A tray type fixed point conveying system and its use method
By designing a pallet fixed-point conveying system, using the locking mechanism of the conveying line and the pallet device, the shutdown and automatic docking at any position of the conveying line are achieved, which solves the impact problem of pallets when docking in the prior art, and improves the flexibility and efficiency of transportation.
Patent Information
- Application Number
- CN202510014802.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-01-06
AI Technical Summary
When existing freight pallets are transported on the conveying line, it is not convenient to stop unloading at any position. When docking at a designated docking surface, the pallet will impact the docking surface, causing damage to the docking surface and pallet, and the cargo to be impacted or overturned.
A pallet fixed-point conveying system is designed, including a conveying line, a pallet device and a shutdown device. The conveying line has a driving surface and a non-drive surface. The pallet device is provided with a lock port on the conveying line. The stopping device is on the side of the conveying line. The pallet device is locked by the lock port to realize the stopping of the pallet at any position of the conveying line, and the docking and stacking storage are completed through self-drive.
It realizes that the pallet device stops the plate at any position without stopping the conveyor line, avoids impact of the pallet on the docking surface when the pallet is docked, solves the problems of damage to the pallet and docking surface and cargo impact, and reduces space occupation through automated stacking storage.
Smart Images

Figure CN119389699B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of logistics and transportation, and in particular to a tray-type fixed-point conveying system and a method of using the same. Background Art
[0002] During the operation of the pallet conveying system, the motor drives the transmission system to move the pallet along the conveyor line to realize the conveying and handling of materials. Specifically, the pallet conveying system is mainly composed of conveying chains, drive devices, tensioning devices, support frames and conveying pallets. The system can use chain transmission, and the motor drives the chain to move, so that the pallet can be transported along the set route.
[0003] When existing freight pallets are transporting goods on a conveyor line, it is not convenient to stop and unload goods at any position of the conveyor line; and when docking at a designated docking surface, the pallet will also collide with the docking surface, causing damage to the docking surface and the pallet, and causing the goods on the pallet to be impacted to a certain extent, and even overturned. Summary of the invention
[0004] In view of the shortcomings of the prior art described above, the purpose of the present invention is to provide a pallet-type fixed-point conveying system and a method of using the same, so as to solve the problem in the prior art that when the freight pallet is transporting goods on the conveyor line, it is not convenient to stop and unload the goods at any position of the conveyor line; and when docking at a designated docking surface, the pallet will also collide with the docking surface, thereby causing damage to the docking surface and the pallet, and causing the goods on the pallet to be subjected to a certain impact, and even overturning.
[0005] To achieve the above-mentioned purpose and other related purposes, the present invention provides a pallet-type fixed-point conveying system, comprising: a conveyor line, the conveyor line comprising a conveying driving surface and a non-driving surface; a pallet device, the pallet device is arranged on the conveyor line, and a locking port is provided on the side of the pallet device; and a disk stopping device, the disk stopping device is arranged on one side of the conveyor line; wherein, when the conveyor line drives the pallet device to reach one side of the disk stopping device, the disk stopping device is locked into the pallet device through the locking port, so as to insert the disk stopping device into the disk stopping device, and at the same time, the pallet device leaves the conveying driving surface of the conveyor line and contacts with the non-driving surface of the conveyor line; after the insertion of the disk stopping device is completed, the disk stopping device transfers the pallet device to the other side for storage in sequence along the height direction, and continues to switch to the disk stopping waiting state for other pallet devices.
[0006] In one embodiment of the present invention, the conveyor line is a chain conveyor line, the conveying driving surface corresponds to the top side of the chain of the chain conveyor line, and the non-driving surface corresponds to the non-driving table surface of the chain conveyor line on the side of the conveying driving surface.
[0007] In one embodiment of the present invention, the tray device includes: a tray shell, a telescopic groove is provided at the bottom of the tray shell, and a locking port is provided on the side of the tray shell; a locking assembly, which is installed in the tray shell to continue to drive the disk stopping device to lock along the guide direction of the locking port when the disk stopping device is inserted into the locking port and contacts the locking assembly; a support frame, which is installed at the bottom of the tray shell and is located above the non-driving surface; and a friction plate assembly, which is inserted in the telescopic groove, and one side of the bottom of the friction plate assembly is located above the conveying drive surface; when the friction plate assembly is retracted into the tray shell along the guide direction of the locking port, the support frame contacts the non-driving surface to make the bottom side of the friction plate assembly leave the conveying drive surface.
[0008] In one embodiment of the present invention, the locking assembly includes: a mounting seat, which is installed in the tray shell; a driving gear, which is installed between the mounting seat and the tray shell; and a driving motor, which is installed on the mounting seat. When the disk-stopping device contacts the driving gear, the driving gear is connected to the disk-stopping device in a transmission manner.
[0009] In one embodiment of the present invention, the support frame includes: a base frame; and a guide wheel, which is columnar and installed at the bottom of the base frame so as to contact the non-driving surface when the friction plate assembly leaves the conveying driving surface.
[0010] In one embodiment of the present invention, the friction plate assembly includes: a friction telescopic block, the lower end of the friction telescopic block is movably inserted in the telescopic groove, a guide groove is opened on the side of the friction telescopic block, the first surface of the bottom of the guide groove is arranged in an inclined state, and the top side of the friction telescopic block is elastically connected to the inner top of the tray shell through an elastic member; a guide block, one end of the guide block is movably inserted in the guide groove, the plane of the second surface on the bottom side of one end of the guide block is arranged parallel to and in contact with the plane of the first surface, and the guide length of the second surface is greater than the width of the first surface; and a driving assembly, the driving assembly is installed in the tray shell, and the power output end of the driving assembly is connected to the guide block.
[0011] In one embodiment of the present invention, the driving assembly includes: a driving screw, wherein both ends of the driving screw are respectively threadedly connected to a guide block; a gear box, wherein the gear box is installed in the tray shell, and the transmission force output end of the gear box is connected to the driving screw; and a driving unit, wherein the power output end of the driving unit is connected to the transmission force input end of the gear box.
[0012] In one embodiment of the present invention, the disk stopping device includes: a plug-in assembly, a plurality of plug-in assemblies are stacked, and a transmission connection is provided between the upper and lower plug-in assemblies so that the upper plug-in assembly can rotate relative to the lower plug-in assembly; a lifting unit, the lifting unit is arranged below the plug-in assembly, and the power output end of the lifting unit is connected to the bottom of the plug-in assembly at the bottom layer; and a guide bracket, the lifting unit is installed on the bottom side of the guide bracket, and the top side of the guide bracket is provided in a guide space for guiding the plug-in assembly that has completed rotation.
[0013] In one embodiment of the present invention, the plug-in assembly includes: a steering seat, a mounting groove is provided in the middle of the top of the steering seat; a locking member, the locking member is installed on one side of the steering seat, and the locking member and the locking port are correspondingly arranged; and a driving motor, the driving motor is installed in the mounting groove, and the power output end of the driving motor is connected to another steering seat corresponding to the top of the steering seat.
[0014] In one embodiment of the present invention, the latching member is a rack, and one end of the latching member is elastically and rotatably connected to the steering seat.
[0015] To achieve the above-mentioned purpose and other related purposes, a method for using the above-mentioned tray-type fixed-point conveying system comprises the following steps:
[0016] S1: Place the goods to be transported on the top of the pallet device, and drive the pallet device and the goods through the conveying driving surface in the conveyor line;
[0017] S2: When the tray device is about to reach the disk stopping device, the tray device continues to move, and the latch in the disk stopping device extends into the latch opening of the tray device facing the latch. At this time, the driving motor drives the driving gear to rotate, so that the driving gear and the latch engage with each other.
[0018] S3: When the latching member is inserted into the latching port, the guide block is pulled from the guide groove on the friction telescopic block toward the middle of the tray shell through the driving assembly. At this time, the linkage elastic member synchronously pulls the friction telescopic block toward the inside of the tray shell, so that the friction plate at the bottom of the friction telescopic block leaves the conveying drive surface and switches to be supported by the support frame on the non-driving surface, and the latching member continues to complete the insertion action of the tray device;
[0019] S4: After the insertion and stopping of the pallet device and the latching member are completed, the goods on the pallet device are unloaded, and the turning seat on which the pallet device is parked is driven to rotate by the driving motor, and the turning seat drives the pallet device to rotate synchronously through the latching member, and the pallet device is turned to the rear of the stopping device, and then the stacked insertion components are lowered to at least the height of the pallet device by the lifting unit, so that the two ends of the pallet device that has just rotated to the other side enter the guide space on one side of the top of the guide bracket, so as to store the pallet device once;
[0020] S5: Cargo transportation to the next stage.
[0021] As described above, a tray type fixed-point conveying system and a method for using the same of the present invention have the following beneficial effects: through the cooperation between the conveying line and the tray device, when the tray device contacts the conveying driving surface of the conveying line, the conveying driving surface moves the tray device, and when the tray device leaves the conveying driving surface and contacts the non-driving surface, the tray device can be stopped at any position on the conveying line without stopping the conveying line, without being affected by the driving force of the conveying driving surface. Through the cooperation between the tray device and the stopping device, when the tray device is driven by the conveying driving surface and is about to reach one side of the stopping device, the tray device leaves the conveying driving surface and contacts the non-driving surface during the process of inserting the stopping device into the latch port of the tray device, and switches to drive the stopping device through the tray device, so that the tray device can automatically dock the stopping device by self-driving without stopping the conveying line, solving the problem of the tray device hitting the docking surface when docking. Moreover, after the tray device docks the stopping device, the tray device can be transferred to the other side for automatic stacking storage through the stopping device, reducing the space occupied by the tray device. At the same time, when the pallet device needs to be reused, the pallet device of each layer can be transferred to the conveyor line one by one by using the stopping device for further transportation, so as to ensure the flexibility of the use of the pallet device during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 Shown is a schematic diagram of the overall structure of the tray-type fixed-point conveying system of the present invention.
[0023] Figure 2 The display is provided by an embodiment of the present invention Figure 1 Enlarged view of the structure of the middle tray device and the stopping device.
[0024] Figure 3 Shown is a bottom schematic diagram of a tray device provided by an embodiment of the present invention.
[0025] Figure 4 The display is provided by an embodiment of the present invention Figure 3 Enlarged view of point A in the middle.
[0026] Figure 5 Shown is a schematic diagram of the internal structure of a tray device provided by an embodiment of the present invention.
[0027] Figure 6 The diagram shows a state diagram of a locking process between a tray device and a tray stopping device provided in one embodiment of the present invention.
[0028] Figure 7A cross-sectional view of a tray device provided according to an embodiment of the present invention is shown.
[0029] Figure 8 The display is provided by an embodiment of the present invention Figure 7 Enlarged view of point B in the middle.
[0030] Fig. 9 Shown is a schematic diagram of the structure of a disk stopping device provided in one embodiment of the present invention.
[0031] Fig.10 Shown is a schematic structural diagram of a plug-in assembly provided in one embodiment of the present invention. DETAILED DESCRIPTION
[0032] See also Figure 1 and Figure 2 The present invention provides a tray-type fixed-point conveying system, comprising: a conveying line 1, the conveying line 1 comprising a conveying driving surface 101 and a non-driving surface 102; a tray device 2, the tray device 2 is arranged on the conveying line 1, and a locking port 201 is arranged on the side of the tray device 2; and a disk stopping device 3, the disk stopping device 3 is arranged on one side of the conveying line 1; wherein, when the conveying line 1 drives the tray device 2 to reach one side of the disk stopping device 3, the disk stopping device 3 is locked into the tray device 2 through the locking port 201, so as to insert and stop the disk of the disk stopping device 3, and at the same time, the tray device 2 leaves the conveying driving surface 101 of the conveying line 1 and contacts with the non-driving surface 102 of the conveying line 1; after the insertion and stopping of the disk is completed, the disk stopping device 3 transfers the tray device 2 to the other side for storage in sequence along the height direction, and continues to switch to the disk stopping waiting state for other tray devices 2.
[0033] It is not difficult to find from the above content that in the process of conveying the pallet device 2 by the pallet-type fixed-point conveying system of the present invention, the conveyor line 1 is used to drive the pallet device 2 to move back and forth along the arrangement direction of the conveyor line 1. In the process of the conveyor line 1 driving the pallet device 2, the conveying drive surface 101 is used to contact the bottom side of the pallet device 2, thereby driving the pallet device 2 to move. Before the pallet device 2 is driven by the conveying drive surface 101 to reach the stopping device 3 at one end of the conveyor line 1 to stop and unload, when the stopping device 3 is gradually inserted into the locking port 201 on the pallet device 2, the pallet device 2 gradually leaves the conveying drive surface 101, and contacts the non-driving surface 102 to support the pallet device 2 through the non-driving surface 102, so as to achieve no influence of the driving of the conveying drive surface 101, thereby achieving pre-stop processing. As the disk-stopping device 3 is gradually inserted into the latch port 201, the tray device 2 will further drive the disk-stopping device 3 to be inserted into the tray device 2 until one side surface of the tray device 2 contacts the side surface of the disk-stopping device 3, thereby completing the complete insertion and stopping of the disk. In this way, the tray device 2 can be stably docked on one side of the disk-stopping device 3 to avoid the collision of the tray device 2 with the docking surface when docking. Moreover, since the bottom of the tray device 2 leaves the conveying drive surface 101, the problem that the tray device 2 still has power when the tray device 2 is stopped due to the continued driving of the conveying drive surface 101 and the bottom of the tray device 2 is worn by the conveying drive surface 101 can also be solved. In addition, the tray device 2 can be docked on one side of the disk-stopping device 3 while the conveying line remains in a non-stop state. After the tray device 2 is completely inserted into the disk-stopping device 3, the disk-stopping device 3 can also insert and rotate the locked tray device 2 to the other side of the disk-stopping device 3 after the tray device 2 is unloaded, and the other side of the disk-stopping device 3 can be transferred after each tray device 2 is unloaded, so as to realize the stacking storage of each tray device 2, reduce the space occupation, and do not need manual operation to complete the stacking process of the tray device 2. Similarly, when it is necessary to use the tray device 2 on the disk-stopping device 3, it is also possible to directly leave the disk-stopping device 3 from the disk-stopping device 3 through the drive of the tray device 2 to realize the removal of the tray device 2 from the disk-stopping device 3. Of course, it is also possible to use the disk-stopping device 3 as the starting point and transfer each tray device 2 on the disk-stopping device 3 to the conveyor line 1 in turn to complete operations such as return transportation.
[0034] It is worth noting that the pallet device 2 in the present invention can not only realize the stop control when reaching the stop assembly 3, but also can stop moving at any position of the conveyor line 1 by leaving the conveying drive surface 101 and contacting the non-drive surface 102 when the pallet device 2 is at any position of the conveyor line 1.
[0035] See also Figure 1and Figure 2 , Figure 1 and Figure 2 In one embodiment, the conveyor line 1 is a chain conveyor line, the conveying driving surface 101 corresponds to the top side of the chain of the chain conveyor line, and the non-driving surface 102 corresponds to the non-driving table surface of the chain conveyor line on the side of the conveying driving surface 101.
[0036] In one embodiment of the present invention, when the conveyor line 1 is a chain conveyor line, the upper part of the chain is arranged on one side of the top of the conveyor line 1 and corresponds to the conveying drive surface 101, that is, the upper part of the chain moves to drive the pallet device 2 above it to move together. When the pallet device 2 leaves the conveying drive surface 101, the corresponding pallet device 2 will contact the non-driving surface 102 of the conveyor line 1, that is, the pallet device 2 will contact the non-driving table surface on one side of the top of the chain conveyor line. Of course, the conveyor line 1 can also be other types of conveyor lines, such as roller conveyor lines, belt conveyor lines, etc., which can also drive the pallet device 2 of the present invention to move back and forth in the same way, and can also achieve the stop movement of the pallet 2 on the roller conveyor line or belt conveyor line through the corresponding structural form.
[0037] See also Figures 3 to 7 , Figures 3 to 7 In one embodiment, the tray device 2 includes: a tray shell 21, a telescopic slot 211 is provided at the bottom of the tray shell 21, and a locking port 201 is provided on the side of the tray shell 21; a locking assembly 22, the locking assembly 22 is installed in the tray shell 21, so that when the disk stopping device 3 is inserted into the locking port 201 and contacts with the locking assembly 22, the disk stopping device 3 continues to be driven to be locked along the guide direction of the locking port 201; a support frame 23, the support frame 23 is installed at the bottom of the tray shell 21 and is located above the non-driving surface 102; and a friction plate assembly 24, the friction plate assembly 24 is inserted in the telescopic slot 211, and one side of the bottom of the friction plate assembly 24 is located above the conveying drive surface 101; when the friction plate assembly 24 is retracted into the tray shell 21 along the guiding direction of the locking port 201, the support frame 23 contacts with the non-driving surface 102, so that one side of the bottom of the friction plate assembly 24 leaves the conveying drive surface 101.
[0038] In one embodiment of the present invention, the tray device 2 can be structurally configured so that the tray device 2 can be brought into contact with the conveying drive surface 101 through the friction plate assembly 24, so as to enable the tray device 2 to move along the guide direction of the conveying drive surface 101; after the friction plate assembly 24 leaves the conveying drive surface 101, the tray device 2 can be brought into contact with the non-driving surface 102 through the support frame 23, so as to enable the tray device 2 to stop at any position on the conveyor line 1.
[0039] In a preferred embodiment of the present invention, when the tray device 2 reaches one side of the disk stopping assembly 3, the disk stopping assembly 3 will gradually be inserted into the tray shell 21 through the locking port 201 on one side of the tray shell 21. As the disk stopping assembly 3 is continuously inserted, it will contact the locking assembly 22. When the disk stopping assembly 3 contacts the locking assembly 22, it may also correspond to the disk stopping assembly 3 contacting the pressure sensor installed on the tray shell 21 located on one side of the locking assembly 22, so that when the pressure sensor senses the arrival of the disk stopping assembly 3, it will automatically control the locking assembly 22 to drive the disk stopping device 3 to continue to lock into the tray shell 21; at the same time, the friction plate assembly 24 will gradually leave the conveying drive surface 101 of the conveyor line 1, and contact and support the non-driving surface 102 through the support frame 23, so that the tray device 2 is no longer affected by the driving force of the conveying drive surface 101, but through the self-driving action of the locking assembly 22, the tray device 2 is stably locked on one side of the disk stopping device 3, solving the problem of the tray device 2 hitting the docked surface when stopping.
[0040] See also Figure 5 and Figure 6 , Figure 5 and Figure 6 In a given embodiment, the locking assembly 22 includes: a mounting seat 221, which is mounted in the tray shell 21; a driving gear 222, which is mounted between the mounting seat 221 and the tray shell 21; and a driving motor 223, which is mounted on the mounting seat 221. When the disk-stopping device 3 contacts the driving gear 222, the driving gear 222 is connected to the disk-stopping device 3 in transmission.
[0041] In one embodiment of the present invention, the locking assembly 22 is transmission-connected with the disk-stopping device 3 so as to gradually stop at one side of the disk-stopping device 3. When the disk-stopping device 3 contacts the driving gear 222, the corresponding disk-stopping assembly 3 will also contact the pressure sensor installed on the tray shell 21. Thus, according to the pressure signal of the disk-stopping assembly 3 obtained by the pressure sensor, the driving motor 223, which is preferably a servo motor, is operated to drive the driving gear 222 to rotate. Through the mutual transmission between the driving gear 222 and the disk-stopping assembly 3, the tray device 2 continues to stably stop toward one side of the disk-stopping device 3 without directly colliding with the side of the disk-stopping device 3, thereby ensuring the stability of the tray device 2 when docked.
[0042] See also Figure 3 and Figure 4 , Figure 3 and Figure 4In one embodiment, the support frame 23 includes: a base frame 231; and a guide wheel 232, the guide wheel 232 is columnar, and the guide wheel 232 is installed at the bottom of the base frame 231 so as to contact the non-driving surface 102 when the friction plate assembly 24 leaves the conveying drive surface 101.
[0043] In one embodiment of the present invention, when the friction plate assembly 24 leaves the conveying drive surface 101 of the conveyor line 1, the corresponding support frame 23 will contact the non-driving surface 102 on the top side of the conveyor line 1 through the guide wheel 232 at the bottom of the base frame 231, so as not to be affected by the driving force of the conveying drive surface 101. At the same time, when the disk stopping assembly 3 contacts the locking assembly 22, the driving gear 222 is driven to rotate by the driving motor 223 to drive the disk stopping assembly 3, so that when the tray device 2 moves toward one side of the disk stopping device 3, it rolls and contacts the non-driving surface 102 through the guide wheel 232, so as to facilitate the mobility of the tray device 2 when it moves toward the disk stopping device 3, and solve the friction formed by the support frame 23 on the surface of the non-driving surface 102 when the tray device 2 moves.
[0044] See also Figure 4 , Figure 7 and Figure 8 , Figure 4 , Figure 7 and Figure 8 In one embodiment, the friction plate assembly 24 includes: a friction telescopic block 241, the lower end of the friction telescopic block 241 is movably inserted in the telescopic groove 211, a guide groove 2411 is provided on the side of the friction telescopic block 241, and the first surface 24111 at the bottom of the guide groove 2411 is arranged in an inclined shape, and the top side of the friction telescopic block 241 is elastically connected to the inner top of the tray shell 21 through an elastic member 2412; a guide block 242, one end of the guide block 242 is movably inserted in the guide groove 2411, and the plane where the second surface 2421 on the bottom side of one end of the guide block 242 is located is parallel to the plane where the first surface 24111 is located and contacts each other, and the guide length of the second surface 2421 is greater than the width of the first surface 24111; and a driving assembly 243, the driving assembly 243 is installed in the tray shell 21, and the power output end of the driving assembly 243 is connected to the guide block 242.
[0045] In one embodiment of the present invention, during the up-and-down movement of the friction plate assembly 24 in the telescopic groove 211, the friction telescopic block 241 is slidably inserted into the telescopic groove 211, and the top side of the friction telescopic block 241 is connected to the inner top of the tray housing 21 through an elastic member 2412 which is preferably a spring. When the friction telescopic block 241 is in an extended state, so that the bottom of the friction telescopic block 241 contacts the conveying drive surface 101, the guide block 242 at this time reaches the maximum stroke under the driving action of the driving assembly 243, and at the maximum stroke, the guide block 242 is completely inserted into the guide groove 2411, and because the second surface 2421 of the guide block 242 contacts the first surface 24111 of the guide groove 2411, the friction telescopic block 241 is pushed out toward the bottom side of the tray housing 21, so that the bottom of the friction telescopic block 241 contacts the surface of the conveying drive surface 101, thereby realizing the driving movement of the tray device 2 through the conveying drive surface 101. It is worth noting that the straight track formed by the movement of the friction telescopic block 241 driven by the driving assembly 243 is arranged parallel to the top surface of the tray shell 21, and the first surface 24111 and the second surface 2421 are arranged inclined relative to the top surface of the tray shell 21.
[0046] When it is necessary to move the friction telescopic block 241 away from the conveying drive surface 101 and make the bottom side of the support frame 23 contact the surface of the non-driving surface 102, the driving component 243 will pull the guide block 242 to gradually move in the direction of leaving the guide groove 2411. At this time, the second surface 2421 and the first surface 24111 remain in contact with each other under the pulling force of the elastic member 2412 on the friction telescopic block 241, so that the friction telescopic block 241 moves toward the tray shell 21, and when the height of the bottom of the friction telescopic block 241 from the bottom of the tray shell 21 is less than the height of the bottom of the support frame 23 from the bottom of the tray shell 21, the bottom of the support frame 23 will contact the surface of the non-driving surface 102, thereby realizing the mutual switching of the friction telescopic block 241 and the support frame 23 when providing support.
[0047] It is worth noting that a friction plate is installed at the bottom of the friction telescopic block 241 to improve the driving performance of the conveying driving surface 101 on the friction telescopic block 241 through the contact between the friction plate and the conveying driving surface 101 .
[0048] See also Figure 5 and Figure 7 , Figure 5 and Figure 7In a given embodiment, the driving assembly 243 includes: a driving screw rod 2431, and both ends of the driving screw rod 2431 are respectively threadedly connected to a guide block 242; a gear box 2432, the gear box 2432 is installed in the tray shell 21, and the transmission force output end of the gear box 2432 is connected to the driving screw rod 2431; and a driving unit 2433, and the power output end of the driving unit 2433 is connected to the transmission force input end of the gear box 2432.
[0049] In one embodiment of the present invention, when the driving component 243 drives the guide block 242 to move toward the maximum stroke and the minimum stroke, a thread groove corresponding to the driving screw 2431 is opened on the guide block 242, so that the driving unit 2433, which is preferably a servo motor, can drive the gear box 2432, so that the driving screw 2431 is driven to rotate by the gear box 2432, so that the two ends of the driving screw 2431 are respectively extended and retracted in the corresponding thread grooves on the guide block 242, so that the guide block 242 is driven to move back and forth along the axial direction of the driving screw 2431, so that when the guide block 242 moves toward the direction away from the end of the driving screw 2431, it moves toward the direction of the maximum stroke; and when the guide block 242 moves toward the direction close to the end of the driving screw 2431, it moves toward the direction of the minimum stroke.
[0050] See also Fig. 9 and Fig.10 , Fig. 9 and Fig.10 In one embodiment, the disk stopping device 3 includes: a plug-in assembly 31, wherein a plurality of plug-in assemblies 31 are stacked and transmission-connected between the upper and lower plug-in assemblies 31 so that the upper plug-in assembly 31 can rotate relative to the lower plug-in assembly 31; a lifting unit 32, wherein the lifting unit 32 is disposed below the plug-in assembly 31, and a power output end of the lifting unit 32 is connected to the bottom of the plug-in assembly 31 at the bottom layer; and a guide bracket 33, wherein the lifting unit 32 is installed on the bottom side of the guide bracket 33, and the top side of the guide bracket 33 is disposed on a guide space 331 for guiding the plug-in assembly 31 that has completed rotation.
[0051] In one embodiment of the present invention, when the tray device 2 stops on the stop device 3, the corresponding layer of the stacked plug-in components 31 will pass through the latch port 201 on one side of the tray device 2, so that when the plug-in components 31 reach the maximum depth of the tray device 2, the tray device 2 stops moving, thereby achieving a stable parking of the tray device 2 on one side of the plug-in components 31. At the same time, after the tray device 2 has completed the parking of the plug-in components 31, the lifting unit 32 will first move the stacked plug-in components 31 upward for a short distance, so that the tray device 2 moves upward away from the conveyor line 1. Then, a plug-in assembly 31 located at the lower layer will drive a plug-in assembly 31 on the upper layer that has just been plugged into the tray device 2 to rotate to the other side. Then, the lifting unit 32, which is preferably a push rod motor, drives the stacked plug-in assemblies 31 to move downward by at least the height of a tray device 2 again, so that the two ends of the tray device 2 that has just rotated to the other side enter the guide space 331 on the top side of the guide bracket 33, so that the guide space 331 limits each plug-in assembly 31 moving downward, and each plug-in assembly 31 limited by the guide space 331 is plugged with a tray device 2, so that the tray devices 2 are stored in sequence using each plug-in assembly 31 located in the guide space 331. When it is necessary to put the tray device 2 back on the conveyor line 1, the lifting unit 32 can also be used to drive the plug-in assembly 31 of each layer to move upward, and then the tray device 2 can be rotated to the conveyor line 1 again, so that the tray device 2 can be reversely transported through the conveyor line 1.
[0052] See also Fig.10 , Fig.10 In a given embodiment, the plug-in assembly 31 includes: a steering seat 311, a mounting groove is provided in the middle of the top of the steering seat 311; a locking member 312, the locking member 312 is installed on one side of the steering seat 311, and the locking member 312 and the locking port 201 are correspondingly arranged; and a driving motor 313, the driving motor 313 is installed in the mounting groove, and the power output end of the driving motor 313 is connected to another steering seat 311 corresponding to its top.
[0053] In one embodiment of the present invention, when the plug-in assembly 31 is rotated and switched, the tray device 2 is docked and locked by inserting the latch 312 into the tray device 2 through the latch port 201. After the tray device 2 completes the locking of the latch 312, the steering seat 311 of one plug-in assembly 31 below the plug-in assembly 31 that has just completed the locking can be driven by the rotation motor 313 on the steering seat 311 of the top plug-in assembly 31 to rotate to another, so that the latch 312 on one side of the steering seat 311 will be inserted with the tray device 2 and transferred to the other side to store the tray device 2.
[0054] Preferably, the latch 312 is a rack, and one end of the latch 312 is elastically and rotationally connected to the steering seat 311. In this embodiment, the driving gear 222 on the locking assembly 22 of the tray device 2 and the tooth surface on the latch 312 which is a rack are meshed and transmitted, so that the latch 312 can be driven by the driving gear 222 to move back and forth along the guide direction of the latch port 201. And when the latch 312 is gradually inserted, the latch 312 can adaptively find the corresponding driving teeth on the driving gear 222 to mesh with the driving gear 222. It is worth noting that the rotation angle range of the latch 312 is relatively small to prevent the latch 312 from being separated from the driving teeth of the driving gear 222 along the radial direction of the driving gear 222 when the latch 312 rotates due to elasticity.
[0055] In summary, the present invention discloses a pallet-type fixed-point conveying system, which, through the mutual cooperation between the conveyor line 1 and the pallet device 2, can realize that when the pallet device 2 contacts the conveying drive surface 101 of the conveyor line 1, the conveying drive surface 101 moves the pallet device 2, and when the pallet device 2 leaves the conveying drive surface 101 and contacts the non-driving surface 102, the pallet device 2 can be stopped at any position on the conveyor line 1 without stopping the conveyor line 1, and is not affected by the driving force of the conveying drive surface 101. Through the cooperation between the tray device 2 and the disk stopping device 3, it can be realized that when the tray device 2 is driven by the conveying driving surface 101 and is about to reach the side of the disk stopping device 3, the tray device 2 leaves the conveying driving surface 101 and contacts the non-driving surface 102 during the process of inserting the disk stopping device 3 into the latch port 201 of the tray device 2, and switches to the transmission of the disk stopping device 3 by the tray device 2, so that the tray device 2 can automatically dock the disk stopping device 3 without stopping the operation of the conveying line 1 by self-driving, solving the problem of the tray device 2 hitting the docking surface when docking. Moreover, after the tray device 2 docks the disk stopping device 3, the tray device 2 can be transferred to the other side by the disk stopping device 3 for automatic stacking storage, reducing the space occupied by the tray device 2. At the same time, when the tray device 2 needs to be reused, the disk stopping device 3 can be used to transfer the tray devices 2 of each layer to the conveying line 1 one by one for continued transportation, so as to ensure the flexibility of the use of the tray device 2 during transportation. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has a high industrial utilization value.
[0056] The present invention also provides a method for using a tray-type fixed-point conveying system, comprising the following steps:
[0057] S1: placing the goods to be transported on the pallet device 2, and driving the pallet device 2 and the goods through the conveying driving surface 101 in the conveying line 1;
[0058] S2: When the tray device 2 is about to reach the disk stopping device 3, the tray device 2 continues to move, and the latch 312 in the disk stopping device 3 extends into the latch opening 201 of the tray device 2 facing the latch 312. At this time, the driving motor 223 drives the driving gear 222 to rotate, so that the driving gear 222 and the latch 312 are engaged;
[0059] S3: When the latching member 312 is inserted into the latching port 201, the guide block 242 is pulled from the guide groove 2411 on the friction telescopic block 241 toward the middle of the tray housing 21 through the driving assembly 243. At this time, the linkage elastic member 2412 simultaneously pulls the friction telescopic block 241 toward the inside of the tray housing 21, so that the friction plate at the bottom of the friction telescopic block 241 leaves the conveying drive surface 101 and switches to be supported by the support frame 23 on the non-driving surface 102, and the latching member 312 continues to complete the insertion action of the tray device 2;
[0060] S4: After the insertion and stopping of the tray device 2 and the latch 312 are completed, the goods on the tray device 2 are unloaded, and the steering seat 311 on which the tray device 2 is parked is driven to rotate by the driving motor 313. The steering seat 311 drives the tray device 2 to rotate synchronously through the latch 312, and the tray device 2 is turned to the rear of the stopping device 3. Then, the stacked insertion components 31 are lowered to at least the height of the tray device 2 by the lifting unit 32, so that the two ends of the tray device 2 just rotated to the other side enter the guide space 331 on one side of the top of the guide bracket 33, so as to store the tray device 2 once.
[0061] S5: Cargo transportation to the next stage.
[0062] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. A tray-type fixed-point conveying system, characterized in that: include: A conveyor line (1), the conveyor line (1) comprising a conveying drive surface (101) and a non-drive surface (102); A tray device (2), the tray device (2) being arranged on the conveyor line (1), and a latching opening (201) being arranged on a side surface of the tray device (2); and A disk stopping device (3), wherein the disk stopping device (3) is arranged on one side of the conveying line (1); When the conveyor line (1) drives the tray device (2) to reach one side of the disk-stopping device (3), the disk-stopping device (3) is locked into the tray device (2) through the locking opening (201) so as to insert the disk-stopping device (3) into the tray device (2), and at the same time, the tray device (2) leaves the conveying driving surface (101) of the conveyor line (1) and contacts the non-driving surface (102) of the conveyor line (1); after the insertion of the disk-stopping device is completed, the disk-stopping device (3) switches the tray device (2) to the other side to store them in sequence along the height direction, and continues to switch to the disk-stopping waiting state for other tray devices (2).
2. The tray-type fixed-point conveying system according to claim 1 is characterized in that: The conveyor line (1) is a chain conveyor line, the conveyor drive surface (101) corresponds to one side of the chain top of the chain conveyor line, and the non-drive surface (102) corresponds to the non-drive table surface of the chain conveyor line on one side of the conveyor drive surface (101).
3. The tray-type fixed-point conveying system according to claim 1 is characterized in that: The tray device (2) comprises: A tray shell (21), wherein a telescopic slot (211) is provided at the bottom of the tray shell (21), and the latch opening (201) is provided on a side surface of the tray shell (21); a locking component (22), the locking component (22) being mounted in the tray housing (21) so as to continue to drive the disk stopping device (3) to be locked along the guide direction of the locking port (201) when the disk stopping device (3) is inserted into the locking port (201) and contacts the locking component (22); A support frame (23), the support frame (23) being mounted on the bottom of the tray shell (21) and located above the non-driving surface (102); and a friction plate assembly (24), the friction plate assembly (24) being inserted into the telescopic groove (211), and a bottom side of the friction plate assembly (24) being located above the conveying drive surface (101); When the friction plate assembly (24) is retracted into the tray housing (21) along the guide direction of the latch opening (201), the support frame (23) contacts the non-driving surface (102) so that the bottom side of the friction plate assembly (24) is away from the conveying driving surface (101).
4. The tray-type fixed-point conveying system according to claim 3 is characterized in that: The locking component (22) comprises: A mounting seat (221), the mounting seat (221) being mounted inside the tray housing (21); a driving gear (222), the driving gear (222) being mounted between the mounting seat (221) and the tray housing (21); and A driving motor (223) is mounted on the mounting seat (221), and when the disk-stopping device (3) contacts the driving gear (222), the driving gear (222) is connected to the disk-stopping device (3) by transmission.
5. The tray-type fixed-point conveying system according to claim 3 is characterized in that: The support frame (23) comprises: a base frame (231); and A guide wheel (232) is in a column shape and is mounted on the bottom of the base frame (231) so as to contact the non-driving surface (102) when the friction plate assembly (24) leaves the conveying driving surface (101).
6. The tray-type fixed-point conveying system according to claim 4, characterized in that: The friction plate assembly (24) comprises: a friction telescopic block (241), wherein the lower end of the friction telescopic block (241) is movably inserted into the telescopic groove (211), a guide groove (2411) is provided on the side of the friction telescopic block (241), a first surface (24111) at the bottom of the guide groove (2411) is arranged in an inclined shape, and a top side of the friction telescopic block (241) is elastically connected to the inner top of the tray shell (21) via an elastic member (2412); a guide block (242), one end of the guide block (242) being movably inserted into the guide groove (2411), a plane where a second surface (2421) on the bottom side of the one end of the guide block (242) is located and a plane where the first surface (24111) is located are arranged parallel to each other and contact each other, and a guide length of the second surface (2421) is greater than a width of the first surface (24111); and A driving assembly (243), wherein the driving assembly (243) is installed in the tray shell (21), and a power output end of the driving assembly (243) is connected to the guide block (242).
7. The tray-type fixed-point conveying system according to claim 6, characterized in that: The driving assembly (243) comprises: A driving screw rod (2431), wherein both ends of the driving screw rod (2431) are respectively threadedly connected to one of the guide blocks (242); a gear box (2432), the gear box (2432) being installed in the tray housing (21), the transmission force output end of the gear box (2432) being connected to the driving screw rod (2431); and A drive unit (2433), wherein a power output end of the drive unit (2433) is connected to a transmission power input end of the gear box (2432).
8. The tray-type fixed-point conveying system according to claim 6, characterized in that: The stopping device (3) comprises: A plug-in assembly (31), wherein a plurality of the plug-in assemblies (31) are stacked and arranged, and an upper and lower plug-in assembly (31) are transmission-connected to each other, so that the upper plug-in assembly (31) rotates relative to the lower plug-in assembly (31); A lifting unit (32), the lifting unit (32) being arranged below the plug-in assembly (31), and a power output end of the lifting unit (32) being connected to the bottom of the plug-in assembly (31) at the bottom layer; and A guide bracket (33), wherein the lifting unit (32) is mounted on a bottom side of the guide bracket (33), and a top side of the guide bracket (33) is provided in a guide space (331) for guiding the plug-in component (31) that has completed rotation.
9. The tray-type fixed-point conveying system according to claim 8, characterized in that: The plug-in assembly (31) comprises: A steering seat (311), wherein a mounting groove is provided in the middle of the top of the steering seat (311); A latching member (312), the latching member (312) being mounted on one side of the steering seat (311), and the latching member (312) and the latching opening (201) being arranged correspondingly; and A driving and rotating motor (313) is installed in the installation groove, and a power output end of the driving and rotating motor (313) is connected to another steering seat (311) corresponding to the top thereof, and the latching member (312) is a rack, and one end of the latching member (312) is elastically and rotationally connected to the steering seat (311).
10. A method for using the tray-type fixed-point conveying system according to claim 9, characterized in that: The following steps are involved: S1: placing the goods to be transported on top of the pallet device (2), and driving the pallet device (2) and the goods through the transport drive surface (101) in the conveyor line (1); S2: When the tray device (2) is about to reach the disk stopping device (3), the tray device (2) continues to move, and the latching member (312) in the disk stopping device (3) extends into the latching opening (201) of the tray device (2) that is facing the latching member (312). At this time, the driving motor (223) drives the driving gear (222) to rotate, so that the driving gear (222) and the latching member (312) are meshed; S3: When the locking member (312) is inserted into the locking opening (201), the guide block (242) is pulled from the guide groove (2411) on the friction telescopic block (241) toward the middle of the tray housing (21) through the driving assembly (243). At this time, the elastic member (2412) simultaneously pulls the friction telescopic block (241) toward the inside of the tray housing (21), so that the friction plate at the bottom of the friction telescopic block (241) leaves the conveying drive surface (101) and switches to be supported by the support frame (23) on the non-driving surface (102), thereby continuing to complete the insertion action of the locking member (312) on the tray device (2); S4: After the insertion and stopping of the tray device (2) and the latching member (312) are completed, the goods on the tray device (2) are unloaded, and the turning seat (311) on which the tray device (2) is parked is driven to rotate by the driving motor (313), and the turning seat (311) drives the tray device (2) to rotate synchronously through the latching member (312), and the tray device (2) is turned to the rear of the stopping device (3), and then the stacked insertion components (31) are lowered to at least the height of the tray device (2) by the lifting unit (32), so that the two ends of the tray device (2) that have just rotated to the other side enter the guide space (331) on one side of the top of the guide bracket (33), so that the tray device (2) is stored once; S5: Cargo transportation to the next stage.
Citation Information
Patent Citations
Tray combining mechanism for combining goods and trays on conveying line
CN112723250A
Tray connecting device
CN116750691A