A panel manufacturing assembly device for solar cells and a working method thereof

By using an automated mechanism to straighten the welding strips and neatly place the solar panels, the problems of low welding efficiency and inconsistent quality in existing technologies are solved, and efficient integrated solar panel assembly is achieved.

CN119403267BActive Publication Date: 2025-11-25常州市纳途电子有限公司
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Patent Information

Application Number
CN202411507840.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-11-25
Estimated Expiration
2044-10-28

AI Technical Summary

Technical Problem

The existing solar panel assembly and welding process relies on manual operation, resulting in low welding efficiency and inconsistent welding quality, making it impossible to achieve efficient assembly of large solar panels.

Method used

The system employs automated feeding, material handling, conveying, welding, and transfer mechanisms. Through the coordination of clamps and detectors, it ensures the straightness of the welding strip and the neat placement of the solar panels, enabling multiple pre-welding inspections and efficient welding.

Benefits of technology

This improved the efficiency and quality consistency of solar panel welding, enabling efficient integrated assembly of solar panels and reducing errors and waste.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119403267B_ABST
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Abstract

The application discloses a cell panel manufacturing assembly process for a solar cell and a working method thereof, and contains a base, a belt feeding mechanism, a feeding mechanism, a conveying mechanism, a welding mechanism and a transfer mechanism. The belt feeding mechanism comprises a winding drum, a winding machine, a first sliding rail and a processing box. The upper portion of the winding drum is provided with a column separating wheel. The upper portion of the first sliding rail is provided with a first clamping plate. The upper portion of the first sliding rail is provided with a second clamping plate. The inner portion of the processing box is provided with a pressing plate. The inner portion of the processing box is provided with a cutting knife. The feeding mechanism comprises a supporting column, a rotating machine and a lifting frame. The upper portion of the lifting frame is provided with a feeding bin. The upper portion of the rotating machine is provided with a feeding machine. The lower portion of the feeding machine is provided with a clamping jaw. The conveying mechanism comprises a first conveying belt and a first supporting frame. The application realizes the integrated assembly welding function conveniently and efficiently.
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Description

TECHNICAL FIELD

[0001] The application is applied to the background of solar cell panel, and is named a panel manufacturing assembly process for solar cells and a working method thereof. BACKGROUND

[0002] A solar cell is a kind of photoelectric semiconductor wafer that directly generates electricity by using sunlight, and is also called a "solar chip" or a "photocell". It can output voltage and generate current in a loop as long as it is illuminated by light with a certain illumination condition. In physics, it is called solar photovoltaic, which is simply called photovoltaic. With the continuous development of the solar cell industry, the industry competition is intensifying, and the mergers and acquisitions and capital operation among large solar cell enterprises are becoming more and more frequent. Domestic excellent solar cell production enterprises pay more and more attention to the research on the industry market, especially the in-depth research on the industry development environment and product buyers. Therefore, a large number of domestic excellent solar cell brands have rapidly emerged.

[0003] However, the existing solar panel assembly welding process needs to manually place multiple solar panels, resulting in low welding efficiency. Then, it is sent to the rear by a conveyor belt and manually welded by a worker, which consumes a long time and cannot guarantee that the welding quality at each place is the same. The existing solar panel welding machine places solar panels on a conveyor belt and then transports them uniformly, and then welds them one by one, which results in low welding efficiency of large solar panels.

[0004] Therefore, it is necessary to provide a panel manufacturing assembly process for solar cells and a working method thereof, which can achieve the function of integrated assembly and welding. SUMMARY

[0005] The purpose of the present application is to provide a panel manufacturing assembly process for solar cells and a working method thereof to solve the problems in the background art.

[0006] In order to solve the above technical problems, the present application provides the following technical scheme: a panel manufacturing assembly process for solar cells and a working method thereof, comprising a base, a belt conveying mechanism, a feeding mechanism, a conveying mechanism, a welding mechanism and a transfer mechanism, the belt conveying mechanism comprising a winding drum, a winding machine, a first sliding rail and a processing box, the upper part of the winding drum is provided with a column wheel, the upper part of the first sliding rail is provided with a first clamping plate, the upper part of the first sliding rail is provided with a second clamping plate, the inside of the processing box is provided with a pressing plate, and the inside of the processing box is provided with a cutting knife.

[0007] The feeding mechanism comprises a supporting column, a rotating machine and a lifting frame, the upper part of the lifting frame is provided with a feeding bin, the upper part of the rotating machine is provided with a feeding machine, and the lower part of the feeding machine is provided with a clamping jaw.

[0008] The conveying mechanism includes a first conveyor belt and a first support frame. A feeder is provided on the rear side of the first conveyor belt, and a feeding clamp is provided on the inner side of the feeder. A first detector is provided above the first conveyor belt, a first guide rail is provided on the front side of the first support frame, a second detector is provided on the front side of the first guide rail, and a conveying frame is provided below the second detector.

[0009] The welding mechanism includes a second support frame, a welding machine is provided on the front side of the second support frame, and a fixing frame is provided on the front side of the second support frame;

[0010] The transfer mechanism includes a third support frame and a second conveyor belt. A transfer device is slidably connected to the front side of the third support frame, and a transfer frame is provided below the transfer device.

[0011] In one embodiment, a support side plate is provided above the base, and the winding drum bearing is disposed on the support.

[0012] Inside the side plate, the split wheel bearing is located inside the supporting side plate. The winding machine is located inside the supporting side plate. The winding machine has a winding wheel inside. A split compartment is located on the front side of the winding machine. A split hole is located inside the split compartment. An extension frame is located above the base. A first slide rail is located above the extension frame. A first clamp is slidably connected above the first slide rail. A first cylinder is located inside the first clamp. A first clamping plate is located at the air rod end of the first cylinder. A second clamp is slidably connected above the first slide rail. A second cylinder is located inside the second clamp. A second clamping plate is located at the air rod end of the second cylinder. A sixth cylinder is located inside the processing box. A pressure plate is located at the air rod end of the sixth cylinder. A pressure platform is located inside the processing box. A seventh cylinder is located on the top of the processing box. A cutting blade is located at the air rod end of the seventh cylinder.

[0013] In one embodiment, the support column is disposed above the base, the rotary machine is disposed above the base, a rotary rod is fixedly installed at the output end of the rotary machine, the feeder is disposed at the upper end of the rotary rod, a gripper is disposed below the feeder, an elevator is fixedly installed above the base, and a lifting frame is fixedly installed above the output end of the elevator. The gripper can grab the feeding bin.

[0014] In one embodiment, the first conveyor is fixedly installed above the base, the rear side of the first conveyor is fixedly installed with a second sliding rail, the outer end of the second sliding rail is provided with a limiting block, the feeder is slidingly arranged above the second sliding rail, the front of the feeder is provided with a column support, the feeder clamp is arranged above the column support, the upper side of the base is fixedly installed with a detection machine, and the first detector is arranged above the detection machine.

[0015] The first support frame is arranged above the base, the rear side of the first guide rail is provided with a first motor, the inner side of the first guide rail is connected with a first threaded column through a bearing, the output end of the first motor is drivingly connected with the right end belt pulley of the first threaded column through a belt, the front side of the first guide rail is slidingly connected with a center base, the center base is threadedly connected with the first threaded column, the rear side of the center base is provided with a second motor, the front side of the center base is provided with a second guide rail, the inside of the center base is connected with a second threaded column through a bearing, the output end of the second motor is drivingly connected with the top belt pulley of the second threaded column through a belt, the front side of the second guide rail is slidingly connected with a height support, the height support is threadedly connected with the second threaded column, the lower side of the height support is provided with a third guide rail, the bottom of the third guide rail is slidingly connected with a front and rear support, the inside of the height support is connected with a third threaded rod through a bearing, the upper side of the height support is fixedly installed with a third motor, the output end of the third motor is drivingly connected with the top belt pulley of the third threaded rod through a belt, the front and rear support is threadedly connected with the third threaded rod, the front of the front and rear support is provided with a detection plate, the second detector is arranged at the bottom of the detection plate, and the conveying frame is arranged below the front and rear support.

[0016] In one embodiment, the second support frame is arranged above the base and provided with a third cylinder, the air rod end of the third cylinder is provided with a fourth support frame, the welding machine is arranged at the bottom of the fourth support frame, the bottom of the second support frame is provided with a fourth cylinder, and the fixed frame is arranged at the top of the air rod end of the fourth cylinder.

[0017] In one embodiment, the third support frame is arranged above the base, the upper side of the transfer device is provided with a fifth cylinder, the air rod end of the fifth cylinder is provided with a fifth support frame, the transfer frame is arranged at the bottom of the fifth support frame, the bottom of the transfer frame is provided with a second suction head, and the second conveyor is arranged above the base.

[0018] Compared with the prior art, the present application has the beneficial effects that: the present application, through the cooperation of the winding wheel and the separate wheel, increases the welding strip pulling force of the winding drum to assist subsequent straightening, through the cooperation of the first clamping device and the second clamping device, the welding strip is sent to the flattening device in a straightened state, ensuring that subsequent welding will not appear bending and other conditions, the pre-planned internal placement of the solar panel material warehouse can be placed on the first conveying belt in a neat manner under the condition of subsequent first suction head adsorption and multiple motor cooperation, and the second detector detects whether the solar panel is damaged, reduces the subsequent discovery of wasted welding cost, and the cut welding strip is pulled to the specified position for secondary detection to determine whether it meets the regulations, and finally welded, improving the efficiency while reducing the loss caused by errors, and realizing the integration of solar panel welding and assembly with high practicality. BRIEF DESCRIPTION OF DRAWINGS

[0019] The technical solutions and other beneficial effects of the present application will be apparent from the following detailed description of specific embodiments of the present application, combined with the accompanying drawings.

[0020] In the drawings:

[0021] Figure 1 is a schematic diagram of the overall structure of the present application;

[0022] Figure 2 is a schematic diagram of the belt conveying mechanism of the present application;

[0023] Figure 3 is a schematic diagram of the conveying mechanism of the present application;

[0024] Figure 4 is a schematic diagram of the loading mechanism of the present application;

[0025] Figure 5 is a schematic diagram of the conveying mechanism of the present application;

[0026] Figure 6 is a schematic diagram of the welding mechanism of the present application;

[0027] Figure 7 is a schematic diagram of the bottom structure of the welding mechanism of the present application;

[0028] Figure 8 is a schematic diagram of the transfer mechanism of the present application;

[0029] In the figure: 1, base; 2, support side plate; 3, winding drum; 4, separating wheel; 5, winding wheel; 6, winding machine; 7, separating bin; 8, separating hole; 9, heightening frame; 10, first sliding rail; 11, first clamping device; 12, first air cylinder; 13, first clamping plate; 14, second clamping device; 15, second air cylinder; 16, second clamping plate; 17, processing box; 18, sixth air cylinder; 19, pressing plate; 20, pressure platform; 21, seventh air cylinder; 22, cutting knife; 23, limiting block; 24, second sliding rail; 25, feeder; 26, separating support; 27, feeding clamp; 28, support column; 29, feeding bin; 30, rotating machine; 31, rotating rod; 32, feeding machine; 33, clamping jaw; 34, lifter; 35, lifting frame; 36, first support frame; 37, first motor; 38, first guide rail; 39, first threaded column; 40, center base; 41, second motor; 42, second threaded column; 43, second guide rail; 44, height support; 45, third guide rail; 46, third motor; 47, front and back support; 48, second detector; 49, conveying frame; 50, first suction head; 51, detection machine; 52, first detector; 53, third air cylinder; 54, fourth support frame; 55, welding machine; 56, fourth air cylinder; 57, fixing frame; 58, third support frame; 59, transfer device; 60, fifth air cylinder; 61, fifth support frame; 62, transfer frame; 63, second suction head; 64, second conveying belt; 65, first conveying belt; 66, third threaded rod; 67, second support frame; 68, detection plate. DETAILED DESCRIPTION

[0030] The disclosure hereafter provides many different embodiments, or examples, for implementing different structures of the present application. For the purpose of simplification of the present application disclosure, the components and arrangements of the specific examples are described hereafter. Of course, they are merely examples and the purpose is not to limit the present application. Moreover, the present application can repeatedly refer to the reference numerals and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or arrangements discussed. Furthermore, the present application provides various specific examples of processes and materials, but the person of ordinary skill in the art can realize the application of other processes and / or the use of other materials.

[0031] Please refer to Figures 1-8The application provides a technical scheme: a manufacturing and assembling process for a solar cell panel and a working method thereof, which comprises a base 1, a belt feeding mechanism, a feeding mechanism, a conveying mechanism, a welding mechanism and a transfer mechanism. The belt feeding mechanism comprises a winding drum 3, a winding machine 6, a first sliding rail 10 and a processing box 17. The upper portion of the winding drum 3 is provided with a separating wheel 4. The upper portion of the first sliding rail 10 is provided with a first clamping plate 13. The upper portion of the first sliding rail 10 is provided with a second clamping plate 16. The inner portion of the processing box 17 is provided with a pressing plate 19. The inner portion of the processing box 17 is provided with a cutting knife 22.

[0032] The feeding mechanism comprises a supporting column 28 and a rotating machine 30. The upper portion of the lifting frame 35 is provided with a feeding bin 29. The upper portion of the rotating machine 30 is provided with a feeding machine 32. The lower portion of the feeding machine 32 is provided with a clamping jaw 33.

[0033] The conveying mechanism comprises a first conveying belt 65 and a first supporting frame 36. The rear side of the first conveying belt 65 is provided with a feeder 25. The inner side of the feeder 25 is provided with a feeding clamp 27. The upper portion of the first conveying belt 65 is provided with a first detector 52. The front side of the first supporting frame 36 is provided with a first guide rail 38. The front side of the first guide rail 38 is provided with a second detector 48. The lower portion of the second detector 48 is provided with a conveying frame 49.

[0034] The welding mechanism comprises a second supporting frame 67. The front side of the second supporting frame 67 is provided with a welding machine 55. The front side of the second supporting frame 67 is provided with a fixing frame 57.

[0035] The conveying mechanism comprises a third support frame 58, a second conveying belt 64, a transfer device 59 slidingly connected to the front side of the third support frame 58, and a transfer frame 62 arranged below the transfer device 59. Workers need to install a plurality of winding reels 3 wound with welding strips in advance, then wind a plurality of welding strips from the separating wheels 4 to the winding machine 6, and finally clamp the welding strips by the first clamping plate 13. The first clamping plate 13 sends the welding strips to the second clamping plate 16 at the rear through displacement, and then the first clamping plate 13 and the second clamping plate 16 cooperate with each other through forward and backward displacement and clamping to send the welding strips to the processing box 17. The welding strips are straightened by the pressing plate 19, segmented by the cutting knife 22, placed on the lifting frame 35 above the feeding bin 29 according to the internal layout of the solar panel by the workers, grabbed by the clamping jaw 33, and transferred to above the support column 28. Then the feeder 25 is displaced to above the feeding bin 29, scanned by the second detector 48 to determine whether it is damaged, then transported to the first conveying belt 65 by the conveying frame 49 and laid flat according to the needs, while the welding strip is clamped by the feeding clamp 27 and transported to the top of a plurality of solar panels and cut according to the needs. Then the first conveying belt 65 runs to send it to the rear for welding, detects whether it is placed flat and whether the welding strip is skewed by the first detector 52, presses the both ends of the welding strip by the fixing frame 57, welds by the welding machine 55, and continues to convey by the first conveying belt 65 after completion. The transfer frame 62 transports the welded solar panel from the first conveying belt 65 to the second conveying belt 64, completes the assembly and welding, and the whole is laid flat and the welding strip is pulled by two batches at a time. The assembly efficiency is high, the welding quality is improved by two detections, and the practicability is good.

[0036] The upper part of the base 1 is provided with a support side plate 2, the inside of the support side plate 2 is provided with a winding drum 3 bearing, the inside of the support side plate 2 is provided with a column wheel 4 bearing, the inside of the support side plate 2 is provided with a winding machine 6, the inside of the winding machine 6 is provided with a winding wheel 5, the front side of the winding machine 6 is provided with a column compartment 7, the inside of the column compartment 7 is provided with a column hole 8, the upper part of the base 1 is provided with a heightening stand 9, the upper part of the heightening stand 9 is provided with a first sliding rail 10, the upper part of the first sliding rail 10 is slidably connected with a first clamp 11, the inside of the first clamp 11 is provided with a first air cylinder 12, the air rod end of the first air cylinder 12 is provided with a first clamping plate 13, the upper part of the first sliding rail 10 is slidably connected with a second clamp 14, the inside of the second clamp 14 is provided with a second air cylinder 15, the air rod end of the second air cylinder 15 is provided with a second clamping plate 16, the inside of the processing box 17 is provided with a sixth air cylinder 18, the air rod end of the sixth air cylinder 18 is provided with a pressing plate 19, the inside of the processing box 17 is provided with a pressure platform 20, the top of the processing box 17 is provided with a seventh air cylinder 21, the air rod end of the seventh air cylinder 21 is provided with a cutting knife 22, the installed winding drum 3 will have certain resistance when rotating, which prevents the welding strip from being pulled off due to excessive rotation, then the welding strip passes through the middle of the column wheel 4 and enters the winding machine 6, and is straightened by the five groups of winding wheels 5 inside, thereby increasing the pulling resistance, then passes through the column hole 8, at this time, the multiple groups of welding strips will be in order and have certain pulling force, which improves the flatness of the welding strip in the later period, the welding strip is pulled and exceeds the first clamp 11, then the first air cylinder 12 controls the first clamping plate 13 to clamp the welding strip and displace forward on the first sliding rail 10, the welding strip is sent to the inside of the second clamp 14 and exceeds the second clamp 14, then the second air cylinder 15 controls the second clamping plate 16 to clamp the welding strip, at the same time, the first clamping plate 13 releases the welding strip and retreats to the original position, then the first clamping plate 13 clamps the welding strip again and displaces backward by a small distance, the welding strip between the first clamping plate 13 and the second clamping plate 16 is in a straightened state, then the first clamp 11 and the second clamp 14 synchronously drive the welding strip to displace forward on the first sliding rail 10, the head of the welding strip is sent above the pressure platform 20, then the sixth air cylinder 18 is started, the pressing plate 19 is driven to press the head of the welding strip, so that it is flattened from the original curled state, then the second clamping plate 16 releases the welding strip to return to the original position and clamp the welding strip again, after waiting for the flattening to be completed, the first clamp 11 and the second clamp 14 continue to synchronously drive the welding strip to displace forward on the first sliding rail 10, the welding strip is sent to be flattened, the operation is repeated, the welding strip will be flattened and conveyed forward, the head of the welding strip is clamped by the feeding clamp 27 behind and synchronously displaced forward to ensure that the welding strip will not be bent again, after waiting for the length of the welding strip to reach the specified specification, the pressing plate 19 fixes one end of the welding strip, the cutting knife 22 falls to cut the welding strip, which achieves automatic straightening of the welding strip and forward conveying, flattening and cutting, improves the subsequent welding quality and is high in efficiency, and achieves an integrated effect;

[0037] The support column 28 is arranged above the base 1, the rotating machine 30 is arranged above the base 1, the output end of the rotating machine 30 is fixedly installed with a rotating rod 31, the upper end of the rotating rod 31 is arranged with the feeding machine 32, the lower side of the feeding machine 32 is arranged with the clamping jaw 33, the upper side of the base 1 is fixedly installed with the lifter 34, the lifting frame 35 is fixedly installed above the output end of the lifter 34, the clamping jaw 33 can grab the feeding bin 29, the feeding bin 29 placed according to the internal layout of the solar panel is placed on the lifting frame 35, then the lifter 34 lifts it to the specified area, the feeding machine 32 controls the clamping jaw 33 to clamp and rotate it to be placed above the support column 28 in the specified area, in the subsequent grabbing, the solar panels will be placed on the first conveying belt 65 in parallel, avoiding the subsequent secondary adjustment step;

[0038] The first conveying belt 65 is fixedly installed above the base 1, the rear side of the first conveying belt 65 is fixedly installed with the second sliding rail 24, the outer end of the second sliding rail 24 is arranged with the limiting block 23, the feeder 25 is slidingly arranged above the second sliding rail 24, the front side of the feeder 25 is arranged with the column separation support 26, the feeding clamp 27 is arranged above the column separation support 26, the upper side of the base 1 is fixedly installed with the detection machine 51, the first detector 52 is arranged above the detection machine 51;

[0039] The first support frame 36 is arranged above the base 1, the rear side of the first guide rail 38 is provided with a first motor 37, the inner side bearing of the first guide rail 38 is connected with a first threaded column 39, the output end of the first motor 37 is in transmission connection with the right end belt pulley of the first threaded column 39 through a belt, the front side of the first guide rail 38 is in sliding connection with a center bottom 40, the center bottom 40 is in threaded engagement connection with the first threaded column 39, the rear side of the center bottom 40 is provided with a second motor 41, the front side of the center bottom 40 is provided with a second guide rail 43, the inner bearing of the center bottom 40 is connected with a second threaded column 42, the output end of the second motor 41 is in transmission connection with the top belt pulley of the second threaded column 42 through a belt, the front side of the second guide rail 43 is in sliding connection with a height support frame 44, the height support frame 44 is in mutual threaded engagement connection with the second threaded column 42, the bottom of the height support frame 44 is provided with a third guide rail 45, the bottom of the third guide rail 45 is in sliding connection with a front and rear support frame 47, the inner bearing of the height support frame 44 is connected with a third threaded rod 66, the top of the height support frame 44 is fixedly installed with a third motor 46, the output end of the third motor 46 is in transmission connection with the top belt pulley of the third threaded rod 66 through a belt, the front and rear support frame 47 is in mutual threaded engagement connection with the third threaded rod 66, the front of the front and rear support frame 47 is provided with a detection plate 68, the second detector 48 is arranged at the bottom of the detection plate 68, a conveying frame 49 is arranged below the front and rear support frame 47, the bottom of the conveying frame 49 is provided with a first suction head 50, after the welding strip is conveyed to the first conveying belt 65, the feeding clamp 27 will clamp the top end of the welding strip and displace forward at the conveying speed of the welding strip, after waiting for the welding strip cutting to be completed, the feeder 25 quickly displaces forward on the second sliding rail 24, so that the welding strip is quickly laid between each group of solar panels, then the first conveying belt 65 starts, drives the solar panel not welded and the welding strip to pass through the first detector 52 through the detection machine 51 to detect whether it is skewed or unqualified, improves the welding quality and reduces damage, when the first motor 37 rotates, the first threaded column 39 will be rotated through a belt, because the center bottom 40 is limited to slide left and right by the first guide rail 38, so when the first threaded column 39 rotates, the center bottom 40 will slide left and right, and the second motor 41 and the third motor 46 are used to control the up and down sliding displacement of the height support frame 44 and the front and rear sliding displacement of the front and rear support frame 47 respectively, so that the conveying frame 49 at the bottom can flexibly reciprocate on the feeding bin 29 and the first conveying belt 65 and be lifted and conveyed by the first suction head 50, improves the efficiency and reduces errors, at the same time, the second detector 48 at the top will monitor whether the suction solar panel is qualified at any time, so as to avoid errors and losses in advance, and reduce time waste;

[0040] The second support frame 67 is arranged above the base 1, and the third cylinder 53 is arranged above the second support frame 67; the air rod end of the third cylinder 53 is provided with the fourth support frame 54, the welding machine 55 is arranged at the bottom of the fourth support frame 54, the bottom of the second support frame 67 is provided with the fourth cylinder 56, the fixing frame 57 is arranged at the top of the air rod end of the fourth cylinder 56, and the fourth cylinder 56 is started to lower the fixing frame 57 to fix the outer end of the solder strip and the solar panel after the solder strip and the solar panel reach the specified area through detection, then the third cylinder 53 controls the welding machine 55 to descend to weld each point needing to be welded, and the efficiency is high and the error is prevented.

[0041] The third support frame 58 is arranged above the base 1, the fifth cylinder 60 is arranged above the transfer device 59, the air rod end of the fifth cylinder 60 is provided with the fifth support frame 61, the transfer frame 62 is arranged at the bottom of the fifth support frame 61, the bottom of the transfer frame 62 is provided with the second suction head 63, the second conveying belt 64 is arranged above the base 1, the fifth cylinder 60 controls the transfer frame 62 to descend, the solar panel group after welding is adsorbed through the second suction head 63, then the transfer frame 62 is raised on the third support frame 58 and slid to the left, and is placed on the second conveying belt 64 to wait for a worker to collect, and conversely, the solar panel group with problems is not transferred, and directly slides from the first conveying belt 65 to the waste collecting area at the rear.

[0042] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, can be fixed connection, can be detachable connection, or integrally connected; can be mechanical connection, or electrical connection or can communicate with each other; can be directly connected, or the communication between two elements or the interaction relationship between two elements. For those skilled in the art, the meaning of the above terms in the present application can be understood according to the specific circumstances.

[0043] The above describes in detail the solar cell panel manufacturing and assembling process and the working method thereof provided by the embodiment of the present application. The principles and implementation modes of the present application are described by applying specific examples. The above embodiment is only used to help understand the technical solutions and core ideas of the present application. Those skilled in the art should understand that the technical solutions recorded in the above embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A solar panel manufacturing and assembly apparatus for solar cells, comprising a base (1), a belt feeding mechanism, a material loading mechanism, a conveying mechanism, a welding mechanism, and a transfer mechanism, characterized in that: The feeding mechanism includes a take-up drum (3), a winding machine (6), a first slide rail (10), and a processing box (17). A splitting wheel (4) is provided above the take-up drum (3). A first clamping plate (13) is provided above the first slide rail (10). A second clamping plate (16) is provided above the first slide rail (10). A pressure plate (19) is provided inside the processing box (17). A cutting blade (22) is provided inside the processing box (17). The feeding mechanism includes a support column (28), a rotary machine (30), and a lifting frame (35). A feeding bin (29) is provided above the lifting frame (35). A feeding machine (32) is provided above the rotary machine (30). A gripper (33) is provided below the feeding machine (32). The conveying mechanism includes a first conveyor belt (65) and a first support frame (36). A feeder (25) is provided on the rear side of (65), and a feeding clamp (27) is provided on the inner side of the feeder (25). A first detector (52) is provided above the first conveyor belt (65). A first guide rail (38) is provided on the front side of the first support frame (36). A second detector (48) is provided on the front side of the first guide rail (38). A conveyor frame (49) is provided below the second detector (48). The welding mechanism includes a second support frame (67). A welding machine (55) is provided on the front side of the second support frame (67). A fixing frame (57) is provided on the front side of the second support frame (67). The transfer mechanism includes a third support frame (58) and a second conveyor belt (64). A transfer device (59) is slidably connected to the front side of the third support frame (58). A transfer frame (62) is provided below the transfer device (59).A support side plate (2) is provided above the base (1). The winding drum (3) bearing is located inside the support side plate (2). The spooling wheel (4) bearing is located inside the support side plate (2). The winding machine (6) is located inside the support side plate (2). A winding wheel (5) is located inside the winding machine (6). A spooling compartment (7) is provided on the front side of the winding machine (6). A spooling hole (8) is located inside the spooling compartment (7). A heightening frame (9) is provided above the base (1). A first slide rail (10) is located above the heightening frame (9). A first clamp (11) is slidably connected above the first slide rail (10). The first clamp (11) has an inner... The first cylinder (12) is provided in the part, the first clamping plate (13) is provided at the rod end of the first cylinder (12), the second clamping device (14) is slidably connected above the first slide rail (10), the second clamping device (14) is provided with a second cylinder (15), the second clamping plate (16) is provided at the rod end of the second cylinder (15), the sixth cylinder (18) is provided inside the processing box (17), the pressure plate (19) is provided at the rod end of the sixth cylinder (18), the pressure platform (20) is provided inside the processing box (17), the seventh cylinder (21) is provided on the top of the processing box (17), and the cutting blade (22) is provided at the rod end of the seventh cylinder (21).

2. The solar panel manufacturing and assembly apparatus for solar cells according to claim 1, characterized in that: The support column (28) is located above the base (1), the rotating machine (30) is located above the base (1), the output end of the rotating machine (30) is fixedly installed with a rotating rod (31), the feeding machine (32) is located at the upper end of the rotating rod (31), the feeding machine (32) is located below the feeding machine (32), the lifting device (34) is fixedly installed above the base (1), the lifting frame (35) is fixedly installed above the output end of the lifting device (34), and the gripper (33) can grab the feeding bin (29).

3. The solar panel manufacturing and assembly apparatus for solar cells according to claim 1, characterized in that: The first conveyor belt (65) is fixedly installed above the base (1). A second slide rail (24) is fixedly installed on the rear side of the first conveyor belt (65). A limit block (23) is provided at the outer end of the second slide rail (24). The feeder (25) is slidably installed above the second slide rail (24). A slatted support (26) is provided in front of the feeder (25). The feeding clamp (27) is located above the slatted support (26). A testing machine (51) is fixedly installed above the base (1). The first detector (52) is located above the testing machine (51). A support frame (36) is disposed above the base (1). A first motor (37) is disposed on the rear side of the first guide rail (38). A first threaded column (39) is connected to the inner bearing of the first guide rail (38). The output end of the first motor (37) is connected to the right end pulley of the first threaded column (39) via a belt. A center bottom (40) is slidably connected to the front side of the first guide rail (38). The center bottom (40) is threadedly engaged with the first threaded column (39). A second motor (41) is disposed on the rear side of the center bottom (40). A second motor (41) is disposed on the front side of the center bottom (40). There is a second guide rail (43), and the internal bearing of the center bottom (40) is connected to a second threaded column (42). The output end of the second motor (41) is connected to the pulley at the top of the second threaded column (42) via a belt. A height bracket (44) is slidably connected to the front side of the second guide rail (43). The height bracket (44) and the second threaded column (42) are threadedly engaged. A third guide rail (45) is provided below the height bracket (44). The bottom of the third guide rail (45) is slidably connected to front and rear brackets (47). The internal bearing of the height bracket (44) is connected to... The third threaded rod (66) is fixedly installed above the height bracket (44). The output end of the third motor (46) is connected to the top pulley of the third threaded rod (66) via a belt. The front and rear brackets (47) are threadedly connected to the third threaded rod (66). A detection plate (68) is provided in front of the front and rear brackets (47). The second detector (48) is located at the bottom of the detection plate (68). The conveyor frame (49) is located below the front and rear brackets (47). A first suction head (50) is provided at the bottom of the conveyor frame (49).

4. The solar panel manufacturing and assembly apparatus for solar cells according to claim 1, characterized in that: The second support frame (67) is located above the base (1) and a third cylinder (53) is provided thereon. The piston rod end of the third cylinder (53) is provided with a fourth support frame (54). The welding machine (55) is located at the bottom of the fourth support frame (54). The bottom of the second support frame (67) is provided with a fourth cylinder (56). The fixing frame (57) is located at the top of the piston rod end of the fourth cylinder (56).

5. The solar panel manufacturing and assembly apparatus for solar cells according to claim 1, characterized in that: The third support frame (58) is located above the base (1), the fifth cylinder (60) is located above the transfer device (59), the fifth support frame (61) is located at the end of the cylinder (60), the transfer frame (62) is located at the bottom of the fifth support frame (61), the second suction head (63) is located at the bottom of the transfer frame (62), and the second conveyor belt (64) is located above the base (1).

6. The method of operating the solar panel manufacturing and assembly apparatus for solar cells according to claim 1, comprising the following steps: S1. The worker installs the take-up drum (3), passes the welding strip through the spooling wheel (4), the winding wheel (5), and the spooling hole (8) in sequence, and controls the first clamp (11) to clamp it; S2. The first clamp (11) and the second clamp (14) cooperate to convey the welding strip, and the welding strip is flattened and cut by the processing box (17); S3. The feeder (25) transports the solar panels in the loading bin (29) to the first conveyor belt (65), and the feeder clamp (27) pulls the welding belt to the designated position; S4. After passing the inspection, the product is carried by the first conveyor belt (65) to the designated area for welding; S5. The finished product is transferred to the second conveyor belt (64), and the defective product is carried by the first conveyor belt (65) and dropped for collection.

Citation Information

Patent Citations

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