An automatic welding equipment for steel structure

By introducing a hammering and blowing mechanism into the steel structure welding equipment, the slag cleaning and preheating of the welding area are automated, solving the problem of the convenience of slag cleaning and preheating in multi-layer and multi-pass welding and improving operational efficiency.

CN119387972BActive Publication Date: 2025-12-09HUBEI TENGBAO INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411743798.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2025-12-09
Estimated Expiration
2044-11-30

AI Technical Summary

Technical Problem

Existing automated steel structure welding equipment lacks an automatic slag removal mechanism for multi-layer and multi-pass welding, requiring manual breaking and cleaning of the slag. Furthermore, manual preheating is necessary before welding thicker structural steel, resulting in insufficient ease of operation.

Method used

The design incorporates a hammering mechanism that breaks up welding slag with a hammer and blows it away with a fan. The blower mechanism preheats the outside of the welding head, and the three-axis moving platform enables automated operation.

Benefits of technology

It improves the ease of slag cleaning and preheating before welding, reduces manual intervention, and enhances the automation level of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the technical field of welding equipment, and particularly relates to a steel structure welding automation equipment, which comprises a three-axis moving platform, a body and a welding head installed on the three-axis moving platform, a knocking mechanism arranged on the outside of the welding head and used for knocking off welding slag, and a blowing mechanism arranged on the two sides of the welding head and used for preheating and blowing off the knocked-off welding slag, wherein the blowing mechanism comprises two second housings fixedly connected to the outer walls on the two sides of the welding head respectively, and a fan rotatably installed in the second housing. The present application can knock off the welding slag by the hammer head of the knocking mechanism and blow off the knocked-off welding slag on the outside of the hammer head by the fan, so as to reduce the influence of the welding slag covering on the surface of the weld on the next layer of welding, and the blowing mechanism can preheat the to-be-welded part on the outside of the welding head under the driving of the knocking mechanism, thereby improving the convenience.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of welding equipment, and particularly relates to a steel structure welding automation equipment. BACKGROUND

[0002] The structural steel automatic welding machine is a high-efficiency equipment for welding structural steel parts by using automatic technology, which mainly comprises a three-axis moving platform, a machine body and a welding head. When in use, an operator inputs corresponding welding parameters such as current, voltage and welding speed through the machine body, and the three-axis moving platform drives the welding head to move along the part to be welded to automatically weld the welded part. When the structural steel is thick, single-layer welding cannot meet the requirements, and multi-layer and multi-pass welding is often used to ensure the quality of the weld and the stability of the structure. After each layer of welding is completed, the slag is knocked and the weld is cleaned, and then the next pass is welded until the multi-layer welding is completed. When the structural steel is thick, large stress and deformation are easily generated during the welding process, and therefore, preheating is usually required before welding.

[0003] The existing steel structure welding automation equipment does not generally provide an automatic slag cleaning mechanism during multi-layer and multi-pass welding. After one layer of welding is completed, the slag is in the form of a solid shell covering the surface of the weld, and the slag on the weld needs to be manually knocked and cleaned to facilitate the next layer of welding based on the current weld. This method is not convenient, and before welding the thick structural steel, the part to be welded usually needs to be preheated manually. This method is not convenient. SUMMARY

[0004] The purpose of the present application is to provide a steel structure welding automation equipment which can knock the slag by the hammer head of the knocking mechanism and blow away the slag outside the hammer head that has been knocked by the fan, reduce the influence of the slag covering the surface of the weld on the next layer of welding, and preheat the part to be welded outside the welding head by the blowing mechanism driven by the knocking mechanism, thereby improving the convenience.

[0005] The technical solutions adopted by the present application are as follows:

[0006] A steel structure welding automation equipment comprises:

[0007] A three-axis moving platform, a machine body and a welding head are installed on the three-axis moving platform;

[0008] The knocking mechanism is arranged outside the welding head and is used for knocking off the welding slag, the knocking mechanism comprises a first shell fixedly connected to the outer wall of the welding head, a rotating arm is rotatably arranged in the first shell, a push block is slidably arranged on the rotating arm, a hammer rod is slidably arranged in the first shell in the vertical direction, a hammer head is arranged at the bottom of the hammer rod, a lifting arm is fixedly arranged on the hammer rod, the lifting arm abuts against the push block, and a spring is connected between the hammer rod and the first shell.

[0009] The blowing mechanism is arranged on both sides of the welding head and is used for preheating the welding position and blowing off the knocked-off welding slag, the blowing mechanism comprises two second shells fixedly connected to the outer walls on both sides of the welding head, a fan is rotatably arranged in each second shell, the fan is in transmission connection with the rotating arm, a heating assembly is arranged below the fan, and the heating assembly is fixedly connected to the inner wall of the second shell.

[0010] The rotating arm drives the hammer rod to move upwards and press the spring, the spring drives the hammer rod to move downwards under the elastic action and drives the hammer head to knock the welding slag, and the rotating arm drives the fan to rotate and blow air outward, thereby preheating the welding position outside the welding head and blowing off the knocked-off welding slag outside the hammer head.

[0011] As a preferred scheme of the steel structure welding automation equipment, the two sides of the rotating arm are in rotary connection with the inner wall of the first shell, a first gear is fixedly connected to the rotating arm, a first motor is fixedly arranged on the first shell, a second gear is fixedly connected to the output end of the first motor, and the second gear is in meshing connection with the first gear.

[0012] As a preferred scheme of the steel structure welding automation equipment, the two sides of the rotating arm are fixedly connected with first bevel gears, the inner wall of the second shell is rotatably connected with a second bevel gear, the second bevel gear is in meshing connection with the first bevel gears, a first transmission wheel is fixedly connected to the second bevel gear, a second transmission wheel is fixedly connected to the input end of the fan, and a transmission belt is connected between the first transmission wheel and the second transmission wheel.

[0013] As a preferred scheme of the steel structure welding automation equipment, an electric telescopic rod is slidably arranged on the rotating arm, and the output end of the electric telescopic rod is fixedly connected with the push block.

[0014] As a preferred scheme of the steel structure welding automation equipment, the rotating arm is slidably connected with a sliding plate, the electric telescopic rod is fixedly connected with the sliding plate, a first limiting hole is formed in the sliding plate, a plurality of second limiting holes are formed in the rotating arm in a radial direction, a first limiting pin is slidably connected in the first limiting hole and the second limiting holes, and a sliding hole is formed in the rotating arm in a radial direction.

[0015] As a preferred scheme of the steel structure welding automation equipment, the lifting arm is slidably connected with the hammer rod in a horizontal direction, a plurality of third limiting holes are formed in the lifting arm in a sliding direction, a fourth limiting hole is formed in the hammer rod, and a second limiting pin is slidably connected in the fourth limiting hole and the third limiting holes.

[0016] As a preferred scheme of the steel structure welding automation equipment, the end of the hammer rod close to the hammer head is fixedly connected with a threaded column, a threaded hole is formed in the end of the hammer head close to the hammer rod, and the threaded hole is threadedly connected with the threaded column.

[0017] As a preferred scheme of the steel structure welding automation equipment, a plurality of limiting strips are fixedly connected with the hammer rod in a circumferential direction, and the limiting strips are slidably connected with the first shell in a vertical direction.

[0018] As a preferred scheme of the steel structure welding automation equipment, the bottom of the second shell is rotatably connected with a wind deflector, the second shell is fixedly connected with a second motor, and the output end of the second motor is fixedly connected with the wind deflector.

[0019] As a preferred scheme of the steel structure welding automation equipment, the top of the second shell is provided with a filter screen, and the filter screen is fixedly connected with the second shell.

[0020] The technical effects achieved by the steel structure welding automation equipment are as follows.

[0021] The knocking mechanism can knock off the welding slag through the hammer head and blow off the welding slag outside the hammer head through the fan, so as to reduce the influence of the welding slag covering the surface of the weld on the next layer of welding, the hammer rod is driven to move upward after the rotating arm is rotated through the push block, the hammer rod drives the hammer head to fall and knock off the welding slag under the elastic action of the spring after the rotating arm is separated from the push block, and the fan is also rotated after the rotating arm is rotated, so that the fan blows off the welding slag outside the hammer head that has been knocked off, compared with the traditional manual knocking and cleaning mode of the welding slag on the weld, the convenience is improved.

[0022] The application adopts the design of the blowing mechanism, the blowing mechanism can preheat the to-be-welded part outside the welding head under the driving of the knocking mechanism, the rotating arm drives the fan to rotate after rotating, so that the gas moves from the top of the fan to the bottom and blows on the to-be-welded part outside the welding head, wherein the gas is heated when passing through the heating assembly, thereby preheating the to-be-welded part, compared with the traditional way of manually preheating the to-be-welded part, the convenience is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is the overall structure schematic diagram in the application;

[0024] Figure 2 is the structure schematic diagram of the knocking mechanism and the blowing mechanism in the application;

[0025] Figure 3 is the explosion schematic diagram of the knocking mechanism and the blowing mechanism in the application;

[0026] Figure 4 is the cross-sectional schematic diagram of the knocking mechanism and the blowing mechanism in the application;

[0027] Figure 5 is the cross-sectional schematic diagram of the knocking mechanism in the application;

[0028] Figure 6 is the structure schematic diagram of the rotating arm and the lifting arm in the application;

[0029] Figure 7 is the explosion schematic diagram of the hammer rod and the hammer head in the application;

[0030] Figure 8 is the cross-sectional schematic diagram of the blowing mechanism in the application.

[0031] In the drawings, the component list represented by each sign is as follows:

[0032] 10, three-axis moving platform; 11, machine body; 12, welding head; 20, knocking mechanism; 21, first shell; 22, rotating arm; 221, first gear; 222, first bevel gear; 223, second limiting hole; 224, sliding hole; 23, push block; 24, hammer rod; 241, fourth limiting hole; 242, threaded column; 243, limiting strip; 25, hammer head; 251, threaded hole; 26, lifting arm; 261, third limiting hole; 27, spring; 28, first motor; 281, second gear; 29, electric telescopic rod; 30, blowing mechanism; 31, second shell; 32, fan; 33, heating assembly; 34, second bevel gear; 35, first transmission wheel; 36, second transmission wheel; 37, transmission belt; 38, air deflector; 39, second motor; 41, sliding plate; 411, first limiting hole; 42, first limiting pin; 43, second limiting pin; 44, filter screen. Detailed Implementation

[0033] To make the objectives and advantages of this invention clearer, the invention will be specifically described below with reference to embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of the invention and does not strictly limit the scope of protection specifically claimed by the invention.

[0034] Example 1

[0035] like Figures 1 to 8 As shown, this is the first embodiment of the present invention. This embodiment provides an automated steel structure welding device, including a three-axis moving platform 10, on which an organism 11 and a welding head 12 are mounted; a striking mechanism 20 is disposed on the outside of the welding head 12 for breaking welding slag. The striking mechanism 20 includes a first housing 21 fixedly connected to the outer wall of the welding head 12, a rotating arm 22 rotatably mounted in the first housing 21, a push block 23 slidably mounted on the rotating arm 22, a hammer rod 24 slidably connected in the vertical direction in the first housing 21, and a hammer head 25 mounted at the bottom of the hammer rod 24. A lifting arm 26 is fixedly installed on the rod 24, and the lifting arm 26 abuts against the push block 23. A spring 27 is connected between the hammer rod 24 and the first housing 21. A blower mechanism 30 is set on both sides of the welding head 12 and is used to preheat the part to be welded and blow away the broken welding slag. The blower mechanism 30 includes two second housings 31 that are fixedly connected to the outer walls of both sides of the welding head 12. A fan 32 is rotatably installed inside the second housing 31. The fan 32 is connected to the rotating arm 22. A heating component 33 is provided below the fan 32 and is fixedly connected to the inner wall of the second housing 31.

[0036] It should be noted that the three-axis moving platform 10 is existing technology, also known as a three-coordinate moving platform. It is a platform that achieves precise movement in the X, Y, and Z directions. It mainly includes an X-axis moving part, a Y-axis moving part, and a Z-axis moving part. Each axis is connected to a servo motor to achieve automatic adjustment, so as to drive the welding head 12 to move along the part to be welded and facilitate the welding of the welding head 12. It will not be described in detail here. The body 11 is existing technology and is used to control the welding head 12 to perform welding according to the welding parameters input by the operator. It will not be described in detail here. The fan 32 is existing technology and includes a frame and blades rotatably connected in the frame. The blades are usually provided with a rotating shaft as the input end of the fan 32. By connecting the output end of the motor to the input end of the fan 32, the motor drives the blades to rotate for blowing air to one side. It will not be described in detail here. The heating component 33 is existing technology. It converts electrical energy into heat energy through an internally set high resistivity electric heating wire to heat the air blown out by the fan 32. It will not be described in detail here.

[0037] In use, during the multi-layer multi-pass welding of thick structural steel, when a layer of welding is needed, the three-axis moving platform 10 drives the welding head 12 to move along the part to be welded and performs welding after working, at this time the push block 23 is retracted to the inside of the rotating arm 22 after sliding along the rotating arm 22, so that the rotating arm 22 is no longer driven by the push block 23 to move the lifting arm 26 after rotating, the rotating arm 22 drives the fan 32 to rotate after rotating, so that the fan 32 blows the gas from top to bottom on the part to be welded, and the heating assembly 33 works to heat the blown gas to preheat the part to be welded outside the welding head 12. Compared with the traditional way of manually preheating the part to be welded, the convenience is improved, and when a layer of welding is completed, the push block 23 is extended to the outside of the rotating arm 22 after sliding along the rotating arm 22, so that the rotating arm 22 drives the lifting arm 26 to move through the push block 23 after rotating. In this process, the push block 23 first moves to the lower side of the lifting arm 26 and contacts the bottom of the lifting arm 26, and as the rotating arm 22 rotates, the push block 23 lifts the lifting arm 26 upward, so that the lifting arm 26 drives the hammer rod 24 and the hammer head 25 to move upward. At this time, the spring 27 is compressed, and when the push block 23 moves to the end of the lifting arm 26 and is separated from the lifting arm 26, the spring 27 drives the hammer rod 24 and the hammer head 25 to fall and crush the welding slag under the action of elasticity. The rotating arm 22 rotates to repeatedly lift the lifting arm 26 by the push block 23, and the spring 27 drives the lifting arm 26 to move downward through the hammer rod 24 under the action of elasticity, so that the lifting arm 26, the hammer rod 24 and the hammer head 25 move up and down repeatedly, so that the hammer head 25 repeatedly strikes the welding slag. The three-axis moving platform 10 drives the hammer head 25 to move along the weld through the welding head 12 to crush the welding slag covering the weld. In this process, the rotating arm 22 also drives the fan 32 to rotate to blow away the welding slag on the outside of the hammer head 25 that has been crushed. Compared with the traditional way of manually crushing and cleaning the welding slag on the weld, the convenience is improved.

[0038] Among them, the air blowing mechanism 30 is arranged on both sides of the welding head 12 and the hammer head 25, and air is blown to both sides of the welding head 12 and the hammer head 25. When a layer of welding is performed, the heating assembly 33 on the side close to the moving direction of the welding head 12 works to preheat the part to be welded, and the heating assembly 33 on the side away from the moving direction of the welding head 12 does not work to cool the welded weld. It is beneficial to crush and clean the welding slag after welding a layer, and by adjusting the working state of the heating assembly 33 on both sides of the welding head 12 to adapt to different moving directions of the welding head 12, it is convenient to make the welding direction of each layer of weld opposite to eliminate the asymmetry of welding stress during multi-layer multi-pass welding.

[0039] Example 2

[0040] Reference Figures 1 to 8For the second embodiment of the present application, the embodiment is based on the previous embodiment.

[0041] As Figure 4 shown, the two sides of the rotating arm 22 are rotatably connected with the inner wall of the first shell 21, the rotating arm 22 is fixedly connected with a first gear 221, the first shell 21 is fixedly installed with a first motor 28, the output end of the first motor 28 is fixedly connected with a second gear 281, and the second gear 281 is engaged with the first gear 221.

[0042] According to the above structure, the output end of the first motor 28 drives the second gear 281 to rotate after the first motor 28 works, and the second gear 281 drives the rotating arm 22 to rotate through the first gear 221, so as to conveniently drive the hammer head 25 to knock the slag and drive the fan 32 to rotate and blow air by driving the rotating arm 22.

[0043] As Figure 4 and Figure 8 shown, the two sides of the rotating arm 22 are fixedly connected with a first bevel gear 222, the inner wall of the second shell 31 is rotatably connected with a second bevel gear 34, the second bevel gear 34 is engaged with the first bevel gear 222, the second bevel gear 34 is fixedly connected with a first transmission wheel 35, the input end of the fan 32 is fixedly connected with a second transmission wheel 36, and the second transmission wheel 36 and the first transmission wheel 35 are connected with a transmission belt 37.

[0044] According to the above structure, the first motor 28 drives the rotating arm 22 to rotate after the first motor 28 works, and the rotating arm 22 drives the first transmission wheel 35 to rotate through the first bevel gear 222 after the rotating arm 22 rotates, the first transmission wheel 35 drives the second transmission wheel 36 to rotate through the transmission belt 37, and the second transmission wheel 36 drives the fan 32 to rotate to blow air, so as to realize that the rotating arm 22 drives the fan 32 to blow air, and the first motor 28 not only drives the hammer head 25 to move up and down, but also drives the fan 32 to rotate, so that the hammer head 25 and the fan 32 share one driving source, and the number of driving sources is reduced.

[0045] As Figure 6 shown, the rotating arm 22 is slidably installed with an electric telescopic rod 29, and the output end of the electric telescopic rod 29 is fixedly connected with the push block 23.

[0046] According to the above structure, the output end of the electric telescopic rod 29 is extended or shortened after the electric telescopic rod 29 works, and drives the push block 23 to slide along the rotating arm 22, when the electric telescopic rod 29 drives the push block 23 to slide and extend to the outside of the rotating arm 22, it is convenient for the rotating arm 22 to rotate and drive the lifting arm 26 to move through the push block 23, at this time, the first motor 28 drives the hammer head 25 and the fan 32 to act after working, it is convenient to adapt to the situation of knocking and removing the welding slag, when the electric telescopic rod 29 drives the push block 23 to slide and shrink to the inside of the rotating arm 22, it is convenient for the rotating arm 22 to rotate and not to drive the lifting arm 26 to move through the push block 23, at this time, the first motor 28 only drives the fan 32 to act without driving the hammer head 25 to act after working, it is convenient to adapt to the situation of one layer of welding preheating.

[0047] As shown in Figure 6 The rotating arm 22 is slidably connected with a sliding plate 41, the electric telescopic rod 29 is fixedly connected with the sliding plate 41, the inside of the sliding plate 41 is provided with a first limiting hole 411, the rotating arm 22 is provided with a plurality of second limiting holes 223 along the radial direction, the first limiting hole 411 and the second limiting hole 223 are slidably connected with a first limiting pin 42, the inside of the rotating arm 22 is provided with a sliding hole 224 along the radial direction, and the sliding hole 224 is slidably connected with the push block 23.

[0048] It should be noted that the force of the hammer head 25 to knock the welding slag is mainly affected by the speed and weight of the hammer head 25, in terms of speed, the greater the deformation of the spring 27 after compression, the greater the elastic potential energy stored by the spring 27, when the external force is removed, these energies will be converted into kinetic energy, so that the hammer head 25 moves at a higher speed, and in terms of weight, by changing the weight of the hammer head 25, the force of the hammer head 25 to knock the welding slag can be changed.

[0049] According to the above structure, when it is necessary to adjust the distance between the push block 23 and the end of the lifting arm 26, the first limiting pin 42 is extracted from the inside of the first limiting hole 411 and the second limiting hole 223, the sliding plate 41 is moved along the rotating arm 22, the sliding plate 41 drives the push block 23 to slide along the sliding hole 224 through the first limiting pin 42, the first limiting hole 411 is aligned with the second limiting hole 223 at the appropriate position, the first limiting pin 42 is inserted into the inside of the first limiting hole 411 and the second limiting hole 223 and limits the sliding plate 41 and the rotating arm 22, so that the relative position of the push block 23 and the rotating arm 22 remains fixed, thereby adjusting the distance between the push block 23 and the end of the lifting arm 26, so that the push block 23 is separated from the lifting arm 26 earlier or later in the process of rotating the rotating arm 22, thereby adjusting the maximum distance of the lifting arm 26 moving upward, adjusting the deformation degree of the spring 27 when the lifting arm 26 drives the hammer rod 24 to compress the spring 27, thereby adjusting the size of the elastic potential energy stored by the deformation of the spring 27, adjusting the speed of the hammer head 25 when knocking the slag, and further adjusting the force of the hammer head 25 knocking down the welding slag, so as to adapt to welding slag of different softness and hardness, reduce the damage to the welding area caused by excessive force, reduce the difficulty of knocking the slag caused by insufficient force, and improve the applicability.

[0050] As shown in Figure 6 , the lifting arm 26 and the hammer rod 24 are connected in sliding connection in the horizontal direction, the inside of the lifting arm 26 is provided with a plurality of third limiting holes 261 in the sliding direction, and the fourth limiting hole 241 is provided on the hammer rod 24. The second limiting pin 43 is in sliding connection with the inside of the fourth limiting hole 241 and the third limiting hole 261.

[0051] According to the above structure, when it is necessary to adjust the distance between the push block 23 and the end of the lifting arm 26, the first limiting pin 42 is extracted from the inside of the first limiting hole 411 and the second limiting hole 223, the sliding plate 41 is moved along the rotating arm 22, the sliding plate 41 drives the push block 23 to slide along the sliding hole 224 through the first limiting pin 42, the first limiting hole 411 is aligned with the second limiting hole 223 at the appropriate position, the first limiting pin 42 is inserted into the inside of the first limiting hole 411 and the second limiting hole 223 and limits the sliding plate 41 and the rotating arm 22, so that the relative position of the push block 23 and the rotating arm 22 remains fixed, thereby adjusting the distance between the push block 23 and the end of the lifting arm 26, so that the push block 23 is separated from the lifting arm 26 earlier or later in the process of rotating the rotating arm 22, thereby adjusting the maximum distance of the lifting arm 26 moving upward, adjusting the deformation degree of the spring 27 when the lifting arm 26 drives the hammer rod 24 to compress the spring 27, thereby adjusting the size of the elastic potential energy stored by the deformation of the spring 27, adjusting the speed of the hammer head 25 when knocking the slag, and further adjusting the force of the hammer head 25 knocking down the welding slag, so as to adapt to welding slag of different softness and hardness, reduce the damage to the welding area caused by excessive force, reduce the difficulty of knocking the slag caused by insufficient force, and improve the applicability.

[0052] As shown in Figure 7 , the end of the hammer rod 24 close to the hammer head 25 is fixedly connected with a threaded column 242, and the end of the hammer head 25 close to the hammer rod 24 is provided with a threaded hole 251, which is in threaded connection with the threaded column 242.

[0053] It should be noted that the device is equipped with several hammer heads 25 of different weights to replace the hammer head 25.

[0054] According to the above structure, the hammer head 25 and the hammer rod 24 are detachably connected through the threaded hole 251 and the threaded column 242, and different weights of the hammer head 25 are replaced by disassembly and assembly, so as to change the weight of the hammer head 25, and then adjust the force of the hammer head 25 to knock down the welding slag, so as to adapt to welding slag of different hardness.

[0055] As shown in Figure 5 The hammer rod 24 is fixedly connected with several limiting strips 243 along the circumference, and the limiting strips 243 are slidingly matched with the first shell 21 in the vertical direction.

[0056] According to the above structure, the limiting strips 243 are matched with the first shell 21 to avoid the rotation of the hammer rod 24 in the first shell 21, which affects the movement of the push block 23 driving the lifting arm 26, so that the process of the hammer rod 24 moving up and down along the first shell 21 is more stable, and the hammer head 25 is convenient for crushing the welding slag.

[0057] As shown in Figure 8 The bottom of the second shell 31 is rotatably connected with a wind deflector 38, the second shell 31 is fixedly connected with a second motor 39, and the output end of the second motor 39 is fixedly connected with the wind deflector 38.

[0058] It should be noted that the top of the second shell 31 is provided with an air inlet, and the bottom of the second shell 31 is provided with an air outlet.

[0059] According to the above structure, the output end of the second motor 39 drives the wind deflector 38 to rotate at the bottom of the second shell 31 after the second motor 39 works, the angle position of the wind deflector 38 is adjusted, and the gas moved after the fan 32 rotates is discharged outward along the wind deflector 38, so that the blowing angle of the blowing mechanism 30 is adjusted by adjusting the angle position of the wind deflector 38, and the positions separated from the welding head 12 and the first transmission wheel 35 by different distances are blown conveniently, and the applicability of blowing is improved.

[0060] As shown in Figure 8 The top of the second shell 31 is provided with a filter screen 44, and the filter screen 44 is fixedly connected with the second shell 31.

[0061] It should be noted that the inside of the filter screen 44 is provided with several filter holes, and the diameter size of the filter holes is smaller than the diameter size of the impurities such as dust.

[0062] According to the above structure, the filter screen 44 blocks the impurities outside from entering the second shell 31, and reduces the impurities blown into the welding position or the weld by the fan 32 rotating.

[0063] The working principle of the present application is that when the thick structural steel is welded in multiple layers and multiple passes, the three-axis moving platform 10 drives the welding head 12 to move along the part to be welded after working, at this time, the rotating arm 22 drives the fan 32 to rotate and blow the gas, the heating assembly 33 on the side close to the advancing direction of the welding head 12 works to heat the gas blown by the fan 32, so that the blowing mechanism 30 preheats the part to be welded on the side close to the advancing direction of the welding head 12, compared with the traditional way of manually preheating the part to be welded, the convenience is improved, and after welding a layer, the rotating arm 22 drives the hammer head 25 to move up and down to knock off the welding slag after rotating, the rotating arm 22 also drives the fan 32 to blow off the knocked-off welding slag after rotating, compared with the traditional way of manually knocking off the welding slag on the welding seam and cleaning, the convenience is improved.

[0064] The above is only the preferred embodiment of the present application, it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, can also make a number of improvements and refinements, these improvements and refinements should also be considered as the protection scope of the present application. The structure, device and operation method not specifically described and explained in the present application, such as no special description and limitation, are implemented according to the conventional means in the art.

Claims

1. A steel structure welding automation apparatus, characterized by, Include: Three-axis mobile platform (10), the organism (11) and the welding head (12) are installed on the three-axis mobile platform (10); Knocking mechanism (20), the knocking mechanism (20) is arranged outside the welding head (12), is used for knocking off the welding slag, the knocking mechanism (20) includes the first shell (21) fixedly connected on the outer wall of the welding head (12), the rotating arm (22) is rotatably installed in the first shell (21), the push block (23) is slidably installed on the rotating arm (22), the hammer rod (24) is slidably connected in the first shell (21) along the vertical direction, the hammer head (25) is installed on the bottom of the hammer rod (24), the lifting arm (26) is fixedly installed on the hammer rod (24), the lifting arm (26) is in abutment with the push block (23), the spring (27) is connected between the hammer rod (24) and the first shell (21); Blowing mechanism (30), the blowing mechanism (30) is arranged on both sides of the welding head (12), is used for preheating and blowing off the knocked off welding slag of the part to be welded, the blowing mechanism (30) includes two second shells (31) fixedly connected on the outer wall of the welding head (12) on both sides, the fan (32) is rotatably installed in the second shell (31), the fan (32) is in transmission connection with the rotating arm (22), the heating assembly (33) is arranged below the fan (32), and the heating assembly (33) is fixedly connected with the inner wall of the second shell (31); Wherein, the rotating arm (22) rotates and drives the hammer rod (24) to move upwards and extrude the spring (27), the spring (27) pushes the hammer rod (24) to move downwards under the action of elasticity and drives the hammer head (25) to knock off the welding slag, and the rotating arm (22) rotates and drives the fan (32) to rotate and blow outward, preheats the part to be welded outside the welding head (12), and blows off the knocked off welding slag outside the hammer head (25).

2. The steel structure welding automation apparatus according to claim 1, characterized in that: The two sides of the rotating arm (22) are rotatably connected with the inner wall of the first shell (21), the first gear (221) is fixedly connected on the rotating arm (22), the first motor (28) is fixedly installed on the first shell (21), the output end of the first motor (28) is fixedly connected with the second gear (281), and the second gear (281) is in meshing connection with the first gear (221).

3. The steel structure welding automation apparatus according to claim 1, characterized in that: The first bevel gear (222) is fixedly connected on the two sides of the rotating arm (22), the second bevel gear (34) is rotatably connected on the inner wall of the second shell (31), the second bevel gear (34) is in meshing connection with the first bevel gear (222), the first transmission wheel (35) is fixedly connected on the second bevel gear (34), the input end of the fan (32) is fixedly connected with the second transmission wheel (36), and the transmission belt (37) is connected between the second transmission wheel (36) and the first transmission wheel (35).

4. The steel structure welding automation apparatus according to claim 1, characterized by: The electric telescopic rod (29) is slidably installed on the rotating arm (22), and the output end of the electric telescopic rod (29) is fixedly connected with the push block (23).

5. The steel structure welding automation apparatus according to claim 4, characterized in that: The rotating arm (22) is slidably connected with a sliding plate (41), the electric telescopic rod (29) is fixedly connected with the sliding plate (41), the inside of the sliding plate (41) is provided with a first limiting hole (411), a plurality of second limiting holes (223) are radially arranged on the rotating arm (22), the first limiting hole (411) and the second limiting hole (223) are slidably connected with a first limiting pin (42), the inside of the rotating arm (22) is radially provided with a sliding hole (224), and the sliding hole (224) is slidably connected with the push block (23).

6. The steel structure welding automation apparatus according to claim 1, characterized by: The lifting arm (26) is slidably connected with the hammer rod (24) in the horizontal direction, a plurality of third limiting holes (261) are formed in the inside of the lifting arm (26) in the sliding direction, the hammer rod (24) is provided with a fourth limiting hole (241), and the fourth limiting hole (241) and the third limiting hole (261) are slidably connected with a second limiting pin (43).

7. The steel structure welding automation apparatus according to claim 1, characterized by: The end of the hammer rod (24) close to the hammer head (25) is fixedly connected with a threaded column (242), the end of the hammer head (25) close to the hammer rod (24) is provided with a threaded hole (251), and the threaded hole (251) is threadedly connected with the threaded column (242).

8. The steel structure welding automation apparatus according to claim 1, characterized by: A plurality of limiting strips (243) are fixedly connected to the hammer rod (24) in the circumferential direction, and the limiting strips (243) are slidably connected with the first shell (21) in the vertical direction.

9. The steel structure welding automation apparatus according to claim 1, characterized in that: The bottom of the second shell (31) is rotatably connected with a wind deflector (38), the second shell (31) is fixedly connected with a second motor (39), and the output end of the second motor (39) is fixedly connected with the wind deflector (38).

10. The steel structure welding automation apparatus according to claim 1, characterized in that: The top of the second shell (31) is provided with a filter screen (44), and the filter screen (44) is fixedly connected with the second shell (31).

Citation Information

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