Semiconductor device and preparation method
By adopting a multi-layer dielectric layer and source field plate structure in the GaN HEMT device, the problem of limited breakdown voltage improvement in the existing technology is solved, and higher voltage resistance and simplified manufacturing process are achieved.
Patent Information
- Application Number
- CN202411493942.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2044-10-24
AI Technical Summary
In the existing technology, it is difficult for GaN HEMT semiconductor devices to effectively suppress the electric field peak in the channel by simply combining multiple source field plates, resulting in limited improvement in breakdown voltage and increased process complexity.
A multi-layer dielectric layer and source field plate structure, including a first source field plate, a second source field plate and a passivation layer, is used to form multiple semiconductor structures MIS to improve the breakdown voltage and realize the combination of multiple field plates without increasing the process level.
It effectively improves the breakdown voltage of GaN HEMT, simplifies the manufacturing process, and achieves higher voltage resistance and performance improvement.
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Figure CN119403167B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of semiconductor technology, and in particular to a semiconductor device and a preparation method thereof. Background Art
[0002] In application areas such as wind power generation, photovoltaic energy storage, electric vehicles, and chargers, different forms of power conversion are key technologies. These power conversions include converting DC into AC, converting AC into DC, and converting DC at different voltage levels into each other.
[0003] Among power conversion components, power switching semiconductors are key. Their switching speed, switching losses, breakdown voltage capability, size, and cost are key factors influencing their commercial viability. Simply put, performance, price, and size are key trade-offs during product design.
[0004] Currently, power switching semiconductor devices can be roughly divided into two categories: those based on first-generation semiconductor materials, such as IGBTs and Power MOS transistors; and those based on third-generation semiconductor materials, such as gallium nitride high electron mobility transistors (GaN HEMTs) and SiC MOS transistors. GaN HEMTs are a very important type of power semiconductor device, with a wide range of applications in power electronics design, such as fast chargers for mobile devices and electric vehicle charging stations.
[0005] There are three main technical routes for the design and manufacture of GaN HEMT semiconductor devices. One is to grow GaN epitaxially on SiC substrates and then manufacture GaN HEMT semiconductor devices. This is expensive and mainly used in the RF microwave field. One is to grow GaN epitaxially on Si substrates and then manufacture GaN HEMT semiconductor devices. This is cheap and mainly used in the power electronics field with a withstand voltage requirement of less than 650V. The third is to grow GaN epitaxially on sapphire substrates and then manufacture GaN HEMT semiconductor devices. This is cheap and can be used in the power electronics field with a withstand voltage requirement of 1200V, and is a current research hotspot. Regardless of which of the above technical routes is used, the method of achieving high breakdown voltage and high reliability by suppressing the electric field peak in the channel of GaN HEMT semiconductor devices is very common. Field plate technology is a common device structure for suppressing electric field peaks. Therefore, the design and manufacturing methods of the field plate structure of GaNHEMT semiconductor devices are key technologies.
[0006] In existing technologies, most commercial GaN HEMT semiconductor devices use a combination of a single gate field plate and a single source field plate. This structural design and manufacturing process are simple, but the disadvantage is that it is difficult to achieve a high breakdown voltage. To further suppress the peak electric field in the channel of GaN HEMT semiconductor devices and achieve a higher breakdown voltage, existing technologies use a combination of a single gate field plate and multiple source field plates. This combination has two disadvantages: 1. It requires additional process layers to implement multiple field plates; 2. Simply combining multiple source field plates does not effectively suppress the peak electric field and thus does not improve the breakdown voltage. Summary of the Invention
[0007] Based on this, an object of the present invention is to provide a semiconductor device and a method for manufacturing the same, so as to at least solve the above-mentioned deficiencies in the prior art.
[0008] In a first aspect, the present invention provides a semiconductor device comprising:
[0009] Gallium nitride epitaxial wafers;
[0010] A first dielectric layer, a second dielectric layer, and a third dielectric layer are sequentially deposited on the upper surface of the gallium nitride epitaxial wafer, a gate is provided in the second dielectric layer, the bottom of the gate passes through the first dielectric layer and contacts the upper surface of the gallium nitride epitaxial wafer, a first source field plate is provided between the second dielectric layer and the third dielectric layer, wherein the first dielectric layer, the second dielectric layer, the first source field plate, and the gallium nitride epitaxial wafer constitute a semiconductor structure MIS1, and the threshold voltage of the semiconductor structure MIS1 is 30-50%*Vbr, where Vbr represents the design breakdown voltage value of the semiconductor device;
[0011] a first drain electrode and a second drain electrode, wherein the first drain electrode is deposited on one end of the upper surface of the gallium nitride epitaxial wafer, and the second drain electrode is arranged on the upper surface of the first drain electrode;
[0012] a first source electrode and a second source electrode, wherein the first source electrode is deposited on an upper surface of the gallium nitride epitaxial wafer away from an end of the first drain electrode, and the second source electrode is disposed on an upper surface of the first source electrode;
[0013] A second source field plate is deposited on the upper surface of the third dielectric layer, wherein the first dielectric layer, the second dielectric layer, the third dielectric layer, the second source field plate, and the gallium nitride epitaxial wafer constitute a semiconductor structure MIS2, and the threshold voltage of the semiconductor structure MIS2 is 70-90%*Vbr;
[0014] A passivation layer is deposited on the upper surface of the third dielectric layer, and a lower surface of the passivation layer contacts the upper surfaces of the second source field, the second drain, and the second source.
[0015] Compared with the prior art, the present invention has the following beneficial effects: a semiconductor structure MIS1 is formed by a first source field plate, a first dielectric layer, a second dielectric layer, and a gallium nitride epitaxial wafer, so that the breakdown voltage of the semiconductor structure MISI is greater than the design breakdown voltage value of the GaN HEMT; and a metal-dielectric semiconductor structure MIS2 is formed by a second source field plate, a first dielectric layer, a second dielectric layer, a third dielectric layer, and a gallium nitride epitaxial wafer, and the threshold voltage of the metal-dielectric semiconductor structure MIS2 is the design breakdown voltage value of the GaN HEMT, thereby effectively improving the breakdown voltage effect, and being able to simultaneously form the first source field plate, the first source, and the first drain, and simultaneously form the second source field plate, the second source, and the second drain, thereby achieving the purpose of realizing multiple field plates without adding additional process layers.
[0016] Furthermore, the sidewall of the first drain electrode contacts the sidewalls of the first dielectric layer and the second dielectric layer, and the sidewall of the second drain electrode contacts the sidewalls of the second dielectric layer and the third dielectric layer.
[0017] Furthermore, the sidewall of the first source electrode contacts the sidewalls of the first dielectric layer and the second dielectric layer, and the sidewall of the second source electrode contacts the sidewalls of the second dielectric layer and the third dielectric layer.
[0018] Furthermore, the gallium nitride epitaxial wafer includes a sapphire substrate and a gallium nitride epitaxial layer, and the gallium nitride epitaxial layer is arranged on the upper surface of the sapphire substrate.
[0019] Furthermore, the first dielectric layer, the second dielectric layer and the third dielectric layer are all made of silicon dioxide or silicon nitride, and the thickness of the first dielectric layer, the second dielectric layer and the third dielectric layer is 10 nm to 200 nm.
[0020] Furthermore, a protruding structure is provided on the upper surface of the second dielectric layer, and a side wall of the first source field plate is in contact with a side wall of the protruding structure.
[0021] Furthermore, the upper surface of the third dielectric layer is arranged in a step-type structure, and the side wall of the second source field plate is in contact with a side wall of the step-type structure.
[0022] Furthermore, a gate groove for passing the gate is provided on the first dielectric layer, the length of the gate groove is greater than 1 μm, the gate is composed of nickel and gold or titanium tungsten alloy and gold, and the thickness of the gate is 100 nm to 1000 nm.
[0023] Furthermore, a third source field plate is deposited on the upper surface of the passivation layer. The first source field plate, the second source field plate, the third source field plate and the gallium nitride epitaxial wafer constitute a semiconductor structure MIS3. The threshold voltage of the semiconductor structure MIS3 is 80-90%*Vbr.
[0024] In a second aspect, the present invention further provides a method for preparing a semiconductor device, which is used to prepare the semiconductor device as described above, and the method comprises:
[0025] Providing a gallium nitride epitaxial wafer;
[0026] Depositing a first dielectric layer on the gallium nitride epitaxial wafer, depositing a gate metal film on the first dielectric layer, and performing a lift-off process on the gate metal film to obtain a gate;
[0027] Depositing a second dielectric layer on the upper surface of the gate, etching both ends of the second dielectric layer to obtain two etched areas, and simultaneously depositing a first drain and a first source on the two etched areas using a low-temperature ohmic process, and simultaneously depositing a first source field plate on the second dielectric layer;
[0028] Depositing a third dielectric layer on the upper surfaces of the first drain, the first source, and the first source field plate, and etching two opening areas at both ends of the third dielectric layer;
[0029] forming a second drain electrode in one of the opening regions, a second source electrode in another of the opening regions, and a second source field plate on the upper surface of the third dielectric layer by metal evaporation or electroplating, wherein the second drain electrode is in contact with the first drain electrode, and the second source electrode is in contact with the first source electrode;
[0030] A passivation layer is deposited on the second drain, the second source, the third dielectric layer, and the second source field plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 is a schematic structural diagram of a semiconductor device in a first embodiment of the present invention;
[0032] Figure 2 Schematic diagram of the structure of a gallium nitride epitaxial wafer of a semiconductor device in a first embodiment of the present invention;
[0033] Figure 3 Schematic diagram of the fabrication structure of the gate trench of the semiconductor device in the first embodiment of the present invention;
[0034] Figure 4 Schematic diagram of the preparation structure of the first source, the first drain and the first source field plate of the semiconductor device in the first embodiment of the present invention;
[0035] Figure 5 Schematic diagram of the preparation structure of the second source field plate of the semiconductor device in the first embodiment of the present invention;
[0036] Figure 6 is a schematic structural diagram of a semiconductor device in a second embodiment of the present invention;
[0037] Figure 7 FIG. 4 is a flow chart of a method for manufacturing a semiconductor device according to a third embodiment of the present invention.
[0038] Description of main component symbols:
[0039] 100, GaN epitaxial wafer; 101, sapphire substrate; 102, GaN epitaxial layer; 113, first dielectric layer; 112, second dielectric layer; 111, third dielectric layer; 103, first drain; 104, second drain; 106, first source; 107, second source; 108, gate; 109, second source field plate; 110, second source field plate; 105, passivation layer;
[0040] 200 , gate groove; 211 , third source field plate.
[0041] The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0042] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. The drawings illustrate several embodiments of the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.
[0043] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.
[0044] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0045] Example 1
[0046] See also Figures 1 to 5 , shown is a semiconductor device in the first embodiment of the present invention, including a gallium nitride epitaxial wafer 100, a first dielectric layer 113, a second dielectric layer 112, a third dielectric layer 111, a first drain 103, a second drain 104, a first source 106, a second source 107, a second source field plate 110 and a passivation layer 105.
[0047] The first dielectric layer 113, the second dielectric layer 112 and the third dielectric layer 111 are sequentially deposited on the upper surface of the gallium nitride epitaxial wafer 100. A gate electrode 108 is provided in the second dielectric layer 112. The bottom of the gate electrode 108 penetrates the first dielectric layer 113 and contacts the upper surface of the gallium nitride epitaxial wafer 100. A first source field plate 109 is provided between the second dielectric layer 112 and the third dielectric layer 111. The first dielectric layer 113, the second dielectric layer 112, the first source field plate 110 and the gallium nitride epitaxial wafer 100 constitute a semiconductor structure MIS1. The threshold voltage of the semiconductor structure MIS1 is 30-50%*Vbr, where Vbr represents the breakdown voltage design value of the semiconductor device. The first drain electrode 103 is deposited at one end of the upper surface of the gallium nitride epitaxial wafer 100. The second drain electrode 109 is deposited at one end of the upper surface of the gallium nitride epitaxial wafer 100. The electrode 104 is arranged on the upper surface of the first drain 103, the first source 106 is deposited on the upper surface of the gallium nitride epitaxial wafer 100 away from the first drain 103, the second source 107 is arranged on the upper surface of the first source 106, and the second source field plate 110 is deposited on the upper surface of the third dielectric layer 111. The first dielectric layer 113, the second dielectric layer 112, the third dielectric layer 111, the second source field plate 110 and the gallium nitride epitaxial wafer 100 constitute a semiconductor structure MIS2, and the threshold voltage of the semiconductor structure MIS2 is 70% to 90%*Vbr. The passivation layer 105 is deposited on the upper surface of the third dielectric layer 111, and the lower surface of the passivation layer 105 contacts the upper surfaces of the second source field plate 110, the second drain 107 and the second source 104.
[0048] It should be noted that the gate 108 is first manufactured on the GaN epitaxial wafer 100 , and then the first source 106 and the first drain 103 are manufactured at a low temperature to prevent the high temperature process from damaging the gate 108 metal.
[0049] It is worth noting that a raised structure is provided on the upper surface of the second dielectric layer 112, and the sidewall of the first source field plate 109 contacts a sidewall of the raised structure. The upper surface of the third dielectric layer 111 is arranged in a stepped structure, and the sidewall of the second source field plate 110 contacts a sidewall of the stepped structure.
[0050] In addition, it can be understood that a second dielectric layer 112 is formed on the gate 108, and an opening region of the first source 106 and the first drain 103 is formed on the second dielectric layer 112 by dry etching. Then, the first source 106 and the first drain 103 are prepared in the opening region. In order to form a good metal semiconductor, the second dielectric layer 112 needs to be overetched, and a portion of the thickness is also etched on the gallium nitride epitaxial wafer 100. During the fabrication of the first source electrode 106 and the first drain electrode 103, a low-temperature ohmic process is used to protect the metal of the already fabricated gate electrode 108 from high-temperature damage. The first source electrode 106, the first drain electrode 103, and the first source field plate 109 are fabricated in the same process step. The first source electrode 106, the first drain electrode 103, and the first source field plate 109 are made of titanium and aluminum. In this embodiment, the thickness of the first source field plate 109 is 400 nm. In alternative embodiments, the first source field plate 109 is made of titanium and gold. To achieve a high breakdown voltage for the GaN HEMT, the distance between the gate 108 and the first source electrode 106 must be 1.5 μm, and the distance between the gate 108 and the first drain electrode 103 must be 18 μm. In alternative embodiments, the distance between the gate 108 and the first source electrode 106 must be greater than 1 μm, and the distance between the gate 108 and the first drain electrode 103 must be greater than 15 μm.
[0051] It should be noted that the first source field plate 109, the second dielectric layer 112, the first dielectric layer 113, and the gallium nitride epitaxial wafer 100 form a metal-dielectric-semiconductor structure MIS1. The threshold voltage of the MIS1 structure is required to be 30-50% of the designed breakdown voltage of the GaN HEMT, and the breakdown voltage of the MIS1 structure is required to be greater than 50% of the designed breakdown voltage of the GaN HEMT. Because the second dielectric layer 112 and the first dielectric layer 113 are made of insulating materials with a high critical breakdown electric field, the breakdown voltage of the MIS structure easily meets the requirement of being greater than 50% of the designed breakdown voltage of the GaN HEMT. Therefore, the threshold voltage of the MIS structure is prioritized during device design. The second source field plate 110, the third dielectric layer 111, the second dielectric layer 112, the first dielectric layer 113, and the gallium nitride epitaxial wafer 100 form a metal-dielectric-semiconductor structure MIS2. The threshold voltage of the MIS2 structure is required to be 70-90% of the designed breakdown voltage of the GaN HEMT, and the breakdown voltage of the MIS2 structure is required to be greater than 100% of the designed breakdown voltage of the GaN HEMT. Because the third dielectric layer 111, the second dielectric layer 112, and the first dielectric layer 113 are composed of insulating materials with the same high critical breakdown electric field, the breakdown voltage of the MIS structure easily meets the requirement of greater than 100% of the designed breakdown voltage of the GaN HEMT. Therefore, the threshold voltage of the MIS structure is given priority in device design.
[0052] It is worth noting that the opening area of the second source 107 and the second drain 104 is formed on the third dielectric layer 111 by dry etching. The etching depth is required to penetrate the third dielectric layer 111. Then, the second source 107, the second drain 104 and the second source field plate 110 are formed on the third dielectric layer 111 by metal evaporation or electroplating. Among them, the second source 107 and the second drain 104 are in the opening area. In the process flow, this layer of metal can be called interconnection metal, which plays the role of interconnecting different layers of metal outside the active area.
[0053] In addition, the passivation layer 105 can protect the metal of the second source 107, the second drain 104 and the second source field plate 110 from being damaged. In this embodiment, the passivation layer 105 is made of silicon nitride and is prepared by low-pressure chemical vapor deposition. In other optional embodiments, the passivation layer 105 is one of silicon dioxide or silicon nitride, and the passivation layer 105 is made by one of plasma enhanced chemical vapor deposition (PECVD) or atomic layer deposition (ALD).
[0054] Specifically, the sidewall of the first drain 103 contacts the sidewalls of the first dielectric layer 113 and the second dielectric layer 112, the sidewall of the second drain 106 contacts the sidewalls of the second dielectric layer 112 and the third dielectric layer 111, the sidewall of the first source 106 contacts the sidewalls of the first dielectric layer 113 and the second dielectric layer 112, and the sidewall of the second source 107 contacts the sidewalls of the second dielectric layer 112 and the third dielectric layer 111.
[0055] It should be noted that, in this embodiment, the gallium nitride epitaxial wafer 100 includes a sapphire substrate 101 and a gallium nitride epitaxial layer 102. The gallium nitride epitaxial layer 102 is arranged on the upper surface of the sapphire substrate 101. The gallium nitride epitaxial wafer 100 on the sapphire substrate 101 is prepared by metal organic chemical vapor deposition. In other optional embodiments, the gallium nitride epitaxial layer 102 is composed of a nucleation layer, a buffer layer, a channel layer, a barrier layer and a cap layer.
[0056] Specifically, in this embodiment, the first dielectric layer 113, the second dielectric layer 112, and the third dielectric layer 111 are all made of silicon nitride, and the thickness of each of the first dielectric layer 113, the second dielectric layer 112, and the third dielectric layer 111 is 40 nm. In other optional embodiments, the first dielectric layer 113, the second dielectric layer 112, and the third dielectric layer 111 are all made of silicon dioxide or silicon nitride, and the thickness of each of the first dielectric layer 113, the second dielectric layer 112, and the third dielectric layer 111 is 10 nm to 200 nm. Furthermore, the first dielectric layer 113, the second dielectric layer 112, and the third dielectric layer 111 can be a single dielectric layer or a multilayer dielectric layer formed of different materials through multiple substrate processes.
[0057] It should be noted that, in this embodiment, the first dielectric layer 13, the second dielectric layer 112 and the third dielectric layer 111 are obtained by depositing silicon nitride dielectric using LPCVD. In other optional embodiments, the first dielectric layer 13, the second dielectric layer 112 and the third dielectric layer 111 can be prepared using one of low-pressure chemical vapor deposition (LPCVD), plasma-enhanced chemical vapor deposition (PECVD) or atomic layer deposition (ALD).
[0058] Specifically, in this embodiment, a gate trench 200 is provided in the first dielectric layer 113 for passing the gate 108. The gate trench 200 has a length of 1.5 μm. The gate 108 is composed of nickel and gold or titanium-tungsten alloy and gold, and has a thickness of 400 nm. In other optional embodiments, the length of the gate trench 200 is greater than 1.0 μm, and the thickness of the gate 108 is between 100 nm and 1000 nm.
[0059] It should be noted that a hole is opened in the first dielectric layer 113 to manufacture the gate trench 200. The size and position of the gate trench 200 are determined by a photomask. The gate trench 200 is formed on the first dielectric layer 113 by anisotropic dry etching. The type of gate 108 selected determines whether the gate trench 200 penetrates the first dielectric layer 113. If a Schottky gate type is selected, the gate 108 is required to be in contact with the GaN epitaxial wafer 100, that is, the gate trench 200 is etched through the first dielectric layer 113. If a metal-dielectric layer-semiconductor gate type is selected, a dielectric layer of a certain thickness is required between the gate 108 and the GaN epitaxial wafer 100, that is, the gate trench is not etched through the first dielectric layer 113.
[0060] It is worth noting that a gate metal film is deposited on the first dielectric layer 113 by a magnetron sputtering process or a metal evaporation process, and then a gate metal is formed by dry etching or a lift-off stripping process. The gate metal is composed of multiple metal layers. In this embodiment, the gate metal is composed of nickel and gold, that is, the gate 108 is composed of nickel and gold. In other optional embodiments, the gate metal is composed of a titanium-tungsten alloy and gold, that is, the gate 108 is composed of titanium-tungsten alloy and gold. The gate metal is then evaporated and then subjected to a lift-off stripping process to obtain the gate 108.
[0061] Example 2
[0062] Please refer to Figure 6 , shown is a semiconductor device in a second embodiment of the present invention. The difference between the semiconductor device in this embodiment and the semiconductor device in the first embodiment is that a third source field plate 211 is deposited on the upper surface of the passivation layer 105.
[0063] The first source field plate 109 , the second source field plate 110 , the third source field plate 211 and the gallium nitride epitaxial wafer 100 form a semiconductor structure MIS3 . The threshold voltage of the semiconductor structure MIS3 is 80-90%*Vbr. The MIS3 structure can also realize the design of a GaN HEMT device with a breakdown voltage greater than 1200V.
[0064] Among them, the relationship between the threshold voltage value of the MIS structure with different source field plate compositions and the design Vbr of the GaN HEMT device is shown in Table 1:
[0065] Table 1
[0066]
[0067] In Table 1, the MIS1 threshold voltage corresponds to the first source field plate 109 in the first embodiment, the MIS2 threshold voltage corresponds to the second source field plate 110 in the first embodiment, and the MIS3 threshold voltage corresponds to the third source field plate 211 in the second embodiment.
[0068] In summary, the semiconductor device in the above embodiment of the present invention comprises a semiconductor structure MIS1 formed by the first source field plate 109, the first dielectric layer 113, the second dielectric layer 112, and the gallium nitride epitaxial wafer 100, so that the breakdown voltage of the semiconductor structure MIS1 is greater than the designed breakdown voltage value of the GaN HEMT. Furthermore, the second source field plate 110, the first dielectric layer 113, the second dielectric layer 112, the third dielectric layer 111, and the gallium nitride epitaxial wafer 100 form a metal-dielectric semiconductor structure MIS2. The threshold voltage of the metal-dielectric semiconductor structure MIS2 is the designed breakdown voltage value of the GaN HEMT, thereby effectively improving the breakdown voltage effect. Furthermore, the first source field plate 109, the first source 106, and the first drain 103 can be formed simultaneously, and the second source field plate 110, the second source 107, and the second drain 104 can be formed simultaneously, thereby achieving the purpose of realizing multiple field plates without adding additional process layers.
[0069] Example 3
[0070] See also Figure 7 , which shows a method for preparing a semiconductor device in a third embodiment of the present invention, and is used to prepare the semiconductor device in the above embodiment, the method comprising steps S1 to S6:
[0071] S1, providing a gallium nitride epitaxial layer 100;
[0072] S2, depositing a first dielectric layer 113 on the gallium nitride epitaxial wafer, depositing a gate metal film on the first dielectric layer 113, and performing a lift-off process on the gate metal film to obtain a gate 108;
[0073] S3, depositing a second dielectric layer 112 on the upper surface of the gate, etching both ends of the second dielectric layer 112 to obtain two etched regions, and simultaneously depositing a first drain 103 and a first source 106 in the two etched regions using a low-temperature ohmic process, and simultaneously depositing a first source field plate 109 on the second dielectric layer 112;
[0074] S4, depositing a third dielectric layer 111 on the upper surfaces of the first drain 103, the first source 106, and the first source field plate 109, and etching two opening areas at both ends of the third dielectric layer 111;
[0075] S5, forming a second drain electrode 104 in one of the opening regions, forming a second source electrode 107 in another of the opening regions, and forming a second source field plate 110 on the upper surface of the third dielectric layer 111 by metal evaporation or electroplating, wherein the second drain electrode 104 contacts the first drain electrode 103, and the second source electrode 107 contacts the first source electrode 106;
[0076] S6 , depositing a passivation layer 105 on the second drain 104 , the second source 107 , the third dielectric layer 111 and the second source field plate 110 .
[0077] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0078] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A semiconductor device, characterized in that: include: Gallium nitride epitaxial wafers; A first dielectric layer, a second dielectric layer, and a third dielectric layer are sequentially deposited on the upper surface of the gallium nitride epitaxial wafer, a gate is provided in the second dielectric layer, the bottom of the gate passes through the first dielectric layer and contacts the upper surface of the gallium nitride epitaxial wafer, a first source field plate is provided between the second dielectric layer and the third dielectric layer, wherein the first dielectric layer, the second dielectric layer, the first source field plate, and the gallium nitride epitaxial wafer constitute a semiconductor structure MIS1, and the threshold voltage of the semiconductor structure MIS1 is 30-50%*Vbr, where Vbr represents the design breakdown voltage value of the semiconductor device; a first drain electrode and a second drain electrode, wherein the first drain electrode is deposited on one end of the upper surface of the gallium nitride epitaxial wafer, and the second drain electrode is arranged on the upper surface of the first drain electrode; a first source electrode and a second source electrode, wherein the first source electrode is deposited on an upper surface of the gallium nitride epitaxial wafer away from an end of the first drain electrode, and the second source electrode is disposed on an upper surface of the first source electrode; A second source field plate is deposited on the upper surface of the third dielectric layer, wherein the first dielectric layer, the second dielectric layer, the third dielectric layer, the second source field plate, and the gallium nitride epitaxial wafer constitute a semiconductor structure MIS2, and the threshold voltage of the semiconductor structure MIS2 is 70-90%*Vbr; A passivation layer is deposited on the upper surface of the third dielectric layer, and a lower surface of the passivation layer contacts the upper surfaces of the second source field plate, the second drain, and the second source.
2. The semiconductor device according to claim 1, wherein The sidewall of the first drain electrode contacts the sidewalls of the first dielectric layer and the second dielectric layer, and the sidewall of the second drain electrode contacts the sidewalls of the second dielectric layer and the third dielectric layer.
3. The semiconductor device according to claim 1, wherein The sidewall of the first source electrode contacts the sidewalls of the first dielectric layer and the second dielectric layer, and the sidewall of the second source electrode contacts the sidewalls of the second dielectric layer and the third dielectric layer.
4. The semiconductor device according to claim 1, wherein The gallium nitride epitaxial wafer includes a sapphire substrate and a gallium nitride epitaxial layer, and the gallium nitride epitaxial layer is arranged on the upper surface of the sapphire substrate.
5. The semiconductor device according to claim 1, wherein The first dielectric layer, the second dielectric layer, and the third dielectric layer are all made of silicon dioxide or silicon nitride. The thickness of the first dielectric layer, the second dielectric layer, and the third dielectric layer is 10 nm to 200 nm. The semiconductor device according to claim 1 , wherein: A protruding structure is provided on the upper surface of the second dielectric layer, and a side wall of the first source field plate contacts a side wall of the protruding structure.
7. The semiconductor device according to claim 1, wherein The upper surface of the third dielectric layer is arranged in a step-type structure, and the side wall of the second source field plate contacts a side wall of the step-type structure.
8. The semiconductor device according to claim 1, wherein A gate groove for passing the gate is provided on the first dielectric layer. The length of the gate groove is greater than 1 μm. The gate is composed of nickel and gold or titanium-tungsten alloy and gold. The thickness of the gate is 100 nm to 1000 nm.
9. The semiconductor device according to claim 1, wherein A third source field plate is deposited on the upper surface of the passivation layer. The first source field plate, the second source field plate, the third source field plate and the gallium nitride epitaxial wafer constitute a semiconductor structure MIS3. The threshold voltage of the semiconductor structure MIS3 is 80-90%*Vbr.
10. A method for preparing a semiconductor device, used for preparing the semiconductor device according to any one of claims 1 to 9, characterized in that: The method comprises: Providing a gallium nitride epitaxial wafer; Depositing a first dielectric layer on the gallium nitride epitaxial wafer, depositing a gate metal film on the first dielectric layer, and performing a lift-off process on the gate metal film to obtain a gate; Depositing a second dielectric layer on the upper surface of the gate, etching both ends of the second dielectric layer to obtain two etched areas, and simultaneously depositing a first drain and a first source on the two etched areas using a low-temperature ohmic process, and simultaneously depositing a first source field plate on the second dielectric layer; Depositing a third dielectric layer on the upper surfaces of the first drain, the first source, and the first source field plate, and etching two opening areas at both ends of the third dielectric layer; forming a second drain electrode in one of the opening regions, a second source electrode in another of the opening regions, and a second source field plate on the upper surface of the third dielectric layer by metal evaporation or electroplating, wherein the second drain electrode is in contact with the first drain electrode, and the second source electrode is in contact with the first source electrode; A passivation layer is deposited on the second drain, the second source, the third dielectric layer, and the second source field plate.
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