A high-precision batching device

By using a combination of support ring, robot and second drive member in the batching device, the problem of large space occupation of the dosing valve is solved, resulting in low batching accuracy, and high accuracy and efficiency of the batching of various materials are achieved.

CN119425496BActive Publication Date: 2025-05-09SHANGHAI LUMI ELECTROMECHANICAL TECH CO LTD

Patent Information

Application Number
CN202510040063.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-05-09
Estimated Expiration
2045-01-10

AI Technical Summary

Technical Problem

When the existing batching device mixes a variety of materials, the drive components of the batching valve occupy a large space, which causes the batching valve to be unable to be located directly above the feed port of the mixing barrel, affecting the batching accuracy.

Method used

A high-precision ingredient device is designed, using a support ring and a robot to cooperate with the second drive member to realize the opening and closing control of multiple ingredient valves, ensuring that each ingredient valve is located directly above the feed port of the mixing barrel when conveying raw materials.

Benefits of technology

By controlling multiple dosing valves with a second drive, the accuracy of the dosing device for batching multiple materials is improved, space occupation is reduced, and the overall efficiency of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a high-precision batching device, which relates to the field of batching technology, and includes a frame, a mixing barrel is arranged at the bottom of the frame, a support ring is arranged above the mixing barrel, a plurality of receiving grooves are opened on the inner side wall of the support ring, and a batching valve is arranged in the receiving groove, a turntable is rotatably arranged on the top of the frame, a first driving member for driving the turntable to rotate is arranged on the frame, a second driving member is arranged at the bottom of the turntable, the second driving member is located directly above the feeding port of the mixing barrel, a quick-release joint is arranged at the driving end of the second driving member, a manipulator is arranged on the bottom wall of the turntable, the manipulator grabs the batching valve on the support ring and moves the batching valve to the bottom of the second driving member, and the quick-release joint connects the batching valve and the second driving member. The present application uses a second driving member to control the opening and closing of multiple batching valves, and each batching valve is located directly above the feeding port of the mixing barrel when conveying raw materials, thereby improving the batching accuracy of the batching device for multiple materials.
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Description

Technical Field

[0001] The present application relates to the technical field of batching, and in particular to a high-precision batching device. Background Art

[0002] Batching device is a device used to accurately measure and mix various materials, and is widely used in food, chemical, pharmaceutical and other industries. Batching device can automatically complete the storage, measurement, transportation and mixing of raw materials according to the preset formula to ensure stable product quality.

[0003] At present, the batching device includes a mixing barrel, and a batching valve is installed just above the feed port of the mixing barrel. The batching valve is connected to the material storage box through a pipeline. A driving component is installed on the batching valve. The driving component controls the opening and closing of the batching valve, and the batching valve transports the material into the mixing barrel. When multiple materials are mixed, multiple batching valves need to be equipped. Each batching valve is installed with a driving component. Multiple driving components occupy a large space, which increases the spacing between multiple batching valves, and further makes it impossible for multiple batching valves to be located just above the feed port of the mixing barrel. At this time, a pipeline needs to be installed at the discharge port of the batching valve to connect with the feed port of the mixing barrel before multiple materials can be distributed. The material transported by the batching valve flows into the mixing barrel through the pipeline, which will affect the batching accuracy. Summary of the invention

[0004] In order to improve the accuracy of a batching device in batching a variety of materials, the present application provides a high-precision batching device.

[0005] The high-precision batching device provided in this application adopts the following technical solution:

[0006] A high-precision batching device comprises a frame, a mixing barrel is arranged at the bottom of the frame, a support ring is arranged on the frame above the mixing barrel, a plurality of accommodating grooves are arranged on the inner side wall of the support ring at equal intervals, a batching valve is detachably arranged in each accommodating groove of the support ring, a feeding port of the batching valve is connected to a material storage box through a pipeline, a turntable is rotatably arranged on the top of the frame, a first driving member for driving the turntable to rotate is arranged on the frame, a second driving member is arranged in the middle of the bottom wall of the turntable, the second driving member is located at the center position of the support ring, the second driving member is located directly above the feeding port of the mixing barrel, a quick-release joint is arranged at the driving end of the second driving member, a manipulator is arranged on the bottom wall of the turntable, the manipulator grabs the batching valve on the support ring and moves the batching valve to below the second driving member, and the quick-release joint connects the batching valve and the second driving member.

[0007] By adopting the above technical solution, when batching multiple raw materials, the multiple raw materials are transported through multiple batching valves respectively, the first driving member drives the turntable to rotate, the turntable drives the manipulator to rotate to the batching valve of the raw material to be transported, the manipulator grabs the batching valve on the support ring and moves the batching valve to the bottom of the second driving member, the batching valve is connected to the second driving member through a quick release connector, the second driving member controls the opening and closing of the batching valve to realize the transportation of one raw material, after the raw material is transported, the manipulator returns the batching valve to the receiving groove of the support ring, and repeats the above steps to transport the second raw material. In this way, a second driving member can be used to control the opening and closing of multiple batching valves, and each batching valve is located directly above the feeding port of the mixing barrel when transporting raw materials, thereby improving the accuracy of the batching device for batching multiple materials.

[0008] Preferably, the dosing valve includes a valve body, a valve stem, a plug, a first blocking ring, a second blocking ring, a first pull ring, a second pull ring, a plurality of first pull rods, a second pull rod and a third pull rod. A feed joint and a reflux joint are provided on the side wall of the valve body. A discharge port is opened at the bottom end of the valve body. The valve stem slides through the valve body. The second blocking ring is arranged in the discharge port of the valve body. The first blocking ring is arranged in the second blocking ring. The plug is arranged at the bottom end of the valve stem and inserted in the first blocking ring. A plurality of the first pull rods are arranged on the first blocking ring. The first pull ring is fixedly arranged on the valve stem. The first pull rod is slidably arranged in the first pull ring. The second pull ring is slidably arranged in the valve body and is located above the first pull ring. A plurality of the second pull rods are slidably arranged in the second pull ring. The bottom ends of the plurality of the second pull rods abut against the top wall of the first pull ring and are fixedly connected to the top ends of the plurality of the first pull rods. A plurality of the third pull rods are fixedly connected to the second blocking ring and the second pull ring.

[0009] By adopting the above technical scheme, the material enters the valve body from the feed joint and flows back from the return joint. When the valve stem moves upward for a small stroke, the valve stem drives the plug to move upward, and the material is transported out of the valve body from the first blocking ring, so as to realize small flow material transportation; when the valve stem moves upward for a medium stroke, the valve stem drives the first pull ring to move upward, the first pull ring drives the first pull rod to move upward through the second pull rod, the first pull rod drives the first blocking ring to move upward, and the material is transported out of the valve body from the first blocking ring and the second blocking ring, so as to realize medium flow material transportation; when the valve stem moves upward for a large stroke, the valve stem drives the first pull ring to move upward, the first pull ring drives the second pull ring to move upward, the second pull ring drives the second blocking ring to move upward through the third pull rod, and the material is transported out of the valve body from the first blocking ring, the second blocking ring and the discharge port, so as to realize large flow material transportation. In this way, the flow rate of the material transportation of the batching valve is controlled by the size of the valve stem rising movement stroke, so that the batching valve can transport materials more accurately.

[0010] Preferably, the top end of the valve stem extends out of the valve body, a connecting block is fixedly provided on the top end of the valve stem, a connecting groove is provided on the side wall of the quick-release joint, and the connecting block is detachably plugged into the connecting groove of the quick-release joint.

[0011] By adopting the above technical solution, when the robot grabs the dosing valve and moves it to the bottom of the second driving member, the valve stem drives the connecting block to be inserted into the connecting groove of the quick-release joint. At this time, the second driving member can drive the valve stem to move up and down through the quick-release joint and the connecting block, thereby controlling the opening and closing of the dosing valve.

[0012] Preferably, a guide groove is provided on the inner side wall of the valve body, and a guide block is provided on the outer side wall of the second pull ring, and the guide block is slidably disposed in the guide groove along the axial direction of the valve stem.

[0013] By adopting the above technical solution, when the valve stem drives the second pull ring to move up and down through the first pull ring, the second pull ring drives the guide block to slide in the guide groove, and the guide block and the guide groove cooperate to guide the lifting and lowering movement of the second pull ring, making the lifting and lowering movement of the second blocking ring more stable.

[0014] Preferably, a rotating sleeve is rotatably provided in the valve body, the rotating sleeve is provided on the valve stem, the rotating sleeve is provided with spiral blades, the spiral blades are located in the valve body, the top end of the rotating sleeve passes through the valve body, the top end of the rotating sleeve is slidably provided with a connecting sleeve along the vertical direction, the top end of the inner wall of the connecting sleeve is rotatably provided on the valve stem, a plurality of push rods are provided on the outer wall of the connecting sleeve, and a driving mechanism is provided on the top end of the valve body, the driving mechanism drives the connecting sleeve to rotate through the push rod, and the connecting sleeve drives the spiral blades to rotate through the rotating sleeve.

[0015] By adopting the above technical solution, when the fluidity of the material conveyed by the dosing valve is poor, a driving mechanism is used to drive the connecting sleeve to rotate through multiple push rods, the connecting sleeve drives the rotating sleeve to rotate, and the rotating sleeve drives the spiral blade to rotate. During the rotation of the spiral blade, the material in the valve body can be conveyed toward the discharge port at the bottom of the valve body, thereby facilitating the conveying of materials with poor fluidity.

[0016] Preferably, an annular groove is provided on the outer wall of the valve stem, a connecting ring is fixedly provided on the top of the inner wall of the connecting sleeve, the connecting ring is rotatably provided in the annular groove, a sliding block is fixedly provided on the top of the outer wall of the rotating sleeve, a sliding groove is provided on the bottom end of the inner wall of the connecting sleeve, and the sliding block is slidably provided in the sliding groove along the axial direction of the connecting sleeve.

[0017] By adopting the above technical solution, the connecting ring rotates in the annular groove during the rotation of the connecting sleeve, and the connecting sleeve can drive the rotating sleeve to rotate through the slider and the sliding groove. When the valve stem moves up and down, the valve stem can drive the connecting sleeve to move up and down through the connecting ring and the annular groove. At this time, the slider slides in the sliding groove, so that the connecting sleeve can drive the rotating sleeve to rotate during the lifting and lowering of the valve stem.

[0018] Preferably, the driving mechanism includes a third driving member, a driving shaft, three driving wheels and a plurality of driving rods, the third driving member is arranged at the top end of the valve body, the driving shaft is arranged at the driving end of the third driving member, the three driving wheels are fixedly arranged on the driving shaft at intervals, the plurality of driving rods are respectively and evenly spaced on the outer peripheral sides of the three driving wheels, the driving rods rotate to abut against the push rods, and the number of driving rods on the three driving wheels gradually increases from bottom to top.

[0019] By adopting the above technical solution, the third driving member drives the driving shaft to rotate, and the driving shaft drives the three driving wheels to rotate synchronously. Each driving wheel drives multiple driving rods to rotate. During the rotation of the driving rod, the push rod is toggled to rotate, thereby driving the connecting sleeve to rotate, and the connecting sleeve then drives the spiral blade to rotate through the rotating sleeve; when the valve stem moves upward by a small stroke, the valve stem drives the connecting sleeve to move upward, at which time the push rod contacts the driving rod on the lowest driving wheel, and the driving rod drives the spiral blade to rotate at a low speed; when the valve stem moves upward by a medium stroke, the valve stem drives the connecting sleeve to move upward, at which time the push rod contacts the driving rod on the middle driving wheel, and the driving rod drives the spiral blade to rotate at a medium speed; when the valve stem moves upward by a large stroke, the valve stem drives the connecting sleeve to move upward, at which time the push rod contacts the driving rod on the uppermost driving wheel, and the driving rod drives the spiral blade to rotate at a high speed. In this way, the flow rate of the material conveyed by the batching valve is controlled by the size of the valve stem rising stroke. Different valve stem rising strokes make the driving rods on different driving wheels contact the push rods, so that the rotation speed of the spiral blade can increase with the increase of the conveying flow rate of the batching valve, thereby further improving the accuracy of the material conveyed by the batching valve.

[0020] Preferably, a first chamfer is formed on the same side of the upper and lower side walls of the driving rod, and a second chamfer is formed on the same side of the upper and lower side walls of the push rod, and the directions of the first chamfer are opposite to those of the second chamfer. The driving rod is rotatably arranged on a driving wheel, a rotating groove is provided in the driving wheel, one end of the driving rod is located in the rotating groove, and the driving wheel is provided with an elastic member in the rotating groove for pushing the driving rod to rotate and reset.

[0021] By adopting the above technical solution, when the push rod interferes with the driving rod during the process of the connecting sleeve driving the push rod to move up and down, the second chamfer of the push rod contacts the first chamfer of the driving rod, so that the push rod can push the driving rod to rotate, so that the driving rod will not interfere with the movement of the push rod; the driving rod rotates in the rotating groove and squeezes the elastic member, and when the push rod is separated from the driving rod, the elastic member pushes the driving rod to rotate and reset.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. Using the support ring and the manipulator, the first driving member drives the turntable to rotate, and the turntable drives the manipulator to rotate to the dosing valve of the raw material to be transported. The manipulator grabs the dosing valve on the support ring and moves the dosing valve to the bottom of the second driving member. The dosing valve is connected to the second driving member through a quick-release joint. The second driving member controls the opening and closing of the dosing valve to realize the transportation of one raw material. After the raw material is transported, the manipulator returns the dosing valve to the receiving groove of the support ring. Repeat the above steps to transport the second raw material. Using a second driving member can control the opening and closing of multiple dosing valves. At the same time, each dosing valve is located directly above the feeding port of the mixing barrel when transporting raw materials, thereby improving the accuracy of the dosing device for dosing multiple materials;

[0024] 2. With the help of the plug, the first plugging ring and the second plugging ring, during the upward movement of the valve stem, the material is first transported out of the valve body from the first plugging ring, then from the first plugging ring and the second plugging ring, and finally from the first plugging ring, the second plugging ring and the discharge port. The flow rate of the material transported by the batching valve is controlled by the size of the valve stem upward movement stroke, so that the batching valve can transport materials more accurately;

[0025] 3. Through the spiral blades, a driving mechanism is used to drive the connecting sleeve to rotate through multiple push rods, the connecting sleeve drives the rotating sleeve to rotate, and the rotating sleeve drives the spiral blades to rotate. During the rotation of the spiral blades, the material in the valve body can be transported to the discharge port at the bottom of the valve body, thereby facilitating the transportation of materials with poor fluidity. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the overall structure of the high-precision batching device of this application;

[0027] Figure 2 This is a schematic diagram of the overall structure of the high-precision batching device of the present application, in order to highlight the second driving member;

[0028] Figure 3 This is a partial structural cross-sectional view of the high-precision batching device of the present application, in order to highlight the batching valve;

[0029] Figure 4 For this application Figure 3 The enlarged schematic diagram at A in the middle;

[0030] Figure 5 For this application Figure 3 The enlarged schematic diagram of point B in the middle;

[0031] Figure 6 This is a partial structural schematic diagram of the high-precision batching device of the present application, in order to highlight the first chamfer and the second chamfer;

[0032] Figure 7 This is a partial structural top view of the high-precision batching device of the present application, in order to highlight the rotating trough;

[0033] Figure 8 This is a schematic diagram of the overall structure of the high-precision batching device of the present application, in order to highlight the state in which the second driving member drives the valve stem to move upward to the first stroke;

[0034] Fig. 9 This is a schematic diagram of the overall structure of the high-precision batching device of the present application, in order to highlight the state in which the second driving member drives the valve stem to move upward to the second stroke;

[0035] Fig.10 This is a schematic diagram of the overall structure of the high-precision batching device of the present application, in order to highlight the state in which the second driving member drives the valve stem to move upward to the third stroke;

[0036] Fig.11 This is an exploded cross-sectional view of part of the structure of the high-precision batching device of this application.

[0037] Figure numerals: 1, frame; 2, mixing barrel; 3, support ring; 4, containing tank; 5, batching valve; 501, valve body; 502, valve stem; 503, plug; 504, first plugging ring; 505, second plugging ring; 506, first pull ring; 507, second pull ring; 508, first pull rod; 509, second pull rod; 510, third pull rod; 7, turntable; 8, first driving member; 9, second driving member; 10, quick release joint; 11, manipulator; 12, feed joint; 13, reflux joint; 14, discharge port; 1 5. Connecting block; 16. Connecting groove; 17. Guide block; 18. Guide groove; 19. Rotating sleeve; 20. Spiral blade; 21. Connecting sleeve; 22. Push rod; 23. Driving mechanism; 231. Third driving member; 232. Driving shaft; 233. Driving wheel; 234. Driving rod; 24. Ring groove; 25. Connecting ring; 26. Slide groove; 27. Sliding block; 28. First chamfer; 29. ​​Second chamfer; 30. Rotating groove; 31. Elastic member; 32. Insert block; 33. Slot; 34. Driving gear; 35. Driving gear ring. DETAILED DESCRIPTION

[0038] The following is combined with Figure 1-Figure 11 This application is described in further detail.

[0039] The embodiment of the present application discloses a high-precision batching device.

[0040] Reference Figure 1 and Figure 2A high-precision batching device includes a frame 1, a mixing barrel 2 is installed in the middle of the bottom end of the frame 1, and the feed port of the mixing barrel 2 is located in the middle of the top end thereof. A support ring 3 is coaxially fixedly installed above the mixing barrel 2 in the frame 1, and a plurality of receiving grooves 4 are provided at equal intervals along the inner side wall of the support ring 3, and a batching valve 5 is installed in each receiving groove 4, and the batching valve 5 is connected to the material storage box through a pipeline. Slots 33 are provided on the opposite side walls of the receiving groove 4 of the support ring 3, and an insert block 32 is fixedly installed on the batching valve 5, and the insert block 32 is inserted in the slot 33, so that the batching valve 5 can be detachably placed in the receiving groove 4 of the support ring 3.

[0041] A turntable 7 is rotatably mounted in the middle of the top of the frame 1, a first driving member 8 is mounted on the top of the frame 1, a driving gear 34 is fixedly mounted on the driving end of the first driving member 8, a driving ring gear 35 is fixedly mounted on the outer wall of the turntable 7, and the driving gear 34 meshes with the driving ring gear 35. In the present application, the first driving member 8 can be selected as a servo motor.

[0042] A manipulator 11 is fixedly mounted on the bottom wall of the turntable 7, and a second driving member 9 is fixedly mounted in the middle of the bottom wall of the turntable 7. The second driving member 9 is located just above the feed port of the mixing barrel 2. A quick-release connector 10 is fixedly mounted on the driving end of the second driving member 9, and a connecting groove 16 is provided on the side wall of the quick-release connector 10. A connecting block 15 is mounted on the batching valve 5. In the present application, the second driving member 9 can be selected as a cylinder.

[0043] When batching multiple raw materials, the multiple raw materials are respectively conveyed through multiple batching valves 5, and the first driving member 8 drives the turntable 7 to rotate through the driving gear 34 and the driving gear ring 35, so that the manipulator 11 rotates to the batching valve 5 to be conveyed. The manipulator 11 first grabs the batching valve 5 on the support ring 3, and then moves the batching valve 5 so that the batching valve 5 slides out of the receiving groove 4 of the support block, and finally moves the batching valve 5 to the bottom of the second driving member 9, and the batching valve 5 drives the connecting block 15 to be inserted into the connecting groove 16 of the quick-release connector 10, so that the batching valve 5 is connected to the second driving member 9. When the driving end of the second driving member 9 moves upward, the driving end of the second driving member 9 drives the valve stem 502 of the dosing valve 5 to move upward through the quick-release joint 10 and the connecting block 15, thereby opening the dosing valve 5; when the driving end of the second driving member 9 moves downward, the driving end of the second driving member 9 drives the valve stem 502 of the dosing valve 5 to move downward through the quick-release joint 10 and the connecting block 15, thereby closing the dosing valve 5 and realizing the delivery of one raw material.

[0044] After the first raw material is delivered, the manipulator 11 returns the dosing valve 5 to the receiving groove 4 of the support ring 3, and the dosing valve 5 drives the plug 32 to be inserted into the slot 33. Repeat the above steps and use the manipulator 11 to grab the second dosing valve 5 so that the second raw material can be delivered. After repeating the above steps many times, multiple raw materials can be batched and delivered. In this way, a second driving member 9 can be used to control the opening and closing of multiple dosing valves 5, and each dosing valve 5 is located directly above the feed port of the mixing barrel 2 when delivering raw materials, thereby improving the accuracy of the dosing device for batching multiple materials.

[0045] Reference Figure 3 and Figure 4 The batching valve 5 comprises a valve body 501, a valve stem 502, a plug 503, a first plugging ring 504, a second plugging ring 505, a first pull ring 506, a second pull ring 507, four first pull rods 508, a second pull rod 509 and a third pull rod 510. A feed connector 12 and a return connector 13 are integrally formed on the side wall of the valve body 501. Both the feed connector 12 and the return connector 13 are connected to the material storage box through a pipeline. A discharge port 14 is provided at the bottom of the valve body 501.

[0046] The valve stem 502 is slidably mounted in the valve body 501, the top of the valve stem 502 is located above the valve body 501, the connection block 15 is fixedly mounted on the top of the valve stem 502, the bottom of the valve stem 502 is located in the valve body 501, and the plug 503 is fixedly mounted on the bottom of the valve stem 502. Four guide blocks 17 are fixedly mounted on the outer wall of the second pull ring 507, four guide grooves 18 are opened on the inner wall of the valve body 501, the second pull ring 507 is slidably mounted on the valve stem 502, and the four guide blocks 17 are slidably mounted in the four guide grooves 18 respectively.

[0047] Four third tie rods 510 are fixedly mounted on the bottom wall of the second pull ring 507, and the third tie rods 510 are slidably penetrated through the first pull ring 506. The second blocking ring 505 is fixedly mounted on the bottom ends of the four third tie rods 510, and the second blocking ring 505 blocks the discharge port 14 of the valve body 501. The first blocking ring 504 is blocked in the second blocking ring 505, and the plug 503 is blocked in the first blocking ring 504. Four first tie rods 508 are fixedly mounted on the top wall of the first blocking ring 504, and four second tie rods 509 are fixedly mounted on the top ends of the four first tie rods 508. The diameter of the second tie rods 509 is larger than that of the first tie rods 508, and the second tie rods 509 are slidably mounted in the second pull ring 507. The first pull ring 506 is fixedly mounted on the valve stem 502 and is located below the second pull ring 507. The first tie rod 508 is slidably penetrated through the first pull ring 506.

[0048] The driving end of the second driving member 9 has three moving strokes, the moving distance of the first stroke is smaller than the moving distance of the second stroke, and the moving distance of the second stroke is smaller than the moving distance of the third stroke. The plug 503 is inserted into the first blocking ring 504, the first blocking ring 504 is inserted into the second blocking ring 505, and the second blocking ring 505 is blocked at the discharge port 14 of the valve body 501, so that the batching valve 5 is in a closed state.

[0049] When the second driving member 9 drives the valve stem 502 to move upward to the first stroke (refer to Figure 8 ), the valve stem 502 drives the first pull ring 506 to slide on the first pull rod 508, the valve stem 502 drives the plug 503 to move upward, and the material is transported out of the valve body 501 from the first plugging ring 504, realizing small flow material transportation; when the second driving member 9 drives the valve stem 502 to move upward to the second stroke (refer to Fig. 9 ), the valve stem 502 drives the first pull ring 506 to move upward, the first pull ring 506 drives the first pull rod 508 to move upward through the second pull rod 509, the first pull rod 508 drives the first blocking ring 504 to move upward, the material is transported out of the valve body 501 from the first blocking ring 504 and the second blocking ring 505, and the medium flow material transportation is realized; when the second driving member 9 drives the valve stem 502 to move upward to the third stroke (refer to Fig.10 ), the valve stem 502 drives the first pull ring 506 to move upward to abut against the second pull ring 507, the first pull ring 506 drives the second pull ring 507 to move upward, the second pull ring 507 drives the second blocking ring 505 to move upward through the third pull rod 510, and the material is transported out of the valve body 501 from the first blocking ring 504, the second blocking ring 505 and the discharge port 14, realizing large-flow material transportation. In this way, the flow rate of the material transported by the batching valve 5 is controlled by the three movement strokes of the valve stem 502, so that the batching valve 5 can transport materials more accurately.

[0050] Reference Figure 3 , Figure 5 and Fig.11 , a rotating sleeve 19 is rotatably installed in the valve body 501, and the rotating sleeve 19 is sleeved on the valve stem 502. The top of the rotating sleeve 19 extends to the top of the valve body 501, and a spiral blade 20 is fixedly installed on the outer wall of the rotating sleeve 19 located in the valve body 501. A connecting sleeve 21 is rotatably installed on the top of the valve stem 502 below the connecting block 15, and a plurality of push rods 22 are fixedly installed on the outer wall of the connecting sleeve 21 at equal intervals. Three connecting rings 25 are fixedly installed on the top of the inner wall of the connecting sleeve 21, and three annular grooves 24 are opened on the outer wall of the valve stem 502. The three connecting rings 25 are rotatably installed in the three annular grooves 24. The bottom end of the connecting sleeve 21 is slidably sleeved on the top of the rotating sleeve 19, and four sliding grooves 26 are opened at the bottom end of the inner wall of the connecting sleeve 21. Four sliders 27 are fixedly installed on the top of the outer wall of the rotating sleeve 19, and the four sliders 27 are slidably installed in the four sliding grooves 26.

[0051] A driving mechanism 23 is installed at the top of the valve body 501, and the driving mechanism 23 includes a third driving member 231, a driving shaft 232, three driving wheels 233 and a plurality of driving rods 234. The third driving member 231 is fixedly installed at the top of the valve body 501 through a bracket, the driving shaft 232 is fixedly installed at the driving end of the third driving member 231, and the bottom end of the driving shaft 232 is rotatably installed in the top wall of the valve body 501. In the present application, the third driving member 231 can be selected as a servo motor.

[0052] The three driving wheels 233 are fixedly installed on the driving shaft 232 at intervals along the axial direction of the driving shaft 232. A plurality of driving rods 234 are installed on the three driving wheels 233 at equal intervals. The three driving wheels 233 on the driving shaft 232 are the first driving wheel, the second driving wheel and the third driving wheel from bottom to top, and the number of driving rods 234 on the first driving wheel is less than the number of driving rods 234 on the second driving wheel, and the number of driving rods 234 on the second driving wheel is less than the number of driving rods 234 on the third driving wheel.

[0053] The third driving member 231 drives the three driving wheels 233 to rotate synchronously through the driving shaft 232, and the three synchronous wheels drive the multiple driving rods 234 to rotate. When the second driving member 9 drives the valve stem 502 to move upward to the first stroke, the valve stem 502 drives the connecting sleeve 21 to move upward through the connecting ring 25 and the annular groove 24, and the connecting sleeve 21 drives the push rod 22 to rise to the position flush with the push rod 22 on the first driving wheel, and the first driving wheel drives the multiple driving rods 234 to rotate, and the multiple first driving rods 234 sequentially move the multiple push rods 22, thereby driving the connecting sleeve 21 to rotate, and the connecting sleeve 21 then drives the rotating sleeve 19 to rotate through the slider 27 and the slide groove 26, and the rotating sleeve 19 then drives the spiral blade 20 to rotate, and the spiral blade 20 can convey the material in the valve body 501 to the discharge port 14 at the bottom of the valve body 501 during the rotation process, so as to facilitate the conveying of materials with poor fluidity.

[0054] When the second driving member 9 drives the valve stem 502 to move upward to the second stroke, the connecting sleeve 21 drives the push rod 22 to rise to the position flush with the push rod 22 on the second driving wheel. Since the number of driving rods 234 on the second driving wheel is greater, the second driving wheel drives the connecting sleeve 21 to rotate faster, so that the spiral blade 20 rotates faster. Similarly, when the second driving member 9 drives the valve stem 502 to move upward to the third stroke, the connecting sleeve 21 drives the push rod 22 to rise to the position flush with the push rod 22 on the third driving wheel, thereby further increasing the rotation speed of the falling blade. In this way, the rotation speed of the spiral blade 20 can increase with the increase of the delivery flow of the batching valve 5, thereby further improving the accuracy of the material delivered by the batching valve 5.

[0055] Reference Figure 6 and Figure 7A first chamfer 28 is formed on one side of the upper and lower end walls of each driving rod 234, and a second chamfer 29 is formed on one side of the upper and lower end walls of each push rod 22, and the first chamfer 28 and the second chamfer 29 are in opposite directions. The driving rod 234 is rotatably mounted on the driving wheel 233, and a rotation groove 30 is provided in the driving wheel 233. One end of the driving rod 234 extends into the rotation groove 30 of the driving wheel 233. The driving wheel 233 is located in the rotation groove 30 and an elastic member 31 is installed. In the present application, the elastic member 31 can be selected as a spring, and the elastic member 31 abuts against the driving rod 234.

[0056] When the push rod 22 interferes with the driving rod 234 when the connecting sleeve 21 drives the push rod 22 to move up and down, the second chamfer 29 of the push rod 22 contacts the first chamfer 28 of the driving rod 234, and the push rod 22 can push the driving rod 234 to rotate, so that the driving rod 234 does not interfere with the movement of the push rod 22. The end of the driving rod 234 rotates in the rotation groove 30 in the opposite direction of the rotation direction of the driving wheel 233 and squeezes the elastic member 31. When the push rod 22 is separated from the driving rod 234, the elastic member 31 pushes the driving rod 234 to rotate and reset.

[0057] The implementation principle of a high-precision batching device in the embodiment of the present application is as follows: when batching multiple raw materials, the multiple raw materials are respectively conveyed through multiple batching valves 5, and the first driving member 8 drives the turntable 7 to rotate through the driving gear 34 and the driving gear ring 35, so that the manipulator 11 rotates to the batching valve 5 to be conveyed. The manipulator 11 first grabs the batching valve 5 on the support ring 3, and then moves the batching valve 5 so that the batching valve 5 slides out of the receiving groove 4 of the support block, and finally moves the batching valve 5 to the bottom of the second driving member 9, and the batching valve 5 drives the connecting block 15 to be inserted into the connecting groove 16 of the quick-release connector 10, so that the batching valve 5 is connected to the second driving member 9. The second driving member 9 controls the opening and closing of the batching valve 5 through the quick-release joint 10 and the connecting block 15. When the second driving member 9 drives the valve stem 502 to move upward to the first stroke, the valve stem 502 drives the first pull ring 506 to slide on the first pull rod 508, and the valve stem 502 drives the plug 503 to move upward, and the material is transported out of the valve body 501 from the first plugging ring 504, so as to realize small flow material transportation; when the second driving member 9 drives the valve stem 502 to move upward to the second stroke, the valve stem 502 drives the first pull ring 506 to move upward, and the first pull ring 506 drives the first pull rod 508 to move upward through the second pull rod 509, and the first pull rod 508 drives The first blocking ring 504 moves upward, and the material is transported out of the valve body 501 from the first blocking ring 504 and the second blocking ring 505, realizing medium-flow material transportation; when the second driving member 9 drives the valve stem 502 to move upward to the third stroke, the valve stem 502 drives the first pull ring 506 to move upward to abut against the second pull ring 507, the first pull ring 506 drives the second pull ring 507 to move upward, and the second pull ring 507 drives the second blocking ring 505 to move upward through the third pull rod 510, and the material is transported out of the valve body 501 from the first blocking ring 504, the second blocking ring 505 and the discharge port 14, realizing large-flow material transportation, thereby realizing the transportation of one raw material. After the first raw material is transported, the manipulator 11 returns the batching valve 5 to the receiving groove 4 of the support ring 3, and the batching valve 5 drives the plug 32 to insert into the slot 33. Repeat the above steps and use the manipulator 11 to grab the second batching valve 5, so that the second raw material is transported. After repeating the above steps many times, multiple raw materials can be batched and transported. In this way, a second driving member 9 can be used to control the opening and closing of multiple batching valves 5. At the same time, each batching valve 5 is located directly above the feed port of the mixing barrel 2 when conveying raw materials, thereby improving the batching accuracy of the batching device for multiple materials.

[0058] The above are only optional embodiments of the present disclosure and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.

Claims

1. A high-precision batching device, characterized in that: The invention comprises a frame (1), a mixing barrel (2) is arranged at the bottom of the frame (1), a support ring (3) is arranged above the mixing barrel (2), a plurality of receiving grooves (4) are arranged at equal intervals on the inner side wall of the support ring (3), a disassembly-arranged dosing valve (5) is arranged in each of the receiving grooves (4) of the support ring (3), a material inlet of the dosing valve (5) is connected to a material storage box through a pipeline, a turntable (7) is rotatably arranged at the top of the frame (1), a first driving member (8) for driving the turntable (7) to rotate is arranged on the frame (1), a second driving member (9) is arranged in the middle of the bottom wall of the turntable (7), and the second driving member (9) is located at the center of the support ring (3). The second driving member (9) is located just above the feed port of the mixing barrel (2), the driving end of the second driving member (9) is provided with a quick-release joint (10), the bottom wall of the turntable (7) is provided with a manipulator (11), the manipulator (11) grabs the batching valve (5) on the support ring (3) and moves the batching valve (5) to the bottom of the second driving member (9), and the quick-release joint (10) connects the batching valve (5) and the second driving member (9), and the second driving member (9) drives the batching valve (5) to open or close; the batching valve (5) comprises a valve body (501), a valve stem (502), a plug (503), a first plugging ring (504), a second plugging ring (505), a first pull ring (506), a second pull ring (507), a first pull ring (508), a second pull ring (509), a first pull ring (510), a second pull ring (511), a first pull ring (512), a second pull ring (513), a first pull ring (514), a second pull ring (515), a first pull ring (516), a first pull ring (517), a first pull ring (518), a first pull ring (519), a first pull ring (520), a first pull ring (521), a first pull ring (522), a first pull ring (523), a first pull ring (524), a first pull ring (525), a first pull ring (526), ​​a first pull ring (527), a first pull ring (528), a first pull ring (529), a first pull ring (530), a first pull ring (531), a first pull ring (532), a first pull ring (533), a first pull ring (534), a first pull ring (535), a first pull ring (536), a first pull ring (537), a first pull ring (538), a first pull ring (5 Two pull rings (507), a plurality of first pull rods (508), a second pull rod (509) and a third pull rod (510); a feed connector (12) and a reflux connector (13) are arranged on the side wall of the valve body (501); a discharge port (14) is opened at the bottom end of the valve body (501); the valve stem (502) slides through the valve body (501); the second blocking ring (505) is arranged in the discharge port (14) of the valve body (501); the first blocking ring (504) is arranged in the second blocking ring (505); the plug (503) is arranged at the bottom end of the valve stem (502) and inserted in the first blocking ring (504); a plurality of the first pull rods (508) are arranged on the first blocking ring (504). The first pull ring (506) is fixedly set on the valve stem (502), the first pull rod (508) is slidably set in the first pull ring (506), the second pull ring (507) is slidably set in the valve body (501) and is located above the first pull ring (506), and multiple second pull rods (509) are slidably set in the second pull ring (507), the diameter of the second pull rod (509) is larger than the diameter of the first pull rod (508), the bottom ends of the multiple second pull rods (509) abut against the top wall of the first pull ring (506) and are fixedly connected to the top ends of the multiple first pull rods (508), and the multiple third pull rods (510) are fixedly connected to the second blocking ring (505) and the second pull ring (507).

2. A high-precision batching device according to claim 1, characterized in that: The top end of the valve stem (502) extends out of the valve body (501), and a connecting block (15) is fixedly arranged at the top end of the valve stem (502). A connecting groove (16) is provided on the side wall of the quick-release connector (10), and the connecting block (15) is detachably plugged into the connecting groove (16) of the quick-release connector (10).

3. A high-precision batching device according to claim 1, characterized in that: A guide groove (18) is provided on the inner wall of the valve body (501), and a guide block (17) is provided on the outer wall of the second pull ring (507). The guide block (17) is slidably arranged in the guide groove (18) along the axial direction of the valve stem (502).

4. A high-precision batching device according to claim 1, characterized in that: A rotating sleeve (19) is rotatably arranged in the valve body (501), the rotating sleeve (19) is sleeved on the valve stem (502), a spiral blade (20) is arranged on the rotating sleeve (19), and the spiral blade (20) is located in the valve body (501). The top end of the rotating sleeve (19) passes through the valve body (501), and the top end of the rotating sleeve (19) is slidably sleeved with a connecting sleeve (21) in a vertical direction. The top end of the inner wall of the connecting sleeve (21) is rotatably arranged on the valve stem (502), and a plurality of push rods (22) are arranged on the outer wall of the connecting sleeve (21). A driving mechanism (23) is arranged at the top end of the valve body (501), and the driving mechanism (23) drives the connecting sleeve (21) to rotate through the push rod (22), and the connecting sleeve (21) drives the spiral blade (20) to rotate through the rotating sleeve (19).

5. A high-precision batching device according to claim 4, characterized in that: An annular groove (24) is provided on the outer wall of the valve stem (502); a connecting ring (25) is fixedly provided at the top end of the inner wall of the connecting sleeve (21); the connecting ring (25) is rotatably provided in the annular groove (24); a sliding block (27) is fixedly provided at the top end of the outer wall of the rotating sleeve (19); a sliding groove (26) is provided at the bottom end of the inner wall of the connecting sleeve (21); the sliding block (27) is slidably provided in the sliding groove (26) along the axial direction of the connecting sleeve (21).

6. A high-precision batching device according to claim 5, characterized in that: The driving mechanism (23) comprises a third driving member (231), a driving shaft (232), three driving wheels (233) and a plurality of driving rods (234); the third driving member (231) is arranged at the top end of the valve body (501); the driving shaft (232) is arranged at the driving end of the third driving member (231); the three driving wheels (233) are fixedly arranged on the driving shaft (232) at intervals; the plurality of driving rods (234) are respectively and evenly spaced on the outer peripheral sides of the three driving wheels (233); the driving rods (234) rotate to abut against the push rod (22); and the number of driving rods (234) on the three driving wheels (233) increases gradually from bottom to top.

7. A high-precision batching device according to claim 6, characterized in that: A first chamfer (28) is formed on the same side of the upper and lower side walls of the driving rod (234), and a second chamfer (29) is formed on the same side of the upper and lower side walls of the push rod (22). The first chamfer (28) and the second chamfer (29) are in opposite directions. The driving rod (234) is rotatably arranged on a driving wheel (233). A rotation groove (30) is provided in the driving wheel (233). One end of the driving rod (234) is located in the rotation groove (30). The driving wheel (233) is located in the rotation groove (30) and is provided with an elastic member (31) for pushing the driving rod (234) to rotate and reset.

Citation Information

Patent Citations

  • Closed opening and closing device of low-titanium special alloy closed furnace

    CN118031643A

  • Air tightness detection structure

    CN118549057A

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