A self-cleaning muddy wastewater purification and treatment equipment
By designing a self-cleaning sludge-containing wastewater purification and treatment equipment, using a multi-directional drive unit and centrifugal separation assembly, combined with a hydraulic self-cleaning assembly, the problem of difficulty in cleaning the mud stains inside the drum in the prior art and the long power consumption of the drying process is solved, and efficient mud water separation and sludge cleaning are achieved.
Patent Information
- Application Number
- CN202510045209.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-01-13
AI Technical Summary
In the prior art, when treating mud-containing wastewater, the mud stains inside the drum are difficult to clean, and the drying process consumes electricity and time, resulting in low sludge and water separation efficiency.
A self-cleaning sludge-containing wastewater purification and treatment equipment is designed, using two wastewater separation units and multi-directional driving units set up between front and rear intervals. Combining the centrifugal separation components and the hydraulic self-cleaning components, it realizes rapid initial filtration and high-speed centrifugal separation, and regularly cleans the sludge on the inner and outer walls of the centrifugal filter cartridge.
It realizes rapid preliminary settlement collection and high-speed centrifugal separation, improves the initial separation efficiency of mud and water, and regularly cleansing ensures the use effect of the centrifugal filter cartridge, ensures the unmixed mud and liquid flow, and improves the treatment effect.
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Figure CN119425205B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wastewater purification and treatment, in particular to a self-cleaning mud-containing wastewater purification and treatment device. Background Art
[0002] Muddy wastewater usually comes from industrial production processes, urban sewage treatment, and wastewater formed after natural water bodies are polluted. Its water quality generally contains a certain amount of mud particles and pollutants. If this type of muddy wastewater is discharged directly without treatment, it will pollute the water body, affect the ecological environment and human health, so it generally needs to be purified before discharge.
[0003] After searching, it is found that sewage purification equipment is generally used to purify muddy wastewater. For example, a prior art document with patent publication number CN210030098U and IPC classification number C02F1 / 12 (20060101) discloses a muddy wastewater separation device, whose main components include a drum, a feed port, a discharge port, blades, a shell, a heater, a blower, an air inlet pipe, an air inlet hole, an air outlet pipe, medium particles, a nozzle, a belt conveyor, an elevator, a first ash hopper, a discharge machine, a second ash hopper, a sewage storage tank, and a water pump.
[0004] The above-mentioned existing sludge wastewater separation device mainly adopts drum drying to achieve sludge separation, and uses medium particles as water treatment media; it can be seen from its records that it mainly relies on the dryer to dry the surface of the medium particles, the water in the sludge wastewater placed inside the drum evaporates, and the solids condense on the surface of the medium particles, thereby realizing solid-liquid separation during water treatment.
[0005] However, in the actual operation process, the muddy wastewater will accumulate inside the drum and on the blades. During the drying process, the mud stains will be dehydrated and accumulated inside the drum, which makes it inconvenient to clean the inside of the drum during long-term operation. In addition, the direct volatilization of the wastewater by heating and evaporating the water will consume a lot of electricity. When the mud content is not large, it will also lead to problems such as a long time for mud and water separation and difficulty in evaporating the water.
[0006] Based on this, the present invention optimizes the problems existing in the prior art in the process of treating mud-containing wastewater, and designs a mud-containing wastewater purification treatment equipment that can quickly achieve self-cleaning, so as to better solve the problems existing in the prior art. Summary of the invention
[0007] The present invention is to solve one of the above-mentioned technical problems, and the technical solution adopted is: a self-cleaning mud-containing wastewater purification and treatment equipment, including two wastewater separation units arranged at a front and rear interval, the bottom of each of the wastewater separation units is fixedly installed on the top of the bottom base, and a multi-directional driving unit is arranged between the two wastewater separation units. The output ends at both ends of the multi-directional driving unit are respectively used to drive the wastewater separation units at their corresponding positions to operate, the power of the multi-directional driving unit is provided by an external driving member, and the input power of the multi-directional driving unit maintains a horizontal fixed-axis rotation state in the working state. The top of each of the wastewater separation units is used to receive the mud-containing wastewater transported from the upstream, and a primary filtered water storage tank is fixedly installed at the top center of the bottom base below the multi-directional driving unit.
[0008] In any of the above schemes, it is preferred that the wastewater separation unit includes two centrifugal separation components that are spaced apart and symmetrically arranged, both of which are fixed relative to the bottom base, a drainage riser is arranged above the centrifugal separation component, the drainage riser remains fixed on a fixed axis in a working state, the lower end of the drainage riser movably extends into the interior of the centrifugal separation component, the centrifugal separation component and the drainage riser are arranged coaxially, a primary filtration and discharge multi-purpose component is installed at the bottom of the centrifugal separation component, the bottom of the primary filtration and discharge multi-purpose component is fixed to the top of the bottom base, the top of the primary filtration and discharge multi-purpose component is fitted and plugged into the bottom of the centrifugal separation component and the two rotate relative to the fixed axis, the centrifugal separation component is driven by the multi-directional driving unit that is meshed with each other, a mud receiving unit is arranged on one side of the upper part of the primary filtration and discharge multi-purpose component, and the output end of the mud receiving unit is connected to the downstream sludge treatment station.
[0009] In any of the above schemes, it is preferred that the centrifugal separation component includes a centrifugal filter cartridge coaxially arranged below the drainage riser, the outer side wall surface of the centrifugal filter cartridge is provided with centrifugal sieve holes for separating water and mud, a top cover is provided on the top of the centrifugal filter cartridge, the lower end of the drainage riser movably passes through the top cover and extends into the centrifugal cavity of the centrifugal filter cartridge, and driven gears coaxially fixed thereto are installed on the upper and lower outer side walls of the centrifugal filter cartridge, each of the driven gears is respectively meshed with the output end of the multi-directional drive unit, the lower end of the centrifugal filter cartridge is movably sleeved on the outer side wall of the top of the primary filtration and discharge multi-purpose component, and a receiving and fixing ring is fixed on the lower outer side wall of the centrifugal cavity, and the bottom of the receiving and fixing ring movably abuts against the top of the primary filtration and discharge multi-purpose component.
[0010] In any of the above schemes, it is preferred that the multi-directional drive unit includes a horizontally arranged transmission main shaft, which rotates around a horizontal axis, and bevel gear transmission boxes are respectively arranged at both ends of the transmission main shaft. The ends of the transmission main shaft respectively extend into the interior of the bevel gear transmission box and are used to drive the components inside the bevel gear transmission box to operate. The output end of the bevel gear transmission box on the right side is fixedly connected to the motor shaft of a fixedly arranged waterproof main drive motor. When the main drive motor is running, it can drive the bevel gear transmission box to operate. Transmission pinions are respectively installed at the upper output end and the lower output end of each bevel gear transmission box, and the front and rear sides of the transmission pinion are respectively meshed with the driven gear at its corresponding position.
[0011] In any of the above schemes, it is preferred that each multi-directional drive unit relies on a single total drive motor as the total driving force for centrifugal drive rotation. The single power can effectively drive eight driven gears, thereby completing the stable fixed-axis high-speed rotation drive of four centrifugal filter cartridges. The upper and lower parts of each centrifugal filter cartridge are equipped with driven gears to effectively ensure the stability of the force on the centrifugal filter cartridge during the entire transmission process.
[0012] In any of the above schemes, it is preferred that the bevel gear transmission box includes a fixedly installed bevel gear box body, a vertical double transmission shaft is arranged in the gear installation cavity of the bevel gear box body, the upper and lower ends of the vertical double transmission shaft are passed through the upper output end and the lower output end and are respectively fixedly connected to the transmission pinion gear, a bottom bevel gear is fixedly connected to the outer wall of the vertical double transmission shaft in the gear installation cavity, and an inner lateral bevel gear and an outer lateral bevel gear are respectively meshed on both sides of the bottom bevel gear, the inner lateral bevel gear is fixedly connected to the corresponding end of the transmission main shaft, and the outer lateral bevel gear is connected to the total drive motor at its corresponding position.
[0013] In any of the above schemes, it is preferred that a hydraulic self-cleaning component is arranged between the two centrifugal separation components, the water inlet end of the hydraulic self-cleaning component is connected to the discharge end of the primary filtration and discharge multi-purpose component, and the water outlet end of the primary filtration and discharge multi-purpose component is connected to the interior of the primary filtration water storage tank.
[0014] In any of the above schemes, it is preferred that the multi-purpose component for primary filtration and discharge includes a rigid vertical cylinder vertically arranged directly below the centrifugal filter cartridge, a liquid collecting bin is arranged inside the rigid vertical cylinder, the upper part of the rigid vertical cylinder is movably inserted into and abuts against the lower inner wall of the centrifugal chamber and the two rotate relative to each other, a primary filtration water discharge pipe with a valve connected to the rigid vertical cylinder is arranged at the lower part of the rigid vertical cylinder, both ends of the primary filtration water discharge pipe are respectively fixedly connected to the rigid vertical cylinder at the corresponding positions and the interiors of the two are connected, the middle part of the primary filtration water discharge pipe is connected to the interior of the primary filtration water storage tank through a connecting pipe equipped with a two-way pump, and the central top of the primary filtration water discharge pipe is fixedly connected to the hydraulic self-cleaning component.
[0015] In any of the above schemes, preferably, the hydraulic self-cleaning component includes a vertically arranged pressure delivery riser, on which a bidirectional power pump is arranged, and the bidirectional power pump can realize bidirectional liquid delivery, the bottom of the pressure delivery riser is fixed to the middle section of the primary filtered water discharge pipe and the two are internally connected, an inverted U-shaped tube connected to the interior is fixedly installed on the top of the pressure delivery riser, and plunger columns are respectively sealed and inserted in the plunger tube cavities of the two vertical tube sections of the inverted U-shaped tube, the bottom of each of the plunger columns is fixed to the top of a horizontally arranged filter connecting beam, a constraint guide riser is integrally formed in the middle of the filter connecting beam, the constraint guide riser is movably sleeved on the outer side wall of the pressure delivery riser, and scraper rings are respectively fixedly installed on the left and right ends of the filter connecting beam, and each of the scraper rings is sleeved on the outer side wall of the centrifugal filter cartridge at its corresponding position.
[0016] In any of the above schemes, it is preferred that when the centrifugal filter cartridge is used for a long time, a large amount of mud stains will remain on the outer surface or it will be blocked by splashing mud and water, so it needs to be cleaned regularly. The scraper ring added here can make its inner wall abut against the outer wall of the centrifugal filter cartridge, and the two-way power pump is started to drive the primary filtered water that is transported up from the bottom and has passed the initial filtration to fill the two vertical pipe sections of the inverted U-shaped tube, so as to form a plunger structure. Under the pressure of the downward impact of the water, the plunger column will continue to move downward. In the process of the plunger column moving downward, it can move the filter connecting beam at the bottom downward, thereby driving the scraper rings on both sides connected to it to complete the scraping process downward.
[0017] In any of the above schemes, it is preferred that during the downward translation of the filtering connecting beam, the central constraint guide riser can ensure the stability of the downward displacement, reduce the probability of offset, ensure the vertical downward pushing displacement, ensure the centering effect of the scraper ring moving up and down, improve the scraping effect, and reduce the probability of offset and jamming.
[0018] In any of the above schemes, preferably, return springs are vertically arranged on the left and right sides of the pressure delivery riser on both sides of the constraining guide riser, respectively, the lower end of each return spring is fixed to the top of the filter connecting beam, and the top of each return spring is fixed to the bottom of the horizontal section of the inverted U-shaped tube.
[0019] In any of the above schemes, it is preferred that the sludge receiving unit includes a sludge discharge channel fixedly arranged on the upper outer wall of the rigid vertical cylinder, and a lifting and receiving mechanism is installed inside the liquid collecting bin, the interior of the sludge discharge channel is connected with the upper part of the liquid collecting bin above the lifting and receiving mechanism, the discharge end of the sludge discharge channel is inclined downward, the discharge end of the sludge discharge channel is fixedly connected to the feed port of a horizontally arranged screw conveyor, and the discharge end of the screw conveyor is connected to the downstream sludge treatment station.
[0020] In any of the above schemes, it is preferred that the lifting and material-carrying mechanism includes a waterproof multi-stage lifting cylinder vertically installed at the central bottom of the liquid collecting bin, and a columnar receiving plate is quickly installed on the top of the piston rod of the multi-stage lifting cylinder, and one end of the columnar receiving plate facing the sludge discharge channel is lower than the other end away from the sludge discharge channel and forms an inclined material guiding surface on its surface.
[0021] In any of the above schemes, it is preferred that when the multi-stage lifting cylinder controls the columnar receiving plate to continuously move upward and enter the centrifugal chamber, the outer wall of the columnar receiving plate is tightly fitted with the inner wall of the centrifugal chamber and is used to scrape the interior and inner surface of the centrifugal chamber for self-cleaning, and cooperates with the external scraping of the scraper ring to complete the internal and external rapid self-cleaning.
[0022] In any of the above schemes, it is preferred that a plurality of lower filtering channels for allowing water to pass through and preventing mud from passing through are provided on the top surface of the inclined material guide surface. The water in the wastewater accumulated in the centrifugal chamber will quickly move downward to the lower part of the liquid collecting bin during the sedimentation process to complete the initial filtration of the mud-containing wastewater.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The self-cleaning mud-containing wastewater purification treatment equipment of the present invention can quickly complete the initial sedimentation and initial filtration of the water in the wastewater when treating the mud-containing wastewater, thereby realizing the rapid initial sedimentation and collection of the water. After the collection is completed, the multi-directional drive unit can synchronously complete the slow drive or high-speed centrifugal drive of multiple centrifugal filter cartridges, effectively improving the efficiency of the initial separation of mud and water.
[0025] 2. In the present invention, when a centrifugal filter cartridge is used to treat muddy wastewater, the sludge adhering to the inner and outer walls of the centrifugal filter cartridge can be quickly cleaned regularly, thereby effectively ensuring the use effect of the centrifugal filter cartridge and improving the mud treatment effect in the wastewater.
[0026] 3. The entire equipment can complete the separate collection and transportation of wastewater and mud, effectively ensuring the diversion treatment effect when treating mud-containing wastewater and ensuring that mud and liquid do not mix.
[0027] 4. The hydraulic self-cleaning component in the present invention can push and pressurize the water liquid that has been initially filtered out, and control the water liquid entering the inverted U-shaped tube through a two-way power pump to flow downward along its two vertical sections and rely on water pressure to press downward, thereby pushing the plunger column to move downward, and then driving the scraper ring to move downward to scrape the material, and finally completing the cleaning and scraping of the outer surface of the centrifugal filter cartridge, effectively ensuring the smoothness of the outer surface of the centrifugal filter cartridge during long-term wastewater separation treatment, thereby improving the muddy water treatment effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or components are generally identified by similar reference numerals. In the drawings, the elements or components are not necessarily drawn according to the actual scale.
[0029] Figure 1 It is a schematic structural diagram of the self-cleaning muddy wastewater purification treatment equipment of the present invention in an installed state.
[0030] Figure 2 It is a schematic diagram showing the three-dimensional structure of the self-cleaning mud-containing wastewater purification treatment equipment of the present invention.
[0031] Figure 3 It is a schematic diagram of the top view of the structure of the self-cleaning muddy wastewater purification treatment equipment of the present invention.
[0032] Figure 4 It is a schematic diagram of the internal structure of the self-cleaning mud-containing wastewater purification and treatment equipment of the present invention, in a partially cross-sectional front view.
[0033] Figure 5 It is a schematic diagram of the partial three-dimensional structure of the self-cleaning mud-containing wastewater purification treatment equipment of the present invention.
[0034] Figure 6 for Figure 5 Schematic diagram of the main structure.
[0035] Figure 7 It is a schematic diagram of the partial internal structure of the self-cleaning muddy wastewater purification treatment equipment of the present invention after the rigid vertical cylinder is removed.
[0036] Figure 8 for Figure 7 Schematic diagram of the local internal cross-sectional structure in a side view state.
[0037] In the figure, 1, bottom base; 2, primary filtered water storage tank; 3, drainage riser; 4, centrifugal filter cartridge; 5, top cover; 6, driven gear; 7, receiving fixed ring; 8, rigid vertical cylinder; 801, liquid collecting bin; 9, primary filtered water discharge pipe; 10, connecting pipe; 11, sludge discharge channel; 12, screw conveyor; 13, multi-stage lifting cylinder; 14, columnar receiving plate; 1401, inclined guide surface; 15, lower filter channel; 16, transmission main shaft; 1 7. Total drive motor; 18. Transmission pinion; 19. Bevel gear housing; 20. Gear mounting cavity; 21. Vertical double transmission shaft; 22. Bottom bevel gear; 23. Inner lateral bevel gear; 24. Outer lateral bevel gear; 25. Pressure delivery riser; 26. Bidirectional power pump; 27. Inverted U-shaped pipe; 2701. Vertical pipe section; 28. Plunger column; 29. Filter connecting beam; 30. Constraint guide riser; 31. Scraper ring; 32. Return spring.
[0038] Among them, the straight black arrow indicates the flow direction of wastewater, and the curved black arrow indicates the rotation direction of the transmission main shaft. DETAILED DESCRIPTION
[0039] The following is a detailed description of the embodiments of the technical solution of the present invention in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present invention. Figure 1-Figure 8 as shown in .
[0040] Embodiment 1: A self-cleaning muddy wastewater purification and treatment equipment comprises two wastewater separation units spaced apart in a front-to-rear manner, the bottom of each of the wastewater separation units being fixedly mounted on the top of a bottom base 1, a multi-directional drive unit being arranged between the two wastewater separation units, the output ends at both ends of the multi-directional drive unit being respectively used to drive the wastewater separation units at their corresponding positions to operate, the power of the multi-directional drive unit being provided by an external drive component, the input power of the multi-directional drive unit being maintained in a horizontal fixed-axis rotation state in a working state, the top of each of the wastewater separation units being used to receive muddy wastewater transported from upstream, and a primary filtered water storage tank 2 being fixedly mounted at the top center of the bottom base 1 below the multi-directional drive unit.
[0041] When the self-cleaning mud-containing wastewater purification and treatment equipment of the present invention is treating mud-containing wastewater, it first uses an external pipeline to connect with the drainage riser 3 on the top of each current wastewater separation unit, and relies on the drainage riser 3 to continuously introduce the mud-containing wastewater into each wastewater separation unit, and pre-starts the multi-directional drive unit to drive each wastewater separation unit to realize low-speed rotation first so that a large amount of water in the wastewater is quickly filtered downward. After the initial filtration is completed, the wastewater separation unit is controlled to rotate at a high speed, and the residual water is quickly separated outward by high-speed centrifugation. Finally, the internal operation of the wastewater separation unit is controlled to collect the remaining high-concentration sludge fluid or semi-fluid and continue to transport it downstream; in addition, considering the stability and firmness of the entire equipment, it is necessary to control the construction of the corresponding components to be kept fixed during installation to ensure the stability of the entire structure under high-speed centrifugal state.
[0042] In any of the above schemes, it is preferred that the wastewater separation unit includes two centrifugal separation components that are spaced apart and symmetrically arranged, both of which are fixedly arranged relative to the bottom base 1, a drainage riser 3 is arranged above the centrifugal separation component, the drainage riser 3 remains fixed on a fixed axis in a working state, the lower end of the drainage riser 3 movably extends into the interior of the centrifugal separation component, the centrifugal separation component is coaxially arranged with the drainage riser 3, a primary filtration and discharge multi-purpose component is installed at the bottom of the centrifugal separation component, the bottom of the primary filtration and discharge multi-purpose component is fixed to the top of the bottom base 1, the top of the primary filtration and discharge multi-purpose component is cooperatively plugged into the bottom of the centrifugal separation component and the two rotate relative to the fixed axis, the centrifugal separation component is driven by the multi-directional drive unit that is meshed with each other, and a mud receiving unit is arranged on one side of the upper part of the primary filtration and discharge multi-purpose component, and the output end of the mud receiving unit is connected to the downstream sludge treatment station.
[0043] It can be seen that when the wastewater separation unit is working, it relies on external power transmission to continuously transport the muddy wastewater to the interior of the corresponding centrifugal separation component. The wastewater entering the centrifugal separation component will first continuously push the water liquid downward into the primary filtration and discharge multi-purpose component under the action of its own weight to achieve primary filtration. The time of self-sedimentation primary filtration can be controlled to be 30S-60S. During the primary filtration process, the multi-directional drive unit can be controlled to drive the centrifugal separation component to achieve slow rotation according to the amount of water in the wastewater, so as to further push the water liquid downward as much as possible to complete the primary filtration. The remaining muddy wastewater still containing a certain amount of water liquid will be blocked and temporarily retained in the centrifugal separation component. At this time, the centrifugal separation component is controlled to rotate at a high speed. During the high-speed rotation of the centrifugal separation component, the remaining water liquid can be quickly thrown out under the action of high-speed centrifugal force, thereby further achieving the purpose of reducing the water content. At this time, what remains in the centrifugal separation component is semi-dry sludge or high-concentration sludge. At this time, controlling the lifting and displacement of the mud receiving unit can make the remaining semi-dry sludge or high-concentration sludge directly enter the mud receiving unit and be transported downward.
[0044] In any of the above schemes, it is preferred that the centrifugal separation component includes a centrifugal filter cartridge 4 coaxially arranged below the drainage riser 3, the outer side wall surface of the centrifugal filter cartridge 4 is provided with centrifugal sieve holes for separating water and mud, a top cover 5 is provided on the top of the centrifugal filter cartridge 4, the lower end of the drainage riser 3 movably passes through the top cover 5 and extends into the centrifugal cavity inside the centrifugal filter cartridge 4, and driven gears 6 coaxially fixed thereto are installed on the upper and lower outer side walls of the centrifugal filter cartridge 4, and each of the driven gears 6 is respectively meshed with the output end of the multi-directional drive unit, the lower end of the centrifugal filter cartridge 4 is movably sleeved on the outer side wall of the top of the primary filtration and discharge multi-purpose component, and a receiving and fixing ring 7 is fixed on the lower outer side wall of the centrifugal cavity, and the bottom of the receiving and fixing ring 7 movably abuts against the top of the primary filtration and discharge multi-purpose component.
[0045] It should be noted that the centrifugal separation component adopts two states of fixed-axis low-speed rotation and high-speed rotation when working; the low-speed rotation is used to pre-shake the muddy wastewater in the initial state, and the high-speed rotation is used to throw away the excess water in the muddy wastewater.
[0046] When controlling the centrifugal filter cartridge 4 of the centrifugal separation component to achieve fixed-axis rotation, a multi-directional drive unit is required to control the corresponding driven gear 6 to rotate. When the driven gear 6 rotates, it can drive the centrifugal filter cartridge 4 to achieve fixed-axis rotation relative to the drainage riser 3 and the multi-purpose component for primary filtration and discharge. When the slow and low-speed rotation is turned on, the water liquid in the centrifugal cavity of the centrifugal filter cartridge 4 can be initially filtered downward. During the initial filtration process, the wastewater is further shaken by slow rotation, so that the water in the wastewater can be better discharged to the multi-purpose component for primary filtration and discharge at the lower part, and finally drained into the interior of the primary filtration water storage tank 2.
[0047] In a normal installation state, since the receiving fixing ring 7 abuts against the top of the primary filter and discharge multi-purpose component, and the centrifugal filter cartridge 4 is sleeved on the upper outer side of the primary filter and discharge multi-purpose component, the centrifugal filter cartridge 4 can maintain its own stability when rotating.
[0048] The receiving and fixing ring 7 may be made of brass or a bottom support bearing to ensure that it plays a labor-saving guiding role during the rotation process.
[0049] In addition, the pore size of the centrifugal sieve filter holes can be selected according to the screening requirements. The centrifugal filter cartridge 4 belongs to the existing structure and will not be described in detail.
[0050] In any of the above schemes, it is preferred that a hydraulic self-cleaning component is arranged between the two centrifugal separation components, the water inlet end of the hydraulic self-cleaning component is connected to the discharge end of the primary filtration and discharge multi-purpose component, and the water outlet end of the primary filtration and discharge multi-purpose component is connected to the interior of the primary filtration water storage tank 2.
[0051] The hydraulic self-cleaning component arranged here can centrally collect the preliminarily filtered water liquid separated and dripping downward after the initial dehydration of each centrifugal separation component. When the hydraulic self-cleaning component processes the water liquid preliminarily filtered out of the wastewater, the preliminarily filtered water storage unit can centrally collect the preliminarily filtered water liquid and use part of the preliminarily filtered water liquid as the transmission medium for subsequent reverse cleaning.
[0052] In any of the above schemes, it is preferred that the multi-purpose component for primary filtration and discharge includes a rigid vertical cylinder 8 vertically arranged directly below the centrifugal filter cylinder 4, a liquid collecting bin 801 is arranged inside the rigid vertical cylinder 8, the upper part of the rigid vertical cylinder 8 is movably inserted into and abuts against the lower inner wall of the centrifugal chamber and the two are relatively rotated, and a primary filtration water discharge pipe 9 with a valve connected thereto is arranged at the lower part of the rigid vertical cylinder 8, the two ends of the primary filtration water discharge pipe 9 are respectively fixedly connected to the rigid vertical cylinder 8 at the corresponding positions and the interiors of the two are connected, the middle part of the primary filtration water discharge pipe 9 is connected to the interior of the primary filtration water storage tank 2 through a connecting pipe 10 equipped with a two-way pump, and the central top of the primary filtration water discharge pipe 9 is fixedly connected to the hydraulic self-cleaning component.
[0053] The primary filter discharge multi-purpose component is used to collect the primary filter water liquid that flows out after preliminary screening at the bottom of the centrifugal filter cartridge 4 when it is working, and can discharge the semi-dry sludge remaining inside the centrifugal filter cartridge 4 after centrifugation into the sludge receiving unit. The muddy wastewater accumulated at the bottom of the centrifugal filter cartridge 4 will cause its water liquid to flow downward continuously under the self-weight and the screening effect inside the primary filter discharge multi-purpose component, and the mud material is blocked inside the centrifugal filter cartridge 4. The water liquid flows downward into the liquid collecting bin 801 and is continuously collected. At the same time, it is continuously transported to the interior of the primary filter water storage tank 2 through the primary filter water discharge pipe 9 and the connecting pipe 10 on one side, and then collected and settled again. At the same time, a part of it is used as the pressure transmission medium of the hydraulic self-cleaning component, and is used to control the hydraulic self-cleaning component to scrape and self-clean the outer wall of the centrifugal filter cartridge 4 of the centrifugal separation component on both sides, thereby ensuring the cleanliness of the surface of the centrifugal filter cartridge 4 and the sieve holes.
[0054] In any of the above schemes, it is preferred that the sludge receiving unit includes a sludge discharge channel 11 fixedly arranged on the upper outer wall of the rigid vertical cylinder 8, and a lifting and receiving mechanism is installed inside the liquid collecting bin 801, the interior of the sludge discharge channel 11 is connected with the upper part of the liquid collecting bin 801 above the lifting and receiving mechanism, the discharge end of the sludge discharge channel 11 is inclined downward, the discharge end of the sludge discharge channel 11 is fixedly connected to the feed port of a horizontally arranged screw conveyor 12, and the discharge end of the screw conveyor 12 is connected to the downstream sludge treatment station.
[0055] It should be noted that the sludge receiving unit is mainly used to collect and discharge the semi-dry sludge after high-speed centrifugal dehydration. During discharge, the waterproof vibration motor fixedly installed on the upper part of the outer wall of the rigid vertical cylinder 8 is controlled to vibrate, so that the semi-dry sludge accumulated in the collecting bin and the centrifugal chamber can flow quickly along the top of the lifting and receiving mechanism to its inclined section, and finally enter the screw conveyor 12 through the sludge discharge channel 11 and continue to complete the downstream processing process of the semi-dry sludge.
[0056] In any of the above schemes, it is preferred that the lifting and material-carrying mechanism includes a waterproof multi-stage lifting cylinder 13 vertically installed at the central bottom of the liquid collecting bin 801, and a columnar receiving plate 14 is quickly installed on the top of the piston rod of the multi-stage lifting cylinder 13. The end of the columnar receiving plate 14 facing the sludge discharge channel 11 is lower than the end away from the sludge discharge channel 11 and an inclined material guiding surface 1401 is formed on its surface.
[0057] In any of the above schemes, it is preferred that when the multi-stage lifting cylinder 13 controls the columnar receiving plate 14 to continuously move upward and enter the centrifugal chamber, the outer wall of the columnar receiving plate 14 cooperates with the inner wall of the centrifugal chamber to tightly press against and complete the scraping self-cleaning treatment of the interior and inner surface of the centrifugal chamber, and cooperates with the external scraping of the scraper ring 31 to complete the internal and external rapid self-cleaning treatment.
[0058] In any of the above schemes, it is preferred that a plurality of lower filtering channels 15 for allowing water to pass through and preventing mud from passing through are provided on the top surface of the inclined material guide surface 1401. The water in the wastewater accumulated in the centrifugal chamber will quickly flow downward to the lower part of the liquid collecting bin 801 during the sedimentation process to complete the initial filtration of the mud-containing wastewater.
[0059] Embodiment 2: Compared with Embodiment 1, this embodiment is different in that it also includes the following technical features:
[0060] In any of the above schemes, it is preferred that the multi-directional drive unit includes a horizontally arranged transmission main shaft 16, which rotates around a horizontal axis, and bevel gear transmission boxes are respectively arranged at both ends of the transmission main shaft 16. The ends of the transmission main shaft 16 respectively extend into the interior of the bevel gear transmission box and are used to drive the components inside the bevel gear transmission box to operate. The output end of the bevel gear transmission box on the right side is fixedly connected to the motor shaft of a fixedly arranged waterproof total drive motor 17. When the total drive motor 17 is running, it can drive the bevel gear transmission box to operate. Transmission pinions 18 are respectively installed at the upper output end and the lower output end of each bevel gear transmission box, and the front and rear sides of the transmission pinion 18 are respectively meshed with the driven gear 6 at its corresponding position.
[0061] In any of the above schemes, it is preferred that each multi-directional drive unit relies on a single total drive motor 17 as the total driving force during centrifugal drive rotation. The single power can effectively drive the eight driven gears 6, and then complete the stable fixed-axis high-speed rotation drive of the four centrifugal filter cartridges 4. The upper and lower parts of each centrifugal filter cartridge 4 are equipped with driven gears 6, which can effectively ensure the stability of the force on the centrifugal filter cartridge 4 during the entire transmission process.
[0062] In any of the above schemes, it is preferred that the bevel gear transmission box includes a fixedly installed bevel gear box body 19, and a vertical double transmission shaft 21 is arranged in the gear installation cavity 20 of the bevel gear box body 19, and the upper and lower ends of the vertical double transmission shaft 21 are passed through the upper output end and the lower output end and are respectively fixedly connected to the transmission pinion 18, and a bottom bevel gear 22 is fixedly connected to the outer wall of the vertical double transmission shaft 21 in the gear installation cavity 20, and an inner lateral bevel gear 23 and an outer lateral bevel gear 24 are respectively meshed on both sides of the bottom bevel gear 22, the inner lateral bevel gear 23 is fixedly connected to the corresponding end of the transmission main shaft 16, and the outer lateral bevel gear 24 is connected to the total drive motor 17 at its corresponding position.
[0063] The bevel gear transmission box receives the transmission force from the main drive motor 17 and completes rapid multi-directional power output during the transmission process by reversing the bottom bevel gear 22, the inner lateral bevel gear 23, and the outer lateral bevel gear 24, thereby ensuring the multi-directionality of the transmission and the high efficiency of the driving centrifugal operation.
[0064] Embodiment 3: Compared with Embodiment 2, this embodiment is different in that it also includes the following technical features:
[0065] In any of the above schemes, it is preferred that the hydraulic self-cleaning component includes a vertically arranged pressure delivery riser 25, on which a bidirectional power pump 26 is arranged, and the bidirectional power pump 26 can realize bidirectional liquid delivery, the bottom of the pressure delivery riser 25 is fixed to the middle section of the primary filtered water discharge pipe 9 and the two are internally connected, an inverted U-shaped tube 27 connected to the interior is fixedly installed on the top of the pressure delivery riser 25, and plunger columns 28 are respectively sealed and inserted in the plunger tube cavities of the two vertical pipe sections 2701 of the inverted U-shaped tube 27, the bottom of each plunger column 28 is fixed to the top of a horizontally arranged filter connecting beam 29, and a constraint guide riser 30 is integrally formed in the middle of the filter connecting beam 29, the constraint guide riser 30 is movably sleeved on the outer side wall of the pressure delivery riser 25, and scraper rings 31 are respectively fixedly installed on the left and right ends of the filter connecting beam 29, and each scraper ring 31 is sleeved on the outer side wall of the centrifugal filter cartridge 4 at its corresponding position.
[0066] When the centrifugal filter cartridge 4 is used for a long time, there will be a lot of mud residue or blockage caused by splashing mud and water on the outer surface, so it needs to be cleaned regularly. The scraper ring 31 added here can make its inner wall abut against the outer wall of the centrifugal filter cartridge 4, and the two-way power pump 26 is started to drive the primary filtered water liquid transported from the bottom to fill the two vertical pipe sections 2701 of the inverted U-shaped tube 27, so as to form a plunger structure. Under the downward pressure of the water, the plunger column 28 will continue to move downward. In the process of the plunger column 28 moving downward, it can move the filter connecting beam 29 at the bottom downward, thereby driving the scraper rings 31 on both sides connected to it to complete the scraping process downward.
[0067] During the downward translation of the filtering connecting beam 29, the central constraint guide riser 30 can ensure the stability of the downward displacement, reduce the probability of deviation, ensure the vertical downward pushing displacement, ensure the centering effect of the scraper ring 31 moving up and down, improve the scraping effect, and reduce the probability of deviation and jamming.
[0068] In any of the above schemes, it is preferred that return springs 32 are vertically arranged on the left and right sides of the pressure delivery riser 25 on both sides of the constraint guide riser 30, respectively, and the lower end of each return spring 32 is fixed to the top of the filter connecting beam 29, and the top of each return spring 32 is fixed to the bottom of the horizontal section of the inverted U-shaped tube 27.
[0069] The two return springs 32 are mainly used to pull the plunger 28 upward to return. When the power of the two-way power pump 26 is reversed or disappears, the elastic force of the return spring 32 can be used to control the stable upward return of the plunger 28, thereby ensuring the continuity of the entire self-cleaning effect.
[0070] Specific working principle: When working, first use the external pipeline to connect with the drainage riser 3 on the top of each current wastewater separation unit, and rely on the drainage riser 3 to continuously introduce muddy wastewater into each wastewater separation unit.
[0071] The multi-directional drive unit is started in advance to drive each wastewater separation unit to rotate at a low speed first so that a large amount of water in the wastewater can be quickly filtered downward. After the initial filtration is completed, the wastewater separation unit is controlled to rotate at a high speed, and the residual water is quickly separated outward by high-speed centrifugation. Finally, the internal operation of the wastewater separation unit is controlled to collect the remaining high-concentration sludge fluid or semi-fluid and continue to transport it downstream.
[0072] Considering the stability and firmness of the whole equipment, it is necessary to control the construction of corresponding components to remain fixed during installation to ensure the stability of the whole structure under high-speed centrifugal state.
[0073] The centrifugal separation component adopts two states when working: fixed-axis low-speed rotation and high-speed rotation; the low-speed rotation is used to shake the muddy wastewater, and the high-speed rotation is used to throw away the excess water in the muddy wastewater.
[0074] When controlling the centrifugal filter cartridge 4 of the centrifugal separation component to achieve fixed-axis rotation, a multi-directional drive unit is required to control the corresponding driven gear 6 to rotate. When the driven gear 6 rotates, it can drive the centrifugal filter cartridge 4 to achieve fixed-axis rotation relative to the drainage riser 3 and the multi-purpose component for primary filtration and discharge. When the slow and low-speed rotation is turned on, the water liquid in the centrifugal cavity of the centrifugal filter cartridge 4 can be initially filtered downward. During the initial filtration process, the wastewater is further shaken by slow rotation, so that the water in the wastewater can be better discharged to the multi-purpose component for primary filtration and discharge at the lower part, and finally drained into the interior of the primary filtration water storage tank 2.
[0075] In a normal installation state, since the receiving fixing ring 7 abuts against the top of the primary filter and discharge multi-purpose component, and the centrifugal filter cartridge 4 is sleeved on the upper outer side of the primary filter and discharge multi-purpose component, the centrifugal filter cartridge 4 can maintain its own stability when rotating.
[0076] In summary, it can be seen that the self-cleaning muddy wastewater purification treatment equipment can quickly complete the initial sedimentation and initial filtration of the water in the wastewater when treating the muddy wastewater, thereby realizing the rapid initial sedimentation and collection of the water. After the collection is completed, it can rely on the multi-directional drive unit to synchronously complete the slow drive or high-speed centrifugal drive of multiple centrifugal filter cartridges 4, effectively improving the efficiency of the initial separation of mud and water; when using the centrifugal filter cartridge 4 to treat muddy wastewater, it can regularly realize the rapid cleaning of the sludge adhering to the inner and outer walls of the centrifugal filter cartridge 4, effectively ensuring the use effect of the centrifugal filter cartridge 4 and improving the mud treatment effect in the wastewater; the entire equipment can The wastewater and mud are collected and transported in different directions respectively, which effectively ensures the diversion treatment effect when treating mud-containing wastewater and ensures that the mud and liquid do not mix; the hydraulic self-cleaning component can rely on the water liquid that has been initially filtered to push and pressurize it, and control the water entering the inverted U-shaped tube through a two-way power pump to flow downward along its two vertical sections and rely on water pressure to press downward to push the plunger column to move downward, thereby driving the scraper ring to move downward to scrape the material, completing the control of the reciprocating cleaning treatment of the outer surface of the centrifugal filter cartridge 4, effectively ensuring the smoothness of the outer surface of the centrifugal filter cartridge 4 during long-term wastewater separation treatment, thereby improving the mud and water treatment effect.
[0077] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some or all of the technical features can be replaced by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention. For those skilled in the art, any replacement improvements or changes made to the implementation methods of the present invention fall within the protection scope of the present invention.
[0078] The matters not described in detail in the present invention are all known technologies to those skilled in the art.
Claims
1. A self-cleaning muddy wastewater purification treatment equipment, characterized in that: It comprises two wastewater separation units arranged at intervals in front and back, the bottom of each of the wastewater separation units is fixedly mounted on the top of the bottom base, a multi-directional drive unit is arranged between the two wastewater separation units, the output ends at both ends of the multi-directional drive unit are respectively used to drive the wastewater separation units at their corresponding positions to operate, the power of the multi-directional drive unit is provided by an external drive member, the input power of the multi-directional drive unit is kept in a horizontal fixed-axis rotation state in the working state, the top of each wastewater separation unit is used to receive muddy wastewater transported from upstream, and a primary filtered water storage tank is fixedly mounted at the top center of the bottom base below the multi-directional drive unit; The centrifugal separation component includes a centrifugal filter cartridge arranged below the drainage standpipe; a primary filtration and discharge multi-purpose component is installed at the bottom of the centrifugal separation component; the primary filtration and discharge multi-purpose component includes a rigid standpipe arranged directly below the centrifugal filter cartridge, a liquid collecting bin is arranged inside the rigid standpipe; a lifting and loading mechanism is installed inside the liquid collecting bin; When the driven gear rotates slowly and at a low speed, the water in the centrifugal chamber of the centrifugal filter cartridge can be initially filtered downward, and the wastewater accumulated at the bottom of the centrifugal filter cartridge flows downward under the action of its own weight and the sieving inside the multi-purpose assembly for initial filtration and discharge; Slowly rotate and shake the wastewater, so that the water can be better discharged to the primary filter and discharge multi-purpose components at the bottom; The centrifugal filter cartridge rotates at high speed to throw out the excess water in the muddy wastewater; The mud is blocked inside the centrifugal filter, and the water flows downward into the liquid collecting bin and is transported to the primary filtration liquid storage tank for collection. Some of the water is used as the pressure transmission medium of the hydraulic self-cleaning component. The multi-stage lifting cylinder controls the columnar receiving plate to move upward and enter the centrifugal chamber. The outer wall of the columnar receiving plate is pressed against the inner wall of the centrifugal chamber and scrapes the inside and inner surface to complete self-cleaning. The external scraping of the scraper ring on the hydraulic self-cleaning component realizes the internal and external self-cleaning of the centrifugal filter cartridge.
2. The self-cleaning muddy wastewater purification treatment equipment according to claim 1 is characterized by: The wastewater separation unit includes two centrifugal separation components that are spaced apart and symmetrically arranged, and both of the centrifugal separation components are fixed relative to the bottom base. A drainage riser is arranged above the centrifugal separation component, and the drainage riser remains fixed on a fixed axis in a working state. The lower end of the drainage riser movably extends to the interior of the centrifugal separation component, and the centrifugal separation component is coaxially arranged with the drainage riser. The bottom of the primary filtration and discharge multi-purpose component is fixed to the top of the bottom base, and the top of the primary filtration and discharge multi-purpose component is cooperatively inserted into the bottom of the centrifugal separation component and the two can rotate relative to the fixed axis. The centrifugal separation component is driven by the multi-directional driving unit that is meshed with each other, and a mud receiving unit is arranged on one side of the upper part of the primary filtration and discharge multi-purpose component, and the output end of the mud receiving unit is connected to the downstream sludge treatment station.
3. The self-cleaning muddy wastewater purification treatment equipment according to claim 2 is characterized by: The outer wall surface of the centrifugal filter cartridge is provided with centrifugal sieve holes, and the top of the centrifugal filter cartridge is provided with a top cover. The lower end of the drainage riser movably passes through the top cover and extends into the centrifugal cavity of the centrifugal filter cartridge. Driven gears coaxially connected thereto are installed on the upper and lower outer walls of the centrifugal filter cartridge, and each of the driven gears is respectively meshed with the output end of the multi-directional drive unit. The lower end of the centrifugal filter cartridge is movably sleeved on the outer wall of the top of the primary filtration and discharge multi-purpose component, and a receiving and fixing ring is fixed on the lower outer wall of the centrifugal cavity, and the bottom of the receiving and fixing ring movably abuts against the top of the primary filtration and discharge multi-purpose component.
4. The self-cleaning muddy wastewater purification treatment equipment according to claim 3 is characterized by: A hydraulic self-cleaning component is arranged between the two centrifugal separation components, the water inlet end of the hydraulic self-cleaning component is connected to the drainage end of the primary filtration and discharge multi-purpose component, and the water outlet end of the primary filtration and discharge multi-purpose component is connected to the interior of the primary filtration water storage tank.
5. The self-cleaning muddy wastewater purification treatment equipment according to claim 4 is characterized by: The upper movable insertion of the rigid vertical cylinder abuts against the lower inner wall of the centrifugal chamber and the two rotate relative to each other. A preliminary filtered water discharge pipe with a valve connected to the rigid vertical cylinder is provided at the lower part of the rigid vertical cylinder. The two ends of the preliminary filtered water discharge pipe are respectively fixedly connected to the rigid vertical cylinder at the corresponding positions and the interiors of the two are connected. The middle part of the preliminary filtered water discharge pipe is connected to the interior of the preliminary filtered water storage tank through a connecting pipe equipped with a two-way pump, and the central top of the preliminary filtered water discharge pipe is fixedly connected to the hydraulic self-cleaning component.
6. The self-cleaning muddy wastewater purification treatment equipment according to claim 5 is characterized by: The sludge receiving unit includes a sludge discharge channel fixedly arranged on the upper outer wall of the rigid vertical cylinder, the interior of the sludge discharge channel is connected with the upper part of the liquid collecting bin above the lifting and supporting mechanism, the discharge end of the sludge discharge channel is inclined downward, the discharge end of the sludge discharge channel is fixedly connected to the feed port of a horizontally arranged screw conveyor, and the discharge end of the screw conveyor is connected to the downstream sludge processing station.
7. The self-cleaning muddy wastewater purification treatment equipment according to claim 6 is characterized by: The lifting and material-carrying mechanism includes a multi-stage lifting cylinder vertically installed at the central bottom of the liquid collecting bin, and a columnar receiving plate is installed on the top of the piston rod of the multi-stage lifting cylinder. The end of the columnar receiving plate facing the sludge discharge channel is lower than the end away from the sludge discharge channel and forms an inclined material guiding surface on its surface.
8. The self-cleaning muddy wastewater purification treatment equipment according to claim 7 is characterized by: A plurality of lower filtering channels for allowing water to pass through and preventing mud from passing through are arranged on the top surface of the inclined material guiding surface.
Citation Information
Patent Citations
Mud-containing wastewater separation device
CN210030098U
Efficient sludge drying equipment for sewage treatment
CN117486455A