A carton of cigarettes anti-fake system

Abstract

The application discloses a carton cigarette anti-fake ironing system and relates to the technical field of carton cigarette production. The technical points of the application include a bottom plate, a gas groove is formed in the inside of the bottom plate, a heating mechanism is arranged at the bottom of the bottom plate, a ironing plate mechanism is arranged at the bottom of the heating mechanism, the heating mechanism comprises a connecting screw rod, a heat conduction plate is threadedly connected to the lower end of the connecting screw rod, a heating plate is fixedly installed at the center of the inner cavity of the heat conduction plate, temperature sensors are movably installed at the left and right ends of the inner cavity of the heat conduction plate, and temperature sensor fixing screws are arranged on the front surface of the temperature sensors. The application utilizes the temperature sensors to monitor the temperatures at different positions of the heat conduction plate, feeds back data to a control system, combines real-time vehicle speed and preset temperature values, ensures that the flexible ironing plate is maintained in an optimal working temperature interval, improves the accuracy and stability of temperature control, and solves the problem of inaccurate temperature control of traditional beauty containers and fake ironing caused by uneven heating time.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cigarette production, in particular to a cigarette false ironing prevention system. BACKGROUND

[0002] A cigarette false ironing prevention system, as an important innovation in cigarette packaging production, is formed by the close cooperation of two core modules, a beautifying device and a self-learning system. The system, through a self-learning control system, integrates data acquisition, storage and experience value input functions, and can intelligently combine the current speed of the packaging machine and the beautifying time of the beautifying device to accurately control the temperature of the beautifying device, ensuring that the entire system reaches a stable and optimal state during operation.

[0003] In the complete process of cigarette packaging, the ZB45 hard box packaging machine plays a crucial role. As the mainstream equipment in the industry, it seamlessly connects every link from the cigarette to the finished packaging. The internal structure of the machine is precise, and multiple key components work together. The YB55 focuses on the delicate packaging of small box cigarettes, ensuring that each small box meets high standards. The YB95 further upgrades, skillfully combining multiple small boxes into a strip package, and covering them with transparent glass paper and a pull belt, not only improving the overall appearance of the product, but also enhancing its practicality and convenience.

[0004] However, the traditional beautifying device is heated by inserting heating rods into multiple holes on an aluminum alloy plate. This direct heating design based on an aluminum alloy plate often causes false ironing problems due to inaccurate temperature control and uneven heating time. In addition, during the packaging process or due to the nature of the raw materials, small uneven places may occur. The hard aluminum alloy plate cannot conform to these uneven places, resulting in false ironing. False ironing not only damages the visual effect of the cigarette box, but also may harm the brand image and consumer trust of the enterprise. Therefore, we propose a new type of cigarette false ironing prevention system. SUMMARY

[0005] (I) Technical problems solved

[0006] To overcome the shortcomings of the prior art, the present application provides a cigarette false ironing prevention system to solve the problem of uneven temperature caused by the traditional beautifying device aluminum plate heating design, which leads to false ironing. In addition, the unevenness of the cigarette packaging or materials makes the aluminum plate unable to conform, exacerbating the problem of false ironing.

[0007] (II) Technical solutions

[0008] To achieve the above purpose, the present application provides the following technical solutions: a cigarette false ironing prevention system, comprising a bottom plate, a gas groove is formed in the inside of the bottom plate, a heating mechanism is arranged at the bottom of the bottom plate, and an ironing plate mechanism is arranged at the bottom of the heating mechanism.

[0009] The heating mechanism comprises a connecting screw rod, a heat-conducting plate threadedly connected to the lower end of the connecting screw rod, a heating plate fixedly installed at the center of the inner cavity of the heat-conducting plate, and temperature sensors movably installed at the left and right ends of the inner cavity of the heat-conducting plate.

[0010] As a preferred technical solution, the connecting screw rod penetrates the bottom plate, and the connecting screw rod is threadedly connected to the bottom plate.

[0011] As a preferred technical solution, the heating plate is located between the heat-conducting plate and the bottom plate, and the heating plate is made of a graphene plate.

[0012] As a preferred technical solution, the heat-conducting plate is made of a copper plate.

[0013] As a preferred technical solution, the number of temperature sensors is two, and the upper ends of the temperature sensors penetrate the bottom plate and extend to the top of the bottom plate.

[0014] As a preferred technical solution, the temperature sensor fixing screw is threadedly connected to the heat-conducting plate, and the temperature sensor fixing screw and the heat-conducting plate are located on the same vertical plane.

[0015] As a preferred technical solution, the ironing plate mechanism comprises a flexible ironing plate fixedly installed at the bottom of the heat-conducting plate, and the heat-conducting plate is adapted to the flexible ironing plate.

[0016] As a preferred technical solution, the flexible ironing plate is made of a heat-conducting high polymer material.

[0017] As a preferred technical solution, the top of the bottom plate is provided with a cooling mechanism, and the cooling mechanism comprises a heat dissipation air inflow pipe fixedly installed at the left end of the top of the bottom plate.

[0018] As a preferred technical solution, the cooling mechanism further comprises a heat dissipation air outflow pipe fixedly installed at the right end of the top of the bottom plate.

[0019] (Three) beneficial effects

[0020] Compared with the prior art, the present application has the following beneficial effects:

[0021] 1. The heating mechanism is provided, two temperature sensors are integrated, the temperature at different positions of the heat-conducting plate is monitored in real time, data is fed back to the control system, real-time vehicle speed and preset temperature values are combined, an intelligent algorithm is used to dynamically adjust the output power of the heating plate, and the flexible ironing plate is maintained in the best working temperature range. This design greatly improves the accuracy and stability of temperature control, solves the problem of inaccurate temperature control of traditional beauty devices and false ironing caused by uneven heating time.

[0022] 2、The present application realizes perfect fitting of the surface of the cigarette by setting the ironing plate mechanism, the flexible ironing plate made of heat-conducting high polymer material, effectively avoids the false ironing phenomenon caused by the traditional hard aluminum alloy plate due to the inability to fit, thereby protecting the visual effect of the cigarette case, improving the overall quality of the product, and maintaining the brand image and consumer trust of the enterprise.

[0023] 3、The present application sets the cooling mechanism cooperating with the heating mechanism, including the heat dissipation airflow inflow pipe and the outflow pipe, which can effectively prevent the occurrence of system overheating by timely taking away the heat accumulated in the system through the efficient flow of compressed air in the air groove inside the bottom plate. This mechanism not only guarantees the temperature stability of the system during the working process, but also prolongs the service life of the equipment, reduces the risk of performance decline or damage caused by overheating, saves the maintenance cost for the enterprise. The temperature sensor monitors the temperature of the heat-conducting plate in real time and feeds back the data to the control system, combines the real-time vehicle speed and the preset temperature value, and dynamically adjusts the output power of the heating plate by using the intelligent algorithm to ensure that the flexible ironing plate maintains in the best working temperature interval. This design greatly improves the accuracy and stability of temperature control, solves the problem of false ironing caused by inaccurate temperature control and uneven heating time of the traditional beauty container. BRIEF DESCRIPTION OF DRAWINGS

[0024] Fig. 1 The beauty container explosion view structure schematic diagram proposed for the embodiment of the present application;

[0025] Fig. 2 The beauty container explosion view structure schematic diagram proposed for the embodiment of the present application;

[0026] Fig. 3 The beauty container explosion view structure schematic diagram proposed for the embodiment of the present application.

[0027] BRIEF DESCRIPTION OF DRAWINGS

[0028] 1、The bottom plate;

[0029] 2、The heating mechanism; 21, the connecting screw rod; 22, the heat-conducting plate; 23, the heating plate; 24, the temperature sensor; 25, the temperature sensor fixing screw;

[0030] 3、The ironing plate mechanism; 31, the flexible ironing plate;

[0031] 4、The cooling mechanism; 41, the heat dissipation airflow inflow pipe; 42, the heat dissipation airflow outflow pipe. DETAILED DESCRIPTION

[0032] In the present application, the orientation such as "upper, lower" is generally directed to the direction shown in the drawings or the vertical, perpendicular or gravity direction unless otherwise stated; similarly, for the convenience of understanding and description, "left, right" is generally directed to the left and right shown in the drawings; "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above orientation words are not used to limit the present application.

[0033] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme of the present application will be described clearly and completely below in combination with specific embodiments of the present application and corresponding drawings. In the description of the present application, it should be noted that the term "or" is generally used in the sense of including "and / or" unless the context clearly indicates otherwise.

[0034] It should be understood that each step described in the method embodiments of the present application can be performed in different order and / or in parallel. In addition, the method embodiments can include additional steps and / or omit the steps shown. The scope of the present application is not limited in this respect.

[0035] The term "comprising" and variations thereof as used herein are open-ended, that is "including, but not limited to". The term "based on" is "based, at least in part, on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". Related definitions of other terms will be given in the description below.

[0036] It should be noted that the modification of "one" and "multiple" mentioned in the present application is illustrative but not limiting, and those skilled in the art should understand that unless the context clearly indicates otherwise, it should be understood as "one or more". "Multiple" should be understood as two or more.

[0037] Embodiments

[0038] Please refer to Figs. 1-3 The present embodiment proposes a cigarette anti-fake pressing system, which comprises a bottom plate 1, a gas groove is formed in the inside of the bottom plate 1, a heating mechanism 2 is arranged at the bottom of the bottom plate 1, and a pressing plate mechanism 3 is arranged at the bottom of the heating mechanism 2.

[0039] The heating mechanism 2 comprises a connecting screw rod 21, the lower end of the connecting screw rod 21 is threadedly connected with a heat conduction plate 22, a heating plate 23 is fixedly installed at the center of the inner cavity of the heat conduction plate 22, temperature sensors 24 are movably installed at the left and right ends of the inner cavity of the heat conduction plate 22, and temperature sensor fixing screws 25 are arranged on the front surface of the temperature sensors 24. The heating mechanism 2 realizes accurate heat transfer and regulation. The connecting screw rod 21 stably connects the heat conduction plate 22, the heat conduction plate 22 is internally provided with a high-efficiency graphene heating plate 23, and the heat conduction performance is supplemented by copper material. The temperature sensors 24 at the left and right ends are stably installed through the temperature sensor fixing screws 25, real-time temperature monitoring and feedback to the control system are realized, intelligent adjustment of heating power is realized in combination with real-time vehicle speed and preset values, accurate temperature control is ensured, the false ironing problem caused by uneven temperature of the traditional beauty device is overcome, and the stability and reliability of system operation are improved.

[0040] Further, the connecting screw rod 21 penetrates the bottom plate 1 and is threadedly connected with the bottom plate 1. The connecting screw rod 21 not only penetrates the bottom plate 1 but also realizes precise thread connection with the bottom plate 1. This design not only enhances the stability between the heating mechanism 2 and the bottom plate 1 but also facilitates installation and disassembly, improves the maintenance convenience of the system and the reliability of the overall structure, and ensures the stable operation of the heating mechanism 2 on the high-speed cigarette packaging production line.

[0041] Further, the heating plate 23 is located between the heat conduction plate 22 and the bottom plate 1 and is made of a graphene plate. The heating plate 23 is arranged between the heat conduction plate 22 and the bottom plate 1 and is made of a graphene plate. Through the excellent heat conduction performance and electrical characteristics, rapid heat transfer and accurate control are realized. The efficient heat conduction of graphene not only ensures the heating efficiency but also promotes the uniform distribution of heat energy to the entire heat conduction plate 22, effectively avoids the false ironing problem caused by local overheating, and further improves the temperature control accuracy of the system and the quality stability of the cigarette package.

[0042] Further, the heat conduction plate 22 is made of a copper plate. The heat conduction plate 22 is made of a copper plate, which has excellent heat conduction performance and can quickly and uniformly conduct the heat generated by the graphene heating plate 23 to the flexible ironing plate 31, ensuring efficient heat transfer in the entire ironing plate mechanism. The high thermal conductivity of the copper plate not only improves the heating efficiency but also helps to reduce heat loss during the transfer process, further enhances the temperature control stability of the system and the uniformity of the cigarette package, and effectively avoids the occurrence of false ironing.

[0043] Further, the number of temperature sensors 24 is two, the upper end of the temperature sensor 24 penetrates through the bottom plate 1 and extends to the top of the bottom plate 1, by arranging two temperature sensors 24 at the left and right ends of the heat conduction plate 22 respectively, the upper end of the temperature sensor 24 penetrates through the bottom plate 1 and extends to the top of the bottom plate 1, through high-precision measurement and real-time feedback mechanism, the two temperature sensors 24 can comprehensively capture and compare the temperature difference of different areas of the heat conduction plate 22, and provide more comprehensive and accurate temperature data for the control system.

[0044] Further, the temperature sensor fixing screw 25 is screwed with the heat conduction plate 22, and the temperature sensor fixing screw 25 and the heat conduction plate 22 are located on the same vertical plane, by arranging the temperature sensor fixing screw 25 and the heat conduction plate 22 on the same vertical plane, the temperature sensor fixing screw 25 can be fixed to the heat conduction plate 22.

[0045] Further, the ironing plate mechanism 3 includes a flexible ironing plate 31 fixedly installed at the bottom of the heat conduction plate 22, the heat conduction plate 22 is adapted with the flexible ironing plate 31, through the precise adaptation design of the heat conduction plate 22 and the flexible ironing plate 31, the seamless fit between the two is ensured, forming an efficient heat conduction path. The heat-conducting high-molecular material of the flexible ironing plate 31 not only has excellent heat conduction performance, but also can automatically adjust the contact surface according to the slight concave-convex of the surface of the cigarette, realize accurate heating point by point, and completely eliminate the false ironing problem caused by hard contact and uneven temperature.

[0046] Further, the flexible ironing plate 31 is made of heat-conducting high-molecular material, the flexible ironing plate 31 made of heat-conducting high-molecular material has the characteristics of high heat conduction efficiency, high temperature resistance, anti-aging, impact resistance and strong soft adhesion, which can meet the use demand of cigarette hot stamping.

[0047] Further, the top of the bottom plate 1 is provided with a cooling mechanism 4, the cooling mechanism 4 includes a cooling air inflow pipe 41 fixedly installed at the left end of the top of the bottom plate 1, the cooling air inflow pipe 41 is used to introduce cooling air, and the cooling air inflow pipe 41 is used to introduce cooling air. An efficient air flow channel is formed by using the air groove inside the bottom plate 1, so that the cooling air rapidly spreads to the whole bottom plate 1 and the heating mechanism 2 area, effectively absorbs and takes away the excess heat, realizes the instant cooling and heat management of the system, ensures that the system can still maintain a stable temperature environment under long-time high-load work, and further improves the operation efficiency and service life of the system.

[0048] Further, the cooling mechanism 4 further includes a cooling air outflow pipe 42 fixedly installed at the right end of the top of the bottom plate 1, the cooling air outflow pipe 42 efficiently discharges the air cooled by the air groove of the bottom plate 1 outside the system, forming a complete cooling cycle.

[0049] In specific use, the working principle of the present application is as follows:

[0050] System composition and installation:

[0051] A cigarette anti-fake ironing system meticulously designs four core parts: base plate 1, heating mechanism 2, ironing plate mechanism 3, and cooling mechanism 4. The base plate 1 serves as a stable cornerstone, with an air groove inside to enhance heat dissipation efficiency. The heating mechanism 2 is firmly connected to the base plate 1 through precise connecting screw rods 21, integrating high-efficiency graphene heating plates 23 and copper heat-conducting plates 22 to ensure rapid and uniform heat transfer. The ironing plate mechanism 3 innovatively uses flexible high-molecular material to make the ironing plate, which tightly adheres to the heat-conducting plate 22 to deal with the subtle unevenness on the surface of the cigarette. The cooling mechanism 4 is cleverly arranged at both ends of the base plate 1, achieving instant cooling through compressed air flow to ensure stable operation of the system.

[0052] Heating and constant temperature control:

[0053] When the system starts, the graphene heating plate 23 responds quickly, evenly distributing heat to the copper heat-conducting plate 22, and then to the flexible ironing plate 31. Two temperature sensors 24 monitor the temperature of the heat-conducting plate 22 in real time and accurately feed data back to the control system. The system combines real-time vehicle speed and preset temperature values, dynamically adjusts the output power of the heating plate 23 through intelligent algorithms, ensures that the flexible ironing plate 31 maintains in the optimal working temperature range, and effectively avoids the false ironing problem caused by inaccurate temperature control of traditional beauty devices.

[0054] Flexible adhesion and anti-fake ironing:

[0055] The flexible ironing plate 31, with its excellent flexibility and heat conductivity, can tightly adhere to every subtle concave and convex on the surface of the cigarette, achieving unprecedented adhesion. This design not only reduces heat loss but also ensures uniform heating of the cigarette surface, completely eliminating the false ironing phenomenon caused by hard contact, protecting the visual effect of the cigarette case, and maintaining the brand image and consumer trust of the enterprise.

[0056] Heat dissipation and cooling:

[0057] To ensure long-term stable operation of the system, the cooling mechanism 4 plays a key role at critical moments. When the temperature of the flexible ironing plate 31 exceeds the preset range or the vehicle speed decreases, the control system automatically starts the electromagnetic valve, and compressed gas is introduced into the heat dissipation air inflow pipe 41. This air flow efficiently flows in the air groove of the base plate 1, taking away the heat accumulated in the heat-conducting plate 22 and the heating plate 23, and finally discharged through the heat dissipation air outflow pipe 42, achieving rapid cooling of the system. This process effectively prevents overheating of the system, ensuring the long-term performance and reliability of the equipment.

[0058] In summary, the cigarette anti-fake ironing system solves the problem of fake ironing in the cigarette packaging process by virtue of its innovative flexible design, precise temperature control and efficient heat dissipation mechanism, thereby improving the yield and equipment operation rate, significantly reducing the raw material consumption and labor intensity, and creating great economic and social benefits for enterprises.

[0059] The above are only specific embodiments of the present application, but the technical features of the present application are not limited thereto. Any simple change, equivalent replacement or modification made on the basis of the present application to solve the basically same technical problem and achieve the basically same technical effect is all covered in the protection scope of the present application.

Claims

1. A system for preventing false ironing of a carton of cigarettes, comprising a base plate (1), characterized in that, The bottom plate (1) is internally provided with an air groove, and the bottom of the bottom plate (1) is provided with a heating mechanism (2), and the bottom of the heating mechanism (2) is provided with a hot plate mechanism (3). The heating mechanism (2) comprises a connecting screw rod (21), the lower end of the connecting screw rod (21) is threadedly connected with a heat conduction plate (22), the center of the inner cavity of the heat conduction plate (22) is fixedly installed with a heating plate (23), and the left and right ends of the inner cavity of the heat conduction plate (22) are movably installed with temperature sensors (24), and the front surface of the temperature sensor (24) is provided with temperature sensor fixing screws (25). The connecting screw rod (21) penetrates the bottom plate (1), and the connecting screw rod (21) is threadedly connected with the bottom plate (1). The heating plate (23) is located between the heat conduction plate (22) and the bottom plate (1), and the heating plate (23) is made of a graphene plate; and the heat conduction plate (22) is made of a copper plate. The hot plate mechanism (3) comprises a flexible hot plate (31) fixedly installed at the bottom of the heat conduction plate (22), and the heat conduction plate (22) is matched with the flexible hot plate (31).

2. A system for preventing false ironing of a carton of cigarettes as claimed in claim 1, wherein The number of the temperature sensors (24) is two, which are arranged at the left and right ends of the heat conduction plate (22).

3. A system for preventing false ironing of a carton of cigarettes as claimed in claim 2, wherein The upper end of the temperature sensor (24) penetrates the bottom plate (1) and extends to the top of the bottom plate (1).

4. A system for preventing false ironing of a carton of cigarettes as claimed in claim 3, wherein The temperature sensor fixing screw (25) is threadedly connected with the heat conduction plate (22), and the temperature sensor fixing screw (25) and the heat conduction plate (22) are located on the same vertical plane.

5. The system of claim 1, wherein, The flexible hot plate (31) is made of a heat-conducting high polymer material.

6. The system of claim 1, wherein, The top of the bottom plate (1) is provided with a cooling mechanism (4) for realizing instant cooling and heat management of the system.

7. A system for preventing false ironing of a carton of cigarettes as claimed in claim 6, wherein The cooling mechanism (4) comprises a heat dissipation air inflow pipe (41) fixedly installed at the left end of the top of the bottom plate (1).

8. A system for preventing false ironing of a carton of cigarettes as claimed in claim 7, wherein Cooling air is introduced through the heat dissipation air inflow pipe (41), and the air groove in the bottom plate (1) forms an efficient air flow channel, so that the cooling air rapidly spreads to the entire bottom plate (1) and the heating mechanism (2) area, and absorbs and carries away excess heat.

9. A system for preventing false ironing of a carton of cigarettes as defined in claim 6, characterized in that The cooling mechanism (4) further comprises a heat dissipation air outflow pipe (42) fixedly installed at the right end of the top of the bottom plate (1).

10. A system for preventing false ironing of a carton of cigarettes as claimed in claim 9, wherein, The air flow cooled by the air groove of the bottom plate (1) is discharged outside the system through the heat dissipation air outflow pipe (42), and a complete cooling cycle is formed.

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