the tenth pin, and the twelfth pin of the filter chip are connected to one end of the ninth resistor, the second pin of the filter chip is respectively connected to the power supply device, one end of the seventh resistor, and one end of the eighth resistor, and the third pin to the sixth pin of the filter chip are all electrically connected to the frequency increasing module; the seventh pin of the filter chip is connected to the power supply device, one end of the sixth resistor, and one end of the fifth resistor, and the ninth pin of the filter chip is connected to the power supply device, one end of the fourth resistor, and one end of the third resistor; the eleventh pin of the filter chip is connected to the power supply device, one end of the first resistor, and one end of the second resistor; the thirteenth pin of the filter chip is connected to the other end of the ninth resistor, one end of the tenth resistor, the eighth pin of the signal amplification chip, the voltage stabilizing module, and the frequency increasing module; the fourteenth pin and the fifteenth pin of the filter chip are both grounded;

[0016] The first to fourth pins of the signal amplifying chip are all connected to the frequency increasing module, the second and third pins of the signal amplifying chip are also connected to one end of the thirteenth resistor, the fifth pin of the signal amplifying chip is grounded, the sixth pin of the signal amplifying chip is connected to one end of the eleventh resistor, one end of the twelfth resistor and the power supply device, and the seventh pin of the signal amplifying chip is connected to the other end of the tenth resistor;

[0017] The other end of the first resistor, the other end of the third resistor, the other end of the fifth resistor and the other end of the seventh resistor are all electrically connected to the other end of the eleventh resistor, the power supply device and the adjustment output module;

[0018] The other end of the second resistor, the other end of the fourth resistor, the other end of the sixth resistor, the other end of the eighth resistor, the other end of the twelfth resistor and the other end of the thirteenth resistor are all grounded.

[0019] Furthermore, the frequency increasing module includes: a frequency increasing chip; wherein,

[0020] The first input pin and the second input pin of the frequency increasing chip are both electrically connected to the voltage stabilizing module and the signal processing module;

[0021] The third input pin and the fourth input pin of the frequency increasing chip are both grounded;

[0022] The fifth input pin of the frequency increasing chip is connected to the sixth pin of the filter chip, the sixth input pin of the frequency increasing chip is connected to the fifth pin of the filter chip, the seventh input pin of the frequency increasing chip is connected to the fourth pin of the filter chip, and the eighth input pin of the frequency increasing chip is connected to the third pin of the filter chip;

[0023] The ninth input pin of the frequency increasing chip is connected to the first pin and the fourth pin of the signal amplifying chip, and the tenth input pin of the frequency increasing chip is connected to the second pin and the third pin of the signal amplifying chip;

[0024] The output pin of the frequency increasing chip is electrically connected to the pulse generator and the regulating output module.

[0025] Furthermore, the regulating output module includes two output chips and several regulating circuits; wherein,

[0026] Each output chip has M inputs and N outputs, and one input of the output chip is connected to an output pin of the frequency-increasing chip; wherein M and N are both integers, M≥1, N≥1;

[0027] One output of the output chip is connected to a regulating circuit; the regulating circuit includes a regulating resistor and a regulating capacitor connected in series, and a switch is arranged between the regulating resistor and the regulating capacitor.

[0028] Furthermore, the signal processing device for alloy processing also includes a voltage detection module; wherein,

[0029] The voltage detection module is electrically connected to the voltage stabilizing module, the signal processing module, the frequency increasing module and the regulating output module respectively. The voltage detection module is used to detect whether the voltage of the modules connected thereto is normal.

[0030] Furthermore, the voltage detection module includes a detection chip; wherein,

[0031] The first pin of the detection chip is grounded; the second pin of the detection chip is connected to the frequency increasing module; the third pin of the detection chip is connected to the detection voltage and is electrically connected to the voltage stabilizing module, the signal processing module, the frequency increasing module and the regulating output module.

[0032] Further, the signal processing device for alloy processing also includes: a first interface;

[0033] The signal processing device and the power supply device for alloy processing are connected via a first interface.

[0034] Further, the signal processing device for alloy processing further comprises: a second interface;

[0035] The signal processing device and the pulse generator for alloy processing are connected via a second interface.

[0036] According to another aspect of the present invention, there is provided an alloy processing device, comprising the signal processing device for alloy processing according to any one of the embodiments of the present invention.

[0037] The technical solution of the embodiment of the present invention is to redesign the structure and working mode of the signal processing device for alloy processing, so that the signal processing device for alloy processing includes a voltage stabilizing module, a signal processing module, a frequency increasing module and an adjusting output module; the voltage stabilizing module can receive the electric signal input by the power supply device, and stabilize the voltage of the electric signal at a preset voltage; the signal processing module can remove the noise in the electric signal, and amplify the electric signal to improve the quality of the electric signal; the frequency increasing module can receive the control signal input by the pulse generator, and generate a processing signal according to the control signal and the electric signal, and the adjusting output module can adjust the frequency of the processing signal and output the processing signal. In this way, the frequency of the processing signal can be increased while ensuring the signal stability and quality, thereby achieving the improvement of alloy processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0039] Figure 1 A schematic structural diagram of a signal processing device for alloy processing provided by an embodiment of the present invention;

[0040] Figure 2 A schematic structural diagram of another signal processing device for alloy processing provided by an embodiment of the present invention;

[0041] Figure 3 A schematic diagram of the structure of a circuit of a signal processing device for alloy processing provided by an embodiment of the present invention;

[0042] Figure 4 A schematic structural diagram of an alloy processing device provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0043] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0044] The term "and / or" in this article is merely a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone.

[0045] The terms "first" and "second" and the like in the specification and drawings of this application are used to distinguish different objects, or to distinguish different processing of the same object, rather than to describe a specific order of objects.

[0046] In addition, the terms "including" and "having" and any variations thereof mentioned in the description of the present application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include other steps or units that are not listed, or may optionally include other steps or units that are inherent to these processes, methods, products or devices.

[0047] It should be mentioned before discussing exemplary embodiments in more detail that some exemplary embodiments are described as processes or methods depicted as flow charts. Although the flow charts describe various operations (or steps) as sequential processes, many operations therein can be implemented in parallel, concurrently or simultaneously. In addition, the order of various operations can be rearranged. The process can be terminated when its operation is completed, but can also have additional steps not included in the accompanying drawings. The process can correspond to methods, functions, procedures, subroutines, subprograms, etc. In addition, the embodiments in the present invention and the features in the embodiments can be combined with each other without conflict.

[0048] It should be noted that, in the embodiments of the present application, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.

[0049] In the description of the present application, unless otherwise specified, “plurality” means two or more.

[0050] Figure 1The structure diagram of a signal processing device for alloy processing provided by an embodiment of the present invention is shown in FIG. Figure 1 As shown, the signal processing device for alloy processing includes: a voltage stabilizing module 110 , a signal processing module 120 , a frequency increasing module 130 and an adjusting output module 140 .

[0051] The voltage stabilizing module 110 is electrically connected to the signal processing module 120, the frequency increasing module 130 and the regulating output module 140 respectively, and is used to receive the electrical signal input by the power supply device and stabilize the voltage of the electrical signal at a preset voltage. Signal anomalies caused by voltage fluctuations are avoided, ensuring that the electrical signals received by each module are in a precise and constant electrical environment, effectively preventing problems such as device damage or signal misjudgment caused by voltage mutations, and extending the service life of the device. Among them, the preset voltage is a voltage set in advance according to actual conditions or needs, for example: the preset voltage is 24 volts.

[0052] The signal processing module 120 is electrically connected to the frequency increasing module 130 and the regulating output module 140 respectively, and is used to remove noise in the electrical signal to improve the quality of the electrical signal, and to amplify the electrical signal (such as amplifying the current and voltage) to reduce the impact of current loss caused by loop factors, thereby enhancing the strength and recognition of the signal, and further improving the accuracy and reliability of the entire processing process.

[0053] The frequency increasing module 130 is electrically connected to the regulating output module 140, and is used to receive the control signal input by the pulse generator, and generate a processing signal with a frequency greater than the original electrical signal according to the control signal and the electrical signal. The increase in the frequency of the processing signal can reduce the "empty discharge" phenomenon during the discharge process (i.e., discharge without effective material removal), and reduce the interval time between each discharge, thereby improving the processing efficiency. At the same time, in the process of increasing the frequency, only the signal frequency is changed without changing the pulse width, which effectively ensures the processing quality. Among them, the control signal is generated by the pulse generator based on the feedback signal.

[0054] The adjustment output module 140 is used to adjust the frequency of the processing signal and output the processing signal. The processing signal can be adjusted according to actual conditions or needs to stabilize the frequency of the processing signal, thereby achieving the best processing effect.

[0055] exist Figure 1 Based on the signal processing device for alloy processing shown, Figure 2 FIG. 2 shows a schematic diagram of another signal processing device for alloy processing provided by an embodiment of the present invention. Figure 2As shown, the signal processing device for alloy processing further includes: a voltage detection module 150. The voltage detection module 150 is electrically connected to the voltage stabilizing module 110, the signal processing module 120, the frequency increasing module 130 and the regulating output module 140 respectively. The voltage detection module 150 can detect whether the voltage of the modules connected thereto is normal, and plays a protective role for the signal processing device for alloy processing.

[0056] In one embodiment, referring to the above Figure 1-Figure 2 , Figure 3 FIG. 1 is a schematic diagram showing the structure of a circuit of a signal processing device for alloy processing provided by an embodiment of the present invention. Figure 3 As shown, the signal processing device for alloy processing also includes: a first interface 301 and a second interface 302. The signal processing device for alloy processing is connected to a power supply device (not shown in the figure) through the first interface. The signal processing device for alloy processing is connected to a pulse generator (not shown in the figure) through the second interface.

[0057] The voltage stabilizing module 110 includes: a voltage stabilizing chip U1, a first capacitor C1, a second capacitor C2 and a third capacitor C3. Among them, the first pin of the voltage stabilizing chip U1 is connected to the first end point of the first interface 301, the second end point of the first interface 301 (that is, the first pin of the voltage stabilizing chip U1 is connected to the power supply device through the first end point and the second end point of the first interface 301) and one end of the twenty-seventh resistor R27, the second pin of the voltage stabilizing chip U1 is grounded, and the third pin of the voltage stabilizing chip U1 is connected to the thirteenth pin of the filter chip U2 and the first input pin and the second input pin of the frequency increasing chip U4.

[0058] One end of the first capacitor C1 is electrically connected to the first pin of the voltage regulator chip U1 , and the other end of the first capacitor C1 is grounded.

[0059] One end of the second capacitor C2 and one end of the third capacitor C3 are both electrically connected to the third pin of the voltage stabilizing chip U1 , and the other end of the second capacitor C2 and the other end of the third capacitor C3 are grounded.

[0060] The signal processing module 120 includes: a filtering chip U2, a signal amplifying chip U3, a first resistor R1, a second resistor R2, a third resistor R3, a fourth resistor R4, a fifth resistor R5, a sixth resistor R6, a seventh resistor R7, an eighth resistor R8, a ninth resistor R9, a tenth resistor R10, an eleventh resistor R11, a twelfth resistor R12 and a thirteenth resistor R13.

[0061] Among them, the first pin, the eighth pin, the tenth pin, and the twelfth pin of the filter chip U2 are connected to one end of the ninth resistor R9; the second pin of the filter chip U2 is respectively connected to the eighth end point of the first interface 301 (that is, the second pin of the filter chip U2 is connected to the power supply device through the eighth end point of the first interface 301), one end of the seventh resistor R7, and one end of the eighth resistor R8; the third pin of the filter chip U2 is electrically connected to the eighth input pin of the frequency increasing chip U4; the fourth pin of the filter chip U2 is electrically connected to the seventh input pin of the frequency increasing chip U4; the fifth pin of the filter chip U2 is electrically connected to the sixth input pin of the frequency increasing chip U4; the sixth pin of the filter chip U2 is electrically connected to the fifth input pin of the frequency increasing chip U4; the seventh pin of the filter chip U2 is connected to the seventh end point of the first interface 301 (that is, the seventh pin of the filter chip U2 is connected to the electrical power supply device through the seventh end point of the first interface 301 source device connected), one end of the sixth resistor R6 and one end of the fifth resistor R5; the ninth pin of the filter chip U2 is connected to the sixth end point of the first interface 301 (that is, the ninth pin of the filter chip U2 is connected to the power supply device through the sixth end point of the first interface 301), one end of the fourth resistor R4 and one end of the third resistor R3; the eleventh pin of the filter chip U2 is connected to the fifth end point of the first interface 301 (that is, the eleventh pin of the filter chip U2 is connected to the power supply device through the fifth end point of the first interface 301), one end of the first resistor R1 and one end of the second resistor R2; the thirteenth pin of the filter chip U2 is connected to the other end of the ninth resistor R9, one end of the tenth resistor R10, the eighth pin of the signal amplifying chip U3, the third pin of the voltage stabilizing chip U1 and the first input pin and the second input pin of the frequency increasing chip U4; the fourteenth pin and the fifteenth pin of the filter chip U2 are both grounded.

[0062] The first pin and the fourth pin of the signal amplifying chip U3 are connected to the ninth input pin of the frequency increasing chip U4, the second pin and the third pin of the signal amplifying chip U3 are connected to the tenth input pin of the frequency increasing chip U4 and one end of the thirteenth resistor R13, the fifth pin of the signal amplifying chip U3 is grounded, the sixth pin of the signal amplifying chip U3 is connected to one end of the eleventh resistor R11, one end of the twelfth resistor R12 and the ninth end point of the first interface 301 (that is, the sixth pin of the signal amplifying chip U3 is connected to the power supply device through the ninth end point of the first interface 301), and the seventh pin of the signal amplifying chip U3 is connected to the other end of the tenth resistor R10.

[0063] The other end of the first resistor R1, the other end of the third resistor R3, the other end of the fifth resistor R5 and the other end of the seventh resistor R7 are all electrically connected to the other end of the eleventh resistor R11, the first end point of the first interface 301, the second end point of the first interface 301 (that is, the other end of the first resistor, the other end of the third resistor, the other end of the fifth resistor and the other end of the seventh resistor are all connected to the power supply device through the first end point and the second end point of the first interface 301) and one end of the twenty-seventh resistor R27.

[0064] The other end of the second resistor R2 , the other end of the fourth resistor R4 , the other end of the sixth resistor R6 , the other end of the eighth resistor R8 , the other end of the twelfth resistor R12 and the other end of the thirteenth resistor R13 are all grounded.

[0065] The frequency increasing module 130 includes: a frequency increasing chip U4.

[0066] Among them, the first input pin and the second input pin of the frequency increasing chip U4 are electrically connected to the third pin of the voltage stabilizing chip U1 and the thirteenth pin of the filtering chip U2; the third input pin and the fourth input pin of the frequency increasing chip U4 are both grounded; the fifth input pin of the frequency increasing chip U4 is connected to the sixth pin of the filtering chip U2, the sixth input pin of the frequency increasing chip U4 is connected to the fifth pin of the filtering chip U2, the seventh input pin of the frequency increasing chip U4 is connected to the fourth pin of the filtering chip U2, and the eighth input pin of the frequency increasing chip U4 is connected to the third pin of the filtering chip U2; the ninth input pin of the frequency increasing chip U4 is connected to the first pin and the fourth pin of the signal amplifying chip U3, the tenth input pin of the frequency increasing chip U4 is connected to the second pin and the third pin of the signal amplifying chip U3, and the eleventh input pin of the frequency increasing chip U4 is connected to the second pin of the detection chip U7.

[0067] The first to seventh output pins of the frequency increasing chip U4 are respectively connected to the first to seventh input pins of the first output chip U5 in sequence, for example: the first output pin of the frequency increasing chip U4 is connected to the first input pin of the first output chip U5; the eighth to fourteenth output pins of the frequency increasing chip U4 are respectively connected to the first to seventh input pins of the second output chip U6 in sequence, for example: the eighth output pin of the frequency increasing chip U4 is connected to the first input pin of the second output chip U6; the fifteenth output pin of the frequency increasing chip U4 is electrically connected to the second end point of the second interface 302, and the sixteenth output pin of the frequency increasing chip U4 is electrically connected to the first end point of the second interface 302, that is, the fifteenth output pin and the sixteenth output pin of the frequency increasing chip are electrically connected to the pulse generator through the first end point and the second end point of the second interface 302. In actual applications, the frequency increasing chip can receive the control signal sent by the pulse generator through the first end point and the second end point of the second interface.

[0068] The regulating output module 150 includes: a first output chip U5, a second output chip U6, a fourteenth resistor R14, a fifteenth resistor R15, a sixteenth resistor R16, a seventeenth resistor R17, an eighteenth resistor R18, a nineteenth resistor R19, a twentieth resistor R20, a twenty-first resistor R21, a twenty-second resistor R22, a twenty-third resistor R23, a twenty-fourth resistor R24, a twenty-fifth resistor R25, a twenty-sixth resistor R26, a twenty-seventh resistor R27, a first switch S1, a second switch S2, a third switch S3, a fourth switch S4, a fifth switch S5, a sixth switch S6, a seventh Switch S7, eighth switch S8, ninth switch S9, tenth switch S10, eleventh switch S11, twelfth switch S12, thirteenth switch S13, fourth capacitor C4, fifth capacitor C5, sixth capacitor C6, seventh capacitor C7, eighth capacitor C8, ninth capacitor C9, tenth capacitor C10, eleventh capacitor C11, twelfth capacitor C12, thirteenth capacitor C13, fourteenth capacitor C14, fifteenth capacitor C15 and sixteenth capacitor C16; wherein, the fourteenth resistor R14 to the twenty-sixth resistor R26 are all adjustment resistors, and the fourth capacitor C4 to the sixteenth capacitor C16 are all adjustment capacitors.

[0069] The first to seventh input pins of the first output chip U5 are respectively connected to the first to seventh output pins of the frequency increasing chip U4 in sequence, for example: the first input pin of the first output chip U5 is connected to the first output pin of the frequency increasing chip U4, and the third input pin of the first output chip U5 is connected to the third output pin of the frequency increasing chip U4; the first to seventh output pins of the first output chip U5 are respectively connected to one end of the fourteenth resistor R14 to the twentieth resistor R20 in sequence, for example: the first output pin of the first output chip U5 is connected to one end of the fourteenth resistor R14, and the seventh output pin of the first output chip U5 is connected to one end of the twentieth resistor R20; the eighth output pin of the first output chip U5 is connected to one end of the twenty-seventh resistor R27; the ninth output pin of the first output chip U5 is grounded. It should be noted that the first output chip U5 also includes spare pins (not shown in the figure) for use in subsequent modifications, upgrades or expansions.

[0070] The first to seventh input pins of the second output chip U6 are electrically connected to the eighth to fourteenth output pins of the frequency increasing chip U4, respectively; for example: the first input pin of the second output chip U6 is connected to the eighth output pin of the frequency increasing chip U4, and the third input pin of the second output chip U6 is connected to the tenth output pin of the frequency increasing chip U4; the first to sixth output pins of the second output chip U6 are connected to one end of the twenty-first resistor R21 to the twenty-sixth resistor R26, respectively, in sequence, for example: the first output pin of the second output chip U6 is connected to one end of the twenty-first resistor R21, and the fifth output pin of the second output chip U6 is connected to one end of the twenty-fifth resistor R25. The seventh output pin of the second output chip U6 is connected to the third end of the second interface 302 (that is, the seventh output pin of the second output chip U6 is connected through the pulse generator of the third end of the second interface 302); the eighth output pin of the second output chip U6 is grounded; the ninth output pin of the second output chip U6 is connected to one end of the twenty-seventh resistor R27.

[0071] The other ends of the fourteenth to twentieth resistors R14 to R20 are connected to one ends of the first to seventh switches S1 to S7 in sequence, respectively. For example, the other end of the fourteenth resistor R14 is connected to one end of the first switch S1, and the other end of the fifteenth resistor R15 is connected to one end of the second switch S2.

[0072] The other ends of the twenty-first resistor R21 to the twenty-sixth resistor R26 are connected to one ends of the eighth switch S8 to the thirteenth switch S13 in sequence, respectively. For example, the other end of the twenty-first resistor R21 is connected to one end of the eighth switch S8, and the other end of the twenty-second resistor R22 is connected to one end of the ninth switch S9.

[0073] The other ends of the fourteenth to twenty-sixth resistors R14 to R26 are also connected to one end of the twenty-seventh resistor R27.

[0074] The other end of the twenty-seventh resistor R27 is connected to the fourth end of the second interface 302 ; in practical applications, the pulse generator may receive the feedback signal through the third end and the fourth end of the second interface.

[0075] The other ends of the first switch S1 to the thirteenth switch S13 are connected to one ends of the fourth capacitor C4 to the sixteenth capacitor C16 in sequence, respectively. For example, the first switch S1 is connected to one end of the fourth capacitor C4, the second switch S2 is connected to one end of the fifth capacitor C5, the seventh switch S7 is connected to one end of the tenth capacitor C10, the eighth switch S8 is connected to one end of the eleventh capacitor C11, and the thirteenth switch S13 is connected to one end of the sixteenth capacitor C16.

[0076] One end of each of the first switch S1 to the thirteenth switch S13 is also connected to the PT terminal of the output interface 303 .

[0077] The other ends of the fourth capacitor C4 to the sixteenth capacitor C16 are all connected to the PH terminal of the output interface 303 .

[0078] The voltage detection module 150 includes a detection chip U7 .

[0079] Among them, the first pin of the detection chip U7 is grounded; the second pin of the detection chip U7 is connected to the eleventh input pin of the frequency increasing chip U4; the third pin of the detection chip U7 is connected to the detection voltage (such as 5V) and the third pin of the voltage stabilizing chip U1.

[0080] The first and second endpoints of the first interface 301 are both connected to a power supply device, the input voltage of which can be 24 volts, the third and fourth endpoints of the first interface 301 are both connected to the other end of the first capacitor C1 and the third and fourth input pins of the frequency-increasing chip U4, and the third and fourth endpoints of the first interface 301 are both grounded; the fifth to ninth endpoints of the first interface 301 are all connected to the power supply device for transmitting electrical signals.

[0081] The fifth terminal of the second interface 302 is connected to the input voltage (eg, 5V), and the sixth terminal of the second interface 302 is grounded; the first to sixth terminals of the second interface 302 are all connected to the pulse generator.

[0082] The PT endpoint and the PH endpoint of the third interface 303 are both connected to the machine head used for processing.

[0083] The circuit of the signal processing device for alloy processing as above stabilizes the voltage of the input electrical signal at a preset voltage (such as 24 volts) through the voltage stabilizing chip U1 and the first capacitor C1 to the third capacitor C3. Then the noise in the electrical signal is removed by the filter chip U2 and the first resistor R1 to the ninth resistor R9 to improve the quality of the electrical signal. After that, the signal amplification chip U3 and the tenth resistor R10 to the thirteenth resistor R13 are used to reduce the current loss caused by the loop factor, thereby enhancing the strength and recognition of the signal. Then the frequency increasing chip U4 receives the control signal sent by the pulse generator through the second interface 302, and generates a processing signal with a frequency greater than the original electrical signal according to the control signal and the electrical signal, so as to reduce the discharge interval time and the "empty discharge" phenomenon (i.e., discharge without effective material removal) during the discharge process, thereby improving the processing efficiency. Finally, the frequency of the processing signal is adjusted by the first output chip U5, the second output chip U6, the fourteenth resistor R14 to the twenty-sixth resistor, the first switch S1 to the thirteenth switch S13 and the fourth capacitor C4 to the sixteenth capacitor C16, and the processing signal is output. In addition, the detection chip U7 can detect whether the voltage of other chips connected to it is normal, and play a protective role for the signal processing device used for alloy processing. The signal processing device and the power supply device used for alloy processing can be connected through the first interface 301, and the signal processing device and the pulse generator used for alloy processing can be connected through the second interface 302.

[0084] The technical solution of the embodiment of the present invention re-involves the structure and working mode of the signal processing device for alloy processing, so that the signal processing device for alloy processing includes a voltage stabilizing module, a signal processing module, a frequency increasing module and an adjusting output module; the voltage stabilizing module can receive the electric signal input by the power supply device, and stabilize the voltage of the electric signal at a preset voltage; the signal processing module can remove the noise in the electric signal, and amplify the electric signal to improve the quality of the electric signal; the frequency increasing module can receive the control signal input by the pulse generator, and generate a processing signal according to the control signal and the electric signal, and the adjusting output module can adjust the frequency of the processing signal and output the processing signal. In this way, the frequency of the processing signal can be increased while ensuring the signal stability and quality, thereby achieving the improvement of alloy processing efficiency.

[0085] Figure 4 The present invention provides a schematic structural diagram of an alloy processing device according to an embodiment of the present invention, wherein the alloy processing device comprises a signal processing device for alloy processing according to any embodiment of the present invention, a power supply device and a pulse generator. Figure 4 As shown, the alloy processing equipment includes: a power supply device 410 , a signal processing device 420 for alloy processing, and a pulse generator 430 .

[0086] The power supply device 410 is electrically connected to the signal processing device 420 for alloy processing, and is used to transmit an electrical signal to the signal processing device 420 for alloy processing.

[0087] The signal processing device 420 for alloy processing is connected to the pulse generator 430, and is used to receive the control signal input by the pulse generator 430, and then generate a processing signal with a frequency greater than the original electrical signal based on the control signal and the electrical signal, and output the processing signal to the processing equipment (such as the machine head), and at the same time send a feedback signal to the pulse generator 430.

[0088] The pulse generator circuit 430 is used to receive the feedback signal sent by the signal processing device 420 for alloy processing, generate a control signal according to the feedback signal, and then send the control signal to the signal processing device 420 for alloy processing.

[0089] An embodiment of the present invention provides an alloy processing device, comprising: a signal processing device for alloy processing, a power supply device and a pulse generator; wherein the signal processing device for alloy processing is electrically connected to the power supply device and the pulse generator, respectively, and is used to receive a control signal input by the pulse generator, and then generate a processing signal with a frequency greater than the original electrical signal based on the control signal and the electrical signal, and output the processing signal to the processing equipment (such as a machine head), and at the same time send a feedback signal to the pulse generator, thereby achieving the purpose of improving the processing efficiency.

[0090] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A signal processing device for alloy processing, characterized in that: include: Voltage stabilization module, signal processing module, frequency increasing module and output regulation module; wherein, The voltage stabilizing module is electrically connected to the signal processing module, the frequency increasing module and the regulating output module respectively, and is used to receive the electrical signal input by the power supply device and stabilize the voltage of the electrical signal at a preset voltage; The signal processing module is electrically connected to the frequency increasing module and the regulating output module respectively, and is used to remove noise in the electrical signal and amplify the electrical signal; The frequency increasing module is electrically connected to the regulating output module, and is used to receive a control signal input by a pulse generator, and generate a processing signal according to the control signal and the electrical signal, wherein the control signal is generated by the pulse generator based on a feedback signal, and the frequency of the processing signal is greater than the frequency of the electrical signal; The adjustment output module is used to adjust the frequency of the processed signal and output the processed signal.

2. The signal processing device for alloy processing according to claim 1, characterized in that: The voltage stabilizing module includes: a voltage stabilizing chip, a first capacitor, a second capacitor and a third capacitor; wherein, The first pin of the voltage stabilizing chip is connected to the power supply device and the regulating output module, the second pin of the voltage stabilizing chip is grounded, and the third pin of the voltage stabilizing chip is connected to the signal processing module and the frequency increasing module; One end of the first capacitor is electrically connected to the first pin of the voltage stabilizing chip, and the other end of the first capacitor is grounded; One end of the second capacitor and one end of the third capacitor are both electrically connected to the third pin of the voltage stabilizing chip, and the other end of the second capacitor and the other end of the third capacitor are grounded.

3. The signal processing device for alloy processing according to claim 1, characterized in that: The signal processing module includes: a filter chip, a signal amplification chip, a first resistor, a second resistor, a third resistor, a fourth resistor, a fifth resistor, a sixth resistor, a seventh resistor, an eighth resistor, a ninth resistor, a tenth resistor, an eleventh resistor, a twelfth resistor and a thirteenth resistor; wherein, The first pin, the eighth pin, the tenth pin and the twelfth pin of the filter chip are connected to one end of the ninth resistor, the second pin of the filter chip is respectively connected to the power supply device, one end of the seventh resistor and one end of the eighth resistor, and the third pin to the sixth pin of the filter chip are all electrically connected to the frequency increasing module; the seventh pin of the filter chip is connected to the power supply device, one end of the sixth resistor and one end of the fifth resistor, and the ninth pin of the filter chip is connected to the power supply device, one end of the fourth resistor and one end of the third resistor; the eleventh pin of the filter chip is connected to the power supply device, one end of the first resistor and one end of the second resistor; the thirteenth pin of the filter chip is connected to the other end of the ninth resistor, one end of the tenth resistor, the eighth pin of the signal amplification chip, the voltage stabilizing module and the frequency increasing module; the fourteenth pin and the fifteenth pin of the filter chip are both grounded; The first to fourth pins of the signal amplifying chip are all connected to the frequency increasing module, the second and third pins of the signal amplifying chip are also connected to one end of the thirteenth resistor, the fifth pin of the signal amplifying chip is grounded, the sixth pin of the signal amplifying chip is connected to one end of the eleventh resistor, one end of the twelfth resistor and the power supply device, and the seventh pin of the signal amplifying chip is connected to the other end of the tenth resistor; The other end of the first resistor, the other end of the third resistor, the other end of the fifth resistor and the other end of the seventh resistor are all electrically connected to the other end of the eleventh resistor, the power supply device and the regulating output module; The other end of the second resistor, the other end of the fourth resistor, the other end of the sixth resistor, the other end of the eighth resistor, the other end of the twelfth resistor and the other end of the thirteenth resistor are all grounded.

4. The signal processing device for alloy processing according to claim 3, characterized in that: The frequency increasing module comprises: a frequency increasing chip; wherein, The first input pin and the second input pin of the frequency increasing chip are both electrically connected to the voltage stabilizing module and the signal processing module; The third input pin and the fourth input pin of the frequency increasing chip are both grounded; The fifth input pin of the frequency increasing chip is connected to the sixth pin of the filter chip, the sixth input pin of the frequency increasing chip is connected to the fifth pin of the filter chip, the seventh input pin of the frequency increasing chip is connected to the fourth pin of the filter chip, and the eighth input pin of the frequency increasing chip is connected to the third pin of the filter chip; The ninth input pin of the frequency increasing chip is connected to the first pin and the fourth pin of the signal amplifying chip, and the tenth input pin of the frequency increasing chip is connected to the second pin and the third pin of the signal amplifying chip; The output pin of the frequency increasing chip is electrically connected to the pulse generator and the regulating output module.

5. The signal processing device for alloy processing according to claim 4, characterized in that: The regulating output module includes two output chips and several regulating circuits; wherein, Each of the output chips has M inputs and N outputs, and one input of the output chip is connected to an output pin of the frequency increasing chip; wherein M and N are both integers, M≥1, N≥1; One output of the output chip is connected to one of the regulating circuits; the regulating circuit comprises a regulating resistor and a regulating capacitor connected in series, and a switch is provided between the regulating resistor and the regulating capacitor.

6. The signal processing device for alloy processing according to claim 1, characterized in that: The signal processing device for alloy processing also includes a voltage detection module; wherein, The voltage detection module is electrically connected to the voltage stabilization module, the signal processing module, the frequency increasing module and the regulating output module respectively, and the voltage detection module is used to detect whether the voltage of the modules connected thereto is normal.

7. The signal processing device for alloy processing according to claim 6, characterized in that: The voltage detection module includes a detection chip; wherein, The first pin of the detection chip is grounded; the second pin of the detection chip is connected to the frequency increasing module; the third pin of the detection chip is connected to the detection voltage and is electrically connected to the voltage stabilizing module, the signal processing module, the frequency increasing module and the regulating output module.

8. The signal processing device for alloy processing according to claim 1, characterized in that: The signal processing device for alloy processing further includes: a first interface; The signal processing device for alloy processing and the power supply device are connected via the first interface.

9. The signal processing device for alloy processing according to claim 1, characterized in that: The signal processing device for alloy processing further comprises: a second interface; The signal processing device for alloy processing and the pulse generator are connected via the second interface.

10. An alloy processing device, characterized in that: include: A signal processing device for alloy processing as described in any one of claims 1 to 9, as well as a power supply device and a pulse generator; wherein: The signal processing device for alloy processing is electrically connected to the power supply device and the pulse generator respectively.