Artificial stone production system

Through the lifting vibration mechanism and the heat dissipation water tank system, bubbles and temperature problems in artificial stone production are solved, efficient and synchronous mass production and quality consistency are achieved, and the structural strength and aesthetics of artificial stone are improved.

CN119407918BActive Publication Date: 2025-08-29RENXIN NEW NON-METAL MATERIALS (GUANGXI) CO LTD
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Patent Information

Application Number
CN202411588936.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-08-29
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

In the production of artificial stone, the existence of bubbles affects the aesthetics and structural strength. The high temperature in summer or the lack of effective cooling means leads to a reduction in the shaping speed, and it is difficult to ensure consistency of quality and efficiency of synchronous operation during mass production.

Method used

The lifting vibration mechanism and heat dissipation water tank system are adopted in the mold shell, combined with the drive shaft, worm and worm gear structure and transmission belt system, and the quality and efficiency of artificial stone are ensured through vibration debubbing, synchronous molding and heat dissipation measures.

Benefits of technology

Effectively remove bubbles, improve the structural strength and aesthetics of artificial stone, ensure summer shaping speed, achieve quality consistency in mass production and efficient operation of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of artificial stone forming equipment, and specifically to an artificial stone production system, including a mold shell, wherein the mold shell has five groups, the bottom of each group of mold shells is fixedly connected to a device shell, the inner wall of the mold shell is slidably connected to a mold bottom plate, and the bottom of the inner wall of the mold shell is fixedly connected to a limit plate; a rotating hole is opened on one side of the mold shell, and the inner wall of the rotating hole is rotatably connected to the outer wall of a lifting and vibrating mechanism; considering that air may be brought into the artificial stone during the mixing and stirring process of the artificial stone, so that many bubbles are generated inside the artificial stone, if the bubbles inside are not discharged, it will not only affect the appearance, but also affect the structural strength of the artificial stone; considering that the equipment will generate heat, excessive heat will not only affect the shaping efficiency but may also accumulate inside the equipment, causing damage or malfunction of the equipment. At the same time, if the heat of the equipment cannot be reduced after batch molding, it will also cause the artificial stone to be molded too quickly and cause quality problems.
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Description

Technical Field

[0001] The present invention relates to the technical field of artificial stone forming equipment, in particular to an artificial stone production system. Background Art

[0002] Artificial stone is more wear-resistant, acid-resistant, high-temperature resistant, and has strong impact resistance, pressure resistance, flexural resistance, and penetration resistance. Artificial stone is made by mixing cement with natural marble gravel, quartz sand, calcite, stone powder or other inorganic fillers in a certain proportion and stirring them evenly. After mixing, it needs to be defoamed. After defoaming, the artificial stone needs to be placed in a mold for molding. During molding, it needs to wait for it to solidify before taking it out.

[0003] Considering that when artificial stones of uniform material and fixed volume are batch-molded, if synchronous operations are performed, the quality of the produced artificial stones will be the same, which can reduce the production of inferior products; considering that artificial stones mixed with cement have a certain fluid form, air may be brought into the artificial stone during the mixing process, resulting in many bubbles inside the artificial stone. If the internal bubbles are not discharged, it will not only affect the appearance, but also affect the structural strength of the artificial stone; considering that artificial stones need to be quickly formed and demolded during batch production, that is, the internal atoms of the artificial stone need to be stabilized during shaping, but in the high temperature in summer or when there is no effective cooling method in the factory, the shaping speed of the artificial stone will be reduced. Summary of the Invention

[0004] The object of the present invention is to provide an artificial stone production system to solve the problems raised in the above background technology.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention provides an artificial stone production system, comprising a mold shell having five groups. The bottom of each group of mold shells is fixedly connected to a device shell, the inner wall of the mold shell is slidably connected to a mold bottom plate, and the bottom of the inner wall of the mold shell is fixedly connected to a limit plate; a rotation hole is opened on one side of the mold shell, and the inner wall of the rotation hole is rotatably connected to the outer wall of a lifting and vibrating mechanism; a cooling water tank is fixedly connected to the bottom of the device shell, and a support column is fixedly connected to the bottom of the inner wall of the device shell; the mold bottom plate and mold shell are used for molding artificial stone, and a drive mechanism is provided on the side of the cooling water tank close to the lifting and vibrating mechanism;

[0007] The cam is connected with the drive shaft by the outer wall of the driving shaft to rotate with the inner wall of the rotating hole, and the outer wall of the driving shaft away from the rotating hole is fixedly connected with a worm; the worm is meshed with a worm wheel; the bottom of the worm wheel is rotatably connected with the top of the support column, and the inner wall of the worm wheel is threadedly connected with a threaded rod; a through hole is opened in the center of the inner bottom surface of the mold shell; the outer wall of the threaded rod is rotatably connected with the inner wall of the through hole, the outer wall of the threaded rod is rotatably connected with the inner wall of the support column, and the top of the threaded rod is fixedly connected with a rotating disk; the top of the rotating disk is fixedly connected with a sliding block, and four groups of sliding blocks are arranged in an annular array, and the top of the rotating disk is fixedly connected with an impact block; the outer wall of the impact block is slidably connected to the inner wall of the mold bottom plate, and the bottom of the mold bottom plate is fixedly connected with a clamping block, and there are four groups of clamping blocks; one side of each group of the clamping blocks is higher than the other side, and the lower side is rounded.

[0008] By adopting the above technical solution, the threaded rod and the rotating disk can be moved downward by driving the rotation of the rotating shaft. When the threaded rod drops to the bottom, the bottom of the mold base plate will contact the top of the limit plate. At this time, the sliding block will lose the engagement with the two sides of the clamping block. During this period, the sliding block will be suspended in the air and will not contact the bottom of the mold base plate, but will contact the surface of the clamping block. The rounded surface of the clamping block is used to control the mold base plate to move up and down repeatedly. The impact of the limit plate and the impact block on the mold base plate causes the artificial stone to vibrate during the molding process. The vibration amplitude generated thereby is small and the frequency is high. When the mold base plate vibrates, the vibration is also transmitted to the mold shell, thereby making the vibration surface wider and the vibration defoaming effect better.

[0009] Furthermore, the driving mechanism includes a power motor, the bottom of the power motor is fixedly connected to a motor frame, one side of the motor frame is fixedly connected to the outer wall of the cooling water tank, and the output end of the power motor is transmission-connected with a transmission belt; the inner wall of the transmission belt is transmission-connected to the outer wall of the driving shaft, and the inner surface of the transmission belt contacts the traction shaft; both ends of the traction shaft are rotatably connected to the inner wall of the traction block, and the transmission belt is located between the traction shaft and the traction block, and the traction shaft guides the transmission belt; the outer wall of the traction block is slidably connected to the inner wall of the limit block; the bottom of the traction block is fixedly connected to a limit rod, the bottom of the traction block is fixedly connected to a traction spring, one end of the traction spring away from the traction block is fixedly connected to the limit block, the inner wall of the limit block is slidably connected to the outer wall of the limit rod, the mold shell and the device shell are both provided with sliding grooves on the side close to the driving mechanism, and there are multiple groups of sliding grooves; the inner wall of each group of the sliding grooves is slidably connected to a separation block; the outer wall of the separation block is slidably connected to the inner wall of the transmission belt.

[0010] By adopting the above technical solution, the transmission belt can be driven by driving the power motor. When the transmission belt is driven, the driving shaft is driven to rotate. At this time, the lifting and vibrating mechanism can be driven by power, so that the molding of artificial stone can be carried out synchronously. In order to ensure scalability, the length of the transmission belt will have a lot of redundancy. The setting of the traction block can make the transmission belt tighter during transmission, so that the transmission belt can transmit operations to all driving shafts, and the setting of the traction spring can control the height of the traction block. When the transmission belt is looser, the tension will decrease. At this time, the traction spring will pull the traction block downward, thereby making the transmission belt tighter, ensuring the connection between the transmission belt and the driving shaft, and the setting of the limit rod can ensure that the position of the traction block will not shift, so as to prevent the transmission belt from falling off and causing equipment failure. The setting of the separation block can push the transmission belt away and make it lose connection with the driving shaft. At this time, manual operation can be performed by installing a manual rocker to the driving shaft. In the event of power outage or equipment failure, the internal artificial stone can also be taken out manually.

[0011] Furthermore, both sides of each group of mold shells are fixedly connected to a heat conduction water tank; the outer wall of the device shell is fixedly connected to one side of the heat conduction water tank; one side of the heat conduction water tank is fixedly connected to one side of the cooling water tank, and the side of the heat conduction water tank close to each other is fixedly connected to a connecting water tank; the outer wall of the connecting water tank is fixedly connected to the inner bottom surface of the device shell, and the connection between the heat conduction water tank and the connecting water tank forms a heat dissipation water tank, and both sides of the heat dissipation water tank are fixedly connected to the inner wall of the cooling water tank.

[0012] By adopting the above technical solution, the heat conducted by the artificial stone can be cooled through water through the heat conduction water tank and the water, thereby reducing the heat conducted to the inside of the equipment. Heat will also be generated during the use of the equipment. The internal part of the equipment can be dissipated by setting the connecting water tank; the heat conduction water tank and the connecting water tank are connected to each other to form a heat dissipation water tank. By connecting each other, all equipment can be dissipated synchronously to maintain temperature consistency, thereby indirectly ensuring production quality; by connecting the heat dissipation water tank with the cooling water tank, the high-temperature water inside the heat conduction water tank and the connecting water tank can flow into the cooling water tank and be cooled by the cooling water tank. A water pump can be set inside the cooling water tank to make it more convenient to circulate the water, increase the water flow rate, and thus increase the heat dissipation efficiency.

[0013] Furthermore, the top of the mold base plate is slidably connected to a clamping plate, and there are two groups of clamping plates. The side away from each other of the clamping plates is fixedly connected to a clamping spring, and there are five groups of clamping springs. The end of the clamping spring away from the clamping plate is fixedly connected to the inner wall of the mold shell.

[0014] By adopting the above technical solution, the clamping plate can be set to move inwards through the thrust generated by the clamping spring when the volume of the artificial stone decreases, and can continuously provide a clamping force to the artificial stone, thereby ensuring continuous molding and reducing production defects.

[0015] Furthermore, a clamping hole is provided at one end of the driving shaft away from the worm, and a manual rocker is clamped on the inner wall of the clamping hole.

[0016] By adopting the above technical solution, the device can be manually operated by installing the manual rocker on the drive shaft, and the internal artificial stone can also be taken out manually in the event of power outage or equipment failure.

[0017] Furthermore, the outer wall of the driving shaft is rotatably connected to a fixing bracket, and the top of the fixing bracket is fixedly connected to the bottom of the mold shell.

[0018] By adopting the above technical solution, the stability of the driving shaft can be increased by setting the fixing frame, and the driving shaft can be prevented from falling off, thereby avoiding damage to the equipment caused by the driving shaft falling off.

[0019] Furthermore, a first sealing groove is formed on the outer wall of the mold bottom plate, and a first sealing strip is fixedly connected to the inner wall of the first sealing groove.

[0020] By adopting the above technical solution, the first sealing groove and the first sealing strip are provided to fill the gap between the mold bottom plate and the mold shell, and prevent unformed artificial stones from flowing into the equipment.

[0021] Furthermore, a second sealing groove is formed at the bottom of the clamping plate, and a second sealing strip is fixedly connected to the inner wall of the second sealing groove.

[0022] By adopting the above technical solution, the gap between the clamping plate and the mold bottom plate can be filled by setting the second sealing groove and the second sealing strip to prevent the unformed artificial stone from flowing into the interior of the clamping plate, avoiding affecting the internal clamping spring, thereby affecting the clamped unformed stone.

[0023] Furthermore, the device housing is rotatably connected to a limiting shaft on one side close to the transmission belt, the transmission belt is located between the limiting shaft and the driving shaft, the surface of the limiting shaft contacts the transmission belt, and the limiting shaft guides the transmission belt.

[0024] By adopting the above technical solution, the position of the transmission belt can be limited by setting the limiting shaft, and the separating block can support the direction of the transmission belt by the limiting shaft to prevent the transmission belt from falling off and causing damage to the equipment.

[0025] The present invention has the following beneficial effects:

[0026] 1. The present invention can make the threaded rod and the rotating disk move downward by driving the rotation of the rotating shaft. When the threaded rod drops to the bottom, the bottom of the mold base plate will contact the top of the limit plate. At this time, the sliding block will lose the clamping connection with the two sides of the clamping block. During this period, the sliding block will be suspended in the air and will not contact the bottom of the mold base plate. Instead, it will contact the surface of the clamping block. The rounded surface of the clamping block is used to control the mold base plate to move up and down repeatedly. The impact of the limit plate and the impact block on the mold base plate causes the artificial stone to vibrate during the molding process. The vibration amplitude generated thereby is small and the frequency is high. When the mold base plate vibrates, the vibration is also transmitted to the mold shell, thereby making the vibration surface wider and achieving a better vibration defoaming effect.

[0027] 2. The present invention can drive the lifting and vibrating mechanism by driving the power motor, so that the molding of artificial stone can be carried out synchronously; in order to ensure scalability, the length of the transmission belt will have a lot of redundancy. The setting of the traction block can make the transmission belt tighter during transmission, ensuring the connection between the transmission belt and the driving shaft, and the setting of the limit rod can ensure that the position of the traction block will not shift, so as to prevent the transmission belt from loosening and causing the equipment to fail to operate normally; the setting of the separation block can push the transmission belt away and make it lose connection with the driving shaft. At this time, manual operation can be performed by installing a manual rocker to the driving shaft. In the event of power outage or equipment failure, the internal artificial stone can also be taken out manually.

[0028] 3. The present invention can dissipate heat inside the equipment by setting up a heat conduction water tank and a connecting water tank; the heat dissipation water tank can dissipate heat synchronously for all equipment, maintain temperature consistency, and indirectly ensure production quality, and the heat dissipation water tank is connected to the cooling water tank so that the high-temperature water inside the heat conduction water tank and the connecting water tank can flow into the cooling water tank and be cooled by the cooling water tank. A water pump can be set inside the cooling water tank to make it more convenient to circulate water, which can increase the water flow rate and thus increase the heat dissipation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0030] Figure 1 It is an overall schematic diagram of the device of the present invention;

[0031] Figure 2 It is a schematic diagram of a separate device of the present invention;

[0032] Figure 3 It is a schematic cross-sectional view of the device of the present invention;

[0033] Figure 4 This is a structural diagram of the lifting and vibrating mechanism of the present invention;

[0034] Figure 5 This is a schematic diagram of the structure of the connection between the threaded rod and the mold base plate of the present invention;

[0035] Figure 6 For the present invention Figure 5 A partial enlarged schematic diagram in the middle;

[0036] Figure 7 For the present invention Figure 1 A partial enlarged schematic diagram of point B in the middle;

[0037] Figure 8 For the present invention Figure 1 A partial enlarged schematic diagram of point C in the middle.

[0038] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0039] In the figure: 1. Mold shell; 11. Device shell; 12. Cooling water tank; 13. Heat conduction water tank; 14. Mold bottom plate; 2. Lifting and vibrating mechanism; 21. Driving shaft; 22. Worm; 23. Worm gear; 24. Threaded rod; 25. Rotating disk; 26. Clamping plate; 27. Clamping spring; 3. Driving mechanism; 31. Power motor; 32. Transmission belt; 33. Traction block; 34. Limit rod; 35. Traction spring; 36. Separation block; 37. Manual rocker. DETAILED DESCRIPTION

[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0041] See also Figures 1-8 As shown, the present invention is an artificial stone production system, including a mold shell 1, which has five groups of mold shells 1. The bottom of each group of mold shells 1 is fixedly connected to a device shell 11, and the inner wall of the mold shell 1 is slidably connected to a mold bottom plate 14. The bottom of the inner wall of the mold shell 1 is fixedly connected to a limit plate; a rotating hole is opened on one side of the mold shell 1, and the inner wall of the rotating hole is rotatably connected to the outer wall of the lifting and vibrating mechanism 2; a cooling water tank 12 is fixedly connected to the bottom of the device shell 11, and a support column is fixedly connected to the bottom of the inner wall of the device shell 11; the mold bottom plate 14 and the mold shell 1 are used for forming artificial stone, and a driving mechanism 3 is provided on the side of the cooling water tank 12 near the lifting and vibrating mechanism 2;

[0042] The lifting and vibrating mechanism 2 includes a driving shaft 21, the outer wall of the driving shaft 21 is rotatably connected to the inner wall of the rotating hole, and the outer wall of the driving shaft 21 away from the rotating hole is fixedly connected to a worm 22; the worm 22 is meshed with a worm wheel 23; the bottom of the worm wheel 23 is rotatably connected to the top of the support column, and the inner wall of the worm wheel 23 is threadedly connected to a threaded rod 24; a through hole is opened in the center of the inner bottom surface of the mold shell 1; the outer wall of the threaded rod 24 is rotatably connected to the inner wall of the through hole, the outer wall of the threaded rod 24 is rotatably connected to the inner wall of the support column, and the top of the threaded rod 24 is fixedly connected to a rotating disk 25; the top of the rotating disk 25 is fixedly connected to a sliding block, and the sliding block is arranged in a circular array of four groups, and the top of the rotating disk 25 is fixedly connected to an impact block; the outer wall of the impact block is slidably connected to the inner wall of the mold bottom plate 14, and the bottom of the mold bottom plate 14 is fixedly connected to a card block, and there are four groups of card blocks; one side of each group of card blocks is higher than the other side, and the lower side is rounded.

[0043] In this embodiment, considering that the artificial stone made of cement has a certain fluid state, air may be introduced into the artificial stone during the mixing process, resulting in many bubbles inside the artificial stone. If the bubbles are not removed, it will not only affect the appearance but also affect the structural strength of the artificial stone.

[0044] When in use, cement and other raw materials are first poured into the interior of the mold shell 1, and the rotation of the driving shaft 21 can make the worm 22 drive the worm wheel 23 to rotate, and the threaded rod 24 and the rotating disk 25 move downward. When the threaded rod 24 drops to the bottom, the bottom of the mold base plate 14 will contact the top of the limit plate. At this time, the sliding block will lose the engagement with the two sides of the card block. During this period, the sliding block will be suspended and will not contact the bottom of the mold base plate 14, but will contact the surface of the card block. The rounded surface of the card block allows the sliding block to control the mold base plate 14 to move up and down repeatedly, and the impact of the limit plate and the impact block on the mold base plate 14 causes the artificial stone to vibrate during the molding process. The vibration can make the cement and other raw materials that constitute the artificial stone gradually flattened, making the artificial stone more flat. The vibration amplitude generated is small and the frequency is high. When the mold base plate 14 vibrates, it will also transmit vibration to the mold shell 1, and the vibration of the mold base plate 14 and the mold shell 1 can be transmitted to the human body. The stone is transmitted to the vibration, thereby making the vibration surface wider and the vibration defoaming effect better; since the sliding block loses the engagement with the clamping block, the threaded rod 24 will not continue to move downward at this time, but will rotate synchronously with the worm gear 23, and the arrangement of the worm 22 and the worm gear 23 can prevent reversal in the event of a power outage or equipment failure, and can prevent the mold base plate 14 from falling directly due to the gravity of the artificial stone, thereby preventing secondary damage to the equipment; the worm gear 23 is reversed by driving the rotating shaft 21. Since the sliding block in the initial state is blocked by the clamping block and blocks the rotation of the rotating disk 25 and the threaded rod 24, since the threaded rod 24 cannot rotate, when the worm gear 23 rotates, the threaded rod 24 will move upward, and will push the rotating disk 25 to move upward, and at the same time will push the sliding block to lift the mold base plate 14 upward, and when the mold base plate 14 rises to the top, the artificial stone can be taken out, and a slide can be provided on the side of the mold shell 1, and the artificial stone can be directly transferred to the next process through the slide.

[0045] Specifically, the driving mechanism 3 includes a power motor 31, the bottom of the power motor 31 is fixedly connected to a motor frame, one side of the motor frame is fixedly connected to the outer wall of the cooling water tank, the output end of the power motor 31 is transmission-connected to a transmission belt 32; the inner wall of the transmission belt 32 is transmission-connected to the outer wall of the driving shaft 21, and the inner surface of the transmission belt 32 contacts the traction shaft; the two ends of the traction shaft are rotationally connected to the inner wall of the traction block 33, and the transmission belt 32 is located between the traction shaft and the traction block 33, and the traction shaft plays a guiding role for the transmission belt 32; the traction block 3 3 is slidably connected to the inner wall of the limit block; the bottom of the traction block 33 is fixedly connected to the limit rod 34, the bottom of the traction block 33 is fixedly connected to a traction spring 35, and the end of the traction spring 35 away from the traction block 33 is fixedly connected to the limit block, the inner wall of the limit block is slidably connected to the outer wall of the limit rod 34, the mold shell 1 and the device shell 11 are both provided with sliding grooves on the side close to the driving mechanism 3, and there are multiple groups of sliding grooves; the inner wall of each group of sliding grooves is slidably connected to a separation block 36; the outer wall of the separation block 36 is slidably connected to the inner wall of the transmission belt 32.

[0046] In this embodiment, it is considered that when artificial stones of uniform material and fixed volume are batch-molded, if synchronous operations are performed, the quality of the produced artificial stones will be the same, which can reduce the production of inferior products; at the same time, considering that different artificial stone materials or volumes will result in different molding times, each artificial stone needs to be removed separately; in the event of a power outage, the artificial stone will be difficult to remove during the removal operation because it is molded inside the equipment.

[0047] The transmission belt 32 can be driven by driving the power motor 31. When the transmission belt 32 is driven, the driving shaft 21 is driven to rotate. At this time, the lifting and vibrating mechanism 2 can be driven by power, so that the artificial stone can be formed synchronously. Through the above operation, the equipment can be operated synchronously, so that the production is synchronized, and the production of inferior products is reduced. In order to ensure scalability, the length of the transmission belt 32 will have a lot of redundancy. The setting of the traction block 33 can make the transmission belt 32 tighter during transmission, so that the transmission belt 32 can transmit to all the driving shafts 21, and the height of the traction block 33 can be controlled by the setting of the traction spring 35. When the transmission belt 32 is looser, the tension will decrease. At this time, the traction spring 35 will pull the traction block 33 downward, so that the transmission belt 32 is tighter, ensuring the connection between the transmission belt 32 and the driving shaft 21, and the setting of the limit rod 34 can ensure that the traction block 33 The position of the transmission belt 32 will not be offset to prevent the loosening of the transmission belt 32 and the malfunction of the equipment; in the production process, cement will inevitably spill onto the transmission belt 32, and the cement attached to the transmission belt 32 may solidify during the operation of the equipment. After the cement solidifies, the solid material contained in it will lift the transmission belt 32 when it contacts the driving shaft 21 or the traction block 33, and by utilizing the mobility of the traction spring 35 and the traction block 33, the transmission belt 32 can be prevented from being too tight and causing excessive stress to break; the repeated fluctuations of the traction spring 35 and the traction block 33 cause the transmission belt 32 to vibrate, and since the cement just solidified on the outside and the cement inside are not The cement is not completely solidified, so its strength is not high. When the cement passes through the driving shaft 21 or the traction block 33, it will be squeezed and crushed, and the crushed cement can be spilled by shaking to prevent excessive accumulation of cement on the transmission belt 32 and affect the production effect. The number of equipment can be expanded or reduced by setting the traction spring 35 and the traction block 33. The transmission belt 32 can be pushed away by setting the separation block 36, and it can lose the connection with the driving shaft 21. At this time, the manual rocker 37 can be installed on the driving shaft 21 for manual operation. In the event of a power outage or equipment failure, the internal artificial stone can also be taken out manually.

[0048] Specifically, both sides of each group of mold shells 1 are fixedly connected with a heat conducting water tank 13; the outer wall of the device shell 11 is fixedly connected to one side of the heat conducting water tank 13; one side of the heat conducting water tank 13 is fixedly connected to one side of the cooling water tank 12, and the side close to the heat conducting water tank 13 is fixedly connected to a connecting water tank; the outer wall of the connecting water tank is fixedly connected to the inner bottom surface of the device shell 11, and the connection between the heat conducting water tank 13 and the connecting water tank forms a heat dissipation water tank, and both sides of the heat dissipation water tank are fixedly connected to the inner wall of the cooling water tank 12.

[0049] In this embodiment, it is considered that artificial stone needs to be quickly formed and demolded during mass production. In other words, the atoms inside the artificial stone need to be stabilized during the formation. However, in the hot summer or when there is no effective cooling method in the factory, the formation speed of the artificial stone will be reduced. Considering that the equipment generates heat, excessive heat will not only affect the forming efficiency but also may accumulate inside the equipment, causing damage or malfunction of the equipment. At the same time, after mass forming, if the equipment heat cannot be reduced, it will cause the artificial stone to form too quickly, resulting in uneven solidification of the artificial stone, which may cause quality problems such as cracks.

[0050] The heat conducted by the artificial stone can be cooled by water through the heat conduction water tank 13, thereby reducing the heat conducted to the inside of the equipment. Heat will also be generated during the use of the equipment. The internal part of the equipment can be dissipated by setting the connecting water tank; the heat conduction water tank 13 and the connecting water tank are connected to each other to form a heat dissipation water tank. By connecting to each other, all equipment can be dissipated synchronously to maintain temperature consistency, thereby indirectly ensuring production quality; the heat dissipation water tank 13 and the connecting water tank can be connected to the cooling water tank 12 to allow the high-temperature water inside the heat conduction water tank 13 and the connecting water tank to flow into the cooling water tank 12 and be cooled by the cooling water tank 12. A water pump can be set inside the cooling water tank 12 to facilitate the water circulation operation, increase the water flow rate, and thus increase the heat dissipation efficiency.

[0051] Specifically, the top of the mold base plate 14 is slidably connected to a clamping plate 26, and there are two groups of clamping plates 26. The side away from each group of clamping plates 26 is fixedly connected to a clamping spring 27, and there are five groups of clamping springs 27. The end of the clamping spring 27 away from the clamping plate 26 is fixedly connected to the inner wall of the mold shell 1.

[0052] In this embodiment, considering that the volume of the artificial stone will decrease during the process of cooling and expelling bubbles, the accurate shaping will be lost in the mold in the prior art, resulting in defects in the produced artificial stone, affecting the production quality.

[0053] The setting of the clamping plate 26 can move inwards by the thrust generated by the clamping spring 27 when the volume of the artificial stone decreases, and can continuously provide a clamping force to the artificial stone, thereby ensuring continuous molding and reducing production defects.

[0054] Specifically, a clamping hole is formed at one end of the driving shaft 21 away from the worm 22 , and a manual rocker 37 is clamped on the inner wall of the clamping hole.

[0055] In this embodiment, the device can be manually operated by installing the manual rocker 37 on the drive shaft 21, and the internal artificial stone can also be taken out manually in the event of power outage or device failure.

[0056] Specifically, the outer wall of the driving shaft 21 is rotatably connected to a fixing frame, and the top of the fixing frame is fixedly connected to the bottom of the mold shell 1 .

[0057] In this embodiment, the provision of the fixing frame can increase the stability of the driving shaft 21 and prevent the driving shaft 21 from falling off, thereby avoiding damage to the device caused by the falling off of the driving shaft 21.

[0058] Specifically, a first sealing groove is formed on the outer wall of the mold bottom plate 14 , and a first sealing strip is fixedly connected to the inner wall of the first sealing groove.

[0059] In this embodiment, the first sealing groove and the first sealing strip are provided to fill the gap between the mold bottom plate 14 and the mold shell 1 and prevent unformed artificial stones from flowing into the equipment.

[0060] Specifically, a second sealing groove is formed at the bottom of the clamping plate 26 , and a second sealing strip is fixedly connected to the inner wall of the second sealing groove.

[0061] In this embodiment, the second sealing groove and the second sealing strip can fill the gap between the clamping plate 26 and the mold bottom plate 14 to prevent the unformed artificial stone from flowing into the interior of the clamping plate 26, thereby avoiding affecting the internal clamping spring 27 and affecting the clamping of the unformed stone.

[0062] Specifically, the device housing 11 is rotatably connected to a limiting shaft on one side close to the transmission belt 32 . The transmission belt 32 is located between the limiting shaft and the driving shaft 21 . The surface of the limiting shaft contacts the transmission belt 32 , and the limiting shaft guides the transmission belt 32 .

[0063] In this embodiment, the position of the transmission belt 32 can be limited by setting the limiting shaft, and the separating block 36 can be supported by the limiting shaft when guiding the direction of the transmission belt 32 to prevent the transmission belt 32 from falling off and causing damage to the equipment.

[0064] When using,

[0065] First, when in use, cement and other raw materials are poured into the interior of the mold shell 1, and the transmission belt 32 is driven by the driving power motor 31. When the transmission belt 32 is transmitted, the driving shaft 21 is driven to rotate. At this time, the lifting and vibrating mechanism 2 can be driven by power, so that the molding of artificial stone can be carried out synchronously; in order to ensure scalability, the length of the transmission belt 32 will have a lot of redundancy. The setting of the traction block 33 can make the transmission belt 32 tighter during transmission, so that the transmission belt 32 can transmit to all the driving shafts 21, and the setting of the traction spring 35 can control the height of the traction block 33. When the transmission belt 32 is looser, the tension will decrease. At this time, the traction spring 35 will pull the traction block 33 downward, thereby making the transmission belt 32 tighter, ensuring the connection between the transmission belt 32 and the driving shaft 21, and the setting of the limit rod 34 can ensure that the position of the traction block 33 will not shift, so as to prevent the transmission belt 32 from loosening and causing the equipment to fail to operate normally.

[0066] Secondly, the artificial stone fluid is poured into the interior of the mold shell 1, and the worm 22 drives the worm wheel 23 to reverse by driving the rotating shaft 21, and the threaded rod 24 and the rotating disk 25 move downward. When the threaded rod 24 drops to the bottom, the bottom of the mold base 14 will contact the top of the limit plate. At this time, the sliding block will lose the engagement with both sides of the card block. During this period, the sliding block will be suspended and will not contact the bottom of the mold base 14, but will contact the surface of the card block. The rounded surface of the card block allows the sliding block to control the mold base 14 to move up and down repeatedly, and the impact of the limit plate and the impact block on the mold base 14 causes the artificial stone to vibrate during the molding process. Since the sliding block loses the engagement with the card block, the threaded rod 24 will not continue to move downward, but will rotate synchronously with the worm wheel 23. The setting of the worm 22 and the worm wheel 23 can prevent reversal in the event of a power outage or equipment failure, and can prevent the mold base 14 from falling directly under the gravity of the artificial stone to prevent secondary damage to the equipment.

[0067] At the same time, the heat conducted by the artificial stone can be cooled by water through the heat conduction water tank 13, thereby reducing the heat conducted to the inside of the equipment. Heat will also be generated during the use of the equipment. The internal part of the equipment can be dissipated by setting the connecting water tank; the heat conduction water tank 13 and the connecting water tank are connected to each other to form a heat dissipation water tank. By connecting to each other, all equipment can be dissipated synchronously to maintain temperature consistency, thereby indirectly ensuring production quality; by connecting the heat dissipation water tank with the cooling water tank 12, the high-temperature water inside the heat conduction water tank 13 and the connecting water tank can flow into the cooling water tank 12 and be cooled by the cooling water tank 12. A water pump can be set inside the cooling water tank 12 to make it more convenient to circulate the water, increase the water flow rate, and thus increase the heat dissipation efficiency.

[0068] Finally, the transmission belt 32 can be pushed away by the setting of the separation block 36, and it can lose the connection with the driving shaft 21. At this time, manual operation can be performed by installing the manual rocker 37 to the driving shaft 21. In the event of a power outage or equipment failure, the internal artificial stone can also be taken out manually; the worm 22 is rotated by the rotation of the driving shaft 21, and the worm wheel 23 is driven to rotate by the engagement of the worm wheel 23 with the worm wheel 23. Since the sliding block in the initial state will be blocked by the block and will block the rotation of the rotating disk 25 and the threaded rod 24, since the threaded rod 24 cannot rotate, when the worm wheel 23 rotates, the threaded rod 24 will move upward and push the rotating disk 25 to move upward, and at the same time push the sliding block to lift the mold bottom plate 14 upward. When the mold bottom plate 14 rises to the top, the artificial stone can be taken out, and a slide can be set on the side of the mold shell 1, and the artificial stone can be directly transferred to the next process through the slide.

[0069] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An artificial stone production system, comprising a mold shell (1), characterized in that: The mold shell (1) has five groups, and the bottom of each group of the mold shell (1) is fixedly connected to a device shell (11), the inner wall of the mold shell (1) is slidably connected to a mold bottom plate (14), and the bottom of the inner wall of the mold shell (1) is fixedly connected to a limit plate; a rotating hole is opened on one side of the mold shell (1), and the inner wall of the rotating hole is rotatably connected to the outer wall of the lifting and vibrating mechanism (2); the bottom of the device shell (11) is fixedly connected to a cooling water tank (12), and the bottom of the inner wall of the device shell (11) is fixedly connected to a support column; the mold bottom plate (14) and the mold shell (1) are used for molding artificial stone, and a driving mechanism (3) is provided on the side of the cooling water tank (12) close to the lifting and vibrating mechanism (2); The lifting and vibrating mechanism (2) includes a driving shaft (21), the outer wall of the driving shaft (21) is rotatably connected to the inner wall of the rotating hole, and the outer wall of the driving shaft (21) away from the rotating hole is fixedly connected with a worm (22); the worm (22) is engaged with a worm wheel (23); the bottom of the worm wheel (23) is rotatably connected to the top of the support column, and the inner wall of the worm wheel (23) is threadedly connected to a threaded rod (24); a through hole is opened at the center of the inner bottom surface of the mold shell (1); the outer wall of the threaded rod (24) is rotatably connected to the inner wall of the through hole The outer wall of the threaded rod (24) is rotatably connected to the inner wall of the support column, and the top of the threaded rod (24) is fixedly connected to a rotating disk (25); the top of the rotating disk (25) is fixedly connected to a sliding block, and there are four groups of sliding blocks in a circular array, and the top of the rotating disk (25) is fixedly connected to an impact block; the outer wall of the impact block is slidably connected to the inner wall of the mold bottom plate (14), and the bottom of the mold bottom plate (14) is fixedly connected to a card block, and there are four groups of card blocks; one side of each group of card blocks is higher than the other side, and the lower side is rounded; The driving mechanism (3) comprises a power motor (31), the bottom of the power motor (31) is fixedly connected to a motor frame, one side of the motor frame is fixedly connected to the outer wall of the cooling water tank, and the output end of the power motor (31) is transmission-connected to a transmission belt (32); the inner wall of the transmission belt (32) is transmission-connected to the outer wall of the driving shaft (21), and the inner surface of the transmission belt (32) contacts a traction shaft; both ends of the traction shaft are rotationally connected to the inner wall of the traction block (33), and the transmission belt (32) is located between the traction shaft and the traction block (33), and the traction shaft plays a guiding role for the transmission belt (32). Function: The bottom of the traction block (33) is fixedly connected to the limit rod (34), the bottom of the traction block (33) is fixedly connected to the traction spring (35), the end of the traction spring (35) away from the traction block (33) is fixedly connected to the limit block, the inner wall of the limit block is slidably connected to the outer wall of the limit rod (34), the mold shell (1) and the device shell (11) are both provided with sliding grooves on the side close to the driving mechanism (3), and there are multiple groups of sliding grooves; the inner wall of each group of the sliding grooves is slidably connected to a separation block (36); the outer wall of the separation block (36) is slidably connected to the inner wall of the transmission belt (32).

2. The artificial stone production system according to claim 1, characterized in that: Both sides of each group of the mold shell (1) are fixedly connected to a heat conducting water tank (13); the outer wall of the device shell (11) is fixedly connected to one side of the heat conducting water tank (13); one side of the heat conducting water tank (13) is fixedly connected to one side of the cooling water tank (12), and the side of the heat conducting water tank (13) close to the heat conducting water tank is fixedly connected to a connecting water tank; the outer wall of the connecting water tank is fixedly connected to the inner bottom surface of the device shell (11), and the connection between the heat conducting water tank (13) and the connecting water tank forms a heat dissipation water tank, and both sides of the heat dissipation water tank are fixedly connected to the inner wall of the cooling water tank (12).

3. The artificial stone production system according to claim 1, characterized in that: The top of the mold bottom plate (14) is slidably connected to a clamping plate (26), and there are two groups of clamping plates (26). The side away from each other of each group of clamping plates (26) is fixedly connected to a clamping spring (27), and there are five groups of clamping springs (27). The end of the clamping spring (27) away from the clamping plate (26) is fixedly connected to the inner wall of the mold shell (1).

4. The artificial stone production system according to claim 1, characterized in that: A clamping hole is provided at one end of the driving shaft (21) away from the worm (22), and a manual rocker (37) is clamped on the inner wall of the clamping hole.

5. The artificial stone production system according to claim 1, characterized in that: The outer wall of the driving shaft (21) is rotatably connected to a fixing frame, and the top of the fixing frame is fixedly connected to the bottom of the mold shell (1).

6. The artificial stone production system according to claim 1, characterized in that: The outer wall of the mold bottom plate (14) is provided with a first sealing groove, and the inner wall of the first sealing groove is fixedly connected with a first sealing strip.

7. The artificial stone production system according to claim 3, characterized in that: A second sealing groove is provided at the bottom of the clamping plate (26), and a second sealing strip is fixedly connected to the inner wall of the second sealing groove.

8. The artificial stone production system according to claim 1, characterized in that: The device housing (11) is rotatably connected to a limiting shaft on one side close to the transmission belt (32); the transmission belt (32) is located between the limiting shaft and the driving shaft (21); the surface of the limiting shaft contacts the transmission belt (32), and the limiting shaft guides the transmission belt (32).

Citation Information

Patent Citations

  • Vibration blanking forming device for production of heat preservation composite building blocks and forming method of vibration blanking forming device

    CN114131729A

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