A casting device for pump processing

By designing casting devices for pump processing, including operating tables, lifting seats, clamping blocks and unloading components, the problem of long demolding time of casting parts is solved, and the effect of improving casting efficiency is achieved.

CN119407148BActive Publication Date: 2025-05-02TAIZHOU TAIFENG PUMP IND
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Patent Information

Application Number
CN202510029397.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-05-02
Estimated Expiration
2045-01-08

AI Technical Summary

Technical Problem

When the existing casting molds are separated from the moving mold and fixed mold, the surface temperature of the casting parts is high, resulting in a longer demolding time for the casting parts and reducing the casting efficiency.

Method used

A casting device for pump processing is designed, including a operating table, a lift, a clamping block and a loading assembly. The lifting unit drives the lifting seat and the moving die upwards. After the moving die is removed from the casting part, the ejector drives the casting part to move upwards, the clamping block clamps and pulls out of the casting part, and the unloading assembly moves the casting part from above the fixed die to the unloading work station.

Benefits of technology

The time interval between two castings is reduced, the casting efficiency is improved, and the need for staff to directly operate casting parts is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of metal casting, and in particular to a casting device for pump processing, comprising an operating table, a fixed mold can be detachably mounted on the top of the operating table, a lifting seat is arranged above the operating table, a lifting unit for driving the lifting seat to move in a vertical direction is installed on the operating table, a movable mold adapted to the fixed mold can be detachably mounted on the bottom of the lifting seat, and a pouring pipe is arranged on the movable mold; at least three clamping blocks are arranged below the lifting seat, a driving structure for driving the clamping blocks to clamp the casting is installed on the lifting seat, an ejector for ejecting the casting in the fixed mold is installed on the operating table, a blanking assembly is installed on the top of the operating table, and the blanking assembly is used to move the casting from above the fixed mold to a blanking station; there is no need for staff to directly take the casting, the time interval between two castings is reduced, the casting efficiency is improved, and it is convenient for practical use.
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Description

Technical Field

[0001] The invention relates to the technical field of metal casting, in particular to a casting device used for pump processing. Background Art

[0002] A casting mold refers to a model used to obtain qualified parts. Ordinary manual modeling often uses wooden models and plastic models, while mechanical modeling often uses metal models, such as aluminum models and iron models.

[0003] Through searching the prior art, it was found that Chinese patent with publication number CN214977701U discloses a demolding device for a brake pump casting mold, which can drive the fan to move back and forth through the movement of the upper mold groove. When the upper mold groove moves upward, the fan will be moved to the top of the upper mold groove.

[0004] However, it is worth considering that when the movable mold and the fixed mold are separated, the temperature of the surface of the casting is still relatively high. It needs to be cooled by a fan for a period of time before the staff can remove the casting from the fixed mold. While waiting for the casting, the casting has been on the fixed mold, resulting in the fixed mold having to wait for the temperature of the surface of the casting to drop to within the preset range before the casting can be separated from the fixed mold. The time interval between the two castings is relatively long, which reduces the casting efficiency of the casting mold and has certain limitations.

[0005] Therefore, in order to solve the above problems, a related facility that better meets the usage requirements is needed. Summary of the invention

[0006] In view of this, an object of the present invention is to provide a casting device for pump processing to solve the problem of reduced casting efficiency of the above-mentioned casting mold.

[0007] Based on the above purpose, the present invention provides a casting device for pump processing, comprising an operating table, a fixed mold can be detachably mounted on the top of the operating table, a lifting seat is arranged above the operating table, a lifting unit for driving the lifting seat to move in a vertical direction is installed on the operating table, a movable mold adapted to the fixed mold can be detachably mounted on the bottom of the lifting seat, and a pouring pipe is arranged on the movable mold;

[0008] At least three clamping blocks are arranged below the lifting seat, the lifting seat is equipped with a driving structure for driving the clamping blocks to clamp the casting, the operating table is equipped with an ejector for ejecting the casting in the fixed mold, and the top of the operating table is equipped with a blanking assembly for moving the casting from above the fixed mold to the blanking station.

[0009] Optionally, the lifting unit includes a support frame fixedly mounted on the top of the operating table, a first hydraulic telescopic rod is fixedly mounted on the top of the support frame, and a telescopic end of the first hydraulic telescopic rod is fixedly connected to the top of the lifting seat.

[0010] Optionally, the driving structure includes at least three fixed columns fixedly mounted on the bottom of the lifting seat, and the number of fixed columns and clamping blocks is the same, a first groove is opened at the bottom of the fixed column, a prism is arranged in the first groove, the bottom end of the prism is fixedly connected to a support box located at the bottom of the fixed column, the top of the prism and the inner wall of the first groove are connected by a first tension spring, a first rectangular hole is opened on the inner walls on both sides of the first groove, a first slider is slidably arranged in the first rectangular hole, the first slider and the prism are fixedly connected, a movable block is slidably arranged in the support box, an end of the clamping block is fixedly connected to the movable block, a side of the movable block away from the clamping block is fixedly connected to the support column, an end of the support column away from the movable block passes through the support box, a second tension spring is provided on the outside of the support column, and two ends of the second tension spring are respectively fixedly connected to the movable block and the inner wall of the support box, and the support frame is equipped with a support unit for pushing the support column to move horizontally.

[0011] Optionally, the support unit includes a support plate arranged at an end of the support column away from the movable block, an annular box is provided above the operating table, the annular box is fixedly installed with a connecting block, the connecting block and the support frame are fixedly connected, the bottom end of the support plate is provided with an inclined surface adapted to the support column, and the end of the support column away from the movable block contacts the inclined surface on the support plate, a first sliding groove matching the support column is provided on the support plate, at least three second rectangular holes are provided on the bottom and top of the inner wall of the annular box, the top of the support plate passes through two corresponding second rectangular holes, a guide plate passes through the support plate, and the two ends of the guide plate are respectively fixedly connected to the inner walls of the annular box, a second hydraulic telescopic rod is fixedly installed on the support frame, the telescopic end of the second hydraulic telescopic rod is fixedly connected with a pressing ring, and the top of the support plate contacts the bottom of the pressing ring.

[0012] Optionally, the ejector includes a protective shell fixedly mounted on the bottom of the operating table, and the protective shell is a cavity structure with an opening at the top, a lifting plate is provided in the protective shell, the top of the lifting plate is fixedly connected with an ejector rod that matches the ejection hole on the fixed mold, and the ejector rod passes through the operating table, a plurality of first guide columns pass through the lifting plate, the top of the first guide column is fixedly connected to the bottom of the operating table, the bottom end of the first guide column is fixedly connected with an anti-slip disk, the top of the anti-slip disk is in contact with the bottom of the lifting plate, the lifting seat is equipped with an upper lifting piece for driving the lifting plate to move upward, and the bottom of the operating table is fixedly connected with a plurality of supporting legs.

[0013] Optionally, the lifting member includes at least two fixing plates fixedly mounted on the bottom of the lifting seat, the bottom end of the fixing plate is fixedly connected to a supporting block, the top of the operating table and the bottom of the inner wall of the protective shell are each provided with at least two avoidance holes, and the fixing plate passes through the corresponding two avoidance holes, at least two fixing blocks are fixedly connected to the bottom of the lifting plate, and the number of the fixing blocks and the fixing plates is the same, a second groove is provided on the side of the fixing block facing the fixing plate, a slide plate is provided in the second groove, one end of the slide plate is connected to the inner wall of the second groove by a first compression spring, the other end of the slide plate extends to the outside of the second groove, and the supporting block is provided with two inclined surfaces matching the slide plate.

[0014] After the raw material is formed, the lifting seat and the movable mold are driven to move upward by the first hydraulic telescopic rod, and at this time the second tension spring is in a tensioned state, and the second tension spring applies a pulling force to the movable block and the support column to make the support column close to the inclined surface on the support plate. As the lifting seat continues to move upward, the fixed column slides upward relative to the prism, the first tension spring is in a tensioned state, and the first slide block slides down relative to the first rectangular hole. When the movable mold is separated from the casting, the lifting seat drives the inclined surface on the support block to contact the slide plate through the fixed plate. As the lifting seat continues to move upward, the support block pushes the slide plate to move horizontally, increasing the length of the slide plate in the second groove, and the first compression spring is in a compressed state. The first compression spring applies pressure to the slide plate. The slide plate is made to fit tightly against the inclined surface on the support block. When the deformation of the first compression spring reaches a preset value, as the support block moves upward, the support block drives the slide plate, the fixed block, the lifting plate and the ejector rod to move upward synchronously, and the lifting plate slides relative to the first guide column. The first guide column is designed to ensure smooth vertical movement of the lifting plate. The anti-disc design prevents the lifting plate from separating from the first guide column. When the ejector rod drives the casting to move upward, the casting is no longer adhered to the inner wall of the cavity of the fixed mold. At this time, the bottom of the first slider is in contact with the bottom of the inner wall of the first rectangular hole. As the lifting seat moves upward, the lifting seat drives the fixed column, the first slider, the prism and the support box to move upward synchronously, and the end of the support column slides on the inclined surface of the support plate. When the support column moves upward, the support plate pushes the movable block and the clamping block to move. When several clamping blocks clamp the exposed casting, the end of the support column away from the movable block slides from the inclined surface of the support plate to the side of the support plate facing the fixed column. As the lifting seat continues to move upward, the lifting seat drives the fixed column, the clamping block and the casting to move upward synchronously, and finally the casting is separated from the fixed mold. When the blanking assembly needs to move the casting from the top of the fixed mold to the blanking station, the first hydraulic telescopic rod drives the lifting seat to move continuously upward, and the end of the support column away from the movable block slides into the first slide groove, and the second tension spring drives the movable block and the clamping block to move synchronously, so that the several clamping blocks no longer clamp the casting, and as the lifting seat and the clamping block continue to move upward, the lifting seat and the clamping block are moved upward synchronously. Move up, several clamping blocks are no longer located on one side of the casting, and the fixation of the casting is released. The unloading assembly can move the casting from the top of the fixed mold to the unloading station. According to the shape of the casting, the pressing ring is driven to move up by the second hydraulic telescopic rod. The pressing ring no longer presses the bottom of the support plate, and the limitation on the position of the support plate is released. The staff drives the support plate to slide relative to the guide plate and the annular box to change the initial position of the support plate. The second tension spring drives the movable block and the support column to move synchronously with the support plate, so as to adjust the initial spacing between the clamping block and the casting. The pressing ring is driven to move down by the second hydraulic telescopic rod. The bottom of the pressing ring presses the top of the support plate, so that the support plate can be fixed relative to the guide plate and the annular box.

[0015] Optionally, the unloading assembly includes two movable plates arranged above the operating table, the two movable plates are fixedly connected by a plurality of support strips, at least two movable columns pass through the movable plates, the top of the movable column is fixedly connected to a support plate located at the top of the movable plate, the bottom end of the movable column is fixedly connected to a mounting seat located below the movable plate, the bottom of the mounting seat is fixedly connected to a roller, the outer sleeve of the movable column is provided with a second compression spring, the two ends of the second compression spring are respectively abutted against the movable plate and the mounting seat, the operating table is installed with a translation structure for driving the movable plate in a horizontal direction, the operating table is installed with a pressing unit for pressing down the movable plate, a plurality of first rotating shafts are provided above the operating table, the outer fixed sleeve of the first rotating shaft is provided with a roller, the plurality of rollers and the plurality of support strips are staggered, and the rollers are located below the support strips, and the operating table is installed with a rotation mechanism for driving the plurality of first rotating shafts to rotate synchronously.

[0016] Optionally, the pressing unit includes two third hydraulic telescopic rods fixedly installed on the top of the operating table, the telescopic ends of the third hydraulic telescopic rods are fixedly connected with pressing plates, and the two pressing plates are respectively located above the two movable plates.

[0017] Optionally, the translation structure includes two movable seats arranged above the operating table, the movable seat is provided with a second slide groove, the movable plate is fixedly mounted with a second slider matching the second slide groove, and the two second sliders are respectively located in the two second slide grooves, a second guide column and a screw rod are provided above the operating table, the second guide column and the screw rod respectively pass through the two movable seats, and the connection method of the screw rod and the corresponding movable seat is a threaded connection, a first motor is fixedly connected to the top of the operating table, the output end of the first motor and the end of the screw rod are fixedly connected, the end of the screw rod away from the first motor is rotatably connected to the operating table, and the two ends of the second guide column are respectively fixedly connected to the operating table through support parts.

[0018] Optionally, the self-rotation mechanism includes a control box fixedly mounted on the top of the operating table, one end of the first rotating shaft is rotatably connected to the operating table, the other end of the first rotating shaft is rotatably connected to the control box, and a worm gear located in the control box is fixedly mounted on the end of the first rotating shaft, a second rotating shaft is rotatably connected to the control box, a second motor is fixedly connected to the top of the operating table, an output end of the second motor is fixedly connected to an end of the second rotating shaft, a plurality of worms are provided on an external fixed sleeve of the second rotating shaft, and the worm gear is meshed with the corresponding worm.

[0019] The beneficial effects of the present invention are as follows: after the raw material is formed, the lifting unit drives the lifting seat and the movable mold to move upward, and the movable mold is separated from the casting to expose the formed casting. The casting is driven upward by the ejector, and the casting is no longer adhered to the inner wall of the cavity of the fixed mold. At this time, a plurality of clamping blocks are driven by the driving structure to clamp the casting. As the lifting seat continues to move upward, the clamping blocks pull the casting out of the fixed mold, and the pulled out casting is moved from above the fixed mold to the unloading station through the unloading assembly. There is no need for staff to directly take the casting, which reduces the time interval between two castings, improves the casting efficiency, and is convenient for practical use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is one of the overall structural diagrams of an embodiment of the present invention;

[0022] Figure 2 This is the second schematic diagram of the overall structure of an embodiment of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure inside the annular box according to an embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the structure of a lifting seat according to an embodiment of the present invention;

[0025] Figure 5 This is a schematic diagram of the structure of the fixed column and the interior of the support box according to an embodiment of the present invention;

[0026] Figure 6 This is a schematic diagram of the structure of the operating console according to an embodiment of the present invention;

[0027] Figure 7 for Figure 6 A schematic diagram of the enlarged structure of the middle A area;

[0028] Figure 8 This is a schematic diagram of the structure inside the protective shell of an embodiment of the present invention;

[0029] Fig. 9 It is a schematic diagram of the structure of the slide plate and the fixed block separated according to an embodiment of the present invention;

[0030] Fig.10 This is a schematic diagram of the structure of the movable plate and the movable column separated in an embodiment of the present invention;

[0031] Fig.11It is a schematic diagram of the structure inside the control box of an embodiment of the present invention.

[0032] The markings in the figure are:

[0033] 1. Operating table; 2. Fixed mold; 3. Moving mold; 4. Lifting seat; 5. Casting pipe; 6. Clamping block; 7. Movable plate; 8. Support bar; 9. First rotating shaft; 10. Roller; 11. Support frame; 12. First hydraulic telescopic rod; 13. Fixed column; 14. Support box; 15. Movable block; 16. Support column; 17. First tension spring; 18. Support plate; 19. First slide groove; 20. First groove; 21. Prism; 22. Second tension spring; 23. First rectangular hole; 24. First slider; 25. Connecting block; 26. Second rectangular hole; 27. Guide plate; 28. Pressing ring; 29. ​​Second hydraulic telescopic rod; 30. Protective shell; 31. Lifting plate; 32. Ejector rod; 33, first guide column; 34, anti-slip disk; 35, fixed block; 36, second groove; 37, slide plate; 38, first compression spring; 39, fixed plate; 40, support block; 41, avoidance hole; 42, movable column; 43, support plate; 44, mounting seat; 45, second compression spring; 46, roller; 47, third hydraulic telescopic rod; 48, pressing plate; 49, movable seat; 50, second slide groove; 51, second slider; 52, second guide column; 53, screw; 54, first motor; 55, support part; 56, control box; 57, worm gear; 58, second rotating shaft; 59, second motor; 60, worm; 61, support leg; 62, ring box. DETAILED DESCRIPTION

[0034] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0035] This embodiment proposes a casting device for pump processing, such as Figure 1 , Figure 2 and Figure 4 As shown, it comprises an operating table 1, a fixed mold 2 is detachably mounted on the top of the operating table 1, a lifting seat 4 is arranged above the operating table 1, a lifting unit for driving the lifting seat 4 to move in a vertical direction is installed on the operating table 1, a movable mold 3 adapted to the fixed mold 2 is detachably mounted on the bottom of the lifting seat 4, and a pouring pipe 5 is arranged on the movable mold 3;

[0036] At least three clamping blocks 6 are provided below the lifting seat 4. The lifting seat 4 is equipped with a driving structure for driving the clamping blocks 6 to clamp the casting. The operating table 1 is equipped with an ejector for ejecting the casting in the fixed mold 2. A material unloading assembly is installed on the top of the operating table 1. The material unloading assembly is used to move the casting from the top of the fixed mold 2 to the unloading station. When the lifting unit drives the lifting seat 4 to move downward so that the movable mold 3 and the fixed mold 2 are molded together, the raw material is injected into the mold cavity of the movable mold 3 and the fixed mold 2 through the pouring pipe 5. When the raw material is formed, the lifting unit drives the lifting seat 4 and the movable mold 3 to move upward. The movable mold 3 moves upward, and separates from the casting to expose the formed casting. The casting is driven upward by the ejector, and the casting is no longer adhered to the inner wall of the cavity of the fixed mold 2. At this time, the driving structure drives a plurality of clamping blocks 6 to clamp the casting. As the lifting seat 4 continues to move upward, the clamping block 6 pulls the casting out of the fixed mold 2, and the pulled out casting is moved from the top of the fixed mold 2 to the unloading station through the unloading assembly. There is no need for staff to directly take the casting, which reduces the time interval between two castings, improves the casting efficiency, and is convenient for practical use.

[0037] In some optional specific embodiments, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 8 and Fig. 9As shown, the lifting unit includes a support frame 11 fixedly mounted on the top of the operating table 1, a first hydraulic telescopic rod 12 is fixedly mounted on the top of the support frame 11, and the telescopic end of the first hydraulic telescopic rod 12 is fixedly connected to the top of the lifting seat 4, and the driving structure includes at least three fixed columns 13 fixedly mounted on the bottom of the lifting seat 4, and the number of the fixed columns 13 and the clamping block 6 is the same, a first groove 20 is provided at the bottom of the fixed column 13, a prism 21 is provided in the first groove 20, and a support box 14 located at the bottom of the fixed column 13 is fixedly connected at the bottom end of the prism 21, the top of the prism 21 and the inner wall of the first groove 20 are connected by a first tension spring 17, and first rectangular holes 23 are provided on both sides of the inner wall of the first groove 20, and the first rectangular holes 23 are provided in the first rectangular holes 23. A first slider 24 is provided for sliding, and the first slider 24 is fixedly connected to the prism 21. A movable block 15 is provided for sliding in the support box 14. The end of the clamping block 6 is fixedly connected to the movable block 15. A support column 16 is fixedly connected to the side of the movable block 15 away from the clamping block 6. The end of the support column 16 away from the movable block 15 passes through the support box 14. A second tension spring 22 is sleeved on the outside of the support column 16, and the two ends of the second tension spring 22 are respectively fixedly connected to the movable block 15 and the inner wall of the support box 14. The support frame 11 is equipped with a support unit for pushing the support column 16 to move horizontally. The support unit includes a support plate 18 arranged at the end of the support column 16 away from the movable block 15. An annular box 62 is provided above the operating table 1, and the annular box 62 is fixedly installed with The connecting block 25 is fixedly connected to the support frame 11, the bottom end of the support plate 18 is provided with an inclined surface adapted to the support column 16, and the end of the support column 16 away from the movable block 15 contacts the inclined surface on the support plate 18, and the support plate 18 is provided with a first slide groove 19 matched with the support column 16, and the bottom and top of the inner wall of the annular box 62 are provided with at least three second rectangular holes 26, and the top of the support plate 18 passes through the corresponding two second rectangular holes 26, and the support plate 18 is penetrated by a guide plate 27, and the two ends of the guide plate 27 are respectively fixedly connected to the inner wall of the annular box 62, and the support frame 11 is fixedly installed with a second hydraulic telescopic rod 29, and the telescopic end of the second hydraulic telescopic rod 29 is fixedly connected with a pressing ring 28, and the support The top of the plate 18 is in contact with the bottom of the pressing ring 28. The ejector includes a protective shell 30 fixedly mounted on the bottom of the operating table 1, and the protective shell 30 is a cavity structure with an opening at the top. A lifting plate 31 is arranged in the protective shell 30. The top of the lifting plate 31 is fixedly connected with an ejector rod 32 adapted to the ejection hole on the fixed mold 2, and the ejector rod 32 passes through the operating table 1. A plurality of first guide columns 33 pass through the lifting plate 31. The top of the first guide column 33 is fixedly connected to the bottom of the operating table 1. The bottom end of the first guide column 33 is fixedly connected with an anti-slip disk 34. The top of the anti-slip disk 34 is in contact with the bottom of the lifting plate 31. The lifting seat 4 is equipped with an upper lifting member for driving the lifting plate 31 to move upward. The bottom of the operating table 1 is fixedly connected with a plurality of supporting legs 61.The upper lifting member includes at least two fixing plates 39 fixedly mounted on the bottom of the lifting seat 4, and the bottom end of the fixing plate 39 is fixedly connected to a support block 40. The top of the operating table 1 and the bottom of the inner wall of the protective shell 30 are both provided with at least two avoidance holes 41, and the fixing plate 39 passes through the corresponding two avoidance holes 41. The bottom of the lifting plate 31 is fixedly connected with at least two fixing blocks 35, and the number of the fixing blocks 35 and the fixing plates 39 is the same. The fixing block 35 is provided with a second groove 36 on one side facing the fixing plate 39, and a slide plate 37 is provided in the second groove 36. One end of the slide plate 37 is connected to the inner wall of the second groove 36 by a first compression spring 38, and the other end of the slide plate 37 extends to the outside of the second groove 36. The support block 40 is provided with two inclined surfaces adapted to the slide plate 37.

[0038] In some optional specific embodiments, such as Figure 1 , Figure 2 , Figure 6 , Figure 7 , Fig.10 and Fig.11As shown, the material unloading assembly includes two movable plates 7 arranged above the operating table 1, the two movable plates 7 are fixedly connected by a plurality of support bars 8, at least two movable columns 42 are passed through the movable plate 7, the top of the movable column 42 is fixedly connected to a support plate 43 located at the top of the movable plate 7, the bottom of the movable column 42 is fixedly connected to a mounting seat 44 located below the movable plate 7, the bottom of the mounting seat 44 is fixedly connected to a roller 46, the outer sleeve of the movable column 42 is provided with a second compression spring 45, the two ends of the second compression spring 45 are respectively abutted against the movable plate 7 and the mounting seat 44, the operating table 1 is installed with a translation structure for driving the movable plate 7 in the horizontal direction, and the operating The platform 1 is provided with a pressing unit for pressing down the movable plate 7. A plurality of first rotating shafts 9 are provided above the operating platform 1. The outer fixed sleeve of the first rotating shaft 9 is provided with a roller 10. The plurality of rollers 10 are arranged alternately with the plurality of support bars 8, and the rollers 10 are located below the support bars 8. The operating platform 1 is provided with a self-rotating mechanism for driving the plurality of first rotating shafts 9 to rotate synchronously. The pressing unit includes two third hydraulic telescopic rods 47 fixedly installed on the top of the operating platform 1. The telescopic ends of the third hydraulic telescopic rods 47 are fixedly connected with pressing plates 48, and the two pressing plates 48 are respectively located above the two movable plates 7. The translation structure includes two movable seats arranged above the operating platform 1. 49, a second slide groove 50 is provided on the movable seat 49, a second slider 51 matched with the second slide groove 50 is fixedly installed on the movable plate 7, and the two second sliders 51 are respectively located in the two second slide grooves 50, and a second guide column 52 and a screw rod 53 are provided above the operating table 1, the second guide column 52 and the screw rod 53 respectively penetrate the two movable seats 49, and the screw rod 53 and the corresponding movable seat 49 are connected in a threaded manner, and a first motor 54 is fixedly connected to the top of the operating table 1, the output end of the first motor 54 is fixedly connected to the end of the screw rod 53, and the end of the screw rod 53 away from the first motor 54 is rotatably connected to the operating table 1, and the second guide column The two ends of 52 are fixedly connected to the operating table 1 through the supporting parts 55 respectively, and the self-rotating mechanism includes a control box 56 fixedly installed on the top of the operating table 1, one end of the first rotating shaft 9 is rotatably connected to the operating table 1, and the other end of the first rotating shaft 9 is rotatably connected to the control box 56, and a worm gear 57 located in the control box 56 is fixedly installed at the end of the first rotating shaft 9, and a second rotating shaft 58 is rotatably connected to the control box 56, and a second motor 59 is fixedly connected to the top of the operating table 1, and the output end of the second motor 59 is fixedly connected to the end of the second rotating shaft 58, and a plurality of worms 60 are fixedly sleeved on the outside of the second rotating shaft 58, and the worm gear 57 is meshed with the corresponding worm 60;

[0039] Working principle: When the lifting unit drives the lifting seat 4 to move downward so that the movable mold 3 and the fixed mold 2 are molded together, the raw material is injected into the mold cavity of the movable mold 3 and the fixed mold 2 through the pouring pipe 5. When the raw material is formed, the lifting unit drives the lifting seat 4 and the movable mold 3 to move upward, and the movable mold 3 is separated from the casting to expose the molded casting. The casting is driven upward by the ejector, and the casting is no longer adhered to the inner wall of the mold cavity of the fixed mold 2. At this time, the driving structure drives a number of clamping blocks 6 to clamp the casting. As the lifting seat 4 continues to move upward, the clamping blocks 6 pull the casting out of the fixed mold 2, and the pulled out casting is moved from the top of the fixed mold 2 to the unloading station through the unloading assembly. There is no need for the staff to directly take the casting, which reduces the time interval between two castings, improves the casting efficiency, and is convenient for practical use.

[0040] After the raw material is formed, the lifting seat 4 and the movable mold 3 are driven to move upward by the first hydraulic telescopic rod 12, and at this time the second tension spring 22 is in a tensioned state, and the second tension spring 22 applies a pulling force to the movable block 15 and the support column 16, so that the support column 16 is in close contact with the inclined surface on the support plate 18. As the lifting seat 4 continues to move upward, the fixed column 13 slides upward relative to the prism 21, the first tension spring 17 is in a tensioned state, and the first slide block 24 slides down relative to the first rectangular hole 23. When the movable mold 3 is separated from the casting, the lifting seat 4 drives the inclined surface on the support block 40 to contact the slide plate 37 through the fixed plate 39. As the lifting seat 4 continues to move upward, the support block 40 pushes the slide plate 37 to move horizontally, increasing the length of the slide plate 37 in the second groove 36. The first compression spring 38 is in a compressed state, and the first compression spring 38 applies pressure to the slide plate 37 so that the slide plate 37 is in close contact with the inclined surface on the support block 40. When the deformation of the first compression spring 38 reaches a preset value, as the support block 40 moves upward, the support block 40 drives the slide plate 37, the fixed block 35, the lifting plate 31 and the ejector rod 32 to move upward synchronously, and the lifting plate 31 slides relative to the first guide column 33. The design of the first guide column 33 allows the lifting plate 31 to move smoothly in the vertical direction. The design of the anti-slip plate 34 prevents the lifting plate 31 from separating from the first guide column 33. When the ejector rod 32 drives the casting to move upward, the casting is no longer adhered to the inner wall of the cavity of the fixed mold 2. At this time, the bottom of the first slider 24 and the first rectangular hole 2 3, as the lifting seat 4 moves upward, the lifting seat 4 drives the fixed column 13, the first slider 24, the prism 21 and the support box 14 to move upward synchronously, and the end of the support column 16 slides on the inclined surface of the support plate 18. When the support column 16 moves upward, the support plate 18 pushes the movable block 15 and the clamping block 6 to move. When several clamping blocks 6 clamp the exposed casting, the end of the support column 16 away from the movable block 15 slides from the inclined surface of the support plate 18 to the side of the support plate 18 facing the fixed column 13. As the lifting seat 4 continues to move upward, the lifting seat 4 drives the fixed column 13, the clamping block 6 and the casting to move upward synchronously, and finally the casting is separated from the fixed mold 2. When the blanking assembly needs to move the casting from the top of the fixed mold 2 to the blanking station, The first hydraulic telescopic rod 12 drives the lifting seat 4 to continuously move upward, and the end of the support column 16 away from the movable block 15 slides into the first slide groove 19, and the second tension spring 22 drives the movable block 15 and the clamping block 6 to move synchronously, so that the plurality of clamping blocks 6 no longer clamp the casting, and as the lifting seat 4 and the clamping block 6 continue to move upward, the plurality of clamping blocks 6 are no longer located on one side of the casting, and the fixation of the casting is released. The blanking assembly can move the casting from the top of the fixed mold 2 to the blanking station. According to the shape of the casting, the pressing ring 28 is driven to move upward by the second hydraulic telescopic rod 29, and the pressing ring 28 no longer presses the bottom of the support plate 18, and the position of the support plate 18 is released. The staff drives the support plate 18 to slide relative to the guide plate 27 and the annular box 62.By changing the initial position of the support plate 18, the second tension spring 22 drives the movable block 15 and the support column 16 to move synchronously with the support plate 18, so as to adjust the initial spacing between the clamping block 6 and the casting, and the pressing ring 28 is driven downward by the second hydraulic telescopic rod 29, and the bottom of the pressing ring 28 presses the top of the support plate 18, so that the support plate 18 can be fixed relative to the guide plate 27 and the annular box 62;

[0041] A roller conveyor for conveying the demoulding casting to the next workstation is placed on one side of the operating table 1, and the roller conveyor is located on one side of a roller 10 farthest from the fixed mold 2. When the casting is separated from the fixed mold 2, the screw rod 53 is driven to rotate by the first motor 54, and the screw rod 53 drives a corresponding movable seat 49 and a movable plate 7 to move horizontally, and another movable plate 7 and the movable seat 49 move synchronously relative to the second guide column 52. The second guide column 52 and the support portion 55 are designed to enable the movable plate 7 and the movable seat 49 to move smoothly relative to the operating table 1, and the movable plate 7 drives the roller 46 to slide on the top of the operating table 1 through the movable column 42. When the movable plate 7 drives the support bar 8 to move between the casting and the fixed mold 2, the driving structure drives the plurality of clamping blocks 6 to no longer clamp the casting, and as the lifting seat 4 and the clamping blocks 6 continue to move upward, the plurality of clamping blocks 6 are no longer located on one side of the casting, and the fixation of the casting is released, and the casting falls on the support bar 8, and the support bar 8 and the movable plate 7 The movable column 42 moves downward relative to the movable plate 7, and the movable plate 7 drives the second sliding block 51 to slide relative to the second sliding groove 50. The length of the second compression spring 45 changes, and the second compression spring 45 is used for elastic buffering. The first motor 54 drives the screw rod 53 to rotate in the opposite direction, so that the casting is no longer located above the fixed mold 2, and the support bar 8 moves to the top of the roller 10. The casting moves from the top of the fixed mold 2 to the unloading station, and the movable mold 3 and the fixed mold 2 can be used for the next casting. The pressing plate 48 is driven downward by the third hydraulic telescopic rod 47, and the pressing plate 48 presses the movable plate 7 and the support bar 8. When the top horizontal position of the support bar 8 is lower than the top horizontal position of the roller 10, several rollers 10 support the casting. The second rotating shaft 58 is driven to rotate by the second motor 59. The second rotating shaft 58 drives the first rotating shaft 9 and the roller 10 to rotate through the worm 60 and the worm gear 57. The casting can move horizontally relative to the operating table 1, and the casting moves to the roller conveyor used to transport the casting to the next processing station.

[0042] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

Claims

1. A casting device for pump processing, comprising an operating table (1), characterized in that: The top of the operating table (1) is detachably provided with a fixed mold (2), a lifting seat (4) is provided above the operating table (1), a lifting unit for driving the lifting seat (4) to move in a vertical direction is installed on the operating table (1), a movable mold (3) adapted to the fixed mold (2) is detachably provided at the bottom of the lifting seat (4), and a pouring pipe (5) is provided on the movable mold (3); At least three clamping blocks (6) are arranged below the lifting seat (4); the lifting seat (4) is provided with a driving structure for driving the clamping blocks (6) to clamp the casting; the operating table (1) is provided with an ejector for ejecting the casting in the fixed mold (2); a material unloading assembly is arranged on the top of the operating table (1); the material unloading assembly is used to move the casting from above the fixed mold (2) to the unloading station; The lifting unit comprises a support frame (11) fixedly mounted on the top of the operating platform (1), a first hydraulic telescopic rod (12) fixedly mounted on the top of the support frame (11), and a telescopic end of the first hydraulic telescopic rod (12) is fixedly connected to the top of the lifting seat (4); The driving structure comprises at least three fixed columns (13) fixedly mounted on the bottom of the lifting seat (4), and the number of the fixed columns (13) and the clamping block (6) is the same, a first groove (20) is provided at the bottom of the fixed column (13), a prism (21) is provided in the first groove (20), the bottom end of the prism (21) is fixedly connected to a support box (14) located at the bottom of the fixed column (13), the top end of the prism (21) and the inner wall of the first groove (20) are connected by a first tension spring (17), first rectangular holes (23) are provided on both sides of the inner wall of the first groove (20), and a first sliding block (24) is slidably provided in the first rectangular hole (23). The first slider (24) is fixedly connected to the prism (21); a movable block (15) is slidably arranged in the support box (14); an end of the clamping block (6) is fixedly connected to the movable block (15); a side of the movable block (15) away from the clamping block (6) is fixedly connected to a support column (16); an end of the support column (16) away from the movable block (15) passes through the support box (14); a second tension spring (22) is sleeved on the outside of the support column (16); and two ends of the second tension spring (22) are respectively fixedly connected to the movable block (15) and the inner wall of the support box (14); and a support unit for pushing the support column (16) to move horizontally is installed on the support frame (11); The support unit comprises a support plate (18) arranged at one end of the support column (16) away from the movable block (15); an annular box (62) is arranged above the operating table (1); a connecting block (25) is fixedly installed on the annular box (62); the connecting block (25) and the support frame (11) are fixedly connected; an inclined surface matching the support column (16) is arranged at the bottom end of the support plate (18); and one end of the support column (16) away from the movable block (15) contacts the inclined surface on the support plate (18); and a first slide groove (18) matching the support column (16) is provided on the support plate (18). 9), at least three second rectangular holes (26) are provided at the bottom and top of the inner wall of the annular box (62), the top of the support plate (18) passes through the corresponding two second rectangular holes (26), a guide plate (27) passes through the support plate (18), and the two ends of the guide plate (27) are respectively fixedly connected to the inner wall of the annular box (62), the support frame (11) is fixedly installed with a second hydraulic telescopic rod (29), the telescopic end of the second hydraulic telescopic rod (29) is fixedly connected with a pressing ring (28), and the top of the support plate (18) and the bottom of the pressing ring (28) are in contact.

2. The casting device for pump processing according to claim 1, characterized in that: The ejector comprises a protective shell (30) fixedly mounted on the bottom of the operating table (1), and the protective shell (30) is a cavity structure with an opening at the top. A lifting plate (31) is arranged in the protective shell (30), and an ejection rod (32) adapted to an ejection hole on the fixed mold (2) is fixedly connected to the top of the lifting plate (31), and the ejection rod (32) passes through the operating table (1). A plurality of first guide columns (33) pass through the lifting plate (31), and the top of the first guide column (33) is fixedly connected to the bottom of the operating table (1). The bottom end of the first guide column (33) is fixedly connected to an anti-slip disk (34), and the top of the anti-slip disk (34) contacts the bottom of the lifting plate (31). The lifting seat (4) is provided with an upper lifting member for driving the lifting plate (31) to move upward. The bottom of the operating table (1) is fixedly connected to a plurality of supporting legs (61).

3. The casting device for pump processing according to claim 2, characterized in that: The lifting member comprises at least two fixing plates (39) fixedly mounted on the bottom of the lifting seat (4), the bottom end of the fixing plate (39) being fixedly connected to a supporting block (40), the top of the operating table (1) and the bottom of the inner wall of the protective shell (30) being provided with at least two avoidance holes (41), and the fixing plate (39) passing through the corresponding two avoidance holes (41), the bottom of the lifting plate (31) being fixedly connected to at least two fixing blocks (35), and the number of the fixing blocks (35) and the fixing plate (39) being provided is the same, a second groove (36) is provided on one side of the fixing block (35) facing the fixing plate (39), a slide plate (37) is provided in the second groove (36), one end of the slide plate (37) is connected to the inner wall of the second groove (36) by a first compression spring (38), the other end of the slide plate (37) extends to the outside of the second groove (36), and the supporting block (40) is provided with two inclined surfaces adapted to the slide plate (37).

4. The casting device for pump processing according to claim 1, characterized in that: The material unloading assembly comprises two movable plates (7) arranged above the operating table (1), the two movable plates (7) are fixedly connected by a plurality of support bars (8), at least two movable columns (42) are passed through the movable plate (7), the top of the movable column (42) is fixedly connected to a support plate (43) located at the top of the movable plate (7), the bottom of the movable column (42) is fixedly connected to a mounting seat (44) located below the movable plate (7), the bottom of the mounting seat (44) is fixedly connected to a roller (46), the outer sleeve of the movable column (42) is provided with a second compression spring (45), the second compression spring (46) is fixedly connected to the bottom of the mounting seat (44), and the second compression spring (46) is fixedly connected to the bottom of the mounting seat (44). The two ends of the operating table (1) are respectively in contact with the movable plate (7) and the mounting seat (44), the operating table (1) is provided with a translation structure for driving the movable plate (7) in a horizontal direction, the operating table (1) is provided with a pressing unit for pressing down the movable plate (7), a plurality of first rotating shafts (9) are provided above the operating table (1), a roller (10) is provided on an external fixed sleeve of the first rotating shaft (9), the plurality of rollers (10) and the plurality of supporting bars (8) are arranged alternately, and the rollers (10) are located below the supporting bars (8), and the operating table (1) is provided with a self-rotating mechanism for driving the plurality of first rotating shafts (9) to rotate synchronously.

5. The casting device for pump processing according to claim 4, characterized in that: The pressing unit comprises two third hydraulic telescopic rods (47) fixedly mounted on the top of the operating table (1); the telescopic ends of the third hydraulic telescopic rods (47) are fixedly connected to pressing plates (48), and the two pressing plates (48) are respectively located above the two movable plates (7).

6. The casting device for pump processing according to claim 4, characterized in that: The translation structure comprises two movable seats (49) arranged above the operating table (1), the movable seats (49) being provided with second slide grooves (50), the movable plate (7) being fixedly mounted with second sliders (51) matched with the second slide grooves (50), and the two second sliders (51) being respectively located in the two second slide grooves (50), a second guide column (52) and a screw rod (53) being arranged above the operating table (1), the second guide column (52) and the screw rod (53) respectively passing through the two movable seats (49), and the screw rod (53) and a corresponding movable seat (49) being connected in a threaded manner, a first motor (54) being fixedly connected to the top of the operating table (1), an output end of the first motor (54) being fixedly connected to an end of the screw rod (53), an end of the screw rod (53) away from the first motor (54) being rotatably connected to the operating table (1), and both ends of the second guide column (52) being fixedly connected to the operating table (1) via support portions (55).

7. The casting device for pump processing according to claim 4, characterized in that: The self-rotating mechanism comprises a control box (56) fixedly mounted on the top of the operating table (1); one end of a first rotating shaft (9) is rotatably connected to the operating table (1); the other end of the first rotating shaft (9) is rotatably connected to the control box (56); a worm wheel (57) located in the control box (56) is fixedly mounted on the end of the first rotating shaft (9); a second rotating shaft (58) is rotatably connected to the control box (56); a second motor (59) is fixedly connected to the top of the operating table (1); an output end of the second motor (59) is fixedly connected to an end of the second rotating shaft (58); a plurality of worms (60) are provided on an external fixed sleeve of the second rotating shaft (58); and the worm wheel (57) is meshed with corresponding worms (60).

Citation Information

Patent Citations

  • Brake pump casting mold demolding device

    CN214977701U

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    CN118287661A