A welding device for antenna production

By pretreating and fixing the welding reinforcement plate of the antenna vibrator, combined with the laser welding device, the problems of high process requirements for antenna vibrator welding and poor adaptability in the prior art are solved, and efficient laser welding effect is achieved.

CN119426985BActive Publication Date: 2025-08-26DONGGUAN YIJIA ELECTRONIC COMM TECH CO LTD
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Patent Information

Application Number
CN202411599518.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-08-26
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

The prior art has problems in the laser welding of antenna vibrators, which are of high process requirements and poor adaptability to substrates, especially poor welding effect on thicker workpieces, and insufficient thermal energy absorption and high temperature resistance of the material during welding.

Method used

A welding device for antenna production is designed, including a frame, base, laser welding device, thinning mechanism, rolling brush mechanism and stamping mechanism. By pretreating the welding reinforcement plate, the laser absorption rate is enhanced, and protective gas is used during the welding process to achieve the fixing and bending of the welding reinforcement plate and optimize the welding quality.

Benefits of technology

It improves the smoothness and welding quality of laser welding, solves the problems of material warping and surface coating loss during welding, and realizes efficient antenna vibrator welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a welding device for antenna production, belonging to the field of laser welding. The device comprises: a frame 1, a base, and a laser welder; the frame 1 is arranged above the base, the laser welder is slidably connected to the bottom surface of the frame 1, and is used for laser welding the antenna element of the antenna; the antenna element comprises a base plate and at least two pairs of symmetrically arranged welding reinforcement plates, the base plate is provided with a through transverse groove for the welding reinforcement plates to pass through, and the welding reinforcement plates are L-shaped before processing; the carrier plate is provided with a groove for engaging the welding reinforcement plates; the base plate is mounted on the carrier plate; the frame 2 is provided with a thinning mechanism for grinding and thinning the welding reinforcement plates; the frame 3 is provided with a rolling brush mechanism for rolling a material for enhancing laser absorption on the welding reinforcement plates; and the frame 4 is provided with a mechanism for stamping the welding reinforcement plates.
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Description

Technical Field

[0001] The present invention relates to the field of laser welding, and in particular to a welding device for antenna production. Background Art

[0002] Antenna elements are components of an antenna that guide and amplify electromagnetic waves, making the electromagnetic signals received by the antenna stronger. Antenna elements come in a variety of shapes, including rods, squares (the type discussed in this application), and other irregular shapes.

[0003] Laser welding is a high-precision welding technology with the advantages of fast welding speed and high precision. Therefore, it is particularly suitable for the processing and production of antennas and other electronic components.

[0004] The antenna vibrator is one of the core components of the antenna. The antenna vibrator is generally welded and fixed separately through the four corners. The implementation of laser welding of antenna vibrators has high process requirements and restrictions. For example, it cannot handle thicker workpieces. For the welding base material, it is required to have a good absorption rate of the laser heat energy and high temperature resistance. For example, in some existing technologies, such as patent document CN103367869B, an antenna processing method is proposed. Although it overcomes the problem of adaptability of the workpiece material to laser welding, the implementation of this method has not yet completely overcome the above-mentioned technical challenges. Summary of the Invention

[0005] In view of the deficiencies in the prior art, the present invention provides a welding device for antenna production.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] A welding device for antenna production, comprising: a frame, a base, and a laser welder

[0008] The frame 1 is arranged above the base, and the laser welder is slidably connected to the bottom surface of the frame 1 for laser welding the antenna element of the antenna;

[0009] The antenna element includes a substrate and at least two pairs of symmetrically arranged welding reinforcement plates, the substrate is provided with a through transverse groove for the welding reinforcement plates to pass through, and the welding reinforcement plates are L-shaped before processing;

[0010] The carrier plate is provided with a groove for engaging the welding reinforcement plate; the substrate is mounted on the carrier plate;

[0011] The second frame is provided with a thinning mechanism for grinding and thinning the welding reinforcement plate;

[0012] The frame 3 is provided with a rolling brush mechanism for rolling brushing a material for enhancing laser absorption rate on the welding reinforcement plate;

[0013] The frame 4 is provided with a stamping mechanism for stamping the welding reinforcement plate so that the welding reinforcement plate is bent and fixed on the base plate.

[0014] Preferably, a frame five is provided on one side of the frame one, and a limit plate is slidably connected to the frame five, and a through transverse groove is formed on the limit plate, and the number and shape of the transverse grooves respectively correspond to the number and shape of the welding reinforcement plates; when the limit plate covers the base plate and the welding reinforcement plate, the beam of the laser welder can pass through the transverse groove to reach the welding reinforcement plate and the connection between the welding reinforcement plate and the workpiece to be welded;

[0015] A container for storing protective gas is fixedly installed on the frame five, a plurality of air holes are opened on the inner wall of the transverse groove, an air supply channel is provided inside the limiting plate, one end of the air supply channel is connected to the container; the air holes are connected to the air supply channel.

[0016] Preferably, the base is provided with a horizontal slide rail, and the carrier plate is slidably connected to the slide rail; the base is rotatably connected to a horizontal screw rod, and the screw rod passes through the carrier plate and is threadedly connected to the carrier plate;

[0017] One end of the screw rod close to the frame 1 is coaxially fixedly connected to a fixed shaft, one end of the fixed shaft is sleeved with a rotating shaft 1, a cross slot is provided on the rotating shaft 1, and one end of the fixed shaft is fixedly installed with a cross pin, and the cross pin is slidably engaged with the cross slot;

[0018] A slide is fixedly mounted on one end of the rotating shaft close to the screw, and the slide is slidably connected to the upper end surface of the base;

[0019] A fixing plate is provided on the side of the rotating shaft 1 away from the screw rod, the fixing plate is fixedly connected to the base, and an elastic member is provided between the slide plate and the fixing plate; an end of the rotating shaft 1 away from the screw rod passes through the fixing plate and extends outward;

[0020] A gear 4 is fixedly mounted on one end of the rotating shaft 1 away from the screw;

[0021] A horizontal rack is fixedly mounted on the side wall of the limit plate, and a gear 1 is rotatably connected to the base 5, and the rack is meshed with the gear 1;

[0022] The frame five is rotatably connected to the pulley two, and the gear one is coaxially fixedly mounted with the pulley one;

[0023] The pulley 1 is connected to the pulley 2 via a transmission belt;

[0024] A gear five is coaxially fixedly mounted on the pulley two, and the gear four corresponds to the gear five.

[0025] Preferably, the thinning mechanism comprises a first driver, a second rotating shaft, a mounting plate and two rotating cutters;

[0026] The driver 1 is slidably connected to the frame 2, and is used to drive the rotating shaft 2 to rotate; the mounting plate is mounted on the driver 1;

[0027] The second rotating shaft passes through the mounting plate and is rotatably connected to the mounting plate;

[0028] Sprocket 1 and sprocket 2 are rotatably connected to the mounting plate, sprocket 3 is coaxially fixedly mounted on the rotating shaft 2, and sprocket 1, sprocket 2 and sprocket 3 are connected via a transmission chain; the two rotating tools are coaxially fixedly connected to sprocket 1 and sprocket 2 respectively.

[0029] The first driver may be a motor, which drives the second rotating shaft and simultaneously drives one or more rotating tools on both sides to rotate, thereby appropriately thinning the welding part of the welding reinforcement plate.

[0030] Preferably, the roller brush mechanism includes a material barrel and a plurality of horizontally arranged roller brushes, the material barrel is arranged above the base, the material barrel is provided with a plurality of discharge ports, the number of the discharge ports corresponds to the number of welded reinforcement plates; the roller brush is arranged in each of the discharge ports; the roller brush is arranged directly above each welded reinforcement plate; the material barrel is connected to the frame in a three-way sliding manner.

[0031] Preferably, the roller brush mechanism includes a barrel and a plurality of horizontally arranged roller brushes, the barrel is arranged above the base, the barrel is provided with a plurality of discharge ports, the number of the discharge ports corresponds to the number of welded reinforcement plates; the roller brush is arranged in each of the discharge ports; the roller brush is arranged directly above each welded reinforcement plate; the barrel is connected to the frame in a three-way sliding manner;

[0032] The rotating shaft 2 is fixedly sleeved with a bevel gear 1; the outer wall of the barrel is rotatably connected to a horizontally arranged rotating shaft 3; one end of the rotating shaft 3 is fixedly mounted with a sprocket 4; the other end of the rotating shaft 3 is fixedly sleeved with a gear 2.

[0033] An extension plate is fixedly mounted on the outer wall of the barrel, and the lower end of the extension plate is rotatably connected to gear three and bevel gear two; the bevel gear one corresponds to the bevel gear two; the bevel gear two is coaxially fixedly connected to gear three, and the gear three is meshed with the gear two;

[0034] A sprocket five is coaxially fixedly mounted on the roller brush; the sprocket four is connected to each of the sprockets five via a transmission chain;

[0035] A connecting rod is provided between the barrel and the driver, and one end of the connecting rod is hinged to the side wall of the barrel;

[0036] The other end of the connecting rod is hinged to the outer wall of the driver 1.

[0037] Preferably, the punching mechanism includes a punch and a second driver for driving the punch to punch.

[0038] Preferably, the second driver is a hydraulic cylinder or a pneumatic cylinder.

[0039] Preferably, the protective gas is argon or helium.

[0040] An antenna obtained by processing any of the above devices.

[0041] Beneficial effects of the present invention:

[0042] 1. The device of the present invention can be combined with a welding reinforcement plate on the surface of the antenna vibrator, so that laser welding can be carried out more smoothly.

[0043] 2 The present invention can make the rolled carbon black or graphite more tightly bonded to the surface of the welding reinforcement plate while bending through the stamping structure.

[0044] 3 The device of the present invention can automatically load the carrier plate and the vibrator without the need for additional electronic equipment control. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] The present invention will be further described below with reference to the accompanying drawings.

[0046] Figure 1 This is a schematic diagram of the assembly structure of this application;

[0047] Figure 2 This is a schematic structural diagram of the base of this application;

[0048] Figure 3 Schematic diagram of the thinning mechanism and roller brush mechanism of this application

[0049] Figure 4 This is a structural diagram of rack five of this application;

[0050] Figure 5 Schematic diagram of the combination of the antenna element, welding reinforcement plate and carrier plate of this application

[0051] Figure 6 This is a schematic diagram of the combination of the welding reinforcement plate and the carrier plate of this application.

[0052] The components corresponding to the numbers in the figure are as follows:

[0053] 1. Frame 1; 2. Frame 2; 3. Frame 3; 4. Frame 4; 5. Frame 5; 6. Container; 7. Limit plate; 8. Driver 1; 9. Mounting plate; 10. Base; 11. Rotating shaft 1; 12. Rotating shaft 2; 13. Rotating shaft 3; 14. Screw; 15. Carrier plate; 16. Welding reinforcement plate; 17. Barrel; 18. Driver 2; 19. Laser welder; 20. Drive belt; 21. Gear 4; 22. Gear 5; 23. Pulley 2; 24. Pulley 1; 25. Gear 1; 26. Gear 2; 27. Gear 3; 28. Fixed plate; 29. ​​Slide plate; 30. Fixed shaft; 31. Rack; 32. Extension plate; 33. Sprocket 4; 34. Sprocket 5; 35. Bevel gear 1; 36. Rotating tool; 37. Roller brush; 38. Vibrator. DETAILED DESCRIPTION

[0054] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0055] like Figures 1 to 6 As shown, an antenna welding device includes: a frame 1, a base 10, and a laser welder 19. The frame 1 is arranged above the base 10, and the laser welder 19 is slidably connected to the bottom surface of the frame 1 for laser welding the antenna element 38 of the antenna.

[0056] The antenna vibrator 38 includes a substrate and at least two pairs of symmetrically arranged welding reinforcement plates 16. The substrate is provided with a through transverse groove for the welding reinforcement plate 16 to pass through. The welding reinforcement plate 16 is L-shaped before processing. The carrier plate 15 is provided with a groove for engaging the welding reinforcement plate 16. The substrate is mounted on the carrier plate 15. A thinning mechanism for grinding and thinning the welding reinforcement plate 16 is arranged on the frame 2. A rolling brush 37 mechanism for rolling a brush 37 on the welding reinforcement plate 16 to enhance the laser absorption rate is arranged on the frame 3. A stamping mechanism for stamping the welding reinforcement plate 16 so that the welding reinforcement plate 16 is bent and fixed on the substrate is installed on the frame 4. In general, in an embodiment of the present invention, the antenna vibrator 38 is laser welded by the following process.

[0057] First, the welding reinforcement plate 16 can be placed on the carrier plate 15. Specifically, the carrier plate 15 can have a groove for engaging the welding reinforcement plate 16, or other pin hole structures, to relatively fix the welding reinforcement plate 16 so that it will not be displaced when the antenna vibrator 38 is placed. The material of the welding reinforcement plate 16 is preferably a material that is resistant to high temperatures and has good conductivity, such as an aluminum alloy. Ultimately, the welding reinforcement plate 16 needs to serve as a connection point for laser welding, rather than directly welding the antenna vibrator 38 itself. The welding reinforcement plate 16 is made of a material that is more conducive to laser welding, so that the subsequent laser welding process is smoother. Subsequently, we place the antenna vibrator 38 on the welding reinforcement plate 16. Of course, a transverse groove corresponding to the welding reinforcement plate 16 is provided on the cross section of the antenna vibrator 38. The welding reinforcement plate 16 passes through the transverse groove and is exposed on the upward end face of the antenna vibrator 38.

[0058] In order to make laser welding easier to advance, the welding reinforcement plate 16 is further pretreated. First, the thinning mechanism can be used to reduce the overall thickness of the welding reinforcement plate 16. This makes the thickness of the two welding targets relatively reduced, which is beneficial to the quality of the laser welding weld. Secondly, the surface roughness after reduction can be appropriately amplified to make the surface rougher. In a more specific pretreatment step, carbon black, graphite particles, etc. can also be sprayed or rolled 37 thereon to increase the welding surface's absorption efficiency for the energy released by the laser. In this embodiment, a rolling brush 37 mechanism is used to perform rolling brush 37. However, these dry, particulate materials cannot effectively adhere to the surface of the welding reinforcement plate 16. In particular, a protective gas needs to be applied in the subsequent welding process, that is, a helium or argon gas source is sprayed around the welding working surface, which exacerbates the problem of loose carbon black adhesion.

[0059] In this embodiment, a stamping mechanism is also provided. As for the L-shaped welding reinforcement plate 16, it is obvious that it has not yet been fully fixed to the vibrator 38 itself. The stamping mechanism is used to bend the L-shaped welding reinforcement plate 16 into a U-shape or C-shape. The two ends of the horizontal groove are tightly attached to the upper and lower end surfaces of the vibrator 38, thereby achieving low-cost and efficient fixation between the vibrator 38 and the welding reinforcement plate 16. In addition, the surface roughness of the pressure head of the stamping mechanism is as small as possible, so that the carbon black or graphite originally floating on the surface of the welding reinforcement plate 16 is tightly embedded in the welding reinforcement plate 16, optimizing the problem of surface coating loss before welding is carried out during the execution of laser welding.

[0060] After the above processing is completed, the target workpiece can be placed and the joint can be laser welded using the laser welder 19. A dedicated clamper or a multi-degree-of-freedom manipulator can be set on the frame 1 to drive the laser welder 19, and its specific structure will not be repeated in this embodiment.

[0061] Frame 5 5 is provided on one side of Frame 1. A limit plate 7 is slidably connected to Frame 5 5. The limit plate 7 is provided with a through-going transverse groove. The number and shape of the transverse grooves correspond to the number and shape of the welding reinforcement plates 16. When the limit plate 7 covers the base plate and the welding reinforcement plates 16, the beam from the laser welder 19 can pass through the transverse grooves and reach the welding reinforcement plates 16 and the connection between them and the workpiece being welded. A container 6 for storing protective gas is fixedly mounted on Frame 5 5. The inner wall of the transverse groove is provided with a plurality of air holes. An air supply channel is provided within the limit plate 7, one end of which is connected to the container 6. The air holes are connected to the air supply channel.

[0062] During the laser welding process, higher temperatures will be generated in local areas, which may affect the quality of the weld for materials with large thermal deformation. Therefore, this embodiment aims to solve this problem. Specifically, by inverting or moving the limiting plate 7 and covering it above the welding reinforcement plate 16, the welding reinforcement plate 16 is pressed and fixed, and a transverse groove is provided at the same time so that the welding area of ​​the welding reinforcement plate 16 is exposed. Alternatively, a highly transparent material is selected for the limiting plate 7 as a whole or in the transverse groove portion, so that the laser can be injected into the weld with low attenuation to perform laser welding. In short, the limiting plate 7 is used to implement compression or limiting in the direction of the upper and lower end faces, to avoid deformation such as warping and bending of the material at the weld to a certain extent.

[0063] More specifically, the limiting plate 7 can also serve as a tool for releasing the shielding gas. Since the transverse groove is semi-enclosed (applying a transparent material on the transverse groove further improves the sealing, but will affect the heat dissipation to a certain extent), releasing the shielding gas in this environment relatively reduces the diffusion of the shielding gas and the degree of interference from the outside air.

[0064] The base 10 is provided with a horizontal slide rail, and the carrier plate 15 is slidably connected to the slide rail. The base 10 is rotatably connected to a horizontal screw rod 14, which passes through the carrier plate 15 and is threadedly connected to the carrier plate 15. The end of the screw rod 14 close to the frame 1 is coaxially fixedly connected to a fixed shaft 30, and one end of the fixed shaft 30 is fitted with a rotating shaft 11. The rotating shaft 11 is provided with a cross slot, and one end of the fixed shaft 30 is fixedly installed with a cross pin, and the cross pin slides with the cross slot. The rotating shaft 11 close to the screw rod 14 is fixedly installed with a slide plate 29, and the slide plate 29 is slidably connected to the upper end surface of the base 10. The rotating shaft 11 is provided with a fixed plate 28 on the side away from the screw rod 14. The fixed plate 28 is fixedly connected to the base 10, and an elastic member is provided between the slide plate 29 and the fixed plate 28. The end of the rotating shaft 11 away from the screw 14 passes through the fixed plate 28 and extends outward. The end of the rotating shaft 11 away from the screw 14 is fixedly mounted with a gear 4 21. A horizontal rack 31 is fixedly mounted on the side wall of the limiting plate 7, and a gear 1 25 is rotatably connected to the machine base 5, and the rack 31 is engaged with the gear 1 25. A pulley 2 23 is rotatably connected to the machine frame 5, and a pulley 1 24 is coaxially fixedly mounted on the gear 1 25. The pulley 1 24 is connected to the pulley 2 23 through a transmission belt 20. A gear 5 22 is coaxially fixedly mounted on the pulley 2 23, and the gear 4 21 corresponds to the gear 5 22.

[0065] This embodiment provides a method for driving the limit plate 7. Specifically, the screw 14 rotates to drive the carrier plate 15, along with the welded reinforcement plate 16 and vibrator 38, along the base 10. When the carrier plate 15 reaches the end of the base 10, below the frame 1, it gradually moves onto the fixed shaft 30. During this process, the carrier plate 15 compresses and pushes the slide plate 29. The slide plate 29 drives the rotating shaft 11 away from the fixed shaft 30, but its cross pin remains in the cross slot, allowing torque on the fixed shaft 30 to be transmitted to the rotating shaft 11.

[0066] At the extreme position, the carrier's threaded hole is completely disengaged from screw 14, and shaft 11 slides outward, causing gear 4 21 to mesh with gear 5 22. Shaft 11 drives gears 4 21 and 5 22, which in turn rotate pulley 23. Pulley 23, via belt 20, drives pulley 1 24 and gear 1 25 on it. These gears drive rack 31, which in turn drives limit plate 7 toward the welded reinforcement plate 16 and antenna element 38 below frame 1, until it covers the desired position. This completes the automatic placement of limit plate 7, achieving a high degree of automation.

[0067] The thinning mechanism includes a driver 1 8, a rotating shaft 2 12, a mounting plate 9, and two rotating cutters 36. The driver 1 8 is slidably connected to the frame 2 2 and is used to drive the rotating shaft 2 12 to rotate. The mounting plate 9 is mounted on the driver 1 8. The rotating shaft 2 12 passes through the mounting plate 9 and is rotatably connected to the mounting plate 9. Sprocket 1 and sprocket 2 are rotatably connected to the mounting plate 9. Sprocket 3 is coaxially fixedly mounted on the rotating shaft 2 12. The sprockets 1, 2, and 3 are connected via a transmission chain. The two rotating cutters 36 are coaxially fixedly connected to sprocket 1 and sprocket 2, respectively.

[0068] The driver 1 8 can be a motor, which drives the rotating shaft 2 12 and simultaneously drives one or more rotating tools 36 on both sides to rotate, thereby appropriately thinning the welding part of the welding reinforcement plate 16.

[0069] The roller brush 37 mechanism includes a barrel and multiple horizontally arranged roller brushes 37. The barrel is positioned above the base 10 and has multiple discharge ports, the number of which corresponds to the number of welded reinforcement plates 16. A roller brush 37 is positioned in each discharge port. The roller brush 37 is positioned directly above each welded reinforcement plate 16. The barrel 17 is slidably connected to the frame 3 3.

[0070] The barrel 17 is filled with carbon black or graphite particles. During operation, the barrel 17 moves downward, so that the roller brush 37 contacts the welding reinforcement plate 16 to carry out material feeding and roller brush 37 .

[0071] A bevel gear 1 35 is fixedly mounted on the second rotating shaft 12. A horizontally arranged rotating shaft 3 13 is rotatably connected to the outer wall of the barrel. A sprocket 4 33 is fixedly mounted on one end of the rotating shaft 3 13. A gear 2 26 is fixedly mounted on the other end of the rotating shaft 3 13. An extension plate 32 is fixedly mounted on the outer wall of the barrel 17. The lower end of the extension plate 32 is rotatably connected to gear 3 27 and bevel gear 2. Bevel gear 1 35 corresponds to bevel gear 2. Gear 3 27 is coaxially fixedly mounted on bevel gear 2, and meshes with gear 2 26. Sprocket 5 34 is coaxially fixedly mounted on the roller brush 37. Sprocket 4 33 and each sprocket 5 34 are connected via a transmission chain. A connecting rod is provided between the barrel 17 and the driver 1 8. One end of the connecting rod is hinged to the side wall of the barrel 17. The other end of the connecting rod is hinged to the outer wall of the driver 1 8.

[0072] This embodiment proposes a structure and method combining thinning with a roller brush 37 . Specifically, the thinning process is the same as in the previous embodiment. Driver 1 8 rotates shaft 2 12 , driving sprockets 1 and 2 on either side, which in turn drives rotary cutter 36 to simultaneously thin weld reinforcement plate 16 .

[0073] Regarding the roller brush 37 mechanism, bevel gear 2 is located between the mounting plate 9 and bevel gear 1 35. After thinning is complete, driver 1 8 is moved to retract bevel gear 1 35 toward the mounting plate 9. Driver 1 8 also drives the connecting rod, causing the barrel 17 to move downward, and bevel gear 2 to follow. In short, bevel gear 1 35 and bevel gear 2 move closer and closer until the roller brush 37 contacts the target weld reinforcement plate 16, and bevel gear 1 35 and bevel gear 2 are meshed.

[0074] At this time, the second rotating shaft 12 is driven, which drives the first bevel gear 35 and the second bevel gear to rotate, and drives the third gear 27 to rotate synchronously, which in turn drives the second gear 26 and the third rotating shaft 13 thereon to rotate, drives the fourth sprocket 33 to rotate, and finally drives the roller brush 37 to rotate. Through the above process, the power source of the driver 1 8 is engaged with the roller brush 37 mechanism at the same time as the workstation is switched after the thinning is completed, reducing the cost of the power source and eliminating the need for an additional controller for switching and control.

[0075] The realization of the precise meshing of the bevel gear 1 35 and the bevel gear 2 depends on the transmission ratio of each component and the proportional relationship of the size of each component, which is designed based on the geometric and mechanical knowledge known in the art and will not be described in detail in this embodiment.

[0076] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0077] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.

Claims

1. A welding device for antenna production, characterized in that: include: Frame 1, base, laser welder; The frame 1 is arranged above the base, and the laser welder is slidably connected to the bottom surface of the frame 1 for laser welding the antenna element of the antenna; The antenna element includes a substrate and at least two pairs of symmetrically arranged welding reinforcement plates, the substrate is provided with a through transverse groove for the welding reinforcement plates to pass through, and the welding reinforcement plates are L-shaped before processing; The substrate is mounted on a carrier plate; a groove for engaging the welding reinforcement plate is provided on the carrier plate; The second frame is provided with a thinning mechanism for grinding and thinning the welding reinforcement plate; The frame 3 is provided with a rolling brush mechanism for rolling brushing a material for enhancing laser absorption rate on the welding reinforcement plate; The frame 4 is provided with a stamping mechanism for stamping the welding reinforcement plate so that the welding reinforcement plate is bent and fixed on the base plate; A frame five is provided on one side of the frame one, and a limit plate is slidably connected to the frame five. The limit plate is provided with a through transverse groove, and the number and shape of the transverse grooves correspond to the number and shape of the welding reinforcement plates respectively; when the limit plate covers the base plate and the welding reinforcement plate, the beam of the laser welder can pass through the transverse groove to reach the welding reinforcement plate and the connection between the welding reinforcement plate and the workpiece to be welded; A container for storing protective gas is fixedly mounted on the frame 5, a plurality of air holes are opened on the inner wall of the transverse groove, an air supply channel is provided inside the limit plate, one end of the air supply channel is connected to the container; the air holes are connected to the air supply channel; The thinning mechanism includes a first driver, a second rotating shaft, a mounting plate, and two rotating cutters; The driver 1 is slidably connected to the frame 2, and is used to drive the rotating shaft 2 to rotate; the mounting plate is mounted on the driver 1; The second rotating shaft passes through the mounting plate and is rotatably connected to the mounting plate; The mounting plate is rotatably connected to a sprocket 1 and a sprocket 2, and a sprocket 3 is coaxially fixedly mounted on the rotating shaft 2. The sprocket 1, the sprocket 2 and the sprocket 3 are connected via a transmission chain; the two rotating tools are coaxially fixedly connected to the sprocket 1 and the sprocket 2 respectively; The roller brush mechanism includes a barrel and a plurality of horizontally arranged roller brushes. The barrel is arranged above the base and is provided with a plurality of discharge ports, the number of which corresponds to the number of welded reinforcement plates. The roller brush is arranged in each discharge port. The roller brush is arranged directly above each welded reinforcement plate. The barrel is in sliding connection with the frame. The rotating shaft 2 is fixedly sleeved with a bevel gear 1; the outer wall of the barrel is rotatably connected to a horizontally arranged rotating shaft 3; one end of the rotating shaft 3 is fixedly mounted with a sprocket 4; the other end of the rotating shaft 3 is fixedly sleeved with a gear 2. An extension plate is fixedly mounted on the outer wall of the barrel, and the lower end of the extension plate is rotatably connected to gear three and bevel gear two; the bevel gear one corresponds to the bevel gear two; the bevel gear two is coaxially fixedly connected to gear three, and the gear three is meshed with the gear two; A sprocket five is coaxially fixedly mounted on the roller brush; the sprocket four is connected to each of the sprockets five via a transmission chain; A connecting rod is provided between the barrel and the driver, and one end of the connecting rod is hinged to the side wall of the barrel; The other end of the connecting rod is hinged to the outer wall of the driver 1.

2. The antenna production welding device according to claim 1, characterized in that: The base is provided with a horizontal slide rail, and the carrier plate is slidably connected to the slide rail; the base is rotatably connected with a horizontal screw rod, which passes through the carrier plate and is threadedly connected to the carrier plate; One end of the screw rod close to the frame 1 is coaxially fixedly connected to a fixed shaft, one end of the fixed shaft is sleeved with a rotating shaft 1, a cross slot is provided on the rotating shaft 1, and one end of the fixed shaft is fixedly installed with a cross pin, and the cross pin is slidably engaged with the cross slot; A slide is fixedly mounted on one end of the rotating shaft close to the screw, and the slide is slidably connected to the upper end surface of the base; A fixing plate is provided on the side of the rotating shaft 1 away from the screw rod, the fixing plate is fixedly connected to the base, and an elastic member is provided between the slide plate and the fixing plate; an end of the rotating shaft 1 away from the screw rod passes through the fixing plate and extends outward; A gear 4 is fixedly mounted on one end of the rotating shaft 1 away from the screw; A horizontal rack is fixedly mounted on the side wall of the limit plate, and a gear 1 is rotatably connected to the frame 5, and the rack is meshed with the gear 1; The frame five is rotatably connected to the pulley two, and the gear one is coaxially fixedly mounted with the pulley one; The pulley 1 is connected to the pulley 2 via a transmission belt; A gear five is coaxially fixedly mounted on the pulley two, and the gear four corresponds to the gear five.

3. The antenna production welding device according to claim 1, characterized in that: The punching mechanism includes a punch and a second driver for driving the punch to punch.

4. The antenna production welding device according to claim 3, characterized in that: The second driver is a hydraulic cylinder or a pneumatic cylinder.

5. The antenna production welding device according to claim 1, characterized in that: The protective gas is argon or helium.

6. An antenna obtained by processing using the apparatus according to any one of claims 1 to 5.

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