Anti-displacement and anti-deformation welding fixing device for off-line bus

By designing a welding fixed device that includes a fixed ring, welding ring, and removable connection method, the problem of displacement and deformation of traditional bus welding is solved, the welding quality and safety are improved, and the installation and disassembly process is simplified.

CN119381987APending Publication Date: 2025-01-28中国电建集团贵州工程有限公司
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Patent Information

Application Number
CN202411511969.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

In high-voltage and high current power transmission systems, traditional offline bus bars lack effective fixing measures during welding, resulting in easy displacement or deformation at the connection, affecting the welding quality and possibly causing safety hazards.

Method used

A welding fixed device that includes the first fixed ring and the second fixed ring is designed. The design of the rotating board and the removable rod can be combined with the design of the welding ring and the groove. Provide continuous support after use.

Benefits of technology

Effectively prevent displacement or deformation during the welding process, improve the welding quality and reliability, simplify the installation and disassembly of the device, improve the welding efficiency, and protect the welding area by blocking the splattered Mars.

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Abstract

The invention discloses an off-line bus anti-displacement and anti-deformation welding fixing device in the technical field of phase isolated bus fixing, and the device comprises a first fixing ring and a second fixing ring, the first fixing ring and the second fixing ring are open, one side of the first fixing ring is connected with a welding ring, the welding ring is provided with a plurality of through grooves, and the through grooves are communicated with the first fixing ring. A fixing block is arranged between every two adjacent through grooves, and one side of each second fixing ring is connected with a matching block detachably connected with the corresponding fixing block. The connecting positions of the two off-line buses needing to be welded are connected in advance through the fixing rings respectively, and the two fixing rings are connected together when welding is needed, so that the connecting positions of the two off-line buses are always kept in a level and tight connection state. After the phase-isolated bus is put into use, the device can still be used for stabilizing the welding position of the phase-isolated bus, so that the off-line bus is prevented from being deformed.
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Description

Technical Field

[0001] The invention relates to the technical field of off-line busbar fixing, and in particular to an off-line busbar anti-displacement and anti-deformation welding fixing device. Background Art

[0002] In power transmission systems, busbars are widely used as important conductive elements. Especially in high-voltage and high-current applications, the connection quality of the busbar directly affects the safety and stability of the power system. When welding traditional offline busbars, due to the lack of effective fixing measures at the welding parts, it is easy to cause displacement or deformation at the connection, thus affecting the welding quality. In addition, once the phase-separated busbar is welded and put into use, if the welding parts are not well supported, the welding points may gradually loosen or deform over time and under the action of external forces, thus causing safety hazards.

[0003] Therefore, there is an urgent need for a device that can ensure the stability of the connection parts during the offline busbar welding process and can still provide stable support for the welding points after the busbar is put into use. In response to this demand, the present invention proposes an offline busbar anti-displacement and anti-deformation welding fixing device, which aims to solve the problems existing in the prior art. Summary of the invention

[0004] The present invention aims to provide an off-line busbar anti-displacement and anti-deformation welding fixing device to solve the problem that the connection of the existing off-phase busbar is unstable and displaced during welding, and the welding is not firm enough, which makes the off-phase busbar easily deformed.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a welding fixing device for preventing displacement and deformation of an offline busbar, comprising a first fixing ring and a second fixing ring, the first fixing ring and the second fixing ring are both open, one side of the first fixing ring is connected to a welding ring, a plurality of through grooves are provided on the welding ring, and fixing blocks are provided between adjacent through grooves, and one side of the second fixing ring is connected to a mating block detachably connected to the fixing block.

[0006] The working principle of the present invention is as follows: the two ends of the two isolated phase busbars to be welded are respectively sleeved with the first fixing ring and the second fixing ring. After the first fixing ring and the second fixing ring are fixed, a crane is used to move the isolated phase busbar connected to the second fixing ring close to the first fixing ring. After the two isolated phase busbars are aligned, a plurality of matching blocks are connected to the fixing blocks. At this time, the two isolated phase busbars to be welded are located on the same horizontal line, and the connection to be welded is located at the through groove. A welding device is used to start welding from the through groove. After most of the welding is completed, the matching blocks and the fixing blocks are separated, and the remaining unwelded parts are continued to be completed.

[0007] Furthermore, the fixing block is a plurality of fixing rods, the welding ring is provided with a plurality of recessed blocks, the recessed blocks are located between adjacent through grooves, a plurality of fixing rods are connected in the recessed blocks, the matching block is a rotating plate, one end of the rotating plate is connected to the second fixing ring, the other end of the rotating plate is connected to an inclined block, a circular groove corresponding to the position of the fixing rod is provided on the rotating plate, and a plurality of inclined grooves are provided on the outer wall of the second fixing ring, the shape of the inclined grooves is consistent with the inclined block. During operation, the rotating plate passes through the bottom of the recessed block, and after passing through, the rotating plate is rotated clockwise so that the circular groove fits tightly with the fixing rod, and the inclined block is inserted into the inclined groove at this time, and the fixing is completed and welding can be started.

[0008] Furthermore, the openings of the first fixing ring and the second fixing ring are connected with connecting pieces, and the connecting pieces are connected to the first fixing ring and the second fixing ring by screws. The first fixing ring and the second fixing ring can be fixed on the phase-isolated busbar by setting the screws.

[0009] Furthermore, the bottom end of the second fixing ring is connected with an alignment plate. Through the arrangement of the alignment plate, when the second fixing ring corresponds to the first fixing ring, the alignment plate can be quickly aligned with the welding ring.

[0010] Furthermore, the width of the through slot is greater than the diameter of the welding gun head. By setting the width of the through slot, welding operations can be performed at the through slot.

[0011] Furthermore, the diameter of the welding ring is larger than that of the first fixing ring. By setting the diameter of the welding ring, the welding ring can block a small part of the flying sparks during welding operation.

[0012] The beneficial effects of the present invention are as follows: 1. During the welding process, the design of the fixing ring and the welding ring ensures the stability of the phase-isolated busbar during welding, effectively preventing the phase-isolated busbar from being displaced or deformed during welding, thereby improving the quality and reliability of welding; 2. The detachable connection method of the rotating plate and the fixing rod not only facilitates the installation and disassembly of the device, but also allows the welding operation to be carried out smoothly at the through groove, thereby improving the welding efficiency; 3. The design that the welding ring has a larger diameter than the first fixing ring helps to block some of the flying sparks during the welding operation, thereby protecting the equipment or materials near the welding area from damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of an off-line busbar anti-displacement and anti-deformation welding fixing device of the present invention;

[0014] Figure 2 for Figure 1 A left side view of the first fixing ring;

[0015] Figure 3 for Figure 1A top view of the first fixing ring and the second fixing ring after being connected. DETAILED DESCRIPTION

[0016] The following is further described in detail through specific implementation methods:

[0017] The reference numerals in the drawings of the specification include: a first fixing ring 1 , a connecting plate 2 , a screw 201 , a welding ring 3 , an inclined block 4 , a rotating plate 5 , a second fixing ring 6 , an inclined groove 7 , an alignment plate 8 , a through groove 9 , and a fixing rod 10 .

[0018] The embodiment is basically as shown in the attached Figure 1 -Attached Figure 3 As shown: an offline busbar anti-displacement and anti-deformation welding fixing device, comprising a first fixing ring 1, a second fixing ring 6 and a welding ring 3, the first fixing ring 1, the second fixing ring 6 and the welding ring 3 are all open, the link ring is fixedly connected to the right side of the first fixing ring 1, the diameter of the first fixing ring 1 is smaller than the welding ring 3, the openings of the first fixing ring 1 and the second fixing ring 6 are slidably connected with a connecting piece 2, the connecting piece 2 and the first fixing ring 1 and the second fixing ring 6 are fixedly connected by screws 201, and the welding ring 3 is provided with four through grooves 9, the through grooves 9 The width is greater than the diameter of the welding gun head. A recessed block is provided between adjacent through grooves 9. Two fixing rods 10 are fixedly connected in the recessed block. An alignment plate 8 is fixedly connected to the bottom end of the second fixing ring 6. Three rotating plates 5 are rotatably connected to the left side of the second fixing ring 6. The position of the rotating plate 5 corresponds to the recessed block. An inclined block 4 is fixedly connected to the left end of the rotating plate 5. Two circular grooves are provided on the rotating plate 5. The circular grooves correspond to the fixing rods 10. Three inclined grooves 7 are provided on the outer wall of the first fixing ring 1. The position of the inclined groove 7 corresponds to the inclined block 4, and the shape of the inclined groove 7 is consistent with the inclined block 4.

[0019] The specific implementation process is as follows: the two ends of the two phase-separated busbars to be welded are respectively sleeved with the first fixing ring 1 and the second fixing ring 6. After the first fixing ring 1 and the second fixing ring 6 are fixed, a crane is used to move the phase-separated busbar connected to the second fixing ring 6 close to the first fixing ring 1. After the two phase-separated busbars are aligned, the rotating plate 5 is passed through the bottom of the concave block. After passing through, the rotating plate 5 is rotated clockwise so that the circular groove fits tightly with the fixing rod 10. At this time, the inclined block 4 is inserted into the inclined groove 7. At this time, the two phase-separated busbars are fixed. Use the welding device to start welding from the through groove 9. After most of the welding is completed, rotate the rotating plate 5 counterclockwise, remove the screws 201, and take the rotating plate 5 out of the bottom of the concave block. Continue to complete the remaining unwelded parts. When the phase-separated busbars are subsequently operated, the device can be sleeved on the welding point again to enhance the connection of the phase-separated busbar welding point.

[0020] The above is only an embodiment of the present invention, and the common knowledge such as the known specific structure and characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the structure of the present invention, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. An off-line busbar anti-displacement and anti-deformation welding fixture, characterized in that: It includes a first fixing ring and a second fixing ring, both of which are open. One side of the first fixing ring is connected to a welding ring, and a plurality of through grooves are provided on the welding ring. A fixing block is provided between adjacent through grooves. One side of the second fixing ring is connected to a matching block that is detachably connected to the fixing block.

2. According to claim 1, an off-line busbar anti-displacement and anti-deformation welding fixing device is characterized in that: The fixed block is a plurality of fixed rods, and a plurality of recessed blocks are provided on the welding ring, the recessed blocks are located between adjacent through grooves, and a plurality of fixed rods are connected in the recessed blocks. The matching block is a rotating plate, one end of the rotating plate is connected to the second fixed ring, and the other end of the rotating plate is connected to an inclined block, and a circular groove corresponding to the position of the fixed rod is provided on the rotating plate, and a plurality of inclined grooves are provided on the outer wall of the second fixed ring, and the shape of the inclined grooves is consistent with that of the inclined block.

3. The off-line busbar anti-displacement and anti-deformation welding fixing device according to claim 2 is characterized in that: A connecting piece is connected to the openings of the first fixing ring and the second fixing ring, and the connecting piece is connected to the first fixing ring and the second fixing ring by screws.

4. The off-line busbar anti-displacement and anti-deformation welding fixing device according to claim 3 is characterized in that: The bottom end of the second fixing ring is connected with an alignment plate.

5. The off-line busbar anti-displacement and anti-deformation welding fixing device according to claim 4 is characterized in that: The width of the through groove is greater than the diameter of the welding gun head.

6. The off-line busbar anti-displacement and anti-deformation welding fixing device according to claim 5 is characterized in that: The welding ring has a diameter greater than that of the first fixing ring.