Quartz sand uniform paving device for quartz crucible synthesis

By designing a quartz sand laying device including bearing plate, laying assembly and discharge assembly, the problem of quartz sand laying in the prior art is solved, the automatic laying and discharge of quartz sand is realized, and the laying is improved. Level efficiency.

CN119389820APending Publication Date: 2025-02-07INNER MONGOLIA OJING QUARTZ CO LTD
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Patent Information

Application Number
CN202411473479.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

The existing quartz sand laying device cannot realize the automatic paving of quartz sand, resulting in insufficiency of paving.

Method used

A device including a bearing plate, a laying assembly and a discharge assembly is designed. By laying the bin, laying the inclined plate, agitating rod and transmission belt, the automatic laying and discharge of quartz sand is realized.

Benefits of technology

The automatic paving and discharge of quartz sand is realized, which improves the paving efficiency and can evenly lay quartz sand, ensuring an efficient quartz crucible synthesis process.

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Abstract

The invention discloses a quartz sand uniform paving device for quartz crucible synthesis, and relates to the technical field of quartz sand crucibles. The device comprises a bearing plate, a paving assembly and a discharging assembly, the bearing plate is mounted on an external rack, the paving assembly is mounted above the bearing plate, the paving assembly comprises a paving bin, a paving inclined plate is fixedly arranged in the paving bin and used for uniformly paving quartz sand, and the discharging assembly is mounted below the paving assembly and comprises a discharging bin. The discharging bin is fixedly arranged at the bottom of the paving bin, a discharging plate is slidably arranged in the discharging bin, a plurality of first supporting rods are fixedly arranged at the top of the bearing plate, connecting rings are fixedly arranged at the tops of the first supporting rods, and the connecting rings are fixedly connected with the paving bin. Through the specific structural design of the bearing plate, the flattening assembly and the discharging assembly, automatic flattening of the quartz sand is achieved, and therefore the flattening efficiency of the quartz sand is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of quartz sand crucibles, and particularly relates to a quartz sand uniformly paving device for synthesizing quartz crucibles. Background Art

[0002] Quartz sand crucible is a kind of vessel widely used in laboratories and industrial applications. Its main features include high purity, strong temperature resistance, large size and high precision, good thermal insulation, energy saving and stable quality. When synthesizing the quartz sand crucible, the quartz sand needs to be evenly laid in the designated position. At this time, a quartz sand leveling device is required.

[0003] At present, quartz sand is manually leveled in a rotating mold using a quartz crucible forming rod. When the amount of quartz sand is large, efficient leveling of the quartz sand cannot be achieved. To this end, we provide a quartz sand uniformly leveling device for quartz crucible synthesis to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a quartz sand uniformly paving device for quartz crucible synthesis, which solves the problems of the existing quartz sand being unable to be automatically paved and having low paving efficiency through the specific structural design of the supporting plate, the paving assembly and the discharge assembly.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a device for uniformly leveling quartz sand for quartz crucible synthesis, comprising a bearing plate, a leveling assembly and a discharge assembly, wherein the bearing plate is mounted on an external frame, the leveling assembly is mounted above the bearing plate, the leveling assembly comprises a leveling bin, a leveling inclined plate is fixedly arranged inside the leveling bin, the leveling inclined plate is used for uniformly leveling quartz sand, the discharge assembly is mounted below the leveling assembly, the discharge assembly comprises a discharge bin, the discharge bin is fixedly arranged at the bottom of the leveling bin, a discharge plate is slidably arranged inside the discharge bin, a discharge port is provided on a side of the discharge bin away from the discharge plate, and the processed quartz sand is discharged through the discharge plate.

[0007] The present invention is further configured such that a plurality of first support rods are fixedly provided on the top of the support plate, a connecting ring is fixedly provided on the top of the first support rod, and the connecting ring is fixedly connected to the paving bin.

[0008] The present invention is further configured such that a plurality of second support rods are fixedly provided on the top of the bearing plate, the second support rods are located between the first support rods, and the second support rods are fixedly connected between the discharge bins.

[0009] The present invention is further configured such that the paving assembly further includes a first stirring rod and a second stirring rod, the first stirring rod is rotationally matched with the paving inclined plate, and the second stirring rod is rotationally matched with the paving inclined plate.

[0010] The present invention is further configured such that a first pulley is fixedly provided on the top of the first stirring rod, a connecting rod is fixedly provided on the top of the second stirring rod, and a second pulley is fixedly provided on the connecting rod.

[0011] The present invention is further configured such that the first pulley is connected to the second pulley via a transmission belt, a U-shaped plate is fixedly provided on the top of the paving bin, and the connecting rod is rotatably connected to the U-shaped plate.

[0012] The present invention is further configured such that a first motor is installed on the top of the U-shaped plate, an output end of the first motor is fixedly connected to the connecting rod, and a feed hole is opened on the surface of the leveling inclined plate.

[0013] The present invention is further configured such that the discharge assembly also includes a carrier plate, which is slidably arranged at the bottom of the flattening bin, and the carrier plate is slidably matched with the first stirring rod, and the carrier plate is slidably matched with the second stirring rod.

[0014] The present invention is further configured such that a cylinder is installed on the top of the supporting plate, the output end of the cylinder penetrates into the interior of the discharge bin and is fixedly connected to the bottom of the supporting plate, a limit strip is fixedly provided at the bottom of the discharge bin, and the discharge plate is slidably provided on the top of the limit strip.

[0015] The present invention is further configured such that a positioning threaded rod is rotatably arranged inside the discharge bin, the positioning threaded rod is threadedly engaged with the discharge plate, a second motor is installed outside the discharge bin, and an output end of the second motor is fixedly connected to the positioning threaded rod.

[0016] The present invention has the following beneficial effects:

[0017] 1. The present invention drives the first motor to drive the connecting rod to rotate, and the second stirring rod rotates synchronously to stir the fallen quartz sand. At the same time, the second pulley rotates. Under the action of the transmission belt, the first pulley rotates to drive the first stirring rod to rotate. During this process, the quartz sand can fall evenly into the leveling bin, and at the same time, the quartz sand falls along the inclined surface of the leveling inclined plate, thereby realizing the automatic leveling of the quartz sand and greatly improving the leveling efficiency of the quartz sand.

[0018] 2. The present invention drives the carrier plate to descend by controlling the output end of the cylinder until the bottom of the carrier plate is flush with the bottom of the discharge bin, and the quartz sand is transported to the inside of the discharge bin. Then the second motor is driven to move the discharge plate, and the discharge plate moves along the discharge bin. During this process, the discharge plate pushes the quartz sand in the discharge bin out of the discharge port and drops it into the receiving box below the discharge port. This process can complete the automatic discharge and collection of the quartz sand.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0021] Figure 1 The present invention is a schematic structural diagram of a device for evenly leveling quartz sand for synthesizing quartz crucible.

[0022] Figure 2 for Figure 1 The structural front view.

[0023] Figure 3 for Figure 1 Structural cross-section view.

[0024] Figure 4 for Figure 3 Schematic diagram of the structure from another angle.

[0025] Figure 5 for Figure 4 Front view of the structure.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 1-carrying plate, 101-first support rod, 102-connecting ring, 103-second support rod, 2-leveling assembly, 201-leveling bin, 202-leveling inclined plate, 203-first stirring rod, 204-second stirring rod, 205-first pulley, 206-connecting rod, 207-second pulley, 208-transmission belt, 209-U-shaped plate, 210-first motor, 211-feeding hole, 3-discharging assembly, 301-discharging bin, 302-discharging plate, 303-carrying plate, 304-cylinder, 305-limiting bar, 306-positioning threaded rod, 307-second motor. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] For specific embodiment 1, please refer to Figure 1-5 The present invention is a quartz sand uniformly paving device for quartz crucible synthesis, comprising a bearing plate 1, a paving assembly 2 and a discharge assembly 3, the bearing plate 1 is mounted on an external frame, the paving assembly 2 is mounted above the bearing plate 1, the paving assembly 2 comprises a paving bin 201, a paving inclined plate 202 is fixedly arranged inside the paving bin 201, the paving inclined plate 202 is used for uniformly paving quartz sand, the discharge assembly 3 is mounted below the paving assembly 2, the discharge assembly 3 comprises a discharge bin 301, the discharge bin 301 is fixedly arranged at the bottom of the paving bin 201, a discharge plate 302 is slidably arranged inside the discharge bin 301, a discharge port is opened on the side of the discharge bin 301 away from the discharge plate 302 (a receiving box is placed below the discharge port, not shown in the figure), and the processed quartz sand is discharged through the discharge plate 302.

[0030] Specifically, a plurality of first support rods 101 are fixedly provided on the top of the supporting plate 1, a connecting ring 102 is fixedly provided on the top of the first support rod 101, the connecting ring 102 is fixedly connected to the paving bin 201, a plurality of second support rods 103 are fixedly provided on the top of the supporting plate 1, the second support rods 103 are located between the first support rods 101, and the second support rods 103 are fixedly connected to the discharge bin 301.

[0031] The operation process of this embodiment is as follows: in the initial state, the discharge plate 302 is close to the inner wall of the discharge bin 301, and the quartz sand to be paved is poured in from the left side of the paving inclined plate 202 (see the attached drawing for details). Figure 4 As shown), the quartz sand then falls into the paving bin 201 along the paving inclined plate 202. During this process, the quartz sand is stirred by various structures inside the paving bin 201, so that the quartz sand falls evenly into the paving bin 201. The quartz sand is then processed accordingly in the paving bin 201. When the quartz sand needs to be transported out, the quartz sand is transported to the discharge bin 301, and then pushed out from the discharge port through the discharge plate 302.

[0032] Specific embodiment two, on the basis of specific embodiment one, the leveling component 2 also includes a first stirring rod 203 and a second stirring rod 204, the first stirring rod 203 and the leveling inclined plate 202 are rotationally matched, the second stirring rod 204 and the leveling inclined plate 202 are rotationally matched, a first pulley 205 is fixedly provided on the top of the first stirring rod 203, a connecting rod 206 is fixedly provided on the top of the second stirring rod 204, and a second pulley 207 is fixedly provided on the connecting rod 206.

[0033] Specifically, the first pulley 205 is connected to the second pulley 207 by a transmission belt 208, a U-shaped plate 209 is fixedly provided on the top of the leveling bin 201, the connecting rod 206 is rotatably connected to the U-shaped plate 209, a first motor 210 is installed on the top of the U-shaped plate 209, the output end of the first motor 210 is fixedly connected to the connecting rod 206, and a feeding hole 211 is opened on the surface of the leveling inclined plate 202.

[0034] The operating process of this embodiment is: when quartz sand is poured into the leveling inclined plate 202, the quartz sand will fall into the leveling bin 201 along the feed hole 211. During this process, the first motor 210 is driven to drive the connecting rod 206 to rotate, and the second stirring rod 204 rotates synchronously to stir the fallen quartz sand. At the same time, the second pulley 207 rotates. Under the action of the transmission belt 208, the first pulley 205 rotates to drive the first stirring rod 203 to rotate. During this process, the first stirring rod 203 and the second stirring rod 204 rotate synchronously so that the quartz sand can fall evenly into the leveling bin 201.

[0035] Specific embodiment three, based on specific embodiment one and specific embodiment two, the discharge assembly 3 also includes a loading plate 303, the loading plate 303 is slidably arranged at the bottom of the flattening bin 201, the loading plate 303 and the first stirring rod 203 are slidably matched, and the loading plate 303 and the second stirring rod 204 are slidably matched.

[0036] Specifically, a cylinder 304 is installed on the top of the supporting plate 1, and the output end of the cylinder 304 passes through the inside of the discharge bin 301 and is fixedly connected to the bottom of the loading plate 303. A limit bar 305 is fixedly set at the bottom of the discharge bin 301, and the discharge plate 302 is slidably set on the top of the limit bar 305.

[0037] Furthermore, a positioning threaded rod 306 is rotatably provided inside the discharge bin 301 , and the positioning threaded rod 306 is threadedly matched with the discharge plate 302 . A second motor 307 is installed outside the discharge bin 301 , and the output end of the second motor 307 is fixedly connected to the positioning threaded rod 306 .

[0038] The operation process of this embodiment is as follows: in the initial state, the loading plate 303 is at the top of the discharge bin 301 (that is, the loading plate 303 is at the bottom of the paving bin 201), and the discharge plate 302 is at the top of the limit bar 305. When the quartz stone is paved in the paving bin 201 and the quartz sand needs to be discharged after the specified processing, the output end of the control cylinder 304 drives the loading plate 303 to descend until the bottom of the loading plate 303 is flush with the bottom of the discharge bin 301. At this time, the top of the loading plate 303 is flush with the top of the limit bar 305. At this time, the quartz sand is transported to the inside of the discharge bin 301, and then the second motor 307 is driven The discharge plate 302 is driven to move, and the discharge plate 302 moves along the discharge bin 301. During this process, the discharge plate 302 pushes the quartz sand in the discharge bin 301 out of the discharge port. At this time, the quartz sand will fall into the receiving box below the discharge port. When the quartz sand is completely discharged, the second motor 307 is driven to rotate in the reverse direction to drive the discharge plate 302 to move in the reverse direction. The discharge plate 302 moves in the reverse direction along the discharge bin 301 to the initial state, and then the output end of the cylinder 304 is controlled to drive the loading plate 303 to rise until the loading plate 303 returns to the top of the discharge bin 301. This process can complete the automatic discharge of quartz sand.

[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A device for uniformly paving quartz sand for quartz crucible synthesis, characterized in that: include: A load-bearing plate (1), the load-bearing plate (1) being mounted on an external frame; A paving assembly (2), the paving assembly (2) being installed above the bearing plate (1), the paving assembly (2) comprising a paving bin (201), a paving inclined plate (202) being fixedly arranged inside the paving bin (201), the paving inclined plate (202) being used for evenly paving quartz sand; and a discharge assembly (3), wherein the discharge assembly (3) is installed below the flattening assembly (2), and the discharge assembly (3) comprises a discharge bin (301), wherein the discharge bin (301) is fixedly arranged at the bottom of the flattening bin (201), a discharge plate (302) is slidably arranged inside the discharge bin (301), and a discharge port is provided on a side of the discharge bin (301) away from the discharge plate (302), and the processed quartz sand is discharged through the discharge plate (302).

2. The device for uniformly paving quartz sand for synthesizing quartz crucible according to claim 1, characterized in that: A plurality of first support rods (101) are fixedly arranged on the top of the carrying plate (1), a connecting ring (102) is fixedly arranged on the top of the first support rod (101), and the connecting ring (102) is fixedly connected to the paving bin (201).

3. The device for uniformly paving quartz sand for synthesizing quartz crucible according to claim 2, characterized in that: A plurality of second support rods (103) are fixedly arranged on the top of the carrying plate (1), the second support rods (103) are located between the first support rods (101), and the second support rods (103) are fixedly connected between the discharge bins (301).

4. The device for uniformly paving quartz sand for synthesizing quartz crucible according to claim 3, characterized in that: The paving assembly (2) further comprises a first stirring rod (203) and a second stirring rod (204), wherein the first stirring rod (203) is rotationally matched with the paving inclined plate (202), and the second stirring rod (204) is rotationally matched with the paving inclined plate (202).

5. The device for uniformly paving quartz sand for synthesizing quartz crucible according to claim 4, characterized in that: A first pulley (205) is fixedly arranged on the top of the first stirring rod (203), a connecting rod (206) is fixedly arranged on the top of the second stirring rod (204), and a second pulley (207) is fixedly arranged on the connecting rod (206).

6. The device for uniformly paving quartz sand for synthesizing quartz crucible according to claim 5, characterized in that: The first pulley (205) and the second pulley (207) are connected via a transmission belt (208); a U-shaped plate (209) is fixedly provided on the top of the paving bin (201); and the connecting rod (206) is rotatably connected to the U-shaped plate (209).

7. The device for uniformly paving quartz sand for synthesizing quartz crucible according to claim 6, characterized in that: A first motor (210) is installed on the top of the U-shaped plate (209); an output end of the first motor (210) is fixedly connected to the connecting rod (206); and a feed hole (211) is provided on the surface of the leveling inclined plate (202).

8. The device for uniformly paving quartz sand for synthesizing quartz crucible according to claim 7, characterized in that: The material discharging assembly (3) further comprises a material carrying plate (303), which is slidably arranged at the bottom of the flattening bin (201), and the material carrying plate (303) is slidably matched with the first stirring rod (203), and the material carrying plate (303) is slidably matched with the second stirring rod (204).

9. The device for uniformly paving quartz sand for synthesizing quartz crucible according to claim 8, characterized in that: A cylinder (304) is installed on the top of the carrier plate (1), and the output end ( ) of the cylinder (304) penetrates into the discharge bin (301) and is fixedly connected to the bottom of the carrier plate (303); A limit strip (305) is fixedly arranged at the bottom of the discharge bin (301), and the discharge plate (302) is slidably arranged on the top of the limit strip (305).

10. The device for uniformly paving quartz sand for synthesizing quartz crucible according to claim 9, characterized in that: A positioning threaded rod (306) is rotatably arranged inside the discharge bin (301), and the positioning threaded rod (306) is threadedly matched with the discharge plate (302). A second motor (307) is installed outside the discharge bin (301), and the output end of the second motor (307) is fixedly connected to the positioning threaded rod (306).