A positioning and processing device and method for a reflective busbar

Abstract

The application relates to the technical field of busbar processing, in particular to a positioning and processing device and method for a reflective busbar, which comprises a base, a pay-off assembly is installed at the left end of the base, a top plate is fixedly installed on the upper end of the base through a plurality of connecting rods, a cutting component for cutting the busbar is installed at the lower end of the right side of the top plate, conveying assemblies are installed at the upper end of the base and located at the left and right ends of the cutting component, a smoothing component is installed at the lower end of the left side of the top plate, and a protection component is installed on the cutting component. The application is used for continuously positioning and cutting the reflective busbar, the surface of the reflective busbar can be smoothed first, and then the smoothed surface of the reflective busbar is hammered, so that the cutting precision of the busbar is prevented from being reduced due to the curved and uneven surface of the reflective busbar, the left and right ends of the cutting position of the reflective busbar can be protected, and the cutting quality of the reflective busbar is ensured.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of busbar processing, in particular to a positioning and processing device and method for a reflective busbar. BACKGROUND

[0002] The reflective busbar is a special photovoltaic welding strip, which mainly functions to connect photovoltaic cells and other components inside a photovoltaic module and transmit the current generated by the photovoltaic cell string. The surface of the reflective busbar is coated with a reflective layer, which can reflect the sunlight that is not absorbed by the cell back to the cell, thereby increasing the effective light receiving area of the cell and improving the overall power generation efficiency of the photovoltaic module.

[0003] In the processing of the reflective busbar, in order to ensure the stability of the electrical connection between the photovoltaic cell and other components, the reflective busbar usually needs to be positioned and cut. In the prior art, the reflective busbar wound by the winding assembly is transported to the corresponding position of the cutting device according to the cutting length of the reflective busbar, and then the reflective busbar is cut by the cutting device. Finally, the cut reflective busbar is discharged to realize the positioning and cutting of the reflective busbar.

[0004] The existing problems in cutting the reflective busbar are as follows: 1. Since the wound reflective busbar may have uneven surfaces such as bending, the cutting accuracy of the reflective busbar may be affected when the reflective busbar is cut; 2. When the reflective busbar is cut, the cutting part of the reflective busbar may be deformed or the reflective layer may fall off due to mechanical stress during cutting, thereby reducing the quality of the cut reflective busbar. SUMMARY

[0005] In order to solve the above technical problems, the present application adopts the following technical scheme, a positioning and processing device for a reflective busbar, comprising a base, a pay-off assembly is installed at the left end of the base, a top plate is fixedly installed on the upper end of the base through a plurality of connecting rods, a cutting component for cutting the busbar is installed at the lower end of the right side of the top plate, a conveying assembly is installed at the upper end of the base and located at the left and right ends of the cutting component, a smoothing component is installed at the lower end of the left side of the top plate, and a protection component is installed on the cutting component; the smoothing component comprises a reciprocating plate which is slidably installed on the lower end of the left side of the top plate, a reciprocating assembly for driving the reciprocating plate to move left and right is jointly installed between the reciprocating plate and the top plate, an electric push rod is fixedly installed at the lower end of the reciprocating plate, a pressing plate is fixedly installed at the lower end of the electric push rod, two left and right symmetrical inclined plates are hingedly connected at the lower end of the pressing plate, and the lower ends of the two inclined plates are initially inclined away from each other, a smoothing roller is rotatably installed at the lower end of each inclined plate, and a beating assembly for beating the surface of the reflective busbar is connected between the lower end of each inclined plate and the pressing plate; the protection component comprises two left and right symmetrical transmission plates which are distributed below the cutting component, the upper end of each transmission plate is connected to the cutting component through a fixed rod, a protection plate is installed on each transmission plate through a plurality of abutting spring rods at the lower end of the opposite side of the transmission plate, and a straightening assembly for straightening the reflective busbar is installed at the opposite side of the lower end of each transmission plate.

[0006] Preferably, connection rods are fixedly installed at the front and rear ends of the rotating connection between the inclined plate and the smoothing roller, the beating assembly comprises connection blocks rotatably sleeved on the outer side of the connection rods, a synchronous plate is fixedly installed at one end of the connection blocks close to the middle of the pressing plate, and a contact plate is fixedly installed on the synchronous plate through two front and rear symmetrical circular rods at the lower end of the synchronous plate.

[0007] Preferably, L-shaped guide rods are fixedly installed at one end of the front and rear sides of the synchronous plate close to the middle of the pressing plate, the vertical section of the guide rod is provided in an extension structure, and the upper end of the guide rod is slidably connected to the pressing plate through a return spring.

[0008] Preferably, two front and rear symmetrical impact spring rods are slidably installed on the upper end of the synchronous plate, the inclined plate is located between the two impact spring rods, the lower end of the impact spring rod is slidably penetrated through the synchronous plate, a square rod is fixedly installed at the upper end of the impact spring rod, a connecting sleeve is slidably sleeved on the outer side of the square rod, and the connecting sleeve is slidably connected to the pressing plate.

[0009] Preferably, the lower end of the reciprocating plate is fixedly provided with a connecting plate corresponding to the position of the square rod, the opposite sides of the two front and rear connecting plates are fixedly provided with a plurality of uniformly arranged matching blocks, the upper end of the matching block is provided with an inclined surface close to one side of the middle part of the reciprocating plate, the opposite sides of the two square rods arranged front and rear are fixedly provided with a matching spring rod above the lower pressing plate, the matching spring rod is used to cooperate with the inclined surface of the matching block to drive the square rod to move upward, and the end of the matching spring rod away from the square rod is provided with an inclined surface close to one side of the middle part of the reciprocating plate.

[0010] Preferably, the cutting component comprises a hydraulic cylinder fixedly installed at the lower end of the top plate on the right side, a square plate fixedly installed at the lower end of the hydraulic cylinder, and a fixed rod fixedly connected to the lower end of the square plate, and a cutting knife fixedly installed at the middle part of the lower end of the square plate, and the upper end of the base is provided with a cutting groove corresponding to the position of the cutting knife.

[0011] Preferably, the base is fixedly provided with two front and rear symmetrical matching plates corresponding to the positions of the two transmission plates at the upper end, the straightening assembly comprises a sliding plate slidably installed on the opposite sides of the lower end of the two transmission plates, the sliding plate is provided with a straightening plate through a plurality of connecting spring rods at the lower end, the front and rear ends of the sliding plate are fixedly provided with a matching rod, and the end of the matching rod away from the sliding plate slidably penetrates the transmission plate.

[0012] Preferably, the opposite sides of the two matching plates are provided with a matching groove, the upper and lower sections of the matching groove are vertically arranged, and the middle parts of the two matching grooves arranged left and right are provided with a structure inclined to the direction away from each other at the lower end.

[0013] Preferably, the front and rear ends of the protection plate are provided with a locking spring rod slidably installed, the opposite sides of the two locking spring rods are fixedly provided with a vertical rod at the upper end, and the upper end of the vertical rod slidably penetrates the upper side of the protection plate, the lower end of the transmission plate is fixedly provided with two front and rear symmetrical push plates, the opposite sides of the two push plates are provided with an inclined surface for driving the two vertical rods to move away from each other, and the opposite sides of the two matching plates are provided with a plurality of locking holes corresponding to the positions of the locking spring rods for locking the protection plate with the locking spring rod.

[0014] Preferably, a positioning and processing method of a reflective bus bar is adopted in cooperation with a positioning and processing device of the reflective bus bar, and the specific steps are as follows: S1, bus bar feeding: placing the end of the reflective bus bar on the unwinding assembly in the left conveying assembly, and starting the left conveying assembly to intermittently convey the reflective bus bar to the position corresponding to the cutting component according to the cutting length of the reflective bus bar.

[0015] S2, the convergence zone is smoothed: the reciprocating assembly drives the reciprocating plate to move left and right, and the electric push rod drives the two smoothing rollers to smooth the surface of the reflective convergence zone through the lower pressing plate, and the beating assembly can beat the surface of the reflective convergence zone after smoothing.

[0016] S3, the convergence zone is cut: the cutting component controls the reflective convergence zone to be cut, and the cutting component drives the straightening assembly to straighten the cut part of the reflective convergence zone through the fixed rod, and then the protective plate fixes the left and right sides of the cut part of the reflective convergence zone, realizing the protection of the cut part of the reflective convergence zone.

[0017] S4, the convergence zone is discharged: the right conveying assembly controls the cut reflective convergence zone to be conveyed to the right, realizing the discharge of the cut reflective convergence zone.

[0018] The beneficial effects of the present application are: 1. The present application sets two smoothing rollers to smooth the surface of the reflective convergence zone, and the present application sets a beating assembly to beat the surface of the reflective convergence zone after smoothing, thereby preventing the curved and uneven surface of the reflective convergence zone after smoothing from recovering under the action of its elasticity, thereby ensuring the complete smoothing of the reflective convergence zone and improving the cutting accuracy of the reflective convergence zone.

[0019] 2. The present application sets the protective plate to abut the left and right sides of the cut part of the reflective convergence zone under the action of the abutting spring rod, and the present application sets the locking spring rod to be inserted into the corresponding locking hole through the cooperation of the lever and the vertical rod, realizing the position locking of the protective plate, thereby enabling the protective plate to fix the left and right ends of the cut part of the reflective convergence zone, preventing the cut part of the reflective convergence zone from being deformed or the reflective layer from falling off due to mechanical stress during cutting, and ensuring the quality of the cut reflective convergence zone.

[0020] 3. Before the protective plate fixes the left and right ends of the cut part of the reflective convergence zone, the present application sets the straightening plate to be attached to the surface of the reflective convergence zone, and the present application sets the cooperation rod and the cooperation groove inclined section to straighten the cut part of the reflective convergence zone through the cooperation of the two straightening plates, further ensuring the quality of the cut reflective convergence zone. BRIEF DESCRIPTION OF DRAWINGS

[0021] The present application will be further described below in combination with the drawings and examples.

[0022] Figure 1 It is a perspective structural schematic diagram of the present application.

[0023] Figure 2 It is a perspective structural schematic diagram of the smoothing component after the top plate of the present application is cut.

[0024] Figure 3is a schematic diagram of the three-dimensional structure of the smoothing component after the lower pressing plate is partially cut away according to the present application.

[0025] Figure 4 is a schematic diagram of the three-dimensional structure of the smoothing component after the connecting block and the synchronization plate are partially cut away according to the present application.

[0026] Figure 5 is a sectional view of the partial structure of the smoothing component according to the present application.

[0027] Figure 6 is a front view of the cutting component and the protection component after the base is partially cut away according to the present application.

[0028] Figure 7 is a schematic diagram of the three-dimensional structure of the protection component after the protection plate is partially cut away according to the present application.

[0029] Figure 8 is a schematic diagram of the three-dimensional structure of the protection component and the matching plate after the transmission plate is partially cut away according to the present application.

[0030] Reference signs: 1, base; 11, unwinding assembly; 12, top plate; 13, conveying assembly; 14, matching plate; 15, matching groove; 16, locking hole; 2, cutting component; 21, hydraulic cylinder; 22, square plate; 23, cutting knife; 3, smoothing component; 31, reciprocating plate; 311, connecting plate; 312, matching block; 32, reciprocating assembly; 33, electric push rod; 34, lower pressing plate; 35, inclined plate; 351, connecting rod; 36, smoothing roller; 37, hammering assembly; 371, connecting block; 372, synchronization plate; 373, round rod; 374, abutting plate; 375, guide rod; 376, return spring; 377, square rod; 378, connecting sleeve; 379, matching spring rod; 370, impact spring rod; 4, protection component; 41, transmission plate; 411, pushing plate; 42, fixed rod; 43, abutting spring rod; 44, protection plate; 441, locking spring rod; 442, vertical rod; 45, straightening assembly; 451, sliding plate; 452, connecting spring rod; 453, straightening plate; 454, matching rod. DETAILED DESCRIPTION

[0031] The examples described below are illustrative only and are not intended to limit the present application, and the specific techniques or conditions not mentioned in the examples are performed according to the techniques or conditions described in the literature in the art or according to the product instructions.

[0032] Reference Figure 1The application discloses a positioning and processing device for a reflective busbar, which comprises a base 1, a pay-off assembly 11 is arranged at the left end of the base 1, a top plate 12 is fixedly arranged at the upper end of the base 1 through a plurality of connecting rods, a cutting assembly 2 for cutting the busbar is arranged at the lower end of the top plate 12 and at the right side, conveying assemblies 13 are arranged at the upper end of the base 1 and at the left and right ends of the cutting assembly 2, a smoothing assembly 3 is arranged at the lower end of the top plate 12 and at the left side, and a protection assembly 4 is arranged on the cutting assembly 2.

[0033] It should be noted that the pay-off assembly 11 and the conveying assembly 13 in the application are both existing technologies, wherein the pay-off assembly 11 is used for paying off the wound reflective busbar through a pay-off roller, and the conveying assembly 13 is used for intermittently conveying the reflective busbar through two conveying rollers arranged in an up-down mode, the conveying assembly 13 at the left side is used for conveying the reflective busbar to the right to the corresponding position of the cutting assembly 2, and the conveying assembly 13 at the right side is used for conveying the cut reflective busbar to the right.

[0034] The application is used for continuously positioning and cutting the reflective busbar, and can smooth the reflective busbar, thereby preventing the cutting precision of the busbar from being reduced due to the curved and uneven surface of the reflective busbar, and can also protect the left and right ends of the cut reflective busbar, thereby ensuring the cutting quality of the reflective busbar.

[0035] Specifically, the end of the reflective busbar on the pay-off assembly 11 is placed in the conveying assembly 13 at the left side, and the conveying assembly 13 at the left side is started to intermittently convey the reflective busbar to the right, so that the conveying assembly 13 at the left side can intermittently convey the reflective busbar to the right to the corresponding position of the cutting assembly 2 according to the cutting length of the reflective busbar, and the smoothing assembly 3 is started to smooth the reflective busbar, the smoothing assembly 3 is used for removing the curved and uneven surface of the reflective busbar through smoothing and hammering, when the reflective busbar needs to be cut, the cutting assembly 2 is started to cut the reflective busbar, and the protection assembly 4 can first fix the left and right ends of the cut reflective busbar, thereby preventing the substrate from being deformed or the reflective layer from being peeled off due to mechanical stress when the reflective busbar is cut, and the conveying assembly 13 at the right side can continue to convey the cut reflective busbar to the right, so as to realize the discharging of the cut reflective busbar.

[0036] Reference Figures 1-3The soothing component 3 comprises a reciprocating plate 31 slidably arranged on the left side of the lower end of the top plate 12, a reciprocating assembly 32 is arranged between the reciprocating plate 31 and the top plate 12 for driving the reciprocating plate 31 to move leftward and rightward, an electric push rod 33 is fixedly arranged at the middle of the lower end of the reciprocating plate 31, a pressing plate 34 is fixedly arranged at the lower end of the electric push rod 33, two symmetrical inclined plates 35 are hingedly arranged at the lower end of the pressing plate 34, the two inclined plates 35 are initially arranged to incline away from each other, a smoothing roller 36 is rotatably arranged at the lower end of each inclined plate 35, and a beating assembly 37 is arranged between the lower end of each inclined plate 35 and the pressing plate 34.

[0037] It should be noted that the reciprocating assembly 32 in the present application comprises a threaded rod, the threaded rod is connected with the reciprocating plate 31 through screwing, and the threaded rod is rotatably connected with the top plate 12, the right end of the threaded rod is fixedly connected with the output shaft of a reciprocating motor fixedly arranged in the top plate 12, and the threaded rod can drive the reciprocating plate 31 to move leftward and rightward by starting the reciprocating motor to drive the threaded rod to rotate reciprocally.

[0038] The soothing component 3 is used for smoothing the reflective busbar, specifically, the reciprocating assembly 32 is started to drive the reciprocating plate 31 to move rightward synchronously at the same speed as the reflective busbar, so that the reciprocating plate 31 drives the electric push rod 33 and the pressing plate 34 to finally drive the smoothing roller 36 to move rightward synchronously, the electric push rod 33 is controlled to drive the pressing plate 34 to move downward, the pressing plate 34 drives the smoothing roller 36 to move downward through the inclined plate 35, when the smoothing roller 36 abuts against the upper end of the reflective busbar, the inclined plate 35 can rotate away from the middle of the pressing plate 34 with the hinged part between the inclined plate 35 and the pressing plate 34 as a reference, the two smoothing rollers 36 are driven by the inclined plate 35 to move away from each other, so that the smoothing roller 36 can smooth the surface of the reflective busbar, and the beating assembly 37 can beat the surface of the smoothed reflective busbar to prevent the uneven surface of the smoothed reflective busbar from returning due to elasticity, thereby ensuring complete smoothing of the reflective busbar.

[0039] When the reciprocating plate 31 moves to the right limit position, the electric push rod 33 is controlled to drive the pressing plate 34 to move upward to the initial position, the two smoothing rollers 36 are driven by the inclined plate 35 to move to the initial position in the direction of approaching each other, and since the smoothing roller 36 is rotatably connected with the inclined plate 35, the two smoothing rollers 36 cannot extrude the reflective busbar inward when moving on the surface of the reflective busbar, so that when the two smoothing rollers 36 move to the initial position, the surface of the smoothed reflective busbar still remains flat, and finally the reciprocating assembly 32 is controlled to drive the reciprocating plate 31 to return to the initial position, and the above operation is repeated, thereby realizing continuous smoothing of the surface of the reflective busbar.

[0040] Referring toFigures 2-3 The front and rear ends of the rotating connection between the inclined plate 35 and the flattening roller 36 are fixedly installed with connecting rods 351. The beating assembly 37 comprises connecting blocks 371 rotatably sleeved outside the connecting rods 351. The two connecting blocks 371 are fixedly installed with a synchronous plate 372 at one end close to the middle of the lower pressing plate 34. The synchronous plate 372 is fixedly installed with a close plate 374 at the lower end through two front and rear symmetrical circular rods 373.

[0041] Referring to Figures 3-5 The upper and lower ends of the synchronous plate 372 are slidably installed with two front and rear symmetrical impact spring rods 370, and the inclined plate 35 is located between the two impact spring rods 370. The lower end of the impact spring rod 370 slidably penetrates the synchronous plate 372, and the upper end of the impact spring rod 370 is fixedly installed with a square rod 377. A connecting sleeve 378 is slidably sleeved outside the square rod 377, and the connecting sleeve 378 is slidably connected with the lower pressing plate 34. The lower end of the reciprocating plate 31 is fixedly installed with connecting plates 311 corresponding to the positions of the square rods 377. The opposite sides of the two front and rear connecting plates 311 are fixedly installed with a plurality of left and right uniformly arranged matching blocks 312. The upper end of each matching block 312 close to one side of the middle of the reciprocating plate 31 is provided as an inclined surface. The opposite sides of the two front and rear square rods 377 above the lower pressing plate 34 are fixedly installed with matching spring rods 379. The matching spring rods 379 are used to cooperate with the inclined surfaces of the matching blocks 312 to drive the square rods 377 to move upward. The end of the matching spring rod 379 away from the square rod 377 and close to one side of the middle of the reciprocating plate 31 is provided as an inclined surface.

[0042] The beating assembly 37 is used for beating the surface of the flattened reflective busbar. Specifically, when the flattening roller 36 abuts against the upper end of the reflective busbar, the close plate 374 is attached to the upper end of the reflective busbar under the action of gravity, and the close plate 374 drives the circular rod 373 to move upward a distance under the blocking action of the reflective busbar. When the inclined plate 35 moves away from the middle of the lower pressing plate 34 with the hinge between the inclined plate 35 and the lower pressing plate 34 as the reference, the inclined plate 35 drives the synchronous plate 372 to move away from the middle of the lower pressing plate 34 through the connecting rod 351 and the connecting block 371. At the same time, the synchronous plate 372 drives the guide rod 375 to move away from the middle of the lower pressing plate 34 and compresses the return spring 376. Under the action of the guide rod 375, the synchronous plate 372 is always in a horizontal state, thereby making the synchronous plate 372 drive the close plate 374 to always maintain a horizontal state and move away from the middle of the lower pressing plate 34, and the lower end of the close plate 374 is always attached to the upper end of the reflective busbar.

[0043] When the fitting plate 374 moves upward a distance under the blocking effect of the reflective bus duct, the upper end of the fitting plate 374 can contact the lower end of the impact spring rod 370 at this time, when the synchronous plate 372 moves away from the middle part of the pressing plate 34, the synchronous plate 372 drives the impact spring rod 370 to move away from the middle part of the pressing plate 34, the impact spring rod 370 drives the square rod 377 to move away from the middle part of the pressing plate 34, and the square rod 377 is always in a vertical state under the action of the connecting sleeve 378, when the square rod 377 drives the matching spring rod 379 to move to the corresponding position of the matching block 312, the matching spring rod 379 drives the square rod 377 to move upward under the action of the inclined surface of the matching block 312, so that the square rod 377 drives the impact spring rod 370 to stretch upward a distance, when the matching spring rod 379 and the matching block 312 are separated, at this time the impact spring rod 370 impacts the fitting plate 374 downward under the elastic effect, thereby the fitting plate 374 can hammer the surface of the flattened reflective bus duct, preventing the uneven surface of the flattened reflective bus duct from recovering under the elastic effect, and ensuring the complete flattening of the surface of the reflective bus duct.

[0044] When the two inclined plates 35 rotate to the initial position under the hinged effect, the inclined plate 35 finally drives the synchronous plate 372 and the fitting plate 374 to move to the initial position by moving close to the middle part of the pressing plate 34, and the reset spring 376 can exert an elastic force on the synchronous plate 372 by the guide rod 375 to move close to the middle part of the pressing plate 34, thereby ensuring that the synchronous plate 372 can return to the initial position, the synchronous plate 372 drives the fitting plate 374 to return to the initial position by moving close to the middle part of the pressing plate 34 through the round rod 373, and at this time the lower end of the impact spring rod 370 contacts the upper end of the fitting plate 374, so that the impact spring rod 370 does not exert an elastic force downward on the fitting plate 374, thereby when the two fitting plates 374 return to the initial position by moving close to each other, the two fitting plates 374 do not press the surface of the reflective bus duct, at the same time the synchronous plate 372 finally drives the matching spring rod 379 to move to the initial position by moving close to the middle part of the pressing plate 34 through the impact spring rod 370, and the inclined surface of the matching spring rod 379 can compress the extension end of the matching spring rod 379 with the matching block 312, thereby enabling the matching spring rod 379 to move to the initial position.

[0045] Referring to Figure 1 and Figure 6, the protection component 4 includes two left and right symmetrical transmission plates 41 distributed below the cutting component 2, the upper end of the transmission plate 41 is connected with the cutting component 2 through a fixed rod 42, the lower end of the two transmission plates 41 is provided with a protection plate 44 on the opposite side through a plurality of abutting spring rods 43, and the lower end of the two transmission plates 41 is provided with a straightening assembly 45 for straightening the busbar on the opposite side; the cutting component 2 includes a hydraulic cylinder 21 fixedly installed on the lower end of the right side of the top plate 12, a square plate 22 fixedly installed on the lower end of the hydraulic cylinder 21, the square plate 22 is fixedly connected with the fixed rod 42, a cutting knife 23 is fixedly installed on the lower end of the square plate 22, and a cutting groove is formed on the upper end of the base 1 corresponding to the position of the cutting knife 23.

[0046] The cutting component 2 is used for cutting the surface of the reflective busbar, and the protection component 4 is used for protecting the left and right sides of the cutting position of the reflective busbar; specifically, when the reflective busbar needs to be cut, the hydraulic cylinder 21 drives the cutting knife 23 to move downward through the square plate 22, and at the same time, the square plate 22 drives the transmission plate 41 to move downward through the fixed rod 42, before the cutting knife 23 cuts the reflective busbar, the transmission plate 41 can first drive the straightening assembly 45 to straighten the cutting position of the reflective busbar, then the transmission plate 41 drives the protection plate 44 to abut against the left and right sides of the cutting position of the reflective busbar through the abutting spring rod 43, so that the protection plate 44 fixes the left and right sides of the cutting position of the reflective busbar, finally the square plate 22 drives the cutting knife 23 to cut the reflective busbar, thereby preventing the substrate from being deformed or the reflective layer from being peeled off due to mechanical stress when the reflective busbar is cut, and ensuring the quality of the cut reflective busbar, when the cutting of the reflective busbar is completed, the hydraulic cylinder 21 finally drives the cutting knife 23 and the protection plate 44 to return to the initial position through the square plate 22.

[0047] Referring to Figures 6-8 The upper end of the base 1 is fixedly provided with two front and rear symmetrical cooperation plates 14 corresponding to the positions of the two transmission plates 41, the straightening assembly 45 includes a sliding plate 451 slidably installed on the lower end of the opposite side of the two transmission plates 41, the lower end of the sliding plate 451 is provided with a straightening plate 453 through a plurality of connecting spring rods 452, the front and rear ends of the sliding plate 451 are fixedly provided with cooperation rods 454, and the ends of the cooperation rods 454 away from the sliding plate 451 are slidably penetrated through the transmission plate 41; the opposite sides of the two cooperation plates 14 are provided with cooperation grooves 15, the upper and lower sections of the cooperation groove 15 are vertically arranged, the middle parts of the two left and right cooperation grooves 15 are arranged in a structure inclined to the direction away from each other at the lower end, and the cooperation rods 454 are slidably installed in the corresponding cooperation grooves 15.

[0048] The straightening assembly 45 is used for straightening the reflective convergence band. Specifically, when the transmission plate 41 moves downward, the transmission plate 41 drives the straightening plate 453 to move downward through the sliding plate 451, when the straightening plate 453 is attached to the surface of the reflective convergence band, the connecting spring rod 452 can be compressed at this time, and the sliding plate 451 drives the matching rod 454 to move downward in the vertical segment on the upper side of the matching groove 15, when the matching rod 454 moves to the inclined segment of the matching groove 15, the matching rod 454 drives the sliding plate 451 to move away from the cutting knife 23 under the action of the inclined segment of the matching groove 15, and the straightening plate 453 is tightly attached to the upper end of the reflective convergence band under the elastic action of the connecting spring rod 452, so that when the sliding plate 451 moves away from the cutting knife 23, the sliding plate 451 drives the two straightening plates 453 to pull the reflective convergence band away from each other through the connecting spring rod 452, so that the cutting part of the reflective convergence band is in a straightened state, when the matching rod 454 moves to the vertical end on the lower side of the matching groove 15, the cutting knife 23 cuts the reflective convergence band again, when the control hydraulic cylinder 21 drives the square plate 22 to return to the initial position, the transmission plate 41 can drive the straightening plate 453 to return to the initial position through the sliding plate 451.

[0049] Referring to Figure 7 and Figure 8 The front and rear ends of the protective plate 44 are slidably installed with locking spring rods 441, the opposite sides of the two locking spring rods 441 are fixedly installed with vertical rods 442, and the vertical rods 442 are slidably penetrated through the upper side of the protective plate 44, the lower end of the transmission plate 41 is fixedly installed with two front and rear symmetrically arranged push plates 411, the lower end of the two push plates 411 is provided with inclined surfaces for driving the two vertical rods 442 to move away from each other, and the opposite sides of the two matching plates 14 are provided with a plurality of locking holes 16 corresponding to the positions of the locking spring rods 441 for locking the protective plate 44.

[0050] When the matching rod 454 moves to the vertical end on the lower side of the matching groove 15, the reflective convergence band is in a straightened state under the action of the two straightening plates 453 at this time, and the transmission plate 41 drives the push plate 411 to move to the corresponding position of the vertical rod 442, so that when the transmission plate 41 drives the push plate 411 to continue to move downward, the inclined surface of the push plate 411 can cooperate with the vertical rod 442 to drive the locking spring rod 441 to move away from the protective plate 44 and insert into the corresponding locking hole 16, so that the protective plate 44 can fix the left and right ends of the cut part of the reflective convergence band, further ensuring the quality of the cut reflective convergence band.

[0051] Furthermore, the application also provides a positioning and processing method for the reflective bus bar, which is completed by using a positioning and processing device for the reflective bus bar, and the specific steps are as follows: S1, loading the bus bar: placing the end of the reflective bus bar on the unwinding assembly 11 in the left conveying assembly 13, and intermittently conveying the reflective bus bar to the right by starting the left conveying assembly 13, so that the left conveying assembly 13 can intermittently convey the reflective bus bar to the right to the corresponding position of the cutting knife 23 according to the cutting length of the reflective bus bar.

[0052] S2, smoothing the bus bar: starting the reciprocating assembly 32 to drive the reciprocating plate 31 to move to the right at the same speed as the reflective bus bar, and controlling the electric push rod 33 to drive the smoothing roller 36 to move downward through the lower pressing plate 34, when the smoothing roller 36 abuts against the end of the reflective bus bar, since the lower pressing plate 34 continues to move downward, the inclined plate 35 can drive the two smoothing rollers 36 to move away from each other based on the hinge between the inclined plate 35 and the lower pressing plate 34, so that the smoothing rollers 36 can smooth the surface of the reflective bus bar.

[0053] Meanwhile, the fitting plate 374 is fitted on the end of the reflective bus bar under the action of gravity, when the inclined plate 35 moves away from the middle part of the lower pressing plate 34 based on the hinge between the inclined plate 35 and the lower pressing plate 34, the inclined plate 35 drives the synchronous plate 372 to move away from the middle part of the lower pressing plate 34 through the connecting rod 351, and the synchronous plate 372 is always in a horizontal state under the action of the guide rod 375, so that the synchronous plate 372 drives the fitting plate 374 to always keep a horizontal state and move away from the middle part of the lower pressing plate 34, and the lower end of the fitting plate 374 is always fitted on the end of the reflective bus bar, the synchronous plate 372 drives the impact spring rod 370 to move away from the middle part of the lower pressing plate 34, and the impact spring rod 370 impacts the fitting plate 374 in cooperation with the spring rod 379 and the inclined surface of the matching block 312, so that the fitting plate 374 can hammer the surface of the smoothed reflective bus bar.

[0054] When the reciprocating plate 31 moves to the right limit position, the electric push rod 33 drives the lower pressing plate 34 to move upward to the initial position, the inclined plate 35 drives the two smoothing rollers 36 to move to the initial position in the direction of approaching each other based on the hinge, and the inclined plate 35 drives the synchronous plate 372 and the fitting plate 374 to move to the initial position in the direction of approaching the middle part of the lower pressing plate 34 through the connecting rod 351, the synchronous plate 372 drives the spring rod 379 to move to the initial position in the direction of approaching the middle part of the lower pressing plate 34 through the impact spring rod 370, and the inclined surface of the spring rod 379 can compress the extension end of the spring rod 379 in cooperation with the matching block 312, so that the spring rod 379 can move to the initial position, and the above operation is repeated, so that the surface of the reflective bus bar can be continuously smoothed.

[0055] S3, the cutting of the busbar: when the reflective busbar needs to be cut, the hydraulic cylinder 21 drives the cutting knife 23 to move down through the square plate 22, and the square plate 22 drives the transmission plate 41 to move down through the fixed rod 42, and the transmission plate 41 finally drives the straightening plate 453 to move down through the sliding plate 451, so that the straightening plate 453 is attached to the surface of the reflective busbar under the action of the connecting spring rod 452, and when the matching rod 454 moves to the inclined section of the matching groove 15, the matching rod 454 drives the sliding plate 451 to move away from the cutting knife 23 under the action of the inclined section of the matching groove 15, so that the two straightening plates 453 pull the reflective busbar away from each other, and then the reflective busbar is in a straightened state.

[0056] When the matching rod 454 moves to the lower vertical end of the matching groove 15, the transmission plate 41 drives the push plate 411 to move to the corresponding position of the vertical rod 442, and then when the transmission plate 41 drives the push plate 411 to continue to move down, the inclined surface of the push plate 411 can cooperate with the vertical rod 442 to drive the locking spring rod 441 to insert into the corresponding locking hole 16, and the protective plate 44 is tightly attached to the left and right sides of the cut part of the reflective busbar under the action of the abutting spring rod 43, so that the protective plate 44 can fix the left and right ends of the cut part of the reflective busbar, further ensuring the quality of the cut reflective busbar, and finally the square plate 22 drives the cutting knife 23 to cut the reflective busbar, and when the cutting of the reflective busbar is completed, the hydraulic cylinder 21 finally drives the cutting knife 23 and the protective plate 44 to return to the initial position through the square plate 22.

[0057] S4, the busbar discharging: after the cutting of the reflective busbar is completed, the right conveying assembly 13 is controlled to convey the cut reflective busbar to the right, realizing the discharging of the cut reflective busbar.

[0058] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.

Claims

1. A reflective collector tape positioning and processing device, comprising a base (1), a reeling assembly (11) being mounted on the left end of the base (1), a top plate (12) being fixedly mounted on the upper end of the base (1) via a plurality of connecting rods, a cutting component (2) for cutting the reflective collector tape being mounted on the right side of the lower end of the top plate (12), and conveying components (13) being mounted on the upper end of the base (1) and on both the left and right ends of the cutting component (2), characterized in that: A smoothing component (3) is installed on the left side of the lower end of the top plate (12), and a protective component (4) is installed on the cutting component (2); The smoothing component (3) comprises a reciprocating plate (31) slidably mounted on the left side of the lower end of the top plate (12); a reciprocating assembly (32) for driving the reciprocating plate (31) to move back and forth is mounted between the reciprocating plate (31) and the top plate (12); an electric push rod (33) is fixedly mounted on the middle part of the lower end of the reciprocating plate (31); a lower pressing plate (34) is fixedly mounted on the lower end of the electric push rod (33); two inclined plates (35) arranged symmetrically on the left and right are hingedly connected to the lower end of the lower pressing plate (34); the lower ends of the two inclined plates (35) are initially arranged in a direction of tilting away from each other; smoothing rollers (36) are rotatably mounted on the lower ends of the inclined plates (35); and a beating assembly (37) for beating the surface of the reflective converging strip is connected between the opposite sides of the lower ends of the two inclined plates (35) and the lower pressing plate (34); The protective component (4) comprises two transmission plates (41) arranged symmetrically below the cutting component (2); the upper ends of the transmission plates (41) are connected to the cutting component (2) via fixing rods (42); the lower ends of the two transmission plates (41) are both provided with protective plates (44) on opposite sides thereof via a plurality of abutting spring rods (43); and the lower ends of the two transmission plates (41) are provided with straightening assemblies (45) for straightening the reflective busbars on opposite sides thereof; The front and rear ends of the rotating connection between the inclined plate (35) and the smoothing roller (36) are fixedly installed with a connecting rod (351); the hammering assembly (37) includes a connecting block (371) rotatably sleeved on the outside of the connecting rod (351); one end of the two connecting blocks (371) close to the middle of the lower pressing plate (34) is fixedly installed with a synchronous plate (372); the lower end of the synchronous plate (372) is fixedly installed with a bonding plate (374) through two round rods (373) arranged symmetrically in front and back; An L-shaped guide rod (375) is fixedly mounted on one end of the front and rear sides of the synchronization plate (372) near the middle of the lower pressing plate (34), and the vertical section of the guide rod (375) is configured as a telescopic structure. The upper end of the guide rod (375) is connected to the lower pressing plate (34) in a left-right sliding manner via a return spring (376). The upper end of the synchronous plate (372) is slidably mounted with two impact spring rods (370) arranged symmetrically in front and back, and the inclined plate (35) is located between the two impact spring rods (370). The lower end of the impact spring rod (370) slides up and down and penetrates the synchronous plate (372). The upper end of the impact spring rod (370) is fixedly mounted with a square rod (377). The outer side of the square rod (377) is provided with a connecting sleeve (378) that slides up and down, and the connecting sleeve (378) and the lower pressure plate (34) are slidably connected left and right. A connecting plate (311) is fixedly installed at the position of the square rod (377) at the lower end of the reciprocating plate (31), and a plurality of matching blocks (312) evenly arranged on the left and right are fixedly installed on the opposite sides of the two connecting plates (311) arranged in the front and rear. The upper end of the matching block (312) is arranged on a side close to the middle of the reciprocating plate (31) as an inclined surface. The two square rods (377) arranged in the front and rear are fixedly installed with matching spring rods (379) on the opposite sides and above the lower pressure plate (34). The matching spring rod (379) is used to cooperate with the inclined surface of the matching block (312) to drive the square rod (377) to move upward. The matching spring rod (379) is arranged on a side away from the end of the square rod (377) and close to the middle of the reciprocating plate (31) as an inclined surface.

2. The reflective busbar positioning and processing device according to claim 1, characterized in that: The cutting component (2) comprises a hydraulic cylinder (21) fixedly mounted on the right side of the lower end of the top plate (12); a square plate (22) is fixedly mounted on the lower end of the hydraulic cylinder (21); the lower end of the square plate (22) is fixedly connected to a fixing rod (42); a cutting knife (23) is fixedly mounted on the middle portion of the lower end of the square plate (22); and a cutting groove is provided on the upper end of the base (1) at a position corresponding to the cutting knife (23).

3. The reflective busbar positioning and processing device according to claim 1, characterized in that: Two matching plates (14) arranged symmetrically front and back are fixedly mounted on the upper end of the base (1) at positions corresponding to the two transmission plates (41). The straightening assembly (45) includes a slide plate (451) mounted on the opposite sides of the lower ends of the two transmission plates (41) for sliding left and right. A straightening plate (453) is mounted on the lower end of the slide plate (451) via a plurality of connecting spring rods (452). Matching rods (454) are fixedly mounted on both the front and rear ends of the slide plate (451), and the end of the matching rod (454) away from the slide plate (451) slides left and right to penetrate the transmission plate (41).

4. The reflective busbar positioning and processing device according to claim 3, characterized in that: The two mating plates (14) are provided with mating grooves (15) on opposite sides. The upper and lower sections of the mating grooves (15) are arranged vertically. The middle parts of the two mating grooves (15) arranged on the left and right are both arranged to be inclined in a direction away from each other. The mating rods (454) are all slidably installed in their corresponding mating grooves (15).

5. The reflective busbar positioning and processing device according to claim 3, characterized in that: The front and rear ends of the protective plate (44) are both slidably mounted with locking spring rods (441), and the upper ends of the opposite sides of the two locking spring rods (441) are fixedly mounted with vertical rods (442), and the upper ends of the vertical rods (442) slide forward and backward through the upper side of the protective plate (44), and the lower end of the transmission plate (41) is fixedly mounted with two front-to-back symmetrically arranged shift plates (411), and the opposite sides of the lower ends of the two shift plates (411) are both provided with inclined surfaces for driving the two vertical rods (442) to move away from each other, and the positions of the opposite sides of the two matching plates (14) corresponding to the locking spring rods (441) are both provided with a plurality of locking holes (16) for locking the protective plate (44) with the locking spring rods (441).

6. A method for positioning and processing a reflective busbar, characterized in that: The reflective busbar positioning and processing device according to any one of claims 1 to 5 is used to complete the process, and the specific steps are as follows: S1, loading the reflective busbar tape: placing the end of the reflective busbar tape on the unwinding assembly (11) in the conveying assembly (13) on the left, starting the conveying assembly (13) on the left, and intermittently conveying the reflective busbar tape to the right to the corresponding position of the cutting component (2) according to the cutting length of the reflective busbar tape; S2, smoothing the reflective busbar: starting the reciprocating assembly (32) to drive the reciprocating plate (31) to move back and forth, and at the same time controlling the electric push rod (33) to finally drive the two smoothing rollers (36) to smooth the surface of the reflective busbar through the lower pressure plate (34), and at the same time the beating assembly (37) can beat the smoothed surface of the reflective busbar; S3, cutting the reflective busbar: controlling the cutting component (2) to cut the reflective busbar, and at the same time, the cutting component (2) finally drives the straightening component (45) through the fixing rod (42) to straighten the cut portion of the reflective busbar, and then the protective plate (44) fixes the left and right sides of the cut portion of the reflective busbar, thereby protecting the cut portion of the reflective busbar; S4, unloading of the reflective converging tape: controlling the conveying assembly (13) on the right side to convey the cut reflective converging tape to the right, thereby unloading the cut reflective converging tape.

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