Composite material photovoltaic frame ferrule installation device

Abstract

The present invention relates to the technical field of processing devices, and specifically discloses a composite material photovoltaic frame ferrule installation device, including a feed conveyor line, a discharge conveyor line, a support chassis and a vibration plate base, the vibration plate base is fixedly connected to one side of the support chassis, the feed conveyor line and the discharge conveyor line are located on the same straight line, the feed conveyor line is located on the side of the support chassis away from the vibration plate base, and the discharge conveyor line is located on the side of the vibration plate base away from the support chassis; an interval conveyor assembly and a loading assembly are arranged between the feed conveyor line and the discharge conveyor line, the loading assembly is connected to the feed conveyor line, and the interval conveyor assembly is connected to the discharge conveyor line; a movable bottom plate is slidably arranged at both ends of the upper side of the support chassis, and a plug ferrule assembly is fixedly arranged on each movable bottom plate. The present invention can perform fully automatic processing operations on photovoltaic frames, increase work efficiency, reduce labor costs, and reduce scrap rates.

Description

Technical Field

[0001] The invention relates to the technical field of processing devices, and in particular to a composite material photovoltaic frame sleeve installation device. Background Art

[0002] Photovoltaic frame, as an indispensable component of solar photovoltaic modules, plays a vital role. It is usually made of high-strength, corrosion-resistant materials such as aluminum alloy, steel or new composite materials, with exquisite design and stable structure, aiming to provide comprehensive protection and support for photovoltaic panels.

[0003] The photovoltaic frame can not only effectively encapsulate photovoltaic modules to prevent the intrusion of external impurities such as moisture and dust and damage the internal solar cells, but also enhance the overall structural strength of the photovoltaic panel to ensure its stable operation in various harsh environments.

[0004] The current existing technology still has the following areas for improvement: the existing processing of photovoltaic frames is usually manual operation, and the bevel of the photovoltaic frame is relatively sharp, so a clamping sleeve needs to be added for protection. However, when installing the clamping sleeve, workers are easily scratched by the bevel, and long-term repetitive operations can easily reduce accuracy and work efficiency, which will affect subsequent processes and lead to increased scrap rate and costs. Summary of the invention

[0005] In order to solve the above problems existing in the prior art, the present invention provides a composite material photovoltaic frame sleeve installation device, which can perform fully automatic processing operations on the photovoltaic frame, increase work efficiency, reduce labor costs, and reduce scrap rate.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] A composite material photovoltaic frame ferrule installation device, comprising a feed conveyor line, a discharge conveyor line, a support base and a vibration plate base, wherein the vibration plate base is fixedly connected to one side of the support base, the feed conveyor line and the discharge conveyor line are located on the same straight line, the feed conveyor line is located on a side of the support base away from the vibration plate base, and the discharge conveyor line is located on a side of the vibration plate base away from the support base;

[0008] An interval conveying assembly and a loading assembly are provided between the feed conveying line and the discharge conveying line, the loading assembly is connected to the feed conveying line, and the interval conveying assembly is connected to the discharge conveying line;

[0009] A movable bottom plate is slidably provided at both ends of the upper part of the supporting base frame, a plug card sleeve assembly is fixedly provided on each of the movable bottom plates, a glue coating assembly is provided on one side of each plug card sleeve assembly, a scraper glue removal assembly is provided on the side of each glue coating assembly away from the plug card sleeve assembly, and a card sleeve removal assembly is provided on the outer side of each plug card sleeve assembly.

[0010] Further, the interval conveying assembly includes a transmission belt, a conveying rotating shaft, two interval synchronous belts and two second frames, the two second frames are parallel to each other, a first frame is fixedly provided at both ends of the two second frames, a first fixing piece is fixedly provided at both sides of one end of each of the first frames, and a second fixing piece is fixedly provided at both sides of the other end of each of the first frames;

[0011] An active synchronous wheel is rotatably arranged between every two of the first fixing members, and a driven synchronous wheel is rotatably arranged between every two of the second fixing members. Each of the active synchronous wheels and its corresponding driven synchronous wheel is sleeved with an interval synchronous belt on the outside, and each of the interval synchronous belts is provided with a plurality of evenly distributed partitions, and the two ends of the conveying rotating shaft are respectively fixedly connected to the two active synchronous wheels;

[0012] The conveying rotating shaft is parallel to the second frame, a synchronous support plate is fixedly arranged on the second frame close to the conveying rotating shaft, a servo motor is fixedly arranged on the synchronous support plate, a driven transmission pulley is arranged on the servo motor, an active transmission pulley is sleeved on the conveying rotating shaft, the active transmission pulley and the driven transmission pulley are sleeved with the transmission belt, a bottom frame is fixedly arranged at both ends below each of the second frames, and the lower ends of the four bottom frames are fixedly connected to the top of the supporting base frame.

[0013] Further, the plug sleeve assembly includes an X-axis displacement table, a Y-axis displacement table, a first gripper cylinder and a pulling rod, the lower end of the Y-axis displacement table is slidably arranged above the movable bottom plate through a Y-axis slide rail, the lower end of the Y-axis displacement table is slidably arranged with a Y-axis screw assembly, the lower end of the X-axis displacement table is slidably arranged on the Y-axis displacement table through an X-axis slide rail, and the lower end of the X-axis displacement table is slidably arranged with an X-axis screw assembly;

[0014] A pull rod telescopic cylinder is fixedly provided on the upper end of the X-axis translation table, a pull rod rotating cylinder is fixedly provided on one end of the pull rod telescopic cylinder, a flexible joint is fixedly provided on the other end of the pull rod rotating cylinder, a positioning sleeve block is fixedly provided on the other end of the flexible joint, a sleeve pin is fixedly connected to the other end of the positioning sleeve block, and a telescopic pull rod is fixedly connected to the other end of the sleeve pin.

[0015] Further, the movable joint is located inside the positioning block, the positioning block is fixedly connected to the upper end of the X-axis displacement stage, the positioning block is located inside the positioning vertical plate, a clamping bottom plate is fixedly arranged above the positioning vertical plate, and a clamping cylinder is fixedly arranged above the clamping bottom plate;

[0016] A gripper support block is fixedly provided at one end of the positioning vertical plate, and the other side of the gripper support block is fixedly connected to the first gripper cylinder, two plug sleeve grippers are slidably provided on the first gripper cylinder, and the lower end of the gripper support block is fixedly connected to the top of the movable bottom plate.

[0017] Furthermore, the glue coating assembly includes an adjustable lifting cylinder, an air path slip ring, a centering cylinder and a ball screw assembly, the upper end of the adjustable lifting cylinder is fixedly provided with a connecting plate, and the upper end of the connecting plate is fixedly provided with a positioning gripper;

[0018] The active rotating pulley is rotatably arranged on the gas path slip ring, the driven rotating pulley is rotatably arranged on the pulley support plate, and the driven rotating pulley is provided with a pulley motor;

[0019] The active rotating pulley and the driven rotating pulley are sleeved with rotating belts, the active rotating pulley is fixedly provided with a glue coating gripper, and the lower end of the pulley support plate and the upper end of the connecting plate are fixedly connected to the upper and lower ends of the movable bottom plate respectively.

[0020] Furthermore, a glue outlet is slidably provided at the upper end of the ball screw assembly, a glue outlet switch valve is fixedly provided on the glue outlet, a glue coating support frame is provided on both sides of the ball screw assembly, a glue coating bottom plate is fixedly provided on the upper ends of the two glue coating support frames, and a glue coating mounting plate and two glue coating side plates are fixedly provided on the upper ends of the glue coating bottom plates;

[0021] Two glue barrels are arranged above the glue coating bottom plate, a connecting rod is slidably arranged inside each glue barrel, a push plate is fixedly arranged at the lower end of each connecting rod, and the upper ends of the two connecting rods are fixedly arranged at the lower end of the driving plate;

[0022] The driving plate is slidably arranged on the upper and lower screw rods through upper and lower sliding rails, a driving motor is fixedly arranged at the lower end of the upper and lower screw rods, a glue coating shield is fixedly arranged on the side of the glue coating mounting plate away from the glue coating side plate, the glue outlet switch valve is connected to the bottom of the glue barrel, and the lower ends of the two glue coating support frames are fixedly connected to the movable bottom plate.

[0023] Further, the scraper degumming assembly comprises a scraper cylinder, a scraper plate and a scraper degumming block, a cylinder connecting plate is fixedly provided on one side of the scraper cylinder, a certain angle is formed between the scraper cylinder and the cylinder connecting plate, and the scraper plate is fixedly connected to the scraper cylinder;

[0024] A scraper support block is fixedly provided on one side of the scraper degumming block, and a second gripper cylinder is fixedly provided on the other end of the scraper support block. Two scraper grippers are slidably provided on the upper end of the second gripper cylinder, and the cylinder connecting plate and the lower end of the scraper support block are fixedly connected to the movable bottom plate.

[0025] Furthermore, the feeding assembly includes a feeding support frame, a slide cylinder, a feeding rotating shaft and a feeding slide, the feeding rotating shaft is rotatably connected to the feeding slide, a feeding gear is sleeved on the feeding rotating shaft, a supporting bottom plate is fixedly provided on the feeding support frame, a feeding rack is fixedly connected to the supporting bottom plate, the feeding rack is meshed with the feeding gear, a gear cover is fixedly provided above the feeding slide, and the feeding gear is located inside the gear cover;

[0026] The lower end of the loading support frame is fixedly connected to the supporting base frame, and two loading support seats are fixedly provided at the upper end of the supporting base plate, and a loading slide rail is fixedly provided at the upper end of each loading support seat, and a blocking cylinder is fixedly provided at both ends of the loading support frame, and a blocking block is provided at the upper end of each blocking cylinder, and the lower end of the loading slide is slidably connected to the slide cylinder through the loading slide rail;

[0027] A third gripper cylinder is fixedly arranged at both ends of the feeding rotating shaft, and two material taking grippers are slidably arranged on each of the third gripper cylinders. Two raw material detectors are arranged on one side of the feeding support frame.

[0028] Furthermore, the card sleeve removal assembly includes a card sleeve detection sensor, a card sleeve pushing cylinder and a card sleeve sorting cylinder, the lower end of the card sleeve pushing cylinder is fixedly provided with a support base, and one side of the support base is provided with a cylinder support frame;

[0029] The ferrule sorting cylinder is fixedly connected to the cylinder support frame, and the ferrule sorting cylinder is located behind the ferrule pushing cylinder. A vertical bracket is fixedly provided at the rear end of the ferrule pushing cylinder, and a ferrule detection sensor is fixedly provided at the upper end of the vertical bracket. A photovoltaic frame ferrule is provided on the ferrule sorting cylinder.

[0030] Furthermore, a clamping vibration plate is slidably provided at both ends of the upper side of the vibration plate base through a vibration plate slide rail, a valve island box is fixedly provided at both ends of the support frame, and an electric control box is fixedly provided on one side of the support frame away from the vibration plate base.

[0031] The beneficial effects of the present invention are:

[0032] (1) By setting the glue coating component, the technical effect that can be achieved is that a connecting plate is fixedly arranged on the upper end of the adjustable lifting cylinder, a positioning gripper is fixedly arranged on the upper end of the connecting plate, an active rotating pulley is rotatably arranged on the gas path slip ring, a driven rotating pulley is rotatably arranged on the pulley support plate, and a pulley motor is arranged on the driven rotating pulley;

[0033] Start the centering cylinders, and the two centering cylinders extend to push the two ends of the photovoltaic frame, so that the photovoltaic frame is located in the middle position of the interval synchronous belt. The positioning gripper clamps the photovoltaic frame, and the adjustable lifting cylinder is started to drive the connecting plate to rise, drive the positioning gripper to rise, start the pulley motor, drive the driven rotating pulley to rotate, and drive the active rotating pulley to rotate by rotating the belt, and drive the gluing gripper to rotate 360°. The gluing component can automatically apply glue to the photovoltaic frame, position and fix the photovoltaic frame, make the gluing position more accurate, and effectively control the amount of glue used to avoid waste of glue and prevent the inclined surface of the photovoltaic frame from scratching the workers.

[0034] (2) By setting up a scraper degumming assembly, the technical effect that can be achieved is that a cylinder connecting plate is fixedly provided on one side of the scraper cylinder, a certain angle is formed between the scraper cylinder and the cylinder connecting plate, the scraper plate is fixedly connected to the scraper cylinder, a scraper support block is fixedly provided on one side of the scraper degumming block, a second gripper cylinder is fixedly provided on the other end of the scraper support block, two scraper grippers are slidably provided on the upper end of the second gripper cylinder, and the lower ends of the cylinder connecting plate and the scraper support block are fixedly connected to the movable bottom plate;

[0035] Start the second gripper cylinder, the scraper gripper clamps the photovoltaic frame, start the scraper cylinder, the scraper plate moves from top to bottom, and after scraping off the glue on the inclined surface of the photovoltaic frame, the scraper gripper releases the photovoltaic frame. The scraper glue removal assembly can automatically remove the glue from the photovoltaic frame to prevent glue overflow and weakening of the sealing of the photovoltaic frame, and prevent glue from accumulating on the inclined surface of the photovoltaic frame and affecting the installation size of the card sleeve to the edge.

[0036] (3) By setting the card sleeve plugging assembly and the card sleeve removing assembly, the technical effect that can be achieved is that the lower end of the Y-axis displacement table is slidably set above the movable bottom plate through the Y-axis slide rail, the lower end of the Y-axis displacement table is slidably set with a Y-axis screw assembly, the lower end of the X-axis displacement table is slidably set on the Y-axis displacement table through the X-axis slide rail, the lower end of the X-axis displacement table is slidably set with an X-axis screw assembly, the card sleeve sorting cylinder is fixedly connected to the cylinder support frame, the card sleeve sorting cylinder is located behind the card sleeve pushing cylinder, and the rear end of the card sleeve pushing cylinder is fixedly set with a vertical bracket;

[0037] Start the first gripper cylinder, insert the card sleeve gripper to clamp the photovoltaic frame, start the Y-axis screw assembly, adjust the Y-axis position of the X-axis displacement table, start the Y-axis screw assembly, move the X-axis displacement table inward, make the positioning block contact the photovoltaic frame, position and insert the card sleeve into the photovoltaic frame, start the pull rod telescopic cylinder, drive the pull rod to move to the far end of the card sleeve, start the pull rod rotating cylinder, drive the pull rod to rotate, determine the distance from the card sleeve to the positioning surface, and evenly apply the glue to the inner cavity of the photovoltaic frame to prevent the photovoltaic frame card sleeve from being loosely installed in the later stage, resulting in repeated work, and can automatically install the photovoltaic frame card sleeve to increase work efficiency.

[0038] (4) By setting up the feeding assembly, the technical effect that can be achieved is that the feeding rotating shaft is rotatably connected to the feeding slide, a feeding gear is sleeved on the feeding rotating shaft, a supporting bottom plate is fixedly provided on the feeding support frame, a feeding rack is fixedly connected to the supporting bottom plate, the feeding rack and the feeding gear are meshed, a gear cover is fixedly provided above the feeding slide, and the feeding gear is located inside the gear cover;

[0039] Start the two blocking cylinders, and the two blocking blocks rise to block the movement of the photovoltaic frame and position it. After the raw material detector detects the photovoltaic frame, it transmits a signal to the slide cylinder. The slide cylinder contracts and drives the loading slide to move closer to the blocking block. The loading gear rolls on the loading rack, driving the loading rotating shaft to rotate. The loading rotating shaft drives the two third gripper cylinders to rotate 180°. The loading assembly can position and move the photovoltaic frame, making the spacing between the photovoltaic frames more precise, realizing automatic loading, and making the processing of the photovoltaic frame faster and more efficient.

[0040] (5) By setting up the interval conveying assembly, the technical effect that can be achieved is that the two second frames are parallel to each other, a first frame is fixedly arranged at both ends of the two second frames, a first fixing member is fixedly arranged at both sides of one end of each first frame, a second fixing member is fixedly arranged at both sides of the other end of each first frame, an active synchronous wheel is rotatably arranged between every two first fixing members, and a driven synchronous wheel is rotatably arranged between every two second fixing members;

[0041] The photovoltaic frame is transported to the interval synchronous belt. Multiple photovoltaic frames are separated by partitions. The servo motor is started. The servo motor drives the driven transmission pulley to rotate, and the active transmission pulley is driven to rotate through the transmission belt. The active transmission pulley drives the conveying rotating shaft to rotate. The conveying rotating shaft drives the active synchronous wheel to rotate, and drives the interval synchronous belt to rotate. The interval conveying component can perform fully automatic processing operations on the photovoltaic frames, increase work efficiency, reduce labor costs and scrap rates, perform interval conveying on the photovoltaic frames, control the spacing between the photovoltaic frames, facilitate subsequent automated operations, and be more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0043] Figure 1 A perspective view of the present invention;

[0044] Figure 2 This is a three-dimensional diagram of the present invention in which the discharging conveying line and the feeding conveying line are removed;

[0045] Figure 3 for Figure 2 A partial enlarged view of middle A;

[0046] Figure 4 It is a three-dimensional diagram of the feeding assembly in the present invention;

[0047] Figure 5 A three-dimensional diagram of the intermediate conveying assembly of the present invention;

[0048] Figure 6 A three-dimensional diagram of the present invention in which a discharging conveying line, a feeding conveying line, a spacing conveying assembly and a loading assembly are removed;

[0049] Figure 7 A three-dimensional diagram of the feeding assembly of the present invention with the glue coating shield, ball screw assembly and glue outlet removed;

[0050] Figure 8 A stereoscopic diagram of the dismantling of the adjustable lifting cylinder, the pulley motor, the centering cylinder and the gas circuit slip ring of the feeding assembly of the present invention;

[0051] Fig. 9 The first stereoscopic diagram of the feeding assembly of the present invention with the glue coating shield, the adjustable lifting cylinder, the pulley motor, the centering cylinder and the gas circuit slip ring removed;

[0052] Fig.10 A second stereoscopic diagram of the feeding assembly of the present invention with the glue coating shield, the adjustable lifting cylinder, the pulley motor, the centering cylinder and the air circuit slip ring removed;

[0053] Fig.11 It is a first stereoscopic view of the plug sleeve assembly of the present invention;

[0054] Fig.12 for Fig.11 A partial enlarged view of B in the middle;

[0055] Fig.13 It is a second stereoscopic view of the plug sleeve assembly of the present invention;

[0056] Fig.14 A three-dimensional diagram of a ferrule assembly in the present invention;

[0057] Fig.15 A three-dimensional diagram of the scraper glue removal assembly of the present invention;

[0058] Fig.16 It is a three-dimensional diagram of the clamping sleeve vibration plate, the vibration plate slide rail and the vibration plate base in the present invention;

[0059] Description of reference numerals:

[0060] In the figure: 1. Discharging conveyor line; 2. Interval conveying assembly; 3. Inserting sleeve assembly; 4. Gluing assembly; 5. Scraper degumming assembly; 6. Feeding conveyor line; 7. Loading assembly; 8. Electric control box; 9. Remove sleeve assembly; 10. Sleeve vibration plate; 11. Vibration plate slide rail; 12. Vibration plate base; 13. Photovoltaic frame sleeve; 14. Valve island box; 15. Support chassis; 16. Moving bottom plate;

[0061] 21. Synchronous support plate; 22. Transmission belt; 23. Driven transmission pulley; 24. Servo motor; 25. First fixing member; 26. First frame; 27. Driven synchronous wheel; 28. Second frame; 29. ​​Second fixing member; 210. Interval synchronous belt; 211. Bottom frame; 212. Active synchronous wheel; 213. Conveying rotating shaft; 214. Active transmission pulley;

[0062] 31. Clamping base plate; 32. Pull rod rotating cylinder; 33. Pull rod telescopic cylinder; 34. Y-axis slide rail; 35. X-axis slide rail; 36. Y-axis displacement table; 37. X-axis screw rod assembly; 38. Y-axis screw rod assembly; 39. X-axis displacement table; 310. Flexible joint; 311. Positioning vertical plate; 312. Gripper support block; 313. First gripper cylinder; 314. Plug card sleeve gripper; 315. Clamping cylinder; 316. Pull rod; 317. Positioning block; 318. Card sleeve pin; 319. Positioning card sleeve block;

[0063] 41. Glue coating gripper; 42. Active rotating pulley; 43. Air circuit slip ring; 44. Rotating belt; 45. Pulley motor; 46. Centering cylinder; 47. Pulley support plate; 48. Driven rotating pulley; 49. Adjustable lifting cylinder; 410. Connecting plate; 411. Positioning gripper; 412. Glue coating shield; 413. Glue coating side plate; 414. Glue coating support frame; 415. Ball screw assembly; 416. Glue outlet; 417. Glue outlet switch valve; 418. Upper and lower slide rails; 419. Upper and lower screws; 420. Driving plate; 421. Driving motor; 422. Glue coating mounting plate; 423. Connecting rod; 424. Glue barrel; 425. Glue coating bottom plate;

[0064] 51. Glue scraper; 52. Scraper cylinder; 53. Cylinder connecting plate; 54. Scraper degumming block; 55. Scraper support block; 56. Second gripper cylinder; 57. Scraper gripper;

[0065] 71. Feeding slide; 72. Feeding rotating shaft; 73. Gear cover; 74. Material grabber; 75. Feeding slide rail; 76. Blocking cylinder; 77. Blocking block; 78. Raw material detector; 79. Feeding rack; 710. Slide cylinder; 711. Support bottom plate; 712. Feeding support seat; 713. Third gripper cylinder; 714. Feeding support frame;

[0066] 91. Card sleeve detection sensor; 92. Card sleeve sorting cylinder; 93. Cylinder support frame; 94. Support base; 95. Card sleeve pushing cylinder; 96. Vertical bracket. DETAILED DESCRIPTION

[0067] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0068] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0069] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0070] Reference Figures 1 to 16 , which is a composite material photovoltaic frame ferrule installation device disclosed in the present invention, includes a feed conveyor line 6, a discharge conveyor line 1, a support frame 15 and a vibration disk base 12, the vibration disk base 12 is fixedly connected to one side of the support frame 15, the feed conveyor line 6 and the discharge conveyor line 1 are located on the same straight line, the feed conveyor line 6 is located on the side of the support frame 15 away from the vibration disk base 12, and the discharge conveyor line 1 is located on the side of the vibration disk base 12 away from the support frame 15.

[0071] An interval conveying assembly 2 and a loading assembly 7 are provided between the feed conveying line 6 and the discharge conveying line 1 . The loading assembly 7 is connected to the feed conveying line 6 , and the interval conveying assembly 2 is connected to the discharge conveying line 1 .

[0072] A movable bottom plate 16 is slidably provided at both ends of the upper side of the supporting base frame 15, and a plug sleeve assembly 3 is fixedly provided on each movable bottom plate 16. A glue coating assembly 4 is provided on one side of each plug sleeve assembly 3, and a scraper glue removal assembly 5 is provided on the side of each glue coating assembly 4 away from the plug sleeve assembly 3, and a card sleeve removal assembly 9 is provided on the outer side of each plug sleeve assembly 3.

[0073] The interval conveying assembly 2 includes a transmission belt 22, a conveying rotating shaft 213, two interval synchronous belts 210 and two second frames 28. The two second frames 28 are parallel to each other. A first frame 26 is fixedly provided at both ends of the two second frames 28. A first fixing member 25 is fixedly provided on both sides of one end of each first frame 26, and a second fixing member 29 is fixedly provided on both sides of the other end of each first frame 26.

[0074] An active synchronous wheel 212 is rotatably arranged between every two first fixing members 25, and a driven synchronous wheel 27 is rotatably arranged between every two second fixing members 29. Each active synchronous wheel 212 and its corresponding driven synchronous wheel 27 are sleeved with an interval synchronous belt 210 on the outside, and each interval synchronous belt 210 is provided with a plurality of evenly distributed partitions. The two ends of the conveying rotating shaft 213 are respectively fixedly connected to the two active synchronous wheels 212.

[0075] The conveying rotating shaft 213 is parallel to the second frame 28. A synchronous support plate 21 is fixedly arranged on the second frame 28 close to the conveying rotating shaft 213. A servo motor 24 is fixedly arranged on the synchronous support plate 21. A driven transmission pulley 23 is arranged on the servo motor 24. An active transmission pulley 214 is sleeved on the conveying rotating shaft 213. A transmission belt 22 is sleeved on the active transmission pulley 214 and the driven transmission pulley 23. A bottom frame 211 is fixedly arranged at both ends below each second frame 28. The lower ends of the four bottom frames 211 are fixedly connected to the top of the supporting base frame 15.

[0076] The interval conveying component 2 can perform fully automatic processing operations on the photovoltaic frame, increase work efficiency, reduce labor costs and scrap rate, perform interval conveying on the photovoltaic frame, control the spacing between the photovoltaic frames, and facilitate subsequent automated operations, making it more convenient.

[0077] The plug sleeve assembly 3 includes an X-axis displacement table 39, a Y-axis displacement table 36, a first gripper cylinder 313 and a pulling rod 316. The lower end of the Y-axis displacement table 36 is slidably set above the movable base plate 16 through a Y-axis slide rail 34. The lower end of the Y-axis displacement table 36 is slidably set with a Y-axis screw assembly 38. The lower end of the X-axis displacement table 39 is slidably set on the Y-axis displacement table 36 through an X-axis slide rail 35. The lower end of the X-axis displacement table 39 is slidably set with an X-axis screw assembly 37.

[0078] A pull rod telescopic cylinder 33 is fixedly provided at the upper end of the X-axis displacement table 39, a pull rod rotating cylinder 32 is fixedly provided at one end of the pull rod telescopic cylinder 33, a flexible joint 310 is fixedly provided at the other end of the flexible joint 310, a positioning sleeve block 319 is fixedly provided at the other end of the positioning sleeve block 319, a sleeve pin 318 is fixedly connected to the other end of the sleeve pin 318, and a telescopic pull rod 316 is fixedly connected to the other end of the sleeve pin 318.

[0079] The flexible joint 310 is located inside the positioning block 317, the positioning block 317 is fixedly connected to the upper end of the X-axis displacement table 39, the positioning block 317 is located inside the positioning vertical plate 311, a clamping base plate 31 is fixedly provided above the positioning vertical plate 311, and a clamping cylinder 315 is fixedly provided above the clamping base plate 31.

[0080] A gripper support block 312 is fixedly provided at one end of the positioning vertical plate 311, and a first gripper cylinder 313 is fixedly connected to the other side of the gripper support block 312. Two plug sleeve grippers 314 are slidably provided on the first gripper cylinder 313, and the lower end of the gripper support block 312 is fixedly connected above the movable base plate 16.

[0081] The glue coating assembly 4 includes an adjustable lifting cylinder 49, an air path slip ring 43, a centering cylinder 46 and a ball screw assembly 415. A connecting plate 410 is fixedly provided on the upper end of the adjustable lifting cylinder 49, and a positioning gripper 411 is fixedly provided on the upper end of the connecting plate 410.

[0082] The active rotating pulley 42 is rotatably arranged on the gas path slip ring 43 , a driven rotating pulley 48 is rotatably arranged on the pulley support plate 47 , and the driven rotating pulley 48 is provided with a pulley motor 45 .

[0083] A rotating belt 44 is sleeved on the active rotating pulley 42 and the driven rotating pulley 48. A glue coating gripper 41 is fixedly provided on the active rotating pulley 42. The lower end of the pulley support plate 47 and the upper end of the connecting plate 410 are fixedly connected to the upper and lower ends of the movable base plate 16 respectively.

[0084] A glue outlet 416 is slidably provided at the upper end of the ball screw assembly 415, and a glue outlet switch valve 417 is fixedly provided on the glue outlet 416. A glue coating support frame 414 is provided on both sides of the ball screw assembly 415, and a glue coating bottom plate 425 is fixedly provided on the upper end of the two glue coating support frames 414. A glue coating mounting plate 422 and two glue coating side plates 413 are fixedly provided on the upper end of the glue coating bottom plate 425.

[0085] Two glue barrels 424 are arranged above the glue coating bottom plate 425 , and a connecting rod 423 is slidably arranged inside each glue barrel 424 . A push plate is fixedly arranged at the lower end of each connecting rod 423 , and the upper ends of the two connecting rods 423 are fixedly arranged at the lower end of the driving plate 420 .

[0086] The driving plate 420 is slidably set on the upper and lower screw rods 419 through the upper and lower sliding rails 418. The lower ends of the upper and lower screw rods 419 are fixedly provided with a driving motor 421. The side of the glue coating mounting plate 422 away from the glue coating side plate 413 is fixedly provided with a glue coating shield 412. The glue outlet switch valve 417 is connected to the bottom of the glue barrel 424. The lower ends of the two glue coating support frames 414 are fixedly connected to the movable bottom plate 16.

[0087] The gluing component 4 can automatically apply glue to the photovoltaic frame, position and fix the photovoltaic frame, make the gluing position more accurate, and effectively control the amount of glue used to avoid waste of glue.

[0088] The scraper degumming assembly 5 includes a scraper cylinder 52, a scraper plate 51 and a scraper degumming block 54. A cylinder connecting plate 53 is fixedly provided on one side of the scraper cylinder 52. There is a certain angle between the scraper cylinder 52 and the cylinder connecting plate 53. The scraper plate 51 is fixedly connected to the scraper cylinder 52.

[0089] A scraper support block 55 is fixedly set on one side of the scraper degumming block 54, and a second gripper cylinder 56 is fixedly set on the other end of the scraper support block 55. Two scraper grippers 57 are slidably set on the upper end of the second gripper cylinder 56. The lower ends of the cylinder connecting plate 53 and the scraper support block 55 are fixedly connected to the movable base plate 16.

[0090] The scraper glue removal component 5 can automatically scrape glue from the photovoltaic frame to prevent glue overflow and weakening of the sealing of the photovoltaic frame, and to prevent glue from accumulating on the inclined surface of the photovoltaic frame and affecting the installation of the card sleeve.

[0091] The feeding assembly 7 includes a feeding support frame 714, a slide cylinder 710, a feeding rotating shaft 72 and a feeding slide 71. The feeding rotating shaft 72 is rotatably connected to the feeding slide 71. A feeding gear is sleeved on the feeding rotating shaft 72. A supporting base plate 711 is fixedly provided on the feeding support frame 714. A feeding rack 79 is fixedly connected to the supporting base plate 711. The feeding rack 79 is meshed with the feeding gear. A gear cover 73 is fixedly provided above the feeding slide 71. The feeding gear is located inside the gear cover 73.

[0092] The lower end of the loading support frame 714 is fixedly connected to the supporting base frame 15, and two loading support seats 712 are fixedly provided at the upper end of the supporting base plate 711. A loading slide rail 75 is fixedly provided at the upper end of each loading support seat 712. A blocking cylinder 76 is fixedly provided at both ends of the loading support frame 714, and a blocking block 77 is provided at the upper end of each blocking cylinder 76. The lower end of the loading slide 71 is slidably connected to the slide cylinder 710 through the loading slide rail 75.

[0093] A third gripper cylinder 713 is fixedly provided at both ends of the feeding rotating shaft 72 , and two material taking grippers 74 are slidably provided on each third gripper cylinder 713 . Two raw material detectors 78 are provided on one side of the feeding support frame 714 .

[0094] The loading assembly 7 can position and move the photovoltaic frames, making the spacing between the photovoltaic frames more precise, realizing automated loading, and making the processing of the photovoltaic frames faster and more efficient.

[0095] The ferrule removal assembly 9 includes a ferrule detection sensor 91, a ferrule pushing cylinder 95 and a ferrule sorting cylinder 92. A support base 94 is fixedly provided at the lower end of the ferrule pushing cylinder 95, and a cylinder support frame 93 is provided on one side of the support base 94.

[0096] The ferrule sorting cylinder 92 is fixedly connected to the cylinder support frame 93. The ferrule sorting cylinder 92 is located behind the ferrule pushing cylinder 95. A vertical bracket 96 is fixedly provided at the rear end of the ferrule pushing cylinder 95. A ferrule detection sensor 91 is fixedly provided at the upper end of the vertical bracket 96. A photovoltaic frame ferrule 13 is provided on the ferrule sorting cylinder 92.

[0097] The insert sleeve assembly 3 and the remove sleeve assembly 9 can evenly apply glue to both sides of the photovoltaic frame to prevent the photovoltaic frame sleeve 13 from being loosely installed in the later stage, resulting in repeated work. The photovoltaic frame sleeve 13 can be automatically installed on the photovoltaic frame to increase work efficiency.

[0098] A clamping vibration plate 10 is slidably provided at both ends of the upper portion of the vibration plate base 12 through a vibration plate slide rail 11, a valve island box 14 is fixedly provided at both ends of the support frame 15, and an electric control box 8 is fixedly provided on one side of the support frame 15 away from the vibration plate base 12.

[0099] The working principle and use process of the present invention are as follows: the photovoltaic frame is placed on the feed conveyor line 6, and is transported to the loading assembly 7 through the feed conveyor line 6, and two blocking cylinders 76 are started, and two blocking blocks 77 rise to block the movement of the photovoltaic frame and position it. After the raw material detector 78 detects the photovoltaic frame, it transmits a signal to the slide cylinder 710, and the slide cylinder 710 contracts to drive the loading slide 71 to move toward the blocking block 77;

[0100] The feeding gear rolls on the feeding rack 79, driving the feeding rotating shaft 72 to rotate, and the feeding rotating shaft 72 drives the two third gripper cylinders 713 to rotate 180°, and the third gripper cylinder 713 is started, so that the material picking gripper 74 clamps the photovoltaic frame, and the two blocking cylinders 76 are started, and the two blocking blocks 77 are lowered, and the slide cylinder 710 is started, and the slide cylinder 710 extends to drive the feeding slide 71 to move away from the blocking block 77, and the feeding gear rolls on the feeding rack 79, driving the feeding rotating shaft 72 to rotate, and the feeding rotating shaft 72 drives the two third gripper cylinders 713 to rotate 180° in the opposite direction, and the photovoltaic frame is moved to the interval conveying component 2;

[0101] The photovoltaic frame is transported to the interval synchronous belt 210, and multiple photovoltaic frames are separated by partitions. The servo motor 24 is started, and the servo motor 24 drives the driven transmission pulley 23 to rotate, and the driving transmission pulley 214 is driven to rotate through the transmission belt 22. The driving transmission pulley 214 drives the conveying rotating shaft 213 to rotate, and the conveying rotating shaft 213 drives the active synchronous wheel 212 to rotate, and drives the interval synchronous belt 210 to rotate. The photovoltaic frame moves to the glue coating component 4 through the interval synchronous belt 210;

[0102] Start the centering cylinder 46, and the two centering cylinders 46 extend to push the two ends of the photovoltaic frame, so that the photovoltaic frame is located in the middle position of the interval synchronous belt 210, and the positioning gripper 411 clamps the photovoltaic frame, and start the adjustable lifting cylinder 49 to drive the connecting plate 410 to rise, drive the positioning gripper 411 to rise, and the glue coating gripper 41 clamps the photovoltaic frame from above;

[0103] Start the driving motor 421, drive the upper and lower screw rods 419 to rotate, make the driving plate 420 move downward along the upper and lower sliding rails 418, drive the connecting rod 423 to move downward, make the push plate push the glue barrel 424, make the glue in the glue barrel 424 move to the glue outlet switch valve 417, start the ball screw assembly 415, drive the glue outlet 416 to move to the inner cavity at both ends of the photovoltaic frame, start the glue outlet switch valve 417, and the glue moves into the inner cavity of the photovoltaic frame through the glue outlet 416, start the pulley motor 45, drive the driven rotating pulley 48 to rotate, and drive the active rotating pulley 42 to rotate by rotating the belt 44, and the active rotating pulley 42 drives the glue application gripper 41 and the photovoltaic frame to rotate 360°, so that the photovoltaic frame rotates 2-3 circles, and the glue outlet 416 is glued, and after the glue application is completed;

[0104] Close the glue outlet switch valve 417, start the ball screw assembly 415, drive the glue outlet 416 away from the photovoltaic frame, the positioning gripper 411 rises to re-grasp the photovoltaic frame, the glue coating gripper 41 opens, the positioning gripper 411 descends to the interval timing belt 210, the positioning gripper 411 releases the photovoltaic frame, and the photovoltaic frame moves to the scraper degumming assembly 5 through the interval timing belt 210;

[0105] Start the second gripper cylinder 56, the scraper gripper 57 clamps the photovoltaic frame, start the scraper cylinder 52, the scraper plate 51 moves from top to bottom, and after scraping off the bevel glue of the photovoltaic frame, the scraper gripper 57 releases the photovoltaic frame, and the photovoltaic frame moves to the plug sleeve assembly 3 through the interval synchronous belt 210;

[0106] Start the first gripper cylinder 313, plug the card sleeve gripper 314 to clamp the photovoltaic frame, start the Y-axis screw assembly 38, adjust the Y-axis position of the X-axis displacement table 39, start the Y-axis screw assembly 38, move the X-axis displacement table 39 inward, make the positioning block 317 contact with the photovoltaic frame for positioning, start the pull rod telescopic cylinder 33, drive the pull rod 316 to move to the inside of the two ends of the photovoltaic frame, make the card sleeve pin 318 contact with the two ends of the photovoltaic frame, start the pull rod rotation cylinder 32, drive the pull rod 316 to move to the inside of the two ends of the photovoltaic frame, make the card sleeve pin 318 contact with the two ends of the photovoltaic frame, start the pull rod rotation cylinder 32, drive the pull rod 316 to move to the inside of the two ends of the photovoltaic frame, and make the card sleeve pin 318 contact with the two ends of the photovoltaic frame. 16 rotates 90° clockwise, starts the pull rod telescopic cylinder 33, drives the pull rod 316 to move outward, and pulls the ferrule to the ferrule positioning surface. After completion, starts the pull rod telescopic cylinder 33, drives the pull rod 316 to move inward, starts the pull rod rotating cylinder 32, drives the pull rod 316 to rotate 90° counterclockwise, starts the pull rod telescopic cylinder 33, drives the pull rod 316 to move outward, and releases the photovoltaic frame with the plug-in ferrule gripper 314. The photovoltaic frame moves to the ferrule removal assembly 9 through the interval synchronous belt 210;

[0107] The card sleeve vibration plate 10 moves the photovoltaic frame card sleeve 13 to the card sleeve sorting cylinder 92, and the card sleeve sorting cylinder 92 is started to drive the photovoltaic frame card sleeve 13 to rise, fix the position of the photovoltaic frame card sleeve 13, and the card sleeve detection sensor 91 detects the photovoltaic frame card sleeve 13, and starts the card sleeve pushing cylinder 95 to drive the cylinder support frame 93 to move inward, so that the photovoltaic frame card sleeve 13 moves to the photovoltaic frame, and the card sleeve plugging operation is completed;

[0108] Move the photovoltaic frame to the discharge conveyor line 1 and transport it to the next link.

[0109] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A composite material photovoltaic frame sleeve installation device, characterized in that: It includes a feeding conveyor line, a discharging conveyor line, a supporting frame and a vibration plate base, wherein the vibration plate base is fixedly connected to one side of the supporting frame, the feeding conveyor line and the discharging conveyor line are located on the same straight line, the feeding conveyor line is located on the side of the supporting frame away from the vibration plate base, and the discharging conveyor line is located on the side of the vibration plate base away from the supporting frame; An interval conveying assembly and a loading assembly are provided between the feed conveying line and the discharge conveying line, the loading assembly is connected to the feed conveying line, and the interval conveying assembly is connected to the discharge conveying line; A movable bottom plate is slidably provided at both ends of the upper part of the supporting bottom frame, a plug card sleeve assembly is fixedly provided on each of the movable bottom plates, a glue coating assembly is provided on one side of each plug card sleeve assembly, a scraper glue removal assembly is provided on the side of each glue coating assembly away from the plug card sleeve assembly, and a card sleeve removal assembly is provided on the outer side of each plug card sleeve assembly; The plug sleeve assembly includes an X-axis displacement table, a Y-axis displacement table, a first gripper cylinder and a pulling rod, the lower end of the Y-axis displacement table is slidably arranged above the movable bottom plate through a Y-axis slide rail, the lower end of the Y-axis displacement table is slidably arranged with a Y-axis screw assembly, the lower end of the X-axis displacement table is slidably arranged on the Y-axis displacement table through an X-axis slide rail, and the lower end of the X-axis displacement table is slidably arranged with an X-axis screw assembly; A pull rod telescopic cylinder is fixedly provided on the upper end of the X-axis translation stage, a pull rod rotating cylinder is fixedly provided on one end of the pull rod telescopic cylinder, a flexible joint is fixedly provided on the other end of the pull rod rotating cylinder, a positioning ferrule block is fixedly provided on the other end of the flexible joint, a ferrule pin is fixedly connected to the other end of the positioning ferrule block, and a telescopic pull rod is fixedly connected to the other end of the ferrule pin; The scraper degumming assembly comprises a scraper cylinder, a scraper plate and a scraper degumming block, a cylinder connecting plate is fixedly arranged on one side of the scraper cylinder, a certain angle is formed between the scraper cylinder and the cylinder connecting plate, and the scraper plate is fixedly connected to the scraper cylinder; A scraper support block is fixedly provided on one side of the scraper degumming block, and a second gripper cylinder is fixedly provided on the other end of the scraper support block. Two scraper grippers are slidably provided on the upper end of the second gripper cylinder, and the cylinder connecting plate and the lower end of the scraper support block are fixedly connected to the movable bottom plate.

2. A composite material photovoltaic frame sleeve installation device according to claim 1, characterized in that: The interval conveying assembly includes a transmission belt, a conveying rotating shaft, two interval synchronous belts and two second frames, the two second frames are parallel to each other, a first frame is fixedly arranged at both ends of the two second frames, a first fixing piece is fixedly arranged at both sides of one end of each of the first frames, and a second fixing piece is fixedly arranged at both sides of the other end of each of the first frames; An active synchronous wheel is rotatably arranged between every two of the first fixing members, and a driven synchronous wheel is rotatably arranged between every two of the second fixing members. Each of the active synchronous wheels and its corresponding driven synchronous wheel is sleeved with an interval synchronous belt on the outside, and each of the interval synchronous belts is provided with a plurality of evenly distributed partitions, and the two ends of the conveying rotating shaft are respectively fixedly connected to the two active synchronous wheels; The conveying rotating shaft is parallel to the second frame, a synchronous support plate is fixedly arranged on the second frame close to the conveying rotating shaft, a servo motor is fixedly arranged on the synchronous support plate, a driven transmission pulley is arranged on the servo motor, an active transmission pulley is sleeved on the conveying rotating shaft, the active transmission pulley and the driven transmission pulley are sleeved with the transmission belt, a bottom frame is fixedly arranged at both ends below each of the second frames, and the lower ends of the four bottom frames are fixedly connected to the top of the supporting base frame.

3. A composite material photovoltaic frame sleeve installation device according to claim 1, characterized in that: The movable joint is located inside the positioning block, the positioning block is fixedly connected to the upper end of the X-axis displacement table, the positioning block is located inside the positioning vertical plate, a clamping bottom plate is fixedly arranged above the positioning vertical plate, and a clamping cylinder is fixedly arranged above the clamping bottom plate; A gripper support block is fixedly provided at one end of the positioning vertical plate, and the other side of the gripper support block is fixedly connected to the first gripper cylinder, two plug sleeve grippers are slidably provided on the first gripper cylinder, and the lower end of the gripper support block is fixedly connected to the top of the movable bottom plate.

4. A composite material photovoltaic frame sleeve installation device according to claim 1, characterized in that: The glue coating assembly includes an adjustable lifting cylinder, an air path slip ring, a centering cylinder and a ball screw assembly, the upper end of the adjustable lifting cylinder is fixedly provided with a connecting plate, and the upper end of the connecting plate is fixedly provided with a positioning gripper; The active rotating pulley is rotatably arranged on the gas path slip ring, the driven rotating pulley is rotatably arranged on the pulley support plate, and the driven rotating pulley is provided with a pulley motor; The active rotating pulley and the driven rotating pulley are sleeved with rotating belts, the active rotating pulley is fixedly provided with a glue coating gripper, and the lower end of the pulley support plate and the upper end of the connecting plate are fixedly connected to the upper and lower ends of the movable bottom plate respectively.

5. A composite material photovoltaic frame sleeve installation device according to claim 4, characterized in that: A glue outlet is slidably provided at the upper end of the ball screw assembly, a glue outlet switch valve is fixedly provided on the glue outlet, a glue coating support frame is provided on both sides of the ball screw assembly, a glue coating bottom plate is fixedly provided on the upper ends of the two glue coating support frames, and a glue coating mounting plate and two glue coating side plates are fixedly provided on the upper ends of the glue coating bottom plates; Two glue barrels are arranged above the glue coating bottom plate, a connecting rod is slidably arranged inside each glue barrel, a push plate is fixedly arranged at the lower end of each connecting rod, and the upper ends of the two connecting rods are fixedly arranged at the lower end of the driving plate; The driving plate is slidably arranged on the upper and lower screw rods through upper and lower sliding rails, a driving motor is fixedly arranged at the lower end of the upper and lower screw rods, a glue coating shield is fixedly arranged on the side of the glue coating mounting plate away from the glue coating side plate, the glue outlet switch valve is connected to the bottom of the glue barrel, and the lower ends of the two glue coating support frames are fixedly connected to the movable bottom plate.

6. A composite material photovoltaic frame sleeve installation device according to claim 1, characterized in that: The feeding assembly includes a feeding support frame, a slide cylinder, a feeding rotating shaft and a feeding slide, the feeding rotating shaft is rotatably connected to the feeding slide, a feeding gear is sleeved on the feeding rotating shaft, a supporting bottom plate is fixedly provided on the feeding support frame, a feeding rack is fixedly connected to the supporting bottom plate, the feeding rack is meshed with the feeding gear, a gear cover is fixedly provided above the feeding slide, and the feeding gear is located inside the gear cover; The lower end of the loading support frame is fixedly connected to the supporting base frame, and two loading support seats are fixedly provided at the upper end of the supporting base plate, and a loading slide rail is fixedly provided at the upper end of each loading support seat, and a blocking cylinder is fixedly provided at both ends of the loading support frame, and a blocking block is provided at the upper end of each blocking cylinder, and the lower end of the loading slide is slidably connected to the slide cylinder through the loading slide rail; A third gripper cylinder is fixedly arranged at both ends of the feeding rotating shaft, and two material taking grippers are slidably arranged on each of the third gripper cylinders. Two raw material detectors are arranged on one side of the feeding support frame.

7. A composite material photovoltaic frame sleeve installation device according to claim 1, characterized in that: The card sleeve removal assembly includes a card sleeve detection sensor, a card sleeve pushing cylinder and a card sleeve sorting cylinder. The lower end of the card sleeve pushing cylinder is fixedly provided with a support base, and one side of the support base is fixedly provided with a cylinder support frame; The ferrule sorting cylinder is fixedly connected to the cylinder support frame, and the ferrule sorting cylinder is located behind the ferrule pushing cylinder. A vertical bracket is fixedly provided at the rear end of the ferrule pushing cylinder, and a ferrule detection sensor is fixedly provided at the upper end of the vertical bracket. A photovoltaic frame ferrule is provided on the ferrule sorting cylinder.

8. The composite material photovoltaic frame sleeve installation device according to claim 1, characterized in that: A clamping vibration plate is slidably provided at the upper two ends of the vibration plate base through a vibration plate slide rail, a valve island box is fixedly provided at the two ends of the support frame, and an electric control box is fixedly provided on one side of the support frame away from the vibration plate base.

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