A relay bracket and core assembly mechanism and assembly machine thereof

Abstract

The present invention discloses a relay bracket and core assembly mechanism and an assembly machine thereof, including a bracket, a driving component, a bearing component, a rivet component, an oblique sliding limit component and a probe bending component. The bracket is a U-shaped frame structure; the driving component is arranged on the top of the bracket; the bearing component is arranged horizontally at the bottom of the installation space; the rivet component is arranged on the output end of the driving component; rivet limit blocks are respectively arranged on both sides of the rivet component; the oblique sliding limit component is arranged on both sides of the bearing component; the probe bending component is arranged on the output end of the driving component. The present invention realizes the bending and pressing of the four corners of the relay bracket at the same time by rivet riveting, and at the same time has pre-pressing and leveling before rivet riveting and oblique guide limit during rivet riveting, which effectively improves the rivet accuracy, and simultaneously completes the oblique guide bending of the probe, improves the accuracy of the probe bending position, and effectively improves the assembly efficiency.

Description

Technical Field

[0001] The present invention relates to the field of relay automatic assembly, and in particular to a relay bracket and core assembly mechanism and an assembly machine thereof. Background Art

[0002] A relay is an electrical control device. When the change of input quantity reaches the specified requirement, it causes the controlled quantity to undergo a predetermined step change in the electrical output circuit. It has an interactive relationship between the control system (also known as the input circuit) and the controlled system (also known as the output circuit); it is usually used in automated control circuits. It is actually an "automatic switch" that uses a small current to control the operation of a large current; it plays the role of automatic adjustment, safety protection, and circuit conversion in the circuit.

[0003] The structure of the relay includes parts such as a relay bracket, a coil and a core. The relay bracket is a metal U-shaped frame structure, the middle of which is an installation space for installing the coil, and a relay core is installed on the top of the relay bracket. In the automated assembly process of the relay, the relay core placed on the top of the relay bracket needs to be fixed to each other, that is, after the core bottom plate is placed on the bracket, the raised parts extending upward from the four corners of the top of the bracket need to be bent from the vertical direction to the horizontal direction so that the bottom plate of the core can be pressed and fixed on the bracket; in addition, a problem that needs to be solved in the assembly process of the relay bracket and the core is that the probe extending horizontally from the bottom of the core needs to be bent downward to the horizontal direction; based on the above two problems, a relay bracket and core assembly mechanism needs to be designed. Summary of the invention

[0004] The technical problem to be solved by the present invention is to address the deficiencies of the above-mentioned prior art and to provide a relay bracket and core assembly mechanism and an assembly machine thereof, which can simultaneously achieve bending and tightening of the four corners of a relay bracket by riveting, and at the same time have pre-pressing and leveling before riveting and oblique guide limiting during riveting, thereby effectively improving the riveting accuracy, and synchronously completing the oblique guide bending of the probe, thereby improving the bending position accuracy of the probe and effectively improving the assembly efficiency.

[0005] The technical solution adopted by the present invention is as follows: a relay bracket and core assembly mechanism is arranged in a relay assembly machine, and is used to rivet and press the relay bracket and the relay core together, including a bracket, a driving component, a bearing component, a riveting component, an inclined sliding limit component and a probe bending component, wherein the bracket is a U-shaped frame structure, the middle of which is an installation space, and the side of the installation space is open; the driving component is arranged on the top of the bracket, and outputs linear power in the vertical direction through the top of the bracket; the bearing component is horizontally arranged at the bottom of the installation space, and is used to carry the relay bracket and the relay core to be assembled; the riveting component is arranged on the output end of the driving component, and is driven by the driving component to move up and down, and is used to rivet the riveted connection part of the relay bracket. It is connected to the relay core; riveting limit blocks are respectively provided on both sides of the riveting assembly, and the riveting limit blocks move up and down synchronously with the riveting assembly; the oblique sliding limit assembly is arranged on both sides of the bearing assembly, and is arranged corresponding to the riveting limit blocks in the vertical direction; when the riveting limit blocks move downward synchronously with the riveting assembly for riveting, the riveting limit blocks resist the oblique sliding limit assembly, are limited by the oblique sliding limit assembly, and are limited by the oblique sliding surface of the oblique sliding limit assembly during the riveting descent process; the probe bending assembly is arranged on the output end of the driving assembly and is located on the side of the riveting assembly. The probe bending assembly moves up and down synchronously with the riveting assembly, and slides along the oblique guide arc surface on the side of the riveting assembly, so as to bend the probe on the relay core during riveting.

[0006] Preferably, the relay bracket is a U-shaped frame structure with its opening facing upward, and a relay coil portion is placed in the relay bracket; the relay core is arranged on the upper part of the relay bracket, and the vertical support plates on both sides of the relay bracket bear the bottom plate that supports the bottom of the relay core, and the part of the vertical support plate that protrudes upward to above the bottom plate of the relay core is a riveted connection part.

[0007] Preferably, the driving assembly includes a riveting cylinder, a guide rod and a slide, wherein the riveting cylinder is vertically arranged on the top of the bracket, and the output end passes through the top of the bracket and extends downward into the installation space; the guide rods include at least two, and at least two guide rods are vertically arranged in the installation space; the slide is horizontally arranged in the installation space and is sleeved on at least two guide rods, and the slide and the guide rods slide freely in the vertical direction and are limited by the guide rods; the slide is connected to the output end of the riveting cylinder and is driven by the riveting cylinder to move up and down in the vertical direction.

[0008] Preferably, a support platform is horizontally provided at the bottom of the installation space; the bearing assembly is horizontally arranged on the support platform; the bearing assembly includes a bearing base plate, a bearing seat and a limit block, wherein the bearing base plate is horizontally arranged on the support platform; the bearing seat is arranged in the middle of the bearing base plate, and an inwardly recessed bearing groove is provided on the bearing seat for placing and limiting the relay bracket and the relay core; a limit block extending vertically upward is provided on one side of the bearing groove, and a corresponding clamping groove is provided on the other side of the bearing groove.

[0009] Preferably, the inclined sliding limit assembly includes a limit seat and a limit slider, wherein the limit seat includes two, the two limit seats are respectively arranged on both sides of the bearing base plate and protrude upward; the top of the limit seat is provided with an inclined sliding surface that extends obliquely, and the two ends of the inclined sliding surface are respectively provided with upwardly protruding stoppers; the limit slider includes two pieces, and the bottoms of the two limit sliders are respectively provided with upwardly recessed inclined sliding grooves, the inclination direction of the inclined sliding grooves is the same as the inclination direction of the inclined sliding surface, and they are mutually embedded with the inclined sliding surface and slide freely on the inclined sliding surface; when the riveted limit block moves downward, it presses against the limit slider, is supported by the limit slider, and pushes the limit slider to slide downward along the inclined sliding surface during the continued descent, thereby realizing active limiting.

[0010] Preferably, the riveting assembly includes a connecting plate, a support, a riveting component and a bending and clamping guide component, wherein the connecting plate is horizontally arranged and connected to the output end of the driving assembly; the support is arranged in the middle position below the connecting plate; the riveting component includes two groups, and the two groups of riveting components are respectively arranged on both sides of the support for riveting the riveted connection; the bending and clamping guide component is arranged on the outside of a group of riveting components, and is used to pre-press the probe and guide the probe bending assembly when bending the probe.

[0011] Preferably, a first mounting groove is respectively provided on both sides of the support, and the first mounting groove extends in the vertical direction, with its top and outer side opened and the bottom sealed; the riveting component comprises a pressure calibration block, a pressure calibration spring and a pressure rivet block, wherein the pressure rivet block is a strip-shaped block with an L-shaped cross-section, the top of the pressure rivet block protrudes horizontally outward, and can be slidably embedded in the first mounting groove in the vertical direction; the pressure calibration spring is vertically arranged in the first mounting groove, the top of the pressure calibration spring abuts against the connecting plate, and the bottom abuts against the top surface of the pressure calibration block, so that the pressure calibration block has elastic buffering in the vertical direction, so as to flexibly pre-press the bottom plate of the relay core during the riveting process; the pressure rivet block is vertically arranged on the outer side of the support, and is connected and fixed to the outer side wall of the support, and the pressure calibration slide groove provided on the inner side wall of the pressure rivet block covers the outer side of the first mounting groove, so that the pressure calibration block can slide vertically therein; the bottom sides of the pressure rivet block protrude downward respectively, which are the riveting positions, used to contact and perform pressure rivet on the riveted connection.

[0012] Preferably, the bending and clamping guide component includes an outer support, an inclined pressure guide block, a pre-stress spring and an outer cover plate, wherein the outer support is fixedly arranged on the outer side wall of the rivet block, and a second mounting groove is opened in the outer support along the vertical direction, the outer side and the bottom of the second mounting groove are open, and the top is sealed; the upper part of the inclined pressure guide block protrudes horizontally outward and can be slidably embedded in the second mounting groove in the vertical direction, and the outer side wall of the inclined pressure guide block is provided with an inclined guide arc surface to connect the upper and lower parts of the inclined pressure guide block; the pre-stress spring is vertically arranged in the second mounting groove, the top of the pre-stress spring is against the groove top of the second mounting groove, and the bottom of the pre-stress spring is against the top surface of the inclined pressure guide block, which is used to realize elastic buffering of the inclined pressure guide block in the vertical direction; the outer cover plate is covered on the outer side of the second mounting groove and is fixedly connected to the outer side wall of the outer support.

[0013] Preferably, the probe bending assembly includes an installation guide sleeve, a bending guide column, a bending cylinder, a lifting seat, a lifting block and a bending roller, wherein the installation guide sleeve includes at least two, at least two installation guide sleeves are vertically inserted and fixed on the slide and pass through the slide sleeve up and down; the bending guide column includes at least two, at least two bending guide columns are vertically slidably inserted in the installation guide sleeve; the lifting seat is horizontally arranged below the slide and connected to the lower ends of the at least two bending guide columns; the bending cylinder is vertically arranged on the slide, and the output end extends downward through the slide and is connected to the lifting seat to drive the lifting seat to move up and down; the lifting block is horizontally arranged at the bottom of the lifting seat and extends horizontally toward the direction of the riveting assembly; the bending roller is rotatably connected to the outside of the lifting block; during riveting, after the probe bending assembly synchronously descends and approaches the relay core, the bending cylinder drives the bending roller to move downward along the inclined guide arc surface of the riveting assembly to bend the horizontal probe downward 90° to the vertical direction.

[0014] Preferably, it also includes a clamping assembly, which is arranged at the bottom of the installation space and located on the side of the bearing assembly, and is used to output horizontal linear power to clamp and fix the relay bracket and relay core placed in the bearing assembly from the outside.

[0015] An assembling machine for a relay bracket and a core assembly mechanism.

[0016] The beneficial effects of the present invention are:

[0017] In view of the defects and shortcomings of the prior art, the present invention independently develops and designs a relay bracket and core body assembly mechanism and an assembly machine thereof that simultaneously realizes the bending and tightening of the four corners of the relay bracket by riveting, and has pre-pressing and leveling before riveting and oblique guide limiting during riveting, which effectively improves the riveting accuracy and simultaneously completes the oblique guide bending of the probe, improves the bending position accuracy of the probe, and effectively improves the assembly efficiency.

[0018] The present invention aims to provide a device applied in the field of automatic assembly of relays, realizing automatic assembly of relay bracket and core body and automatic bending of relay core body probe, and effectively improving the connection assembly and probe bending accuracy while completing the connection assembly and probe bending simultaneously. Specifically, the present invention as a whole uses a bracket with a U-shaped opening structure arranged laterally as a bearing structure, wherein the middle part is an installation space, a driving component is arranged on the top of the bracket, and a riveting component and a probe bending component are connected to the output end of the driving component extending vertically downward, a bearing component is arranged on the support platform of the bracket installation space, and the relay bracket, coil and core body assembly to be assembled are placed on the bearing component; at the same time, oblique sliding limit components are also arranged on both sides of the bearing component.

[0019] Before riveting and bending, first place the relay bracket, coil and core assembly in the bearing groove of the bearing seat of the bearing assembly. At the same time, to ensure stability, the clamping assembly arranged on the rear side of the bearing seat can output power horizontally through the clamping groove opened on the inner wall of the bearing groove to push the relay bracket forward onto the limit block on the front side of the bearing groove.

[0020] Then, a riveting cylinder driving slide arranged at the top of the bracket drives the riveting assembly and the probe bending assembly arranged at the bottom thereof to gradually approach the relay bracket downward. During the descent process, the pressure calibration block of the riveting assembly first contacts the bottom plate of the relay core, and pre-presses the bottom plate of the relay core downward from the left and right sides to achieve flatness calibration of the bottom plate and clamping and fixing before riveting, so as to ensure the surface flatness during subsequent riveting and maintain the position stability of the bottom plate, and avoid positional displacement during riveting and affect the riveting position accuracy; in addition, the pressure calibration block is slidably inserted in the first mounting groove opened on the side of the support in the vertical direction, and a buffer force is provided during pre-stressing by a pressure calibration spring. As the riveting assembly continues to descend, the pressure calibration block slides upward in the first mounting groove and compresses the pressure calibration spring; the flexible installation method of the pressure calibration block enables it to complete the pre-stressing and leveling function without generating motion interference with the descent of the pressure calibration block, and at the same time, the downward elastic pressure generated by the compression of the pressure calibration spring can continuously act downward on the pressure calibration block, so that the pressure calibration block continuously and stably presses the bottom plate of the relay chip during the riveting process.

[0021] After the pre-pressing of the bottom plate of the relay core is completed, as the slide continues to move downward, the rivet block of the rivet assembly contacts the rivet connection part of the bracket, and in the process of continuing to descend, the rivet connection part protruding vertically upward is gradually riveted to the horizontal direction and pressed against the bottom plate of the relay core from above, thereby completing the connection and fixation between the relay bracket and the relay core.

[0022] In addition, during the riveting process of the above-mentioned riveting block, the riveting limit blocks arranged on the left and right sides of the riveting assembly respectively contact the inclined guide limit assemblies arranged on the left and right sides of the bearing seat. During the riveting process, the riveting limit blocks descend synchronously with the slide, and push the limit slider below it to gradually tilt downward on the inclined sliding surface of the limit seat (the riveting limit block and the limit slider are in an active state in the horizontal direction, so the limit slider slides relatively in the horizontal direction relative to the riveting limit block during the sliding process). The reaction force of the limit slider is transmitted to the riveting limit block and the slide, thereby realizing the guide limit of the riveting assembly during the riveting process to ensure the stability of its position state during the descent, and the inclined sliding surface is used as a guiding inclined surface to realize active guidance without affecting the descent of the riveting.

[0023] In addition, during the above-mentioned riveting process, the bending and clamping guide component arranged on the side of the rivet block is synchronously lowered, and the inclined pressure guide block of the bending and clamping guide component first contacts the horizontally placed probe of the relay chip, thereby realizing the pre-pressure fixation of the probe and the pre-pressure leveling of the probe before bending, so as to ensure the position stability of the probe during the subsequent downward bending process; as the riveting assembly continues to descend, the inclined pressure guide block moves upward in the second mounting groove opened on the outer support, and squeezes the pre-pressure spring upward; the pre-pressure spring realizes a buffering effect during the contact process between the inclined pressure guide block and the probe, reducing damage to the probe, and at the same time, the flexible installation method of the inclined pressure guide block in the second mounting groove can avoid the problem of interference with the movement of the rivet block; and the downward rebound force provided by the pre-pressure spring after compression can continuously press down the inclined pressure guide block, so that the inclined pressure guide block can continuously and stably press the unbent part of the probe during the bending process of the probe.

[0024] After the probe pre-pressing is completed, as the slide continues to descend, the probe bending assembly arranged on the side of the riveting assembly approaches the top of the probe, and the bending cylinder of the probe bending assembly outputs downward power to drive the lifting seat to drive the lifting block and the bending roller thereon to move downward. The bending roller gradually descends along the inclined guide arc surface arranged on the side of the above-mentioned inclined pressure guide block and adheres to the probe. During the continued descent, the horizontal probe is gradually bent downward to a vertical state. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is one of the three-dimensional structural schematic diagrams of the present invention.

[0026] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention.

[0027] Figure 3 This is the third schematic diagram of the three-dimensional structure of the present invention.

[0028] Figure 4 It is a schematic diagram of the three-dimensional structure of the relay of the present invention.

[0029] Figure 5It is a three-dimensional structural schematic diagram of the bearing assembly and the oblique sliding limit assembly of the present invention.

[0030] Figure 6 This is one of the schematic diagrams of the component disassembly structure of the load-bearing assembly and the oblique sliding limit assembly of the present invention.

[0031] Figure 7 This is the second schematic diagram of the component disassembly structure of the bearing assembly and the oblique sliding limit assembly of the present invention.

[0032] Figure 8 This is one of the schematic diagrams of the component disassembly structure of the pressure riveting assembly of the present invention.

[0033] Fig. 9 This is the second schematic diagram of the component disassembly structure of the pressure riveting assembly of the present invention.

[0034] Fig.10 It is a schematic diagram of the three-dimensional structure of the pressure riveting assembly of the present invention.

[0035] Fig.11 This is one of the three-dimensional structural schematic diagrams of the probe bending assembly of the present invention.

[0036] Fig.12 This is the second schematic diagram of the three-dimensional structure of the probe bending assembly of the present invention.

[0037] In the figure:

[0038] 1. Bracket; 2. Riveting cylinder; 3. Guide rod; 4. Slide; 5. Support; 6. Carrying assembly; 7. Riveting assembly; 8. Riveting limit block; 9. Sliding limit assembly; 10. Probe bending assembly; 11. Clamping assembly;

[0039] 01. Relay bracket; 02. Relay coil; 03. Relay core; 04. Riveting connection; 05. Probe;

[0040] 61. bearing bottom plate; 62. bearing seat; 63. limit block; A. bearing groove; B. pressing notch;

[0041] 91, limit seat; 92, limit slider; C, inclined sliding surface; D, inclined sliding groove;

[0042] 71. Connecting plate; 72. Support; 73. Pressure calibration block; 74. Pressure calibration spring; 75. Riveting block; 76. External support; 77. Oblique pressure guide block; 78. Pre-compression spring; 79. External cover plate; E. First mounting groove; F. Pressure calibration slide groove; G. Second mounting groove; H. Oblique guide arc surface;

[0043] 101. Install the guide sleeve; 102. Bending guide post; 103. Bending cylinder; 104. Lifting seat; 105. Lifting block; 106. Bending roller. DETAILED DESCRIPTION

[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0046] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example 1

[0047] like Figures 1 to 3As shown, the present invention proposes a relay bracket and core assembly mechanism, which is arranged in a relay assembly machine and is used to rivet and press the relay bracket and the relay core, including a bracket 1, a driving component, a bearing component 6, a rivet component 7, an inclined sliding limit component 9 and a probe bending component 10, wherein the bracket 1 is a U-shaped frame structure, the middle of which is an installation space, and the side of the installation space is open; the driving component is arranged on the top of the bracket 1, and outputs linear power in the vertical direction through the top of the bracket 1; the bearing component 6 is horizontally arranged at the bottom of the installation space, and is used to carry the relay bracket 01 and the relay core 03 to be assembled; the rivet component 7 is arranged on the output end of the driving component, and is driven by the driving component to move up and down, and is used to rivet the rivet connection part 04 of the relay bracket 01 to the relay core On the body 03; both sides of the riveting assembly 7 are respectively provided with riveting limit blocks 8, and the riveting limit blocks 8 move up and down synchronously with the riveting assembly 7; the oblique sliding limit assembly 9 is arranged on both sides of the load-bearing assembly 6, and is arranged corresponding to the riveting limit blocks 8 in the vertical direction; when the riveting limit blocks 8 move downward synchronously with the riveting assembly 7 for riveting, the riveting limit blocks 8 resist the oblique sliding limit assembly 9, are limited by the oblique sliding limit assembly 9, and are limited by the oblique sliding surface C of the oblique sliding limit assembly 9 during the riveting descent process; the probe bending assembly 10 is arranged on the output end of the driving assembly and is located on the side of the riveting assembly 7. The probe bending assembly 10 moves up and down synchronously with the riveting assembly 7, and slides along the oblique arc guide surface H on the side of the riveting assembly 7, so as to bend the probe 05 on the relay core 03 while riveting.

[0048] like Figure 4 As shown, as an embodiment of the present invention, the relay bracket 01 of the present invention is a U-shaped frame structure, the opening of which is arranged upward, and the relay coil part 02 is placed in the relay bracket 01; the relay core 03 is arranged on the upper part of the relay bracket 01, and the vertical support plates on both sides of the relay bracket 01 bear the bottom plate supporting the bottom of the relay core 03, and the part of the vertical support plate protruding upward to the top of the bottom plate of the relay core 03 is the press riveting connection part 04

[0049] like Figures 1 to 3 As shown, as an embodiment of the present invention, the driving assembly of the present invention includes a riveting cylinder 2, a guide rod 3 and a slide 4, wherein the riveting cylinder 2 is vertically arranged on the top of the bracket 1, and the output end passes through the top of the bracket 1 and extends downward to the installation space; the guide rod 3 includes at least two, and at least two guide rods 3 are vertically arranged in the installation space; the slide 4 is horizontally arranged in the installation space and is sleeved on at least two guide rods 3, and the slide 4 and the guide rod 3 slide freely in the vertical direction and are guided and limited by the guide rod 3; the slide 4 is connected to the output end of the riveting cylinder 2, and is driven by the riveting cylinder 2 to move up and down in the vertical direction.

[0050] Furthermore, the present invention independently develops and designs a relay bracket and core assembly mechanism and its assembly machine for the defects and deficiencies of the prior art, which realizes the bending and tightening of the four corners of the relay bracket by riveting, and has pre-pressing and leveling before riveting and oblique guide limit during riveting, effectively improving the riveting accuracy, and synchronously completing the oblique guide bending of the probe, improving the bending position accuracy of the probe, and effectively improving the assembly efficiency. The present invention aims to provide a relay bracket and core assembly mechanism and its assembly machine for the field of automatic assembly of relays, realizing the automatic assembly of the relay bracket and the core and the automatic bending of the relay core probe, while synchronously completing the connection assembly and the bending of the probe, effectively improving the connection assembly and the bending accuracy of the probe. Specifically, the present invention as a whole uses a bracket with a U-shaped opening structure arranged laterally as a bearing structure, the middle of which is an installation space, a driving component is provided on the top of the bracket, and the output end of the driving component extending vertically downward is connected to the riveting component and the probe bending component, and a bearing component is provided on the support of the bracket installation space, and the relay bracket, coil and core assembly to be assembled are placed on the bearing component; at the same time, oblique sliding limit components are also provided on both sides of the bearing component.

[0051] Before riveting and bending, first place the relay bracket, coil and core assembly in the bearing groove of the bearing seat of the bearing assembly. At the same time, to ensure stability, the clamping assembly arranged on the rear side of the bearing seat can output power horizontally through the clamping groove opened on the inner wall of the bearing groove to push the relay bracket forward onto the limit block on the front side of the bearing groove.

[0052] Then, a riveting cylinder driving slide arranged at the top of the bracket drives the riveting assembly and the probe bending assembly arranged at the bottom thereof to gradually approach the relay bracket downward. During the descent process, the pressure calibration block of the riveting assembly first contacts the bottom plate of the relay core, and pre-presses the bottom plate of the relay core downward from the left and right sides to achieve flatness calibration of the bottom plate and clamping and fixing before riveting, so as to ensure the surface flatness during subsequent riveting and maintain the position stability of the bottom plate, and avoid positional displacement during riveting and affect the riveting position accuracy; in addition, the pressure calibration block is slidably inserted in the first mounting groove opened on the side of the support in the vertical direction, and a buffer force is provided during pre-stressing by a pressure calibration spring. As the riveting assembly continues to descend, the pressure calibration block slides upward in the first mounting groove and compresses the pressure calibration spring; the flexible installation method of the pressure calibration block enables it to complete the pre-stressing and leveling function without generating motion interference with the descent of the pressure calibration block, and at the same time, the downward elastic pressure generated by the compression of the pressure calibration spring can continuously act downward on the pressure calibration block, so that the pressure calibration block continuously and stably presses the bottom plate of the relay chip during the riveting process.

[0053] After the pre-pressing of the bottom plate of the relay core is completed, as the slide continues to move downward, the rivet block of the rivet assembly contacts the rivet connection part of the bracket, and in the process of continuing to descend, the rivet connection part protruding vertically upward is gradually riveted to the horizontal direction and pressed against the bottom plate of the relay core from above, thereby completing the connection and fixation between the relay bracket and the relay core.

[0054] In addition, during the riveting process of the above-mentioned riveting block, the riveting limit blocks arranged on the left and right sides of the riveting assembly respectively contact the inclined guide limit assemblies arranged on the left and right sides of the bearing seat. During the riveting process, the riveting limit blocks descend synchronously with the slide, and push the limit slider below it to gradually tilt downward on the inclined sliding surface of the limit seat (the riveting limit block and the limit slider are in an active state in the horizontal direction, so the limit slider slides relatively in the horizontal direction relative to the riveting limit block during the sliding process). The reaction force of the limit slider is transmitted to the riveting limit block and the slide, thereby realizing the guide limit of the riveting assembly during the riveting process to ensure the stability of its position state during the descent, and the inclined sliding surface is used as a guiding inclined surface to realize active guidance without affecting the descent of the riveting.

[0055] In addition, during the above-mentioned riveting process, the bending and clamping guide component arranged on the side of the rivet block is synchronously lowered, and the inclined pressure guide block of the bending and clamping guide component first contacts the horizontally placed probe of the relay chip, thereby realizing the pre-pressure fixation of the probe and the pre-pressure leveling of the probe before bending, so as to ensure the position stability of the probe during the subsequent downward bending process; as the riveting assembly continues to descend, the inclined pressure guide block moves upward in the second mounting groove opened on the outer support, and squeezes the pre-pressure spring upward; the pre-pressure spring realizes a buffering effect during the contact process between the inclined pressure guide block and the probe, reducing damage to the probe, and at the same time, the flexible installation method of the inclined pressure guide block in the second mounting groove can avoid the problem of interference with the movement of the rivet block; and the downward rebound force provided by the pre-pressure spring after compression can continuously press down the inclined pressure guide block, so that the inclined pressure guide block can continuously and stably press the unbent part of the probe during the bending process of the probe.

[0056] After the probe pre-pressing is completed, as the slide continues to descend, the probe bending assembly arranged on the side of the riveting assembly approaches the top of the probe, and the bending cylinder of the probe bending assembly outputs downward power to drive the lifting seat to drive the lifting block and the bending roller thereon to move downward. The bending roller gradually descends along the inclined guide arc surface arranged on the side of the above-mentioned inclined pressure guide block and adheres to the probe. During the continued descent, the horizontal probe is gradually bent downward to a vertical state. Example 2

[0057] like Figures 1 to 6As shown, as an embodiment of the present invention, a support platform 5 is horizontally provided at the bottom of the installation space of the present invention; the bearing assembly 6 is horizontally arranged on the support platform 5; the bearing assembly 6 includes a bearing base plate 61, a bearing seat 62 and a limit block 63, wherein the bearing base plate 61 is horizontally arranged on the support platform 5; the bearing seat 62 is arranged in the middle of the bearing base plate 61, and an inwardly recessed bearing groove A is provided on the bearing seat 62 for placing and limiting the relay bracket 01 and the relay core 03; a limit block 63 extending vertically upward is provided on one side of the bearing groove A, and a clamping groove B is correspondingly provided on the other side of the bearing groove A.

[0058] The oblique sliding limit assembly 9 includes a limit seat 91 and a limit slider 92, wherein the limit seat 91 includes two, and the two limit seats 91 are respectively arranged on both sides of the bearing bottom plate 61 and protrude upward; the top of the limit seat 91 is provided with an inclined sliding surface C that extends obliquely, and the two ends of the inclined sliding surface C are respectively provided with upwardly protruding stoppers; the limit slider 92 includes two pieces, and the bottoms of the two limit sliders 92 are respectively provided with upwardly recessed oblique sliding grooves D, and the inclination direction of the oblique sliding grooves D is the same as the inclination direction of the oblique sliding surface C, and they are mutually embedded with the oblique sliding surface C and slide freely on the oblique sliding surface C; when the riveted limit block 8 moves downward, it presses against the limit slider 92, is supported by the limit slider 92, and pushes the limit slider 92 to slide downward along the oblique sliding surface C during the continued descent process to achieve active limiting. Example 3

[0059] like Figures 8 to 10 As shown, as an embodiment of the present invention, the riveting assembly 7 of the present invention includes a connecting plate 71, a support 72, a riveting component and a bending and clamping guide component, wherein the connecting plate 71 is horizontally arranged and connected to the output end of the driving assembly; the support 72 is arranged in the middle position below the connecting plate 71; the riveting component includes two groups, and the two groups of riveting components are respectively arranged on both sides of the support 72, for riveting the riveting connection part 04; the bending and clamping guide component is arranged on the outside of a group of riveting components, and is used to pre-press the probe 05 and guide the probe bending assembly 10 when bending the probe.

[0060] A first mounting groove E is respectively formed on both sides of the support 72, and the first mounting groove E extends in the vertical direction, with its top and outer sides open and its bottom sealed; the pressure riveting component includes a pressure calibration block 73, a pressure calibration spring 74 and a pressure riveting block 75, wherein the pressure riveting block 75 is a strip-shaped block with an L-shaped cross section, the top of the pressure riveting block 75 protrudes horizontally outward, and can be slidably embedded in the first mounting groove E in the vertical direction; the pressure calibration spring 74 is vertically arranged in the first mounting groove E, the top of the pressure calibration spring 74 abuts against the connecting plate 71, and the bottom abuts against the pressure The top surface of the calibration block 73 makes the pressure calibration block 73 have elastic buffering in the vertical direction, so as to flexibly pre-press the bottom plate of the relay core 03 during the pressure riveting process; the pressure riveting block 75 is vertically arranged on the outer side of the support 72 and is fixedly connected to the outer wall of the support 72, and the pressure calibration groove F opened on the inner wall of the pressure riveting block 75 covers the outer side of the first installation groove E, so that the pressure calibration block 73 can slide vertically therein; the two sides of the bottom of the pressure riveting block 75 are respectively protruding downward, which are the pressure riveting positions, used to contact and pressure rivet the pressure riveting connection part 04.

[0061] The bending and clamping guide component includes an outer support 76, an inclined pressure guide block 77, a pre-stress spring 78 and an outer cover plate 79, wherein the outer support 76 is fixedly arranged on the outer side wall of the rivet block 75, and a second mounting groove G is opened in the outer support 76 along the vertical direction, the outer side and the bottom of the second mounting groove G are open, and the top is sealed; the upper part of the inclined pressure guide block 77 protrudes horizontally outward and can be slidably embedded in the second mounting groove G in the vertical direction, and the outer side wall of the inclined pressure guide block 77 is provided with an inclined guide arc surface H to connect the upper and lower parts of the inclined pressure guide block 77; the pre-stress spring 78 is vertically arranged in the second mounting groove G, the top of the pre-stress spring 78 abuts against the groove top of the second mounting groove G, and the bottom of the pre-stress spring 78 abuts against the top surface of the inclined pressure guide block 77, which is used to realize elastic buffering of the inclined pressure guide block 77 in the vertical direction; the outer cover plate 79 is covered on the outer side of the second mounting groove G and is fixedly connected to the outer side wall of the outer support 76. Example 4

[0062] like Figure 11 to Figure 12As shown, as an embodiment of the present invention, the probe bending assembly 10 of the present invention includes a mounting guide sleeve 101, a bending guide post 102, a bending cylinder 103, a lifting seat 104, a lifting block 105 and a bending roller 106, wherein the mounting guide sleeve 101 includes at least two, at least two mounting guide sleeves 101 are vertically inserted and fixed on the slide 4, and pass through the slide sleeve 4 up and down; the bending guide post 102 includes at least two, at least two bending guide posts 102 are vertically slidably inserted in the mounting guide sleeve 101; the lifting seat 104 is horizontally arranged below the slide 4, and is connected to the at least two bending guide posts 102. lower end; the bending cylinder 103 is vertically arranged on the slide 4, and the output end extends downward through the slide 4 and is connected to the lifting seat 104 to drive the lifting seat 104 to move up and down; the lifting block 105 is horizontally arranged at the bottom of the lifting seat 104 and extends horizontally toward the riveting assembly 7; the bending roller 106 is rotatably connected to the outside of the lifting block 105; during riveting, after the probe bending assembly 10 synchronously descends the slide 4 and approaches the relay core 03, the bending cylinder 103 drives the bending roller 106 to move downward along the inclined guide arc surface H of the riveting assembly 7, and bends the horizontal probe 05 downward 90° to the vertical direction. Example 5

[0063] like Figures 1 to 3 As shown, as an embodiment of the present invention, the present invention also includes a clamping assembly 11, which is arranged at the bottom of the installation space and located on the side of the supporting assembly 6, and is used to output horizontal linear power to clamp and fix the relay bracket 01 and the relay core 03 placed in the supporting assembly 6 from the outside. Example 6

[0064] As an embodiment of the present invention, the present invention discloses an assembly machine including a relay bracket and a core assembly mechanism.

[0065] The embodiments of the present invention are only to introduce its specific implementation methods and are not intended to limit its protection scope. The technicians in this industry can make some modifications inspired by this embodiment, so any equivalent changes or modifications made according to the scope of the patent of the present invention are within the scope of the patent claims of the present invention.

Claims

1. A relay bracket and core assembly mechanism, arranged in a relay assembly machine, for riveting and pressing a relay bracket and a relay core, characterized in that: It comprises a bracket (1), a driving assembly, a bearing assembly (6), a riveting assembly (7), an oblique sliding limit assembly (9) and a probe bending assembly (10), wherein: The bracket (1) is a U-shaped frame structure, the middle of which is an installation space, and the side of the installation space is open; The driving assembly is arranged on the top of the bracket (1), and passes through the top of the bracket (1) to output linear power in a vertical direction; The bearing assembly (6) is horizontally arranged at the bottom of the installation space, and is used to bear the relay bracket (01) and the relay core (03) to be assembled; The riveting assembly (7) is arranged on the output end of the driving assembly, and is driven by the driving assembly to move up and down, and is used to rivet the riveting connection portion (04) of the relay bracket (01) onto the relay core (03); The two sides of the pressure riveting assembly (7) are respectively provided with pressure riveting limit blocks (8), and the pressure riveting limit blocks (8) and the pressure riveting assembly (7) move up and down synchronously; The oblique sliding limit assembly (9) is arranged on both sides of the bearing assembly (6) and is arranged corresponding to the riveting limit block (8) in the vertical direction; when the riveting limit block (8) moves downward synchronously with the riveting assembly (7) for riveting, the riveting limit block (8) abuts against the oblique sliding limit assembly (9) and is limited by the bearing of the oblique sliding limit assembly (9), and is limited by the oblique sliding surface (C) of the oblique sliding limit assembly (9) during the riveting descent process; The probe bending assembly (10) is arranged on the output end of the driving assembly and is located on the side of the riveting assembly (7). The probe bending assembly (10) moves synchronously with the riveting assembly (7) in terms of lifting and lowering and slides along the inclined arc guide surface (H) on the side of the riveting assembly (7) to bend the probe (05) on the relay core (03) while performing riveting.

2. A relay bracket and core assembly mechanism according to claim 1, characterized in that: The relay bracket (01) is a U-shaped frame structure, the opening of which is arranged upward, and a relay coil part (02) is placed in the relay bracket (01); the relay core (03) is arranged on the upper part of the relay bracket (01), and the vertical support plates on both sides of the relay bracket (01) bear the bottom plate that supports the bottom of the relay core (03), and the part of the vertical support plates that protrudes upward to the top of the bottom plate of the relay core (03) is a riveted connection part (04).

3. The relay bracket and core assembly mechanism according to claim 1, characterized in that: The driving assembly comprises a pressure riveting cylinder (2), a guide rod (3) and a slide (4), wherein the pressure riveting cylinder (2) is vertically arranged on the top of the bracket (1), and the output end passes through the top of the bracket (1) and extends downward into the installation space; the guide rods (3) comprise at least two, and the at least two guide rods (3) are vertically arranged in the installation space; the slide (4) is horizontally arranged in the installation space and sleeved on the at least two guide rods (3); the slide (4) and the guide rods (3) slide freely in the vertical direction and are guided and limited by the guide rods (3); the slide (4) is connected to the output end of the pressure riveting cylinder (2) and is driven by the pressure riveting cylinder (2) to move up and down in the vertical direction.

4. The relay support and core assembly mechanism according to claim 1, characterized in that: A support platform (5) is horizontally arranged at the bottom of the installation space; the bearing assembly (6) is horizontally arranged on the support platform (5); the bearing assembly (6) comprises a bearing base plate (61), a bearing seat (62) and a limiting block (63), wherein the bearing base plate (61) is horizontally arranged on the support platform (5); the bearing seat (62) is arranged in the middle of the bearing base plate (61), and an inwardly recessed bearing groove (A) is provided on the bearing seat (62) for placing and limiting the relay bracket (01) and the relay core (03); a limiting block (63) extending vertically upward is provided on one side of the bearing groove (A), and a clamping groove (B) is correspondingly provided on the other side of the bearing groove (A).

5. A relay support and core assembly mechanism according to claim 4, characterized in that: The inclined sliding limit assembly (9) comprises a limit seat (91) and a limit slider (92), wherein the limit seat (91) comprises two, the two limit seats (91) are respectively arranged on both sides of the bearing bottom plate (61) and protrude upward; the top of the limit seat (91) is provided with an inclined sliding surface (C) extending obliquely, and the two ends of the inclined sliding surface (C) are respectively provided with upwardly protruding stoppers; the limit slider (92) comprises two, the bottoms of the two limit sliders (92) are respectively provided with an upwardly recessed inclined sliding groove (D), the inclined direction of the inclined sliding groove (D) is the same as the inclined direction of the inclined sliding surface (C), and the inclined sliding groove (D) is mutually engaged with the inclined sliding surface (C) and slides freely on the inclined sliding surface (C); when the pressure riveting limit block (8) moves downward, it abuts against the limit slider (92), is supported by the limit slider (92), and pushes the limit slider (92) to slide downward along the inclined sliding surface (C) during the continuous descending process, thereby realizing active limiting.

6. The relay support and core assembly mechanism according to claim 1, characterized in that: The riveting assembly (7) comprises a connecting plate (71), a support (72), a riveting component and a bending and pressing guide component, wherein the connecting plate (71) is arranged horizontally and connected to the output end of the driving assembly; the support (72) is arranged at a middle position below the connecting plate (71); the riveting component comprises two groups, the two groups of riveting components are arranged on both sides of the support (72) respectively, and are used to rivet the riveting connection part (04); the bending and pressing guide component is arranged on the outside of one group of riveting components, and is used to pre-press the probe (05) and guide the probe bending assembly (10) when bending the probe.

7. A relay support and core assembly mechanism according to claim 6, characterized in that: The support (72) is provided with a first mounting groove (E) on both sides, the first mounting groove (E) extending in the vertical direction, with its top and outer sides open and its bottom sealed; the pressure riveting component comprises a pressure calibration block (73), a pressure calibration spring (74) and a pressure riveting block (75), wherein the pressure riveting block (75) is a strip-shaped block with an L-shaped cross-section, the top of the pressure riveting block (75) protrudes horizontally outward, and can be slidably embedded in the first mounting groove (E) in the vertical direction; the pressure calibration spring (74) is vertically arranged in the first mounting groove (E), the top of the pressure calibration spring (74) abuts against the connecting plate (71), and the bottom abuts against the connecting plate (71). The top surface of the pressure calibration block (73) is held, so that the pressure calibration block (73) has elastic buffering in the vertical direction, so as to flexibly pre-press the bottom plate of the relay core (03) during the pressure riveting process; the pressure riveting block (75) is vertically arranged on the outer side of the support (72) and is connected and fixed to the outer side wall of the support (72), and the pressure calibration slide groove (F) opened on the inner side wall of the pressure riveting block (75) covers the outer side of the first installation groove (E) so that the pressure calibration block (73) can slide vertically therein; the two sides of the bottom of the pressure riveting block (75) are respectively protruding downwards, which are the pressure riveting positions, used to contact and pressure rivet the pressure riveting connection part (04).

8. The relay support and core assembly mechanism according to claim 7, characterized in that: The bending and clamping guide component comprises an outer support (76), an oblique pressure guide block (77), a pre-compression spring (78) and an outer cover plate (79), wherein the outer support (76) is fixedly arranged on the outer side wall of the pressure riveting block (75), a second mounting groove (G) is opened in the outer support (76) along the vertical direction, the outer side and the bottom of the second mounting groove (G) are open, and the top is sealed; the upper part of the oblique pressure guide block (77) protrudes horizontally outward and can be slidably embedded in the second mounting groove (G) along the vertical direction, and the oblique pressure guide block (77) is provided with a pre-compression spring (78) and an outer cover plate (79). ) is provided with an inclined guide arc surface (H) on its outer side wall to connect the upper and lower parts of the inclined pressure guide block (77); the pre-stress spring (78) is vertically arranged in the second mounting groove (G), the top of the pre-stress spring (78) abuts against the groove top of the second mounting groove (G), and the bottom of the pre-stress spring (78) abuts against the top surface of the inclined pressure guide block (77), so as to realize elastic buffering of the inclined pressure guide block (77) in the vertical direction; the outer cover plate (79) is arranged on the outer side of the second mounting groove (G) and is fixedly connected to the outer side wall of the outer support (76).

9. The relay support and core assembly mechanism according to claim 3, characterized in that: The probe bending assembly (10) comprises a mounting guide sleeve (101), a bending guide post (102), a bending cylinder (103), a lifting seat (104), a lifting block (105) and a bending roller (106), wherein the mounting guide sleeve (101) comprises at least two, at least two mounting guide sleeves (101) are vertically inserted and fixed on the slide (4) and penetrate the slide (4) up and down; the bending guide post (102) comprises at least two, at least two bending guide posts (102) are vertically slidably inserted in the mounting guide sleeve (101); the lifting seat (104) is horizontally arranged below the slide (4) and connected to the lower ends of the at least two bending guide posts (102); the bending cylinder (104) is horizontally arranged below the slide (4) and connected to the lower ends of the at least two bending guide posts (102); (103) is vertically arranged on the slide (4), and the output end extends downward through the slide (4) and is connected to the lifting seat (104) to drive the lifting seat (104) to move up and down; the lifting block (105) is horizontally arranged at the bottom of the lifting seat (104) and extends horizontally toward the riveting assembly (7); the bending roller (106) is rotatably connected to the outer side of the lifting block (105); during riveting, after the probe bending assembly (10) synchronously descends with the slide (4) and approaches the relay core (03), the bending cylinder (103) drives the bending roller (106) to move downward along the inclined guide arc surface (H) of the riveting assembly (7), thereby bending the horizontal probe (05) downward by 90° to the vertical direction.

10. The relay support and core assembly mechanism according to claim 1, characterized in that: It also includes a clamping assembly (11), which is arranged at the bottom of the installation space and located on the side of the bearing assembly (6) and is used to output horizontal linear power so as to clamp and fix the relay bracket (01) and the relay core (03) placed in the bearing assembly (6) from the outside.

11. An assembly machine comprising the relay bracket and core assembly mechanism according to claim 1.

Images