An automatic dust removal component for a box-type substation
By designing the automatic dust removal component for box substations, the flexible filter is transferred to the outside of the air inlet of box substations for cleaning, which solves the problems of poor dust removal and rain protection in the existing technology, and achieves efficient dust removal and rain protection effects.
Patent Information
- Application Number
- CN202411402779.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2044-10-09
AI Technical Summary
The dust removal device of existing box substations is prone to splashing dust during cleaning, which has poor effect, and rainproof issues need to be considered when installing outdoors. At the same time, there may be a gap between the flexible filter and the vent of the substation equipment during the winding and deployment process, reducing the dust removal effect.
An automatic dust removal component for box-type substations is designed. By transferring the flexible filter to a position away from the air inlet of the box-type substation, it reduces the re-adhesion of dust and improves the cleaning effect. The flexible filter is arranged to the outside of the air inlet through the third roller body and the fourth roller body, and a cleaning component is set to clean up dust and ensures the dust removal effect.
Effectively reduce dust adhesion to the surface of the flexible filter, improve dust removal effect, and prevent dust from entering the substation through sealing components, ensuring that rainproof does not affect air intake.
Smart Images

Figure CN119425251B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cleaning technology, and particularly to an automatic dust removal component for a box-type substation. Background Art
[0002] A box-type substation is a high-voltage switchgear, a distribution transformer, and a low-voltage distribution device, which are factory prefabricated indoor and outdoor compact distribution equipment arranged according to a certain wiring scheme, that is, functions such as transformer step-down and low-voltage power distribution are organically combined together and installed in a moisture-proof, rust-proof, dust-proof, mouse-proof, fire-proof, anti-theft, heat-insulating, fully enclosed, movable steel structure box. Although the box-type substation usually adopts a fully enclosed design, to solve the problem of heat dissipation of its internal power transformation equipment, air inlets and air outlets are usually provided on the side walls of the box to perform ventilation and heat dissipation, and a filter screen is provided at the air inlet to reduce the entry of dust, thereby playing a role in dust removal and dust prevention for its internal power transformation equipment.
[0003] The patent with publication number CN219745604U discloses an automatic dust removal device for a substation terminal box. Through the setting of a dust removal component, it can achieve regular automatic dust removal, saving a certain amount of manpower while improving the efficiency of cleaning and dust removal. This application removes dust from power transformation equipment by scraping. Although it can achieve a certain dust removal effect, during the scraping process, dust will be squeezed, causing the dust to enter the power transformation equipment through the ventilation opening, reducing the dust removal effect.
[0004] The patent with publication number CN109621581B discloses a roll-net type easy-to-clean dust removal device. By rotating a roll-net roller, the dust-covered filter net is rolled downwards. At the same time, as the roll-net roller winds up the filter net, the dust-sweeping block sweeps the dust adhered to the filter net to achieve cleaning. This application winds up and unfolds a flexible filter net and cleans the flexible filter net during this process to improve the dust removal effect.
[0005] Based on the existing technologies, the following problems exist:
[0006] The above application documents only remove dust by scraping, or when cleaning the dust adhered to the surface of the flexible filter net, although it can be automatically cleaned without manual cleaning, during the cleaning process, dust splashes everywhere and is easily adhered to the surface of the flexible filter net again, resulting in a poor effect. Moreover, some box-type substations are installed outdoors, and the problem of rain protection for the box-type substation needs to be considered while removing dust;
[0007] During the process of winding up and unfolding the flexible filter net, the flexible filter net moves, resulting in a gap between the flexible filter net and the ventilation opening of the power transformation equipment, thereby reducing the dust removal effect, and there are certain deficiencies. To solve the above problems, an automatic dust removal component for a box-type substation is proposed. Summary of the Invention
[0008] To overcome the deficiencies of the above-mentioned prior art, the present invention provides an automatic dust removal assembly for a box-type substation, which transfers the filter screen that blocks dust to a position away from the air inlet of the box-type substation and then cleans it, thereby reducing the re-adhesion of dust, improving the cleaning effect, and having the function of rain protection.
[0009] To achieve the above objectives, the present invention is realized through the following technical solutions: An automatic dust removal assembly for a box-type substation includes a box-type substation, and further includes a dust removal mechanism provided at the air inlet of the box-type substation. The dust removal mechanism includes a dust removal assembly and an adjustment assembly provided outside the dust removal assembly and arranged at intervals. The dust removal assembly includes:
[0010] A first roller body, with a flexible filter screen wound around the side wall of the first roller body, and one side of the flexible filter screen is fixedly connected to the side wall of the first roller body;
[0011] A second roller body, with a flexible rain cloth wound around the side wall of the second roller body, and one side of the flexible rain cloth is fixedly connected to the side wall of the second roller body. The other side of the flexible rain cloth is fixedly connected to the side of the flexible filter screen away from the first roller body. A third roller body and a fourth roller body are provided on the side of the flexible filter screen and the flexible rain cloth close to each other and away from the first roller body to guide the arrangement of the flexible rain cloth and the flexible filter screen, so that the flexible rain cloth and the flexible filter screen are folded and arranged and extend to the outside of the air inlet of the box-type substation. A cleaning assembly for cleaning dust is provided between the third roller body and the fourth roller body;
[0012] The adjustment assembly includes:
[0013] A fifth roller body, movably arranged outside the flexible rain cloth to limit the flexible rain cloth and the flexible filter screen, so that the folded flexible filter screen and flexible rain cloth approach or move away from each other.
[0014] Further, the dust removal mechanism further includes a mounting assembly, and the mounting assembly includes:
[0015] The air guide plate is fixedly arranged at the air inlet of the box-type substation through bolts. The first mounting plate and the second mounting plate are movably arranged on both sides of the air guide plate respectively. The side of the air guide plate away from the box-type substation is designed to protrude outward relative to the first mounting plate and the second mounting plate. A threaded rod is rotatably arranged inside the air guide plate. One end of the threaded rod extends into the first mounting plate and is threadedly connected to the first mounting plate. The other end of the threaded rod penetrates through the second mounting plate and extends outside the second mounting plate and is threadedly connected to the second mounting plate. The thread directions at both ends of the side wall of the threaded rod are opposite, so that the first mounting plate and the second mounting plate approach or move away from each other. On the side where the first mounting plate and the second mounting plate approach each other and at the top and bottom of the threaded rod, first guide rods are fixedly arranged. First guide holes adapted to the first guide rods are opened on both sides of the air guide plate. The first guide rods are sleeved in the first guide holes to limit the movement of the first mounting plate and the second mounting plate. The front surface of the air guide plate is provided with a first sealing assembly and a second sealing assembly for sealing between the air guide plate and the flexible filter screen.
[0016] Furthermore, the cleaning assembly includes:
[0017] A housing is fixedly arranged on the outer side of the first mounting plate and is located between the third roller body and the fourth roller body. A through groove is opened on the side wall of the housing, so that the housing is sleeved on the outer side of the flexible filter screen through the through groove, thereby blocking the dust to be cleaned in the housing. Brush barrels are rotatably arranged on both sides of the flexible filter screen on the inner wall of the housing, and the tops of the brush barrels all extend to the top of the housing. The two brush barrels are linked.
[0018] A first servo motor is fixedly arranged on the outer side of the first mounting plate. The output shaft of the first servo motor is fixedly connected to one of the brush barrels through a coupling to drive the brush barrel to rotate, thereby cleaning the flexible filter screen.
[0019] Furthermore, the cleaning assembly further includes:
[0020] A pump body is fixedly arranged on the side wall of the first mounting plate. The air inlet end of the pump body is fixedly provided with a first conduit extending into the housing, and the air outlet end of the pump body is fixedly provided with a second conduit.
[0021] A water storage tank is fixedly arranged on the outer side of the box-type substation. The air outlet end of the second conduit extends into the water storage tank and is located below the liquid level of the water in the water storage tank. A third conduit extending into the water storage tank is fixedly arranged on the side wall of the water storage tank and is located above the liquid level of the water in the water storage tank. Both the first conduit and the second conduit are designed as flexible hoses, and the second conduit has a length reserved for moving with the first mounting plate.
[0022] Furthermore, the first sealing assembly includes:
[0023] The sealing seats are fixedly arranged at the upper front end and the lower front end of the air guide plate. On one side of the sealing seats close to each other, a sealing groove is formed, and the sealing groove is designed in a T shape;
[0024] The sealing strips are fixedly arranged at the upper front end and the upper back end of the flexible filter screen, and are symmetrically designed with the center point of the flexible filter screen as the center. Both the sealing strips and the flexible filter screen are sleeved in the sealing groove.
[0025] Furthermore, the second sealing assembly includes:
[0026] The mounting seats are fixedly arranged on both sides of the front surface of the air guide plate and are perpendicular to the sealing seats. The top and bottom of the mounting seats are attached to the inner side of the sealing seats. A strip magnet is fixedly arranged on the front surface of the mounting seats;
[0027] The first clamping plate is arranged on the front surface of the flexible filter screen, and the second clamping plate is arranged on the back surface of the flexible filter screen. The first clamping plate and the second clamping plate are designed in parallel to arrange the flexible filter screen between the first clamping plate and the second clamping plate, and the first clamping plate and the second clamping plate are fixedly connected. A magnetic metal strip is fixedly arranged on the side of the second clamping plate away from the first clamping plate, so that the strip magnet magnetically attracts and fixes the magnetic metal strip. The first clamping plate, the second clamping plate and the magnetic metal strip are all arranged at intervals, and the interval distance corresponds to the position of the strip magnet.
[0028] Furthermore, the first roller body and the second roller body are linked, so that when the second roller body winds up the flexible rain cloth, the first roller body unfolds the flexible filter screen, or when the second roller body unfolds the flexible rain cloth, the first roller body winds up the flexible filter screen;
[0029] A second servo motor is fixedly arranged on the side wall of the second mounting plate, and the output shaft of the second servo motor is fixedly connected to the second roller body through a coupling. Both the first roller body and the second roller body are rotatably connected to the second mounting plate.
[0030] Furthermore, the third roller body is located on the side of the fourth roller body away from the air guide plate, and the fourth roller body is located inside the convex part of the air guide plate, so that when the fourth roller body guides the flexible filter screen, the flexible filter screen bends inwards. The flexible filter screen and the flexible rain cloth are arranged on the outer sides of the third roller body and the fourth roller body. Both the third roller body and the fourth roller body are rotatably connected to the outer wall of the housing.
[0031] Furthermore, the adjusting assembly further includes:
[0032] The bracket is fixedly arranged on the front surfaces of the first mounting plate and the second mounting plate. A connecting plate is fixedly arranged on the back surface of the bracket, and a first electromagnet is fixedly arranged on the back surface of the connecting plate;
[0033] The connecting frame is rotatably arranged at both ends of the side wall of the fifth roller body. A second electromagnet is fixedly arranged on the front surface of the connecting frame. The sides of the second electromagnet and the first electromagnet close to each other are of the same pole.
[0034] Furthermore, the bracket is designed in a U shape, and the inner side of the bracket is located outside the flexible rain cloth and the flexible filter screen;
[0035] On the back of the connecting frame and at the top and bottom of the second electromagnet, second guide rods are fixedly provided. Second guide holes adapted to the second guide rods are formed in the side wall of the connecting plate, and the second guide rods are sleeved in the second guide holes to limit the movement of the connecting frame and the fifth roller body;
[0036] On the side wall of the box-type substation and at the top of the air guide plate, a baffle is fixedly provided, and the side of the baffle away from the box-type substation is located outside the flexible rain cloth.
[0037] The present invention provides an automatic dust removal assembly for a box-type substation. Compared with the prior art, it has the following beneficial effects:
[0038] 1. In the present invention, the flexible rain cloth and the flexible filter screen are spliced, so as to block the dust in the gas entering the box-type substation through the flexible filter screen, waterproof through the flexible rain cloth, and arrange the flexible filter screen to the outside of the air inlet of the box-type substation through the third roller body and the fourth roller body, and a cleaning assembly is arranged at this position, so that the cleaning assembly cleans the dust adhered to the surface of the flexible filter screen outside the air inlet of the box-type substation, reduces the dust adhered to the surface of the flexible filter screen again, improves the cleaning effect, and there is a certain distance between the folded flexible rain cloth and the flexible filter screen through the third roller body and the fourth roller body, so as to facilitate the gas to enter the box-type substation between the flexible filter screen and the flexible filter screen, without affecting the air intake while preventing rain, and the first sealing assembly and the second sealing assembly cooperate to seal between the flexible filter screen and the air guide plate, avoiding dust from entering the box-type substation between the flexible filter screen and the air guide plate.
[0039] 2. In the present invention, the position of the flexible rain cloth and the flexible filter screen is limited by the adjusting assembly. When the flexible filter screen is limited, the fifth roller body squeezes the flexible filter screen, so that the folded flexible filter screens approach each other and abut tightly, thereby improving the dust prevention effect, and by adjusting the position of the folded flexible filter screen, the position of the filter holes of the flexible filter screen is adjusted, facilitating the adjustment of the air intake while blocking dust. When the flexible rain cloth is limited, the flexible rain cloth is close to the flexible filter screen, thereby reducing the distance between the flexible rain cloth and the flexible filter screen, avoiding rainwater from entering the box-type substation along the flexible filter screen when the rain is too heavy, and can be adjusted according to the actual situation, improving the actual use effect.
[0040] 3. The present invention reduces the dust adhering to the surface of the flexible filter screen again by cleaning the dust adhering to the surface of the flexible filter screen outside the air inlet of the box-type substation with the cleaning component, and makes the two brush barrels clean both sides of the flexible filter screen to improve the cleaning effect. The cleaned dust is blocked in the shell, and the dust adhering to the surface of the flexible filter screen is cleaned in the shell, and then discharged after being filtered, so as to avoid the cleaned dust adhering to the surface of the flexible filter screen again and further improve the cleaning effect.
[0041] 4. The present invention seals between the flexible filter screen and the air guide plate from the top and bottom by moving the flexible filter screen and the sealing strip in the sealing groove, and seals between the flexible filter screen and the air guide plate from both sides by magnetically attracting and fixing the strip-shaped magnet to the magnetic metal strip, so as to prevent dust from entering the box-type substation between the flexible filter screen and the air guide plate, and makes the strip-shaped magnet and the magnetic metal strip fit stably by bending the flexible rain cloth inward through the fourth roller body. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a schematic diagram of the overall structure of the automatic dust removal component for box-type substations applicable to the present invention;
[0043] Figure 2 It is a schematic diagram of the structure of the dust removal mechanism of the present invention;
[0044] Figure 3 It is a schematic diagram of the cross-sectional view of the cleaning component and the shell of the present invention;
[0045] Figure 4 It is a schematic diagram of the structure of the cleaning component of the present invention;
[0046] Figure 5 It is a schematic diagram of the cross-sectional view of the shell of the present invention;
[0047] Figure 6 It is a schematic diagram of the structure of the adjusting component and the dust removal component of the present invention;
[0048] Figure 7 It is a left view schematic diagram of the adjusting component of the present invention;
[0049] Figure 8 It is a right view schematic diagram of the adjusting component of the present invention;
[0050] Figure 9 It is a schematic diagram of the structure of the dust removal component of the present invention;
[0051] Figure 10 It is an exploded structure schematic diagram of the first sealing component and the second sealing component of the present invention;
[0052] Figure 11 It is a schematic diagram of the structure of the first clamping plate, the second clamping plate and the magnetic metal strip of the present invention;
[0053] Figure 12 For the present invention Figure 10 Schematic diagram of the enlarged structure of A in the present invention;
[0054] Figure 13 For the present invention Figure 10 Schematic diagram of the enlarged structure of B in the present invention;
[0055] Figure 14 Schematic diagram of the installation component structure of the present invention;
[0056] Figure 15 Schematic diagram of the folded arrangement structure of the flexible filter screen of the present invention;
[0057] Figure 16 Schematic diagram of the folded arrangement structure of the flexible rain cloth and the flexible filter screen of the present invention.
[0058] Reference numerals involved in the above-mentioned drawings: 1, box-type substation; 2, dust removal mechanism;
[0059] 21, dust removal component; 22, baffle; 23, installation component; 24, cleaning component; 25, adjustment component; 26, second sealing component; 27, first sealing component;
[0060] 211, second servo motor; 212, second roller; 213, first roller; 214, flexible rain cloth; 215, flexible filter screen; 216, fourth roller; 217, third roller;
[0061] 231, second mounting plate; 232, threaded rod; 233, air guide plate; 234, first mounting plate;
[0062] 241, housing; 242, third conduit; 243, water storage tank; 244, second conduit; 245, pump body; 246, first conduit; 247, first servo motor; 248, brush barrel;
[0063] 251, bracket; 252, second electromagnet; 253, fifth roller; 254, first electromagnet; 255, connecting frame; 256, connecting plate;
[0064] 261, magnetic metal strip; 262, second clamping plate; 263, first clamping plate; 264, mounting seat; 265, strip magnet;
[0065] 271, sealing seat; 272, sealing groove; 273, sealing strip. Detailed implementation manners
[0066] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0067] Embodiment 1: Please refer to Figure 1 , Figure 2 , Figure 9 and Figure 10 , an automatic dust removal component for a box-type substation, including the box-type substation 1, and further including a dust removal mechanism 2 provided at the air inlet of the box-type substation 1. The dust removal mechanism 2 includes a dust removal component 21 and an adjustment component 25 provided outside the dust removal component 21 and arranged at intervals. The dust removal component 21 includes:
[0068] A first roller 213, with a flexible filter screen 215 wound around the side wall of the first roller 213, and one side of the flexible filter screen 215 is fixedly connected to the side wall of the first roller 213;
[0069] A second roller 212, with a flexible rain cloth 214 wound around the side wall of the second roller 212, and one side of the flexible rain cloth 214 is fixedly connected to the side wall of the second roller 212. The other side of the flexible rain cloth 214 is fixedly connected to the side of the flexible filter screen 215 away from the first roller 213. On the side of the flexible filter screen 215 and the flexible rain cloth 214 close to each other and away from the first roller 213, a third roller 217 and a fourth roller 216 are provided to guide the arrangement of the flexible rain cloth 214 and the flexible filter screen 215, so that the flexible rain cloth 214 and the flexible filter screen 215 are folded and arranged and extend to the outside of the air inlet of the box-type substation 1. A cleaning component 24 for cleaning dust is provided between the third roller 217 and the fourth roller 216;
[0070] The first roller 213 and the second roller 212 are linked, so that when the second roller 212 winds up the flexible rain cloth 214, the first roller 213 unfolds the flexible filter screen 215, or when the second roller 212 unfolds the flexible rain cloth 214, the first roller 213 winds up the flexible filter screen 215;
[0071] A second servo motor 211 is fixedly provided on the side wall of the second mounting plate 231, and the output shaft of the second servo motor 211 is fixedly connected to the second roller 212 through a coupling. Both the first roller 213 and the second roller 212 are rotatably connected to the second mounting plate 231.
[0072] The third roller body 217 is located on the side of the fourth roller body 216 away from the air guide plate 233, and the fourth roller body 216 is located inside the convex part of the air guide plate 233, so that when the fourth roller body 216 guides the flexible filter screen 215, the flexible filter screen 215 is bent inward. The flexible filter screen 215 and the flexible rain cloth 214 are arranged on the outer sides of the third roller body 217 and the fourth roller body 216, and both the third roller body 217 and the fourth roller body 216 are rotatably connected to the outer wall of the housing 241.
[0073] In specific implementation, the flexible rain cloth 214 and the flexible filter screen 215 are spliced to block the dust in the gas entering the box-type substation 1 through the flexible filter screen 215, waterproof through the flexible rain cloth 214, and arrange the flexible filter screen 215 to the outside of the air inlet of the box-type substation 1 through the third roller body 217 and the fourth roller body 216, and a cleaning component 24 is arranged at this position, so that the cleaning component 24 cleans the dust adhered to the surface of the flexible filter screen 215 outside the air inlet of the box-type substation 1, reduces the dust adhering to the surface of the flexible filter screen 215 again, improves the cleaning effect, and there is a certain distance between the folded flexible rain cloth 214 and the flexible filter screen 215 through the third roller body 217 and the fourth roller body 216, so that the gas can enter the box-type substation 1 between the flexible filter screen 215 and the flexible filter screen 215, preventing rain without affecting air intake.
[0074] By adjusting the positions of the flexible rain cloth 214 and the flexible filter screen 215, dust removal and rain prevention are carried out on the air inlet of the box-type substation 1. When the flexible rain cloth 214 is completely wound around the side wall of the first roller body 213 or the flexible rain cloth 214 is far away from the air inlet of the box-type substation 1, a folded flexible filter screen 215 is formed outside the air inlet of the box-type substation 1. At this time, the flexible filter screen 215 can reduce the dust entering the box-type substation 1 along the air inlet of the box-type substation 1, playing the role of dust removal and dust prevention.
[0075] When the flexible rain cloth 214 is unfolded, the flexible rain cloth 214 and the flexible filter screen 215 are arranged in a folded manner. At this time, the gas enters the box-type substation 1 between the flexible rain cloth 214 and the flexible filter screen 215. While ensuring normal ventilation, the flexible rain cloth 214 and the baffle 22 cooperate to block the rainwater, playing the role of waterproof while removing dust.
[0076] When specifically adjusting the flexible rain cloth 214 and the flexible filter screen 215, start the second servo motor 211. The output shaft of the second servo motor 211 drives the first roller 213 and the second roller 212 to rotate synchronously. By setting the winding direction of the flexible rain cloth 214 on the side wall of the second roller 212 and the winding direction of the flexible filter screen 215 on the side wall of the first roller 213, when the flexible rain cloth 214 is unfolded, the flexible filter screen 215 is wound up, or when the flexible rain cloth 214 is wound up, the flexible filter screen 215 is unfolded, so as to facilitate synchronous adjustment and use;
[0077] Fixed sleeves are provided at the tops of the side walls of the first roller 213 and the second roller 212, and the gears are connected by a chain drive, so that the first roller 213 and the second roller 212 are linked.
[0078] Please refer to Figure 3 、 Figure 4 and Figure 5 , the cleaning assembly 24 includes:
[0079] A housing 241 is fixedly provided on the outside of the first mounting plate 234 and is located between the third roller 217 and the fourth roller 216. A through groove is provided on the side wall of the housing 241, so that the housing 241 is sleeved on the outside of the flexible filter screen 215 through the through groove, thereby blocking the dust to be cleaned inside the housing 241. Brush barrels 248 are rotatably provided on both sides of the flexible filter screen 215 on the inner wall of the housing 241, and the tops of the brush barrels 248 extend to the top of the housing 241. The two brush barrels 248 are linked;
[0080] A first servo motor 247 is fixedly provided on the outside of the first mounting plate 234. The output shaft of the first servo motor 247 is fixedly connected to one of the brush barrels 248 through a coupling to drive the brush barrel 248 to rotate, thereby cleaning the flexible filter screen 215.
[0081] The cleaning assembly 24 further includes:
[0082] A pump body 245 is fixedly provided on the side wall of the first mounting plate 234. The air inlet end of the pump body 245 is fixedly provided with a first conduit 246 extending into the housing 241, and the air outlet end of the pump body 245 is fixedly provided with a second conduit 244;
[0083] A water storage tank 243 is fixedly provided on the outside of the box-type substation 1. The exhaust end of the second conduit 244 extends into the water storage tank 243 and is located below the liquid level of the water in the water storage tank 243. A third conduit 242 extending into the water storage tank 243 is fixedly provided on the side wall of the water storage tank 243 and is located above the liquid level of the water in the water storage tank 243. Both the first conduit 246 and the second conduit 244 are designed as hoses, and the second conduit 244 has a length reserved for moving with the first mounting plate 234.
[0084] In specific implementation, the first servo motor 247 is started, and the first servo motor 247 drives the two brush barrels 248 to rotate synchronously, so as to clean both sides of the flexible filter screen 215, improve the cleaning effect, and the dust generated during cleaning is blocked inside the housing 241. Then, the pump body 245 is started. The pump body 245 sucks the gas and dust inside the housing 241 into the pump body 245 through the first conduit 246, and discharges them into the water storage tank 243 along the exhaust end of the pump body 245 and the second conduit 244. The dust in the gas is filtered by the water in the water storage tank 243, and the filtered gas is discharged through the third conduit 242. By cleaning the dust adhering to the surface of the flexible filter screen 215 inside the housing 241 and then filtering and discharging the dust, it is avoided that the cleaned dust adheres to the surface of the flexible filter screen 215 again, thus improving the cleaning effect;
[0085] At one end of the side wall at the top of the housing 241 where the brush barrels 248 are located, gears are fixedly sleeved, and the gears are connected by a chain drive to link the two brush barrels 248 together.
[0086] Please refer to Figure 6 、 Figure 7 and Figure 8 As shown in, the adjusting assembly 25 includes:
[0087] The fifth roller body 253 is movably arranged outside the flexible rain cloth 214 to limit the flexible rain cloth 214 and the flexible filter screen 215, so that the folded flexible filter screen 215 and the flexible rain cloth 214 approach or move away from each other.
[0088] The adjusting assembly 25 further includes:
[0089] The bracket 251 is fixedly arranged on the front surfaces of the first mounting plate 234 and the second mounting plate 231. A connecting plate 256 is fixedly arranged on the back surface of the bracket 251, and a first electromagnet 254 is fixedly arranged on the back surface of the connecting plate 256;
[0090] The connecting frame 255 is rotatably arranged at both ends of the side wall of the fifth roller body 253. A second electromagnet 252 is fixedly arranged on the front surface of the connecting frame 255, and the sides of the second electromagnet 252 and the first electromagnet 254 that are close to each other are of the same pole.
[0091] In specific implementation, the position of the flexible rain cloth 214 and the flexible filter screen 215 is limited by the fifth roller body 253. When limiting the flexible filter screen 215, the fifth roller body 253 squeezes the flexible filter screen 215, making the folded flexible filter screens 215 approach and press against each other, thereby improving the dust prevention effect. And by adjusting the position of the folded flexible filter screens 215, the position of the filter holes of the flexible filter screen 215 is adjusted, which not only blocks dust but also facilitates the adjustment of the air intake volume. When limiting the flexible rain cloth 214, the flexible rain cloth 214 is made to approach the flexible filter screen 215, thereby reducing the distance between the flexible rain cloth 214 and the flexible filter screen 215, and preventing rainwater from entering the box-type substation 1 along the flexible filter screen 215 when the rain is too heavy. It can be adjusted according to the actual situation to improve the actual use effect;
[0092] In specific adjustment, the repulsion force generated between the first electromagnet 254 and the second electromagnet 252 drives the second electromagnet 252, the connecting frame 255 and the fifth roller body 253 to move, thereby adjusting the limiting position of the fifth roller body 253 on the flexible rain cloth 214 and the flexible filter screen 215.
[0093] The bracket 251 is designed in a U shape, and the inner side of the bracket 251 is located outside the flexible rain cloth 214 and the flexible filter screen 215, so as not to affect the winding of the flexible rain cloth 214 and the flexible filter screen 215;
[0094] On the back of the connecting frame 255 and at the top and bottom of the second electromagnet 252, second guide rods are fixedly provided. Second guide holes adapted to the second guide rods are opened on the side wall of the connecting plate 256, and the second guide rods are sleeved in the second guide holes to limit the movement of the connecting frame 255 and the fifth roller body 253, so as to ensure the stability of the movement of the fifth roller body 253;
[0095] On the side wall of the box-type substation 1 and at the top of the air guide plate 233, a baffle 22 is fixedly provided, and the side of the baffle 22 away from the box-type substation 1 is located outside the flexible rain cloth 214. The baffle 22 blocks the top position between the flexible rain cloth 214 and the flexible filter screen 215 to ensure the rainproof effect.
[0096] Embodiment Two: Please refer to Figure 10 and Figure 12 , the different technical solutions of this embodiment compared with Embodiment One are that the first sealing assembly 27 includes:
[0097] Sealing seats 271 are fixedly provided at the upper front end and the lower front end of the air guide plate 233. Sealing grooves 272 are opened on the sides of the sealing seats 271 close to each other, and the sealing grooves 272 are designed in a T shape;
[0098] The sealing strip 273 is fixedly arranged at the upper front end and the upper back end of the flexible filter screen 215, and is symmetrically designed with the center point of the flexible filter screen 215. Both the sealing strip 273 and the flexible filter screen 215 are sleeved in the sealing groove 272.
[0099] In specific implementation, the flexible filter screen 215 and the sealing strip 273 move in the sealing groove 272, so as to seal between the flexible filter screen 215 and the air guide plate 233 from the top and bottom through the sealing groove 272, the sealing seat 271 and the sealing strip 273, and prevent dust from entering the box-type substation 1 between the flexible filter screen 215 and the air guide plate 233.
[0100] Please refer to Figure 11 and Figure 13 , the second sealing assembly 26 includes:
[0101] The mounting seat 264 is fixedly arranged on both sides of the front of the air guide plate 233 and is perpendicular to the sealing seat 271. The top and bottom of the mounting seat 264 are attached to the inner side of the sealing seat 271. A strip magnet 265 is fixedly arranged on the front of the mounting seat 264;
[0102] The first clamping plate 263 is arranged on the front of the flexible filter screen 215, and the second clamping plate 262 is arranged on the back of the flexible filter screen 215. The first clamping plate 263 and the second clamping plate 262 are designed in parallel to arrange the flexible filter screen 215 between the first clamping plate 263 and the second clamping plate 262, and the first clamping plate 263 and the second clamping plate 262 are fixedly connected. A magnetic metal strip 261 is fixedly arranged on the side of the second clamping plate 262 away from the first clamping plate 263, so that the strip magnet 265 magnetically attracts and fixes the magnetic metal strip 261. The first clamping plate 263, the second clamping plate 262 and the magnetic metal strip 261 are all arranged at intervals, and the interval distance corresponds to the position of the strip magnet 265.
[0103] In specific implementation, by making the strip magnet 265 magnetically attract and fix the magnetic metal strip 261, the sealing between the flexible filter screen 215 and the air guide plate 233 is further improved from both sides, and the flexible rain cloth 214 is bent inward by the fourth roller 216, so as to improve the stability of the fitting between the strip magnet 265 and the magnetic metal strip 261.
[0104] Please refer to Figure 14 , the dust removal mechanism 2 further includes a mounting assembly 23, and the mounting assembly 23 includes:
[0105] The air guide plate 233 is fixedly arranged at the air inlet of the box-type substation 1 through bolts. The first mounting plate 234 and the second mounting plate 231 are movably arranged on both sides of the air guide plate 233 respectively. And the side of the air guide plate 233 away from the box-type substation 1 is designed to protrude outward relative to the first mounting plate 234 and the second mounting plate 231. A threaded rod 232 is rotatably arranged inside the air guide plate 233. One end of the threaded rod 232 extends into the first mounting plate 234 and is threadedly connected with the first mounting plate 234. The other end of the threaded rod 232 penetrates through the second mounting plate 231 and extends outside the second mounting plate 231 and is threadedly connected with the second mounting plate 231. The thread directions at both ends of the side wall of the threaded rod 232 are opposite, so that the first mounting plate 234 and the second mounting plate 231 approach or move away from each other. On the side where the first mounting plate 234 and the second mounting plate 231 approach each other and at the top and bottom of the threaded rod 232, first guide rods are fixedly arranged. First guide holes adapted to the first guide rods are formed on both sides of the air guide plate 233. The first guide rods are sleeved in the first guide holes to limit the movement of the first mounting plate 234 and the second mounting plate 231. A first sealing assembly 27 and a second sealing assembly 26 for sealing between the air guide plate 233 and the flexible filter screen 215 are arranged on the front surface of the air guide plate 233.
[0106] During specific implementation, when installing the dust removal mechanism 2 in front of the air inlet of the box-type substation 1, rotate the threaded rod 232. Since the thread directions at both ends of the side wall of the threaded rod 232 are opposite, it is convenient to drive the first mounting plate 234 and the second mounting plate 231 to approach or move away from each other, so as to adjust the arrangement of the flexible rain cloth 214 and the flexible filter screen 215 without affecting the installation shell 241, etc. At the same time, it is necessary to adjust the unfolding lengths of the flexible filter screen 215 and the flexible rain cloth 214 to avoid affecting the adjustment of the installation assembly 23. And the flexible filter screen 215 and the flexible rain cloth 214 usually have a certain elasticity for actual use.
[0107] The electronic devices such as the first servo motor 247 of the present invention are all connected to an external power supply and a controller through wires for actual control and use. The above are all prior arts and will not be elaborated here.
[0108] When the present invention is implemented, the flexible rain cloth 214 and the flexible filter screen 215 are spliced, so as to block the dust in the gas entering the box-type substation 1 through the flexible filter screen 215, waterproof through the flexible rain cloth 214, and arrange the flexible filter screen 215 outside the air inlet of the box-type substation 1 through the third roller 217 and the fourth roller 216, and a cleaning component 24 is arranged at this position, so that the cleaning component 24 cleans the dust adhered to the surface of the flexible filter screen 215 outside the air inlet of the box-type substation 1, reduces the dust adhered to the surface of the flexible filter screen 215 again, improves the cleaning effect, and there is a certain distance between the folded flexible rain cloth 214 and the flexible filter screen 215 through the third roller 217 and the fourth roller 216, so as to facilitate the gas to enter the box-type substation 1 between the flexible filter screen 215 and the flexible filter screen 215, preventing rain without affecting air intake. When the flexible rain cloth 214 is completely wound onto the side wall of the first roller 213, or when the flexible rain cloth 214 is far away from the air inlet of the box-type substation 1, a folded flexible filter screen 215 is formed outside the air inlet of the box-type substation 1 as Figure 15 shown. At this time, the flexible filter screen 215 can reduce the dust entering the box-type substation 1 along the air inlet of the box-type substation 1, playing the role of dust removal and dust prevention. When the flexible rain cloth 214 is unfolded, the flexible rain cloth 214 and the flexible filter screen 215 are arranged in a folded manner as Figure 16 . At this time, the gas enters the box-type substation 1 between the flexible rain cloth 214 and the flexible filter screen 215. While ensuring normal ventilation, the flexible rain cloth 214 and the baffle 22 cooperate to block the rainwater, playing the role of waterproof while removing dust;
[0109] During the process of adjusting the flexible filter screen 215, the first sealing component 27 and the second sealing component 26 seal between the flexible filter screen 215 and the air guide plate 233, preventing dust from entering the box-type substation 1 between the air guide plate 233 and the flexible filter screen 215, improving the dust removal effect, and adjusting the positions of the folded flexible rain cloth 214 and the flexible filter screen 215 located outside through the adjusting component 25 to assist in dust removal and rain prevention, improving the dust removal and rain prevention effects.
[0110] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0111] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0112] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic dust removal assembly for a box-type substation, comprising a box-type substation, characterized in that: The invention also includes a dust removal mechanism arranged at the air inlet of the box-type substation, the dust removal mechanism includes a dust removal component and an adjustment component arranged outside the dust removal component and arranged at intervals, and the dust removal component includes: A first roller body, a side wall of which is wound with a flexible filter screen, and one side of the flexible filter screen is fixedly connected to the side wall of the first roller body; A second roller body, a side wall of the second roller body is wound with a flexible tarpaulin, and one side of the flexible tarpaulin is fixedly connected to the side wall of the second roller body, and the other side of the flexible tarpaulin is fixedly connected to the side of the flexible filter screen away from the first roller body, and a third roller body and a fourth roller body are provided on the side of the flexible filter screen and the flexible tarpaulin close to each other and away from the first roller body to guide the arrangement of the flexible tarpaulin and the flexible filter screen, so that the flexible tarpaulin and the flexible filter screen are folded and arranged, and extend to the outside of the air inlet of the box-type substation, and a cleaning component for cleaning dust is provided between the third roller body and the fourth roller body; The adjustment component comprises: The fifth roller is movably arranged on the outer side of the flexible tarp to limit the position of the flexible tarp and the flexible filter screen, so that the folded flexible filter screen and the flexible tarp are moved closer to each other or away from each other; The dust removal mechanism also includes an installation component, which includes: The air guide plate is fixed at the air inlet of the box-type substation by bolts, and the first mounting plate and the second mounting plate are movably arranged on both sides of the air guide plate, and the side of the air guide plate away from the box-type substation is designed to protrude outward relative to the first mounting plate and the second mounting plate. The air guide plate is internally rotatably provided with a threaded rod, and the front of the air guide plate is provided with a first sealing component and a second sealing component for sealing between the air guide plate and the flexible filter screen, and the second sealing component includes: A mounting seat is fixedly arranged on both sides of the front of the air guide plate, and a strip magnet is fixedly arranged on the front of the mounting seat; The first clamping plate is arranged on the front side of the flexible filter screen, and the second clamping plate is arranged on the back side of the flexible filter screen. The first clamping plate and the second clamping plate are designed in parallel so that the flexible filter screen can be arranged between the first clamping plate and the second clamping plate, and the first clamping plate and the second clamping plate are fixedly connected. A magnetic metal strip is fixedly arranged on the side of the second clamping plate away from the first clamping plate so that the strip magnet can magnetically fix the magnetic metal strip. The first clamping plate, the second clamping plate and the magnetic metal strip are all arranged at intervals, and the interval spacing is arranged corresponding to the position of the strip magnet.
2. The automatic dust removal assembly for a box-type substation according to claim 1 is characterized in that: One end of the threaded rod extends into the first mounting plate and is threadedly connected to the first mounting plate, the other end of the threaded rod passes through the second mounting plate and extends outside the second mounting plate and is threadedly connected to the second mounting plate, the threads at both ends of the side walls of the threaded rod are in opposite directions, so that the first mounting plate and the second mounting plate are close to each other or away from each other, a first guide rod is fixedly provided on the side where the first mounting plate and the second mounting plate are close to each other and at the top and bottom of the threaded rod, first guide holes matched with the first guide rod are opened on both sides of the air guide plate, and the first guide rod is sleeved in the first guide hole to limit the movement of the first mounting plate and the second mounting plate.
3. The automatic dust removal assembly for a box-type substation according to claim 2 is characterized in that: The cleaning component includes: The shell is fixedly arranged on the outer side of the first mounting plate and is located between the third roller body and the fourth roller body. The side wall of the shell is provided with a through slot so that the shell is sleeved on the outer side of the flexible filter through the through slot, thereby blocking the cleaned dust in the shell. The inner wall of the shell and both sides of the flexible filter are rotatably provided with brush cylinders, and the tops of the brush cylinders extend to the top of the shell. The two brush cylinders are arranged in linkage. The first servo motor is fixedly arranged on the outer side of the first mounting plate. The output shaft of the first servo motor is fixedly connected to one of the brush cylinders through a coupling to drive the brush cylinder to rotate, thereby cleaning the flexible filter screen.
4. The automatic dust removal assembly for a box-type substation according to claim 3 is characterized in that: The cleaning component also includes: The pump body is fixedly mounted on the side wall of the first mounting plate, the air inlet end of the pump body is fixedly provided with a first conduit extending into the shell, and the air outlet end of the pump body is fixedly provided with a second conduit; The water tank is fixedly arranged on the outside of the box-type substation, the exhaust end of the second conduit extends into the water tank and is located below the liquid level of the water in the water tank, the side wall of the water tank is fixedly provided with a third conduit extending into the water tank and is located above the liquid level of the water in the water tank, the first conduit and the second conduit are both designed as hoses, and the second conduit has a reserved length to move with the first mounting plate.
5. The automatic dust removal assembly for a box-type substation according to claim 2 is characterized in that: The first sealing assembly comprises: The sealing seat is fixedly arranged at the upper and lower ends of the front side of the air guide plate, and a sealing groove is provided on the sides of the sealing seat close to each other, and the sealing groove is designed in a T shape; The sealing strip is fixedly arranged on the upper end of the front side and the upper end of the back side of the flexible filter screen and is symmetrically designed with respect to the center point of the flexible filter screen. The sealing strip and the flexible filter screen are both sleeved in the sealing groove.
6. The automatic dust removal assembly for a box-type substation according to claim 5, characterized in that: The mounting seat is vertically arranged with the sealing seat, and the top and the bottom of the mounting seat are in contact with the inner side of the sealing seat.
7. The automatic dust removal assembly for a box-type substation according to claim 6, characterized in that: The first roller and the second roller are arranged in linkage, so that when the second roller reels the flexible tarpaulin, the first roller unfolds the flexible filter screen, or when the second roller unfolds the flexible tarpaulin, the first roller reels the flexible filter screen; A second servo motor is fixedly provided on the side wall of the second mounting plate, and an output shaft of the second servo motor is fixedly connected to the second roller body through a coupling, and both the first roller body and the second roller body are rotatably connected to the second mounting plate.
8. The automatic dust removal assembly for a box-type substation according to claim 3 is characterized in that: The third roller is located on the side of the fourth roller away from the air guide plate, and the fourth roller is located on the inner side of the protrusion of the air guide plate, so that when the fourth roller guides the flexible filter, the flexible filter bends inward, and the flexible filter and the flexible rain cloth are arranged from the outside of the third roller and the fourth roller, and the third roller and the fourth roller are rotatably connected to the outer wall of the shell.
9. The automatic dust removal assembly for a box-type substation according to claim 2, characterized in that: The adjustment component also includes: A bracket is fixedly arranged on the front of the first mounting plate and the second mounting plate, a connecting plate is fixedly arranged on the back of the bracket, and a first electromagnet is fixedly arranged on the back of the connecting plate; The connecting frame is rotatably arranged at the two ends of the side walls of the fifth roller body, and the second electromagnet is fixedly arranged on the front side of the connecting frame. The side where the second electromagnet and the first electromagnet are close to each other has the same magnetic pole.
10. The automatic dust removal assembly for a box-type substation according to claim 9, characterized in that: The bracket is designed in a U shape, and the inner side of the bracket is located on the outer side of the flexible rain cloth and the flexible filter screen; A second guide rod is fixedly provided on the back of the connecting frame and at the top and bottom of the second electromagnet, a second guide hole matching the second guide rod is opened on the side wall of the connecting plate, and the second guide rod is sleeved in the second guide hole to limit the movement of the connecting frame and the fifth roller body; A baffle is fixedly provided on the side wall of the box-type substation and on the top of the air guide plate, and a side of the baffle away from the box-type substation is located on the outside of the flexible tarpaulin.
Citation Information
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