A material separation and boxing mechanism

By designing the box support mechanism in the material-splitting box packing mechanism, and using telescopic rods and abutment components to process irregularly shaped packaging materials, the problem of difficulty in dealing with irregularly shaped packaging materials in the prior art is solved, and a more efficient boxing operation is achieved.

CN119389521BActive Publication Date: 2025-06-10GUANGDONG RUIXUN INTELLIGENT MASCH CO LTD
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Patent Information

Application Number
CN202411664973.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-06-10
Estimated Expiration
2044-11-20

AI Technical Summary

Technical Problem

It is difficult for existing material dispensing and boxing machines to process packaging materials that need to be partially expanded to form irregular shapes.

Method used

A material-separation and boxing mechanism is designed, including a main material mechanism, a material-separation mechanism, a box-supporting mechanism and a limiting mechanism. The box mechanism can limit the position and change its shape by a telescopic rod and abutment assembly, including a bag, a filler, abutment plate and a drive member.

Benefits of technology

Effective processing and boxing of irregularly shaped packaging materials is realized, and the processing capacity and efficiency of the material separation and boxing machine are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application relates to the technical field of packaging equipment, and specifically discloses a material distribution and box loading mechanism, which includes a main material mechanism, a material distribution mechanism, and a box supporting mechanism. The main material mechanism includes a main material tank and a buffer tank. The main material tank is communicated with the buffer tank, and the buffer tank is used to convey the products in the main material tank to the next working station. The material distribution mechanism includes a feeding tank and a feeding hopper. The feeding tank is used to convey the products in the buffer tank to the feeding hopper, and the feeding hopper is used to convey the products to the next working station. The box supporting mechanism includes a telescopic rod and an abutting component. The telescopic rod is used to drive the abutting component to move, and the abutting component is used to limit the position of the packaging material and / or change the shape of the packaging material. This application has the effect of improving the problem that the existing material distribution and box loading machine is difficult to process packaging materials that need to be partially unfolded to form irregular shapes.
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Description

Technical Field

[0001] The present application relates to the technical field of packaging equipment, and in particular, to a material distributing and box loading mechanism. Background Art

[0002] A material distributing and box loading machine is an automated packaging equipment, mainly used for processing packaging materials, unfolding the packaging materials, and automatically loading products into the packaging materials. At present, material distributing and box loading machines are widely used in many industries such as food, medicine, daily chemical products, and electronic products.

[0003] However, existing material distributing and box loading machines can usually unfold regular-shaped packaging materials and load products into regular-shaped packaging materials; but for packaging materials that need to be partially unfolded to form irregular shapes, due to their unique geometric properties, existing material distributing and box loading machines usually have difficulty in processing packaging materials that need to be partially unfolded to form irregular shapes. Summary of the Invention

[0004] In order to improve the problem that existing material distributing and box loading machines are difficult to process packaging materials that need to be partially unfolded to form irregular shapes, the present application provides a material distributing and box loading mechanism.

[0005] The material distributing and box loading mechanism provided by the present application adopts the following technical solutions:

[0006] A material distributing and box loading mechanism, comprising:

[0007] A main material mechanism, including a main material tank and a buffer tank, the main material tank is detachably connected to the buffer tank, the main material tank is communicated with the buffer tank, the main material tank is used for conveying products to the buffer tank, and the buffer tank is used for conveying products to the next working station;

[0008] A material distributing mechanism, arranged on one side of the main material mechanism, including a feeding tank and a feeding hopper, the feeding tank is fixedly arranged on one side of the buffer tank, the feeding hopper is fixedly arranged on one side of the feeding tank, the feeding tank is used for accommodating the products conveyed by the buffer tank and for conveying the products to the feeding hopper, and the feeding hopper is used for conveying products to the next working station;

[0009] A box supporting mechanism, including a telescopic rod and an abutting component, the telescopic rod is movably arranged on one side of the feeding hopper, the abutting component is detachably arranged at one end of the telescopic rod, the telescopic rod is used for driving the abutting component to move, and the abutting component is used for abutting against the packaging material to limit the position of the packaging material and / or change the shape of the packaging material.

[0010] By adopting the above technical solution, the main material trough is responsible for conveying materials to the buffer trough, and the buffer trough conveys the materials to the next workstation. The feed trough is used to accommodate the materials conveyed by the buffer trough and convey them to the feed hopper. After the box supporting mechanism processes the packaging material to form a packaging box, the feed hopper conveys the material into the packaging box to complete the material separation and box loading work.

[0011] Preferably, the abutment component comprises a bag, and the bag is used for abutting against the packaging material.

[0012] By adopting the above technical solution, the bag can limit the position of the packaging material and / or change the shape of the packaging material.

[0013] Preferably, a filler is provided in the pouch.

[0014] By adopting the above technical solution, the filler can use the principle of inertia to offset the rebound effect generated by the bladder when it is in use.

[0015] Preferably, the abutment assembly further comprises an abutment plate, wherein the abutment plate is disposed between the bladder bag and the telescopic rod, and the abutment plate is detachably connected to the bladder bag and the telescopic rod.

[0016] By adopting the above technical solution, when the bladder expands to expand the packaging material, the abutment plate can stabilize the position of the bladder, prevent the bladder from deflecting or deforming under pressure, and ensure accurate expansion and positioning of the packaging material.

[0017] Preferably, the abutment plate is provided with a receiving cavity, and the receiving cavity is communicated with the bladder bag.

[0018] By adopting the above technical solution, in special new situations, the pouch needs to be set flat. At this time, the accommodating cavity can accommodate the filler in the pouch, ensuring that the pouch can be set flat.

[0019] Preferably, the abutment assembly is further provided with a driving member, which is in communication with the bladder bag and is used for inputting or extracting fluid into or out of the bladder bag to change the volume of the bladder bag.

[0020] By adopting the above technical solution, fluid is input into the bag to expand the bag, or fluid is extracted to shrink the bag, so that the packaging material can be expanded and the shape adjusted.

[0021] Preferably, it further includes a limiting mechanism, which includes a limiting plate and a clamp, the limiting plate is provided with a hole, the hole is arranged opposite to the pouch, the clamp is fixedly arranged on one side of the limiting plate, and the clamp is used to clamp the packaging material.

[0022] By adopting the above technical solution, the limiting plate and the fixture jointly limit the position of the packaging material, ensuring the position of the packaging material when processing the packaging material, and the hole can allow the saccular bag to pass through for processing the packaging material.

[0023] Preferably, the limiting mechanism is further provided with a first sliding rail, which is fixedly arranged on one side of the limiting plate, and the first sliding rail is used to drive the limiting plate to move.

[0024] By adopting the above technical solution, the first sliding rail can drive the limiting plate to move, so that the limiting plate can be opposite to the feed hopper, ensuring that the product can enter the packaging material.

[0025] Preferably, the abutting assembly is further provided with a collector, which is detachably arranged on the side of the limiting plate away from the saccular bag, and the collector is communicated with the hole, and the collector is used to collect the scattered products.

[0026] By adopting the above technical solution, the collector can reduce the waste caused by the scattering of products.

[0027] Preferably, the limiting mechanism is further provided with a second sliding rail, which is detachably arranged at one end of the first sliding rail, and the second sliding rail is detachably connected to the first sliding rail, and the second sliding rail is used to drive the first sliding rail to move.

[0028] By adopting the above technical solution, the second sliding rail can change the position of the first sliding rail, thereby changing the position of the limiting plate, and ensuring the relative position between the saccular bag and the limiting plate.

[0029] In summary, the present application includes at least one of the following beneficial technical effects:

[0030] 1. The main machine material tank is responsible for conveying materials to the buffer tank, and the buffer tank conveys the materials to the next working station. The feeding tank is used to accommodate the materials conveyed by the buffer tank and convey them to the feed hopper. After the box supporting mechanism processes the packaging material to form a packaging box, the feed hopper conveys the materials into the packaging box to complete the material distribution and box loading work;

[0031] 2. The saccular bag can limit the position of the packaging material and / or change the shape of the packaging material;

[0032] 3. The filler can utilize the inertia principle to offset the rebound effect generated when the saccular bag is used. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 is a schematic structural diagram of the packaging material in the embodiment of the present application;

[0034] Figure 2 is a schematic structural diagram of the material distribution and box loading mechanism in the embodiment of the present application;

[0035] Figure 3 It is a schematic structural diagram of the main material mechanism in the embodiment of the present application;

[0036] Figure 4 It is a schematic structural diagram of the box supporting mechanism in the embodiment of the present application;

[0037] Figure 5 It is a front view of the box supporting mechanism in the embodiment of the present application;

[0038] Figure 6 It is a schematic vertical sectional structure diagram of the abutting component in the embodiment of the present application;

[0039] Figure 7 It is a top view of the limiting plate in the embodiment of the present application.

[0040] Explanation of reference numerals: 1. Main material mechanism; 11. Main material tank; 12. Buffer tank; 2. Material distribution mechanism; 21. Feed tank; 22. Feed hopper; 23. Pipeline; 3. Box supporting mechanism; 31. Telescopic rod; 32. Abutting component; 321. Bladder; 322. Filler; 323. Abutting plate; 324. Driving part; 325. Collector; 4. Limiting mechanism; 41. Limiting plate; 42. Clamp; 5. Frame; 6. First slide rail; 7. Second slide rail. Detailed implementation manners

[0041] The following will Figure 1-7 further describe the present application in detail.

[0042] As Figure 1 shown, the packaging material in the embodiment of the present application is non-woven fabric and / or paper packaging material, and a plurality of preset slits are arranged on the packaging material.

[0043] The embodiment of the present application discloses a material distribution and box loading mechanism. Referring to Figure 2 and Figure 3 , the material distribution and box loading mechanism includes a main material mechanism 1, a material distribution mechanism 2, a box supporting mechanism 3 and a limiting mechanism 4.

[0044] As Figure 2 and Figure 4 shown, the main material mechanism 1 includes a main material tank 11 and a buffer tank 12. The main material tank 11 is detachably connected to the buffer tank 12, and the main material tank 11 is communicated with the buffer tank 12. The main material tank 11 is used to convey products to the buffer tank 12, and the buffer tank 12 is used to convey products to the next working station; the main material tank 11 is responsible for conveying materials to the buffer tank 12, while the buffer tank 12 conveys the materials to the next working station.

[0045] In the embodiment of the present application, the main material mechanism 1 is installed on the ground through the frame 5. The main material tank 11 is fixedly arranged on the ground. The feeding end of the buffer tank 12 is communicated with the main material tank 11. The buffer tank 12 is provided with a conveying structure or device such as a stepped conveyor belt to convey the products in the main material tank 11 to the discharging end of the buffer tank 12. The discharging end of the buffer tank 12 faces the ground, and an electric valve is arranged at the discharging end of the buffer tank 12. The electric valve is used to limit the quantity and / or speed of the product output.

[0046] As Figure 2 and Figure 3 shown, the material distributing mechanism 2 is arranged on one side of the main material mechanism 1, and includes a feeding trough 21 and a feeding hopper 22. The feeding trough 21 is fixedly arranged on one side of the buffer tank 12, and the feeding hopper 22 is fixedly arranged on one side of the feeding trough 21. The feeding trough 21 is used to accommodate the products conveyed by the buffer tank 12 and convey the products to the feeding hopper 22. The feeding hopper 22 is used to convey the products to the next working station; the feeding trough 21 is used to accommodate the materials conveyed by the buffer tank 12 and convey them to the feeding hopper 22. After the box supporting mechanism 3 processes the packaging materials to form packaging boxes, the feeding hopper 22 conveys the materials into the packaging boxes to complete the material distributing and box loading work.

[0047] Specifically, in the present application, both the feeding trough 21 and the feeding hopper 22 are fixedly arranged on the frame 5. The feeding end of the feeding trough 21 is arranged opposite to the discharging end of the buffer tank 12. A plurality of feeding hoppers 22 are arranged, and the feeding ends of the plurality of feeding hoppers 22 are all arranged opposite to the discharging end of the feeding trough 21. An electric valve is arranged at the discharging end of the feeding trough 21. When the products in the buffer tank 12 enter the feeding trough 21, the products are temporarily stored in the feeding trough 21. By opening the electric valve of the feeding trough 21, the products can enter the plurality of feeding hoppers 22; an electric valve is arranged at the discharging end of the feeding hopper 22. After the products enter the feeding hopper 22, the products can be conveyed to the next working station by opening the electric valve.

[0048] It should be noted that the material distributing mechanism 2 is also provided with a pipeline 23. The pipeline 23 is arranged vertically and is fixedly connected to the frame 5 through a device or structure such as an electric rod or a lead screw motor to match the discharging opening of the feeding hopper 22 and prevent the products from scattering before entering the packaging materials.

[0049] As Figure 4 and Figure 5 shown, the box supporting mechanism 3 includes a telescopic rod 31 and an abutting component 32. The telescopic rod 31 is movably arranged on one side of the feeding hopper 22, and the abutting component 32 is detachably arranged at one end of the telescopic rod 31. The telescopic rod 31 is used to drive the abutting component 32 to move, and the abutting component 32 is used to abut against the packaging materials to limit the position and / or change the shape of the packaging materials.

[0050] Please refer toFigure 5 and Figure 6 In the embodiment of the present application, the abutting component 32 includes a bladder 321, a filler 322, an abutting plate 323 and a driving member 324. The bladder 321 is used to abut against the packaging material. In the embodiment of the present application, the bladder 321 is a rubber bladder 321. The filler 322 is filled in the bladder 321. The filler 322 is specifically a plurality of metal balls. The abutting plate 323 is specifically a metal plate. The abutting plate 323 is disposed between the telescopic rod 31 and the bladder 321. The abutting plate 323 is detachably connected to the telescopic rod 31 and the bladder 321 by bolts and adhesives respectively. The abutting plate 323 is provided with a receiving cavity, and the receiving cavity is communicated with the bladder 321.

[0051] Specifically, when the bladder 321 contacts the packaging material, the bladder 321 can limit the position of the packaging material and / or change the shape of the packaging material. When the bladder 321 is impacted, the bladder 321 can reduce the stress received through the filler 322, thereby reducing the deformation and / or movement of the bladder 321. The abutting plate 323 supports and positions the bladder 321, further preventing the bladder 321 from deforming and / or shifting when being impacted, and ensuring the stability of the processing work of the packaging material.

[0052] Optionally, a plurality of abutting components 32 are provided to improve the working efficiency of the box supporting mechanism 3.

[0053] In the embodiment of the present application, the driving member 324 is communicated with the bladder 321 through a plastic pipe 23. The driving member 324 is used to act on the bladder 321 to change the shape and / or volume of the bladder 321. The driving member 324 is specifically an air pump. The air pump is used to input fluid into the bladder 321 to expand the bladder 321, or to extract the fluid in the bladder 321 to contract the bladder 321, so as to realize the opening and shape adjustment of the packaging material. In special cases, when the bladder 321 needs to be set flat, the receiving cavity can accommodate the filler 322 in the bladder 321, ensuring that the bladder 321 can be set flat, and improving the problem that the existing material feeding and box loading machine is difficult to process the packaging material that needs to be partially unfolded to form an irregular shape.

[0054] Such as Figure 5 and Figure 7As shown, the limiting mechanism 4 includes a limiting plate 41 and a clamp 42. The limiting plate 41 is provided with a hole, and the hole is arranged opposite to the bladder 321. The clamp 42 is fixedly arranged on one side of the limiting plate 41, and the clamp 42 is used for clamping the packaging material. In the embodiment of the present application, several clamps 42 are provided, and the several clamps 42 are distributed on the periphery of the limiting plate 41. The clamp 42 is specifically a single-tooth electric clamp. When the packaging material is laid on the limiting plate 41, by driving the electric clamp to rotate, the clamp 42 can be made to abut against the packaging material, so that the limiting plate 41 and the clamp 42 jointly limit the position of the packaging material, ensuring the position of the packaging material when processing the packaging material. The hole can allow the bladder 321 to pass through to process the packaging material.

[0055] In the embodiment of the present application, several limiting plates 41 are provided, and the several limiting plates 41 are all horizontally arranged. The limiting mechanism 4 is further provided with two first slide rails 6 and two second slide rails 7. The two second slide rails 7 are detachably arranged on both sides of the frame 5 along the length direction of the frame 5. The two first slide rails 6 are arranged along the width direction of the frame 5, and both ends of each first slide rail 6 are detachably connected to the two second slide rails 7 respectively. The two first slide rails 6 are detachably connected to the limiting plate 41 through structures or devices such as metal rods or connectors. The two first slide rails 6 and the two second slide rails 7 can drive the limiting plate 41 to move, so as to ensure the position of the limiting plate 41 relative to the bladder 321.

[0056] It should be noted that in the embodiment of the present application, the abutting assembly 32 is further provided with a collector 325. The collector 325 is specifically a metal box. The collector 325 is detachably arranged on the side of the limiting plate 41 away from the bladder 321 through bolts. The collector 325 is communicated with the hole of the limiting plate 41. The collector 325 is used for collecting the scattered products to recycle the scattered products.

[0057] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A material dividing and boxing mechanism, characterized in that: include: A main material mechanism (1) comprises a main material trough (11) and a buffer trough (12), wherein the main material trough (11) is detachably connected to the buffer trough (12), the main material trough (11) is communicated with the buffer trough (12), the main material trough (11) is used to convey products to the buffer trough (12), and the buffer trough (12) is used to convey products to the next workstation; The material distribution mechanism (2) is arranged on one side of the main material mechanism (1), and comprises a feed trough (21) and a feed hopper (22), wherein the feed trough (21) is fixedly arranged on one side of the buffer trough (12), and the feed hopper (22) is fixedly arranged on one side of the feed trough (21), and the feed trough (21) is used to accommodate the product conveyed by the buffer trough (12) and to convey the product to the feed hopper (22), and the feed hopper (22) is used to convey the product to the next workstation; The box supporting mechanism (3) comprises a telescopic rod (31) and an abutment assembly (32), wherein the telescopic rod (31) is movably arranged on one side of the feed hopper (22), and the abutment assembly (32) is detachably arranged on one end of the telescopic rod (31), and the telescopic rod (31) is used to drive the abutment assembly (32) to move, and the abutment assembly (32) is used to abut against the packaging material to limit the position of the packaging material and / or change the shape of the packaging material; The abutment component (32) comprises a bag (321), and the bag (321) is used for abutting against the packaging material; A filler (322) is arranged in the pouch (321); The abutment assembly (32) further comprises an abutment plate (323), wherein the abutment plate (323) is arranged between the sac (321) and the telescopic rod (31), and the abutment plate (323) is detachably connected to the sac (321) and the telescopic rod (31); The abutment plate (323) is provided with a receiving cavity, and the receiving cavity is communicated with the sac (321); The abutment assembly (32) is further provided with a driving member (324), and the driving member (324) is in communication with the sac (321) and is used for inputting or extracting fluid into or from the sac (321) to change the volume of the sac (321).

2. The material dividing and boxing mechanism according to claim 1, characterized in that: It also includes a limiting mechanism (4), the limiting mechanism (4) including a limiting plate (41) and a clamp (42), the limiting plate (41) is provided with a hole, the hole is arranged opposite to the bag (321), the clamp (42) is fixedly arranged on one side of the limiting plate (41), and the clamp (42) is used to clamp the packaging material.

3. The material dividing and boxing mechanism according to claim 2 is characterized in that: The limiting mechanism (4) is further provided with a first slide rail (6), the first slide rail (6) being fixedly arranged on one side of the limiting plate (41), and the first slide rail (6) being used to drive the limiting plate (41) to move.

4. The material dividing and boxing mechanism according to claim 2, characterized in that: The abutment assembly (32) is also provided with a collector (325), and the collector (325) is detachably arranged on a side of the limiting plate (41) away from the bag (321), and the collector (325) is connected to the hole, and the collector (325) is used to collect scattered products.

5. The material dividing and boxing mechanism according to claim 3 is characterized in that: The limiting mechanism (4) is further provided with a second slide rail (7), the second slide rail (7) being detachably arranged at one end of the first slide rail (6), the second slide rail (7) being detachably connected to the first slide rail (6), and the second slide rail (7) being used to drive the first slide rail (6) to move.

Citation Information

Patent Citations

  • Device for stabilizing packaging material work path

    CN101905761A

  • Compression device for paper diaper production

    CN217779175U