Insulator bolt dismounting tool for visual blind area
By designing the insulator insertion and disassembly tool used for vision blind spots, the positioning of insulation and disassembly in the field of vision blind zone is inaccurate, inconvenient operation and stability, and the efficiency and safety improvement are achieved.
Patent Information
- Application Number
- CN202411515531.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-28
AI Technical Summary
During the maintenance and maintenance of power equipment, it is difficult to accurately locate the insulator latch when disassembly and install in the blind spot of the field of view, resulting in inconvenient operation, poor stability and lack of feedback mechanism, which increases operational risks and time.
A designed insertion and disassembly tool for blind spot insulation is designed, including telescope insulation operating rods, loading seats, mapping mirror components, telescopic hooks, expansion hits, and telescopic hammer. Increase the field of vision by adjusting the angle of the mapping mirror component, and use the telescopic hook, telescopic strike fork and telescopic hammer to disassemble and install.
Improve operational safety and operational efficiency, enhance the adaptability and versatility of the tools, reduce human demand, adapt to a variety of operating environment, and facilitate carrying and storage.
Smart Images

Figure CN119381966A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric power working tools, and in particular to a tool for disassembling and assembling insulator pins in blind areas of vision. Background Art
[0002] In the maintenance and overhaul of power equipment, the disassembly and assembly of insulator pins is a common but challenging task. Due to the special location of some insulators and the presence of blind spots, traditional disassembly and assembly tools often face many difficulties in operation, which is not only inefficient but also may increase operational risks.
[0003] At present, the tools for disassembling and assembling insulator pins in blind areas of vision mainly consist of traditional insulating operating rods and simple clamps. The insulating operating rod is usually made of high-strength insulating material and its length can be adjusted to adapt to different working heights. The clamp is generally fixed to one end of the operating rod by threaded connection or bayonet connection to clamp the insulator pin. Signal transmission mainly relies on the operator's visual and tactile feedback. The operator judges whether the pin is accurately aligned by observing the position of the operating rod and the state of the clamp, and then transmits force through manual operation to disassemble and assemble the pin.
[0004] In order to ensure the reliable operation of the power system, the operation and maintenance of equipment are becoming more and more sophisticated. The disassembly and assembly of insulator pins needs to be accurate and efficient to ensure the normal performance of the insulators. The following problems exist when using existing insulator pin disassembly and assembly tools to perform blind operations in blind areas of vision:
[0005] Inaccurate positioning: In the blind spot of vision, it is difficult for the operator to accurately judge the position of the pin, resulting in the inability of the fixture to accurately align with the pin, increasing the difficulty and time of the operation.
[0006] Inconvenient operation: As the operating lever is long and rigid, it is not flexible to operate in a small space, and it is difficult to adjust the angle and direction, which affects the operating efficiency.
[0007] Poor stability: The clamping force of the existing clamp on the pin is not stable enough, and it is easy to loosen or fall off during operation, causing the pin to fall and damage the insulator or cause a safety accident.
[0008] Lack of feedback mechanism: Operators cannot timely understand the force conditions and latch status during operation, which may easily affect the operation effect due to excessive or insufficient force.
[0009] The reason for the positioning problem is mainly due to the lack of effective auxiliary positioning means, which relies solely on the operator's experience and feeling to make judgments, which is prone to errors. The inconvenience of operation is mainly because the design of the existing operating lever does not fully consider the special needs of blind spots and narrow spaces, and is insufficient in flexibility and operability. The poor stability is because the design of the fixture is not reasonable, the clamping force is insufficient and it is easily affected by external factors such as vibration and external force interference. The lack of feedback mechanism is due to the fact that the existing technical feedback device cannot provide real-time operation information to the operator.
[0010] In summary, due to the development of power systems, equipment layout issues, increased operation and maintenance requirements, safety factors, and limitations of existing tools, it has become an urgent need to develop a tool for disassembling and assembling insulator pins in blind areas of vision. Summary of the invention
[0011] In view of the shortcomings of the prior art, the present invention provides a tool for disassembling and assembling insulator pins in blind areas of vision. For the above working environment, the tool effectively solves the problem of difficult disassembly and assembly of insulator pins in blind areas of vision encountered during ground potential operations. After improving the operating efficiency, the low-potential working time is shortened, the safety of the operators is guaranteed, and the working efficiency and personnel safety in this situation are improved.
[0012] The technical solution adopted by the present invention is:
[0013] A tool for disassembling and assembling insulator pins in blind areas of vision, comprising an insulating operating rod, a loading and unloading seat and a mapping mirror assembly installed at the end of the insulating operating rod, and a telescopic hook, a telescopic fork and a telescopic hammer that can be detachably connected to the loading and unloading seat; the tool for disassembling and assembling insulator pins in blind areas of vision increases the blind area field of vision during the disassembly and assembly of the insulator pins by adjusting the angle of the mapping mirror assembly, the telescopic hook can be installed by the loading and unloading seat to hook the insulator pin, and the disassembly of the insulator pin is completed; the telescopic fork can be installed by the loading and unloading seat to insert an R-shaped insulator pin or an M-shaped insulator pin into the insulator pin body, and the R-shaped insulator pin or the M-shaped insulator pin is struck by the telescopic hammer to complete the installation of the insulator pin.
[0014] Furthermore, the insulating operating rod is a telescopic insulating operating rod, and each section of the insulating operating rod is made of high-strength insulating material.
[0015] Furthermore, the loading and unloading seat can be installed at the end of the insulating operating rod in an adjustable angle through an adjustable universal joint.
[0016] Furthermore, the adjustable universal joint includes a seat end bite connecting plate and a rod end bite connecting plate; the seat end bite connecting plate and the rod end bite connecting plate are both circular plates, and a plurality of bite tooth blocks are arranged on the opposite upper circumference; the seat end bite connecting plate and the rod end bite connecting plate are connected by bolts passing through the seat end bite connecting plate and the rod end bite connecting plate, and the relative rotation angle is positioned by the bite tooth blocks.
[0017] Furthermore, the loading and unloading seat includes a first connecting rod and a second connecting rod, one side of the first connecting rod is connected to the end of the insulating operating rod through an adjustable universal joint, and the other side is provided with a threaded hole; one side rod body section of the second connecting rod can be inserted into the threaded hole on the other side of the first connecting rod and threadedly connected to the first connecting rod, and the other side is provided with a threaded hole for cooperating with the installation of the telescopic hook or telescopic fork.
[0018] Furthermore, one side of the telescopic hook is a threaded rod and the other side is a hook-shaped body; the telescopic hook is inserted into the threaded hole on the other side of the second connecting rod through the threaded rod and is threadedly connected to the second connecting rod to adjust the telescopic length; the telescopic hook can hook the insulator pin through the hook-shaped body.
[0019] Furthermore, one side of the telescopic striking fork is a threaded rod, and the other side is a striking fork head; the telescopic striking fork is inserted into the threaded hole on the other side of the second connecting rod through the threaded rod, and is threadedly connected with the second connecting rod, so as to adjust the telescopic length; an embedding groove for matching the R-shaped insulator plug and the M-shaped insulator plug is provided on the end surface of the striking fork head, and the telescopic striking fork can insert the R-shaped insulator plug or the M-shaped insulator plug into the insulator pin body through the striking fork head;
[0020] The telescopic hammer has a threaded rod on one side and a hammer head on the other side. The telescopic hammer is inserted into the threaded hole on the other side of the second connecting rod through the threaded rod and is threadedly connected to the second connecting rod to adjust the telescopic length. The telescopic hammer can strike the R-shaped insulator pin or the M-shaped insulator pin through the hammer head.
[0021] Furthermore, the mapping mirror assembly includes a mapping mirror body, a mirror body mounting seat, a deformable support rod, and a non-metallic clamp; one end of the deformable support rod is fixedly mounted with the non-metallic clamp, which is detachably mounted on the end of the insulating operating rod through the non-metallic clamp, and the other end of the deformable support rod is fixedly mounted with the mirror body mounting seat; a ball head universal connecting shaft is installed on the mirror body mounting seat, and the mapping mirror body is installed through the ball head universal connecting shaft.
[0022] An insulator pin disassembly method is provided, and the insulator pin disassembly method is based on the above-mentioned tool for disassembling and assembling insulator pins in blind areas of vision, and comprises the following steps:
[0023] Step 1: Before starting any operation, be sure to cut off the relevant power supply to ensure the safety of the working environment;
[0024] Step 2: Perform a comprehensive inspection of the equipment to confirm that there is no residual voltage. If necessary, use a multimeter to confirm the voltage.
[0025] Step 3, confirm the specific position and fixing method of the blind area insulator;
[0026] Step 4: Ensure that the insulating operating rod is in good condition and its length should be adjustable to suit different working scenarios; adjust the angle of the mapping mirror assembly as needed to increase the field of view during disassembly; install the loading and unloading seat on the end of the insulating operating rod through an adjustable universal joint;
[0027] Step 5, adjust the length of the insulating operating rod according to the working distance, then combine the operating rod with the telescopic hook, and adjust the extension length of the telescopic hook;
[0028] Step 6. Use the telescopic hook of the insulating operating rod to hook the insulator pin in the blind spot, making sure that it does not directly contact metal parts; use a suitable wrench or screwdriver to rotate the pin counterclockwise to loosen it gently; if the pin is stuck, use lubricant appropriately;
[0029] Step 7: Operate the insulator operating rod to drive the telescopic hook to separate the insulator pin from the insulator pin body to complete the insulator pin disassembly work.
[0030] An insulator plug installation method, based on the above-mentioned insulator plug disassembly and assembly tool for blind area vision, comprises the following steps:
[0031] Step 1: Before starting any operation, be sure to cut off the relevant power supply to ensure the safety of the working environment;
[0032] Step 2: Perform a comprehensive inspection of the equipment to confirm that there is no residual voltage. If necessary, use a multimeter to confirm the voltage.
[0033] Step 3, confirm the specific position and fixing method of the blind area insulator;
[0034] Step 4: Ensure that the insulating operating rod is in good condition and its length should be adjustable to suit different working scenarios; adjust the angle of the mapping mirror assembly as needed to increase the field of view during disassembly; install the loading and unloading seat on the end of the insulating operating rod through an adjustable universal joint;
[0035] Step 5, adjust the length of the insulating operating rod according to the working distance, then combine the operating rod with the telescopic striking fork, and adjust the extension length of the telescopic striking fork;
[0036] Step 6, using the telescopic striking fork of the insulating operating rod to install the R-shaped insulator plug or the M-shaped insulator plug;
[0037] Step 7, drive the telescopic striking fork by operating the insulating operating rod to insert the R-shaped insulator plug or the M-shaped insulator plug into the insulator pin body;
[0038] Step 8, remove the telescopic fork from the loading and unloading seat, assemble the operating rod with the telescopic hammer, and adjust the extension length of the telescopic hammer;
[0039] Step 9, operate the insulating operating rod to drive the telescopic hammer to knock the R-shaped insulator pin or the M-shaped insulator pin so that it can be stably inserted into the insulator pin body to complete the insulator pin installation work.
[0040] The beneficial effects of the present invention are:
[0041] Improved work safety: By using insulating materials and a retractable design, the tool can effectively isolate the current, reduce the risk of electric shock, and ensure the safety of workers.
[0042] Enhanced field of vision: The use of mapping mirror assemblies enables operators to perform disassembly and assembly operations within blind areas of vision, reducing the risks caused by limited vision.
[0043] Improve operating efficiency: Through efficient design, the inconvenience in traditional operating methods is reduced, making the removal and installation process of insulator pins more efficient and saving operating time.
[0044] Strong adaptability: The tool's telescopic hook and telescopic striking fork design enable it to adapt to different types of insulator pins, increasing the tool's versatility and scope of application.
[0045] Simplified operation process: The design of adjustable universal joint and retractable insulated operating rod reduces complicated operation links, allowing operators to complete tasks in a more convenient way.
[0046] Reduce manpower requirements: Efficient design of tools may reduce dependence on manpower, reduce the workload of the operation team, and improve the overall operation efficiency of the team.
[0047] Adaptable to various working environments: The design takes into account the problem of blind spots in the field of vision, making it more practical in complex working environments, especially when working in high-voltage or dangerous areas.
[0048] Easy to carry and store: The retractable design makes the tool easy to carry and store, reducing the space requirements in mobile workplaces and facilitating operators to move between different locations.
[0049] In summary, this tool can effectively improve the work efficiency and safety of operators and reduce risks in operations through its unique design and practical functions.
[0050] Improved safety: By always cutting off the power supply and confirming that there is no residual voltage before operation, potential risks of electric shock can be avoided and the personal safety of operators can be ensured.
[0051] Improve efficiency: This method emphasizes the comprehensive inspection and adjustment of equipment and tools to ensure the flexibility and adjustability of tools during operation, thereby improving work efficiency and reducing unnecessary repetitive work.
[0052] Convenience: The design of insulated operating rod and adjustable connector enables operators to easily cope with different working environments, whether it is the installation and removal of bolts at high places or in blind spots, which can be effectively handled and reduce manpower consumption.
[0053] Optimized field of view: By adjusting the angle of the mapping mirror assembly, the field of view during operation is enhanced, the difficulties caused by blind spots in the field of view are alleviated, and the accuracy and success rate of the operation are improved.
[0054] Reduced risk of injury: The insulated operating rod and telescopic tool combination in this method reduces direct contact with the equipment and accessories, effectively reducing the risk of mechanical damage or dislocation that may be caused during operation.
[0055] Easy maintenance and servicing: During the removal and installation of the latch, the operation is simple and easy to standardize, which facilitates subsequent maintenance and servicing work, thereby extending the service life of the equipment.
[0056] Strong adaptability: This assembly and disassembly method can flexibly cope with various types of insulator pins, whether R-shaped or M-shaped, enhancing its versatility and scope of application.
[0057] In summary, during the implementation of the installation and disassembly method of the insulator plug, paying attention to safe and effective operating steps will greatly improve the safety and work efficiency of the work site. BRIEF DESCRIPTION OF THE DRAWINGS
[0058] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0059] Figure 1 It is a schematic diagram of installing a telescopic hook of a tool for disassembling and assembling an insulator pin in a blind area of vision according to the present invention;
[0060] Figure 2 It is a schematic diagram of installing a telescopic striking fork of a tool for disassembling and assembling an insulator pin in a blind area of vision according to the present invention;
[0061] Figure 3It is a schematic diagram of installing a telescopic hammer of a tool for disassembling and assembling an insulator pin in a blind area of vision according to the present invention;
[0062] Figure 4 It is a structural schematic diagram of a mapping mirror assembly of a blind-field insulator plug disassembly and assembly tool of the present invention;
[0063] In the figure, 1. insulating operating rod; 2. loading and unloading seat; 3. mapping mirror assembly; 4. telescopic hook; 5. telescopic fork; 6. telescopic hammer; 7. R-shaped insulator pin or M-shaped insulator pin; 8. adjustable universal joint; 9. seat end bite connecting piece; 10. rod end bite connecting piece; 11. bite tooth block; 12. first connecting rod; 13. second connecting rod; 14. mapping mirror body; 15. deformable support rod; 16. non-metallic clamp. DETAILED DESCRIPTION
[0064] To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them.
[0065] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. It should be noted that the embodiments of the present invention and the features and technical solutions in the embodiments can be combined with each other without conflict. It should be noted that similar numbers and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0066] In the current operation and maintenance of power transmission lines, it is difficult to disassemble and assemble insulator pins during live work at ground potential. On this basis, the insulator pins are often located in the blind area of vision, and the pin holes cannot be accurately found directly through the operating rod. Therefore, this embodiment provides a tool for disassembling and assembling insulator pins in blind areas of vision, which solves the problem of difficult disassembly and assembly of insulator pins in blind areas of vision encountered during ground potential operations, improves operating efficiency, shortens low-voltage operation time, and ensures the safety of operators.
[0067] like Figure 1 , Figure 2 and Figure 3As shown, the tool for disassembling and assembling insulator pins in blind visual areas comprises an insulating operating rod 1, a loading and unloading seat 2 and a mapping mirror assembly 3 installed at the end of the insulating operating rod 1, and a telescopic hook 4 and a telescopic fork 5 that can be detachably connected to the loading and unloading seat 2. The tool for disassembling and assembling insulator pins in blind visual areas increases the blind visual area during the disassembly and assembly of the insulator pins by adjusting the angle of the mapping mirror assembly 3; the insulating operating rod 1 can hook the insulator pin by installing the telescopic hook 4 through the loading and unloading seat 2 to complete the disassembly of the insulator pin; the insulating operating rod 1 can insert the R-shaped insulator pin or the M-shaped insulator pin 7 into the insulator pin body by installing the telescopic fork 5 through the loading and unloading seat 2; the insulating operating rod 1 knocks the R-shaped insulator pin or the M-shaped insulator pin 7 through the telescopic hammer 6, so that the R-shaped insulator pin or the M-shaped insulator pin 7 is stably inserted into the insulator pin body, completing the installation of the insulator pin.
[0068] like Figure 1 , Figure 2 and Figure 3 As shown, the insulating operating rod 1 in this embodiment is a telescopic insulating operating rod 1, and each section of the insulating operating rod 1 is made of high-strength insulating material. Made of high-strength insulating material, the length is adjustable, and the operating rod maintains a stable shape in static state, providing support and operation extension for the entire tool.
[0069] like Figure 1 , Figure 2 and Figure 3 As shown, the loading and unloading seat 2 in this embodiment can be installed at the end of the insulating operating rod 1 through an adjustable universal joint 8 so that the angle can be adjusted. The adjustable universal joint 8 includes a seat-end bite connecting piece 9 and a rod-end bite connecting piece 10; the seat-end bite connecting piece 9 and the rod-end bite connecting piece 10 are both circular plates, and a number of bite tooth blocks 11 are arranged on the opposite upper circumference; the seat-end bite connecting piece 9 and the rod-end bite connecting piece 10 are connected by bolts passing through the seat-end bite connecting piece 9 and the rod-end bite connecting piece 10, and the relative rotation angle is positioned by the bite tooth block 11. When the angle needs to be adjusted, the nut matched with the bolt is rotated in the opposite direction, and the bite tooth blocks 11 on the seat-end bite connecting piece 9 and the rod-end bite connecting piece 10 are separated, and the angle can be adjusted.
[0070] like Figure 1 , Figure 2 and Figure 3As shown, the loading and unloading seat 2 in this embodiment includes a first connecting rod 12 and a second connecting rod 13. One side of the first connecting rod 12 is connected to the end of the insulating operating rod 1 through an adjustable universal joint 8, and the other side is provided with a threaded hole; a rod body section on one side of the second connecting rod 13 can be inserted into the threaded hole on the other side of the first connecting rod 12, and is threadedly connected to the first connecting rod 12, and the other side is provided with a threaded hole for the installation of the telescopic hook 4 or the telescopic fork 5. The loading and unloading seat 2 has multiple functions such as bearing, fixing, facilitating operation, protection and improving efficiency during loading and unloading operations. In a static relationship, the loading and unloading seat 2 is a relatively stable structure. After the telescopic hook 4, the telescopic fork 5 and the telescopic hammer 6 are installed and fixed, and cooperate with the surrounding environment and other components, a stable platform and foundation is provided for loading and unloading operations. In a static relationship, the second connecting rod 13 is a relatively stable structural component, which can be connected with the telescopic hook 4, the telescopic fork 5 and the telescopic hammer 6, and cooperate to adjust the telescopic length.
[0071] like Figure 1 As shown, the telescopic hook 4 in this embodiment is a tool specially designed for disassembling the insulator pin. One side of the telescopic hook 4 is a threaded rod, and the other side is a hook-shaped body. The telescopic hook 4 is inserted into the threaded hole on the other side of the second connecting rod 13 through the threaded rod, and is threadedly connected with the second connecting rod 13, so as to adjust the telescopic length. The telescopic hook 4 can hook the insulator pin through the hook-shaped body, specifically hook the pin eye buckle on the insulator pin.
[0072] like Figure 2 As shown, the telescopic striking fork 5 in this embodiment is a tool specially designed for the installation of the insulator pin, one side of the telescopic striking fork 5 is a threaded rod, and the other side is a striking fork head; the telescopic striking fork 5 is inserted into the threaded hole on the other side of the second connecting rod 13 through the threaded rod, and is threadedly connected with the second connecting rod 13, so as to adjust the telescopic length; an embedding groove matching the R-shaped insulator pin and the M-shaped insulator pin is provided on the end surface of the striking fork head, and the pin eye buckle of the R-shaped insulator pin or the M-shaped insulator pin 7 can be clamped through the embedding groove, and the telescopic striking fork 5 can insert the R-shaped insulator pin or the M-shaped insulator pin 7 into the insulator pin body through the striking fork head; then the telescopic striking fork 5 is moved upward or downward, and the pin eye buckle of the R-shaped insulator pin or the M-shaped insulator pin 7 is removed from the embedding groove.
[0073] like Figure 3As shown, the telescopic hammer 6 in this embodiment is a tool specially designed for the installation of the insulator pin, and one side of the telescopic hammer 6 is a threaded rod, and the other side is a hammer head; the telescopic hammer 6 is inserted into the threaded hole on the other side of the second connecting rod 13 through the threaded rod, and is threadedly connected to the second connecting rod 13, so as to adjust the telescopic length; the telescopic hammer 6 can strike the R-shaped insulator pin or the M-shaped insulator pin 7 through the hammer head, specifically, strike the pin eye buckle of the R-shaped insulator pin or the M-shaped insulator pin 7, so that the pin body section of the R-shaped insulator pin or the M-shaped insulator pin 7 is completely inserted into the insulator pin body.
[0074] like Figure 4 As shown, the mapping mirror assembly 3 in this embodiment is a component specially designed for blind areas of vision when the insulator plug is disassembled and assembled. The mapping mirror assembly 3 includes a mapping mirror body 14, a mirror body mounting seat, a deformable support rod 15, and a non-metallic clamp 16; one end of the deformable support rod 15 is fixedly mounted with a non-metallic clamp 16, which is detachably mounted at the end of the insulating operating rod 1 through the non-metallic clamp 16, and the other end of the deformable support rod 15 is fixedly mounted with a mirror body mounting seat; a ball head universal connecting shaft is installed on the mirror body mounting seat, and the mapping mirror body 14 is installed through the ball head universal connecting shaft. The mirror body mounting seat is not shown in the figure. The use of the mapping mirror body 14 of the mapping mirror assembly 3 enables the operator to disassemble and assemble in the blind area of vision, reducing the risks caused by limited vision, and enabling the operator to easily cope with different working environments, whether it is the installation and disassembly of the plug at a high place or in the blind area of vision, which can be effectively dealt with and reduce manpower consumption.
[0075] Based on the above-mentioned tool for disassembling and assembling the insulator pin in the blind area of vision, this embodiment further provides a specific assembly and disassembly workflow of the insulator pin, as follows:
[0076] The insulator pin disassembly method comprises the following steps:
[0077] Step 1: Before starting any operation, be sure to cut off the relevant power supply to ensure the safety of the working environment;
[0078] Step 2: Perform a comprehensive inspection of the equipment to confirm that there is no residual voltage. If necessary, use a multimeter to confirm the voltage.
[0079] Step 3, confirm the specific position and fixing method of the blind area insulator;
[0080] Step 4, ensure that the insulating operating rod 1 is in good condition and its length should be adjustable to adapt to different working scenarios; adjust the angle of the mapping mirror assembly 3 as needed to increase the field of view during disassembly; install the loading and unloading seat 2 on the end of the insulating operating rod 1 through the adjustable universal joint 8;
[0081] Step 5, adjusting the length of the insulating operating rod 1 according to the working distance, then combining the operating rod with the telescopic hook 4, and adjusting the extension length of the telescopic hook 4;
[0082] Step 6: Use the telescopic hook 4 of the insulating operating rod 1 to hook the insulator pin in the blind area of the field of vision, ensuring that it does not directly contact the metal parts; use a suitable wrench or screwdriver to rotate the pin counterclockwise to loosen the pin gently; if the pin is stuck, use lubricant appropriately;
[0083] Step 7, operating the insulating operating rod 1 to drive the telescopic hook 4 to separate the insulator pin from the insulator pin body, thereby completing the insulator pin disassembly work.
[0084] The insulator plug installation method comprises the following steps:
[0085] Step 1: Before starting any operation, be sure to cut off the relevant power supply to ensure the safety of the working environment;
[0086] Step 2: Perform a comprehensive inspection of the equipment to confirm that there is no residual voltage. If necessary, use a multimeter to confirm the voltage.
[0087] Step 3, confirm the specific position and fixing method of the blind area insulator;
[0088] Step 4, ensure that the insulating operating rod 1 is in good condition and its length should be adjustable to adapt to different working scenarios; adjust the angle of the mapping mirror assembly 3 as needed to increase the field of view during disassembly; install the loading and unloading seat 2 on the end of the insulating operating rod 1 through the adjustable universal joint 8;
[0089] Step 5, adjusting the length of the insulating operating rod 1 according to the working distance, then combining the operating rod with the telescopic striking fork 5, and adjusting the extension length of the telescopic striking fork 5;
[0090] Step 6, using the telescopic striking fork 5 of the insulating operating rod 1 to install the R-shaped insulator pin or the M-shaped insulator pin 7;
[0091] Step 7, by operating the insulating operating rod 1 to drive the telescopic striking fork 5, the R-shaped insulator plug or the M-shaped insulator plug 7 is inserted into the insulator pin body;
[0092] Step 8, remove the telescopic fork 5 from the loading and unloading seat 2, combine the operating rod with the telescopic hammer 6, and adjust the extension length of the telescopic hammer 6;
[0093] Step 9, drive the telescopic hammer 6 by operating the insulating operating rod 1 to knock the R-shaped insulator pin or the M-shaped insulator pin 7 so that it can be stably inserted into the insulator pin body, thereby completing the insulator pin installation work.
[0094] In summary, the specific installation and disassembly of insulator pins by using the tool for disassembling insulator pins in blind areas of vision can greatly improve the operational efficiency of disassembling and assembling pins in blind areas of vision, reduce the difficulty of low-voltage operators, enhance operational safety, ensure the personal safety of operators, and improve work quality; effectively solve the safety and reliability of the device during live operation, how to achieve light transmission in blind areas of vision under electromagnetic interference environment, and efficiently install and disassemble insulator pins in blind areas of vision.
[0095] At the same time, it should be pointed out that the above description is only a typical embodiment of the present invention and does not limit the present invention in any form. Any changes made to the above embodiments based on the ideas and technical essence of the present invention are within the protection scope of the present invention.
Claims
1. A tool for disassembling and assembling insulator pins in blind areas of vision, characterized by: The tool for disassembling and assembling an insulator pin in a blind area of vision comprises an insulating operating rod, a loading and unloading seat and a mapping mirror assembly installed at the end of the insulating operating rod, and a telescopic hook, a telescopic fork and a telescopic hammer that can be detachably connected to the loading and unloading seat; the tool for disassembling and assembling an insulator pin in a blind area of vision increases the blind area field of vision during the disassembly and assembly of the insulator pin by adjusting the angle of the mapping mirror assembly, the telescopic hook can be installed by the loading and unloading seat to hook the insulator pin, and the disassembly of the insulator pin is completed; the telescopic fork can be installed by the loading and unloading seat to insert an R-shaped insulator pin or an M-shaped insulator pin into the insulator pin body, and the R-shaped insulator pin or the M-shaped insulator pin is struck by the telescopic hammer to complete the installation of the insulator pin.
2. The tool for disassembling and assembling insulator pins in blind areas of vision according to claim 1, characterized in that: The insulating operating rod is a telescopic insulating operating rod, and each section of the insulating operating rod is made of high-strength insulating material.
3. The tool for disassembling and assembling insulator pins in blind area of vision according to claim 1, characterized in that: The loading and unloading seat is installed at the end of the insulating operating rod in an adjustable angle through an adjustable universal joint.
4. The tool for disassembling and assembling insulator pins in blind area of vision according to claim 3 is characterized in that: The adjustable universal joint includes a seat end bite connecting piece and a rod end bite connecting piece; the seat end bite connecting piece and the rod end bite connecting piece are both circular plates, and a plurality of bite tooth blocks are arranged on the opposite upper circumference; the seat end bite connecting piece and the rod end bite connecting piece are connected by bolts passing through the seat end bite connecting piece and the rod end bite connecting piece, and the relative rotation angle is positioned by the bite tooth blocks.
5. The tool for disassembling and assembling insulator pins in blind area of vision according to claim 1, characterized in that: The loading and unloading seat includes a first connecting rod and a second connecting rod. One side of the first connecting rod is connected to the end of the insulating operating rod through an adjustable universal joint, and the other side is provided with a threaded hole; a rod body section on one side of the second connecting rod can be inserted into the threaded hole on the other side of the first connecting rod and is threadedly connected to the first connecting rod, and the other side is provided with a threaded hole for matching the installation of a telescopic hook or a telescopic fork.
6. The tool for disassembling and assembling insulator pins in blind area of vision according to claim 5, characterized in that: The telescopic hook has a threaded rod on one side and a hook-shaped body on the other side; the telescopic hook is inserted into the threaded hole on the other side of the second connecting rod through the threaded rod and is threadedly connected to the second connecting rod to adjust the telescopic length; the telescopic hook can hook the insulator pin through the hook-shaped body.
7. The tool for disassembling and assembling insulator pins in blind area of vision according to claim 5, characterized in that: One side of the telescopic striking fork is a threaded rod, and the other side is a striking fork head; the telescopic striking fork is inserted into the threaded hole on the other side of the second connecting rod through the threaded rod, and is threadedly connected with the second connecting rod, so as to adjust the telescopic length; an embedding groove for matching the R-shaped insulator plug and the M-shaped insulator plug is provided on the end surface of the striking fork head, and the telescopic striking fork can insert the R-shaped insulator plug or the M-shaped insulator plug into the insulator pin body through the striking fork head; The telescopic hammer has a threaded rod on one side and a hammer head on the other side. The telescopic hammer is inserted into the threaded hole on the other side of the second connecting rod through the threaded rod and is threadedly connected to the second connecting rod to adjust the telescopic length. The telescopic hammer can strike the R-shaped insulator pin or the M-shaped insulator pin through the hammer head.
8. The tool for disassembling and assembling insulator pins in blind area of vision according to claim 1, characterized in that: The mapping mirror assembly includes a mapping mirror body, a mirror body mounting seat, a deformable support rod, and a non-metallic clamp; one end of the deformable support rod is fixedly mounted with the non-metallic clamp, which is detachably mounted on the end of the insulating operating rod through the non-metallic clamp, and the other end of the deformable support rod is fixedly mounted with the mirror body mounting seat; a ball head universal joint shaft is installed on the mirror body mounting seat, and the mapping mirror body is mounted through the ball head universal joint shaft.
9. A method for disassembling an insulator pin, the method for disassembling an insulator pin is based on the tool for disassembling and assembling an insulator pin in a blind area of vision according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: Before starting any operation, be sure to cut off the relevant power supply to ensure the safety of the working environment; Step 2: Perform a comprehensive inspection of the equipment to confirm that there is no residual voltage. If necessary, use a multimeter to confirm the voltage. Step 3, confirm the specific position and fixing method of the blind area insulator; Step 4: Ensure that the insulating operating rod is in good condition and its length should be adjustable to suit different working scenarios; adjust the angle of the mapping mirror assembly as needed to increase the field of view during disassembly; install the loading and unloading seat on the end of the insulating operating rod through an adjustable universal joint; Step 5, adjust the length of the insulating operating rod according to the working distance, then combine the operating rod with the telescopic hook, and adjust the extension length of the telescopic hook; Step 6. Use the telescopic hook of the insulating operating rod to hook the insulator pin in the blind spot, making sure that it does not directly contact metal parts; use a suitable wrench or screwdriver to rotate the pin counterclockwise to loosen it gently; if the pin is stuck, use lubricant appropriately; Step 7: Operate the insulator operating rod to drive the telescopic hook to separate the insulator pin from the insulator pin body to complete the insulator pin disassembly work.
10. An insulator plug installation method, the insulator plug installation method is based on the tool for disassembling and assembling insulator plugs in blind areas of vision according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1: Before starting any operation, be sure to cut off the relevant power supply to ensure the safety of the working environment; Step 2: Perform a comprehensive inspection of the equipment to confirm that there is no residual voltage. If necessary, use a multimeter to confirm the voltage. Step 3, confirm the specific position and fixing method of the blind area insulator; Step 4: Ensure that the insulating operating rod is in good condition and its length should be adjustable to suit different working scenarios; adjust the angle of the mapping mirror assembly as needed to increase the field of view during disassembly; install the loading and unloading seat on the end of the insulating operating rod through an adjustable universal joint; Step 5, adjust the length of the insulating operating rod according to the working distance, then combine the operating rod with the telescopic striking fork, and adjust the extension length of the telescopic striking fork; Step 6, using the telescopic striking fork of the insulating operating rod to install the R-shaped insulator plug or the M-shaped insulator plug; Step 7, drive the telescopic striking fork by operating the insulating operating rod to insert the R-shaped insulator plug or the M-shaped insulator plug into the insulator pin body; Step 8, remove the telescopic fork from the loading and unloading seat, assemble the operating rod with the telescopic hammer, and adjust the extension length of the telescopic hammer; Step 9, drive the telescopic hammer by operating the insulating operating rod to knock the R-shaped insulator pin or the M-shaped insulator pin so that it can be stably inserted into the insulator pin body to complete the insulator pin installation work.
Citation Information
Cited By
Multifunctional pin puller
CN120002581A