Fully automatic multi-layer material stacking die-cutting machine and die-cutting method
By using anti-deformation components and vibration discs in the die-cutter, the shape difference caused by deformation when the die-cutter is solved, and higher die-cutting accuracy and product consistency are achieved.
Patent Information
- Application Number
- CN202510041027.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-01-10
AI Technical Summary
When existing die-cutting machines batch process elastic sheets such as rubber plates, due to the fact that the sheet has a certain elastic deformation ability, the bottom and top materials are subjected to different stresses, resulting in a difference in the shape of the product after die-cut and the predetermined shape.
A fully automatic multi-layer material stacking die-cutting machine is designed, using technical means such as anti-deformation components and vibration discs. The anti-deformation assembly is separated by a combination of a sliding frame bracket and a die-cutting pad to prevent deformation; the vibration disk is driven by a vibrating motor to separate the die-cutting board to prevent extrusion and attachment.
It effectively prevents shape differences caused by elastic deformation during die cutting, and improves die cutting accuracy and product consistency.
Smart Images

Figure CN119427472B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of die-cutting machines, and in particular to a fully automatic multi-layer material stacking die-cutting machine and a die-cutting method. Background Art
[0002] The die-cutting machine is an important equipment for post-printing packaging processing and forming. It is also called a die-cutting machine, a cutting machine, and a CNC punching machine. It is mainly used for die-cutting, creasing, and hot stamping operations on non-metallic materials, self-adhesive stickers, EVA, double-sided tape, rubber pads, etc. When the die-cutting machine is working, the die-cutting machine uses the downward pressing steel knife, hardware molds, steel wires and other stamping parts to roll the blank to be die-cut into the required shape or cut marks. Among them, pressing and cutting the entire printed product into a single graphic product is called die-cutting.
[0003] In the existing die-cutting of plate-shaped blanks, in order to save time and improve production efficiency, multiple layers of raw materials are stacked together, and the stacked materials are die-cut in batches by a die-cutting machine. However, when the current die-cutting machine processes elastic plates such as rubber plates in batches, since such plates have a certain ability to elastically deform, the force on the material at the bottom is significantly different from that on the top. The multiple layers of material at the bottom will undergo a certain elastic deformation, so that the die-cut product will restore its shape by itself, which leads to a certain difference between the shape of the die-cut product and the predetermined shape. Therefore, a fully automatic multi-layer material stacking die-cutting machine and a die-cutting method are proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that when the current die-cutting machine processes elastic plates such as rubber plates in batches, since such plates have a certain ability of elastic deformation, the material at the bottom and the material at the top are subjected to obviously different forces, and the multi-layer materials at the bottom will undergo a certain elastic deformation, so that the die-cut product will restore its shape by itself, which will lead to a certain difference between the shape of the die-cut product and the predetermined shape. The present invention provides a fully automatic multi-layer material stacking die-cutting machine and a die-cutting method.
[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:
[0006] A fully automatic multi-layer material stacking die-cutting machine comprises a loading table, a material discharging frame is placed on the top of the loading table, a plurality of die-cutting plates stacked from top to bottom are placed inside the material discharging frame, a suction cup mechanical arm is fixedly installed on the top of the material discharging frame, a die-cutting machine body is arranged on one side of the loading table, a die-cutting table is fixedly installed on the side of the die-cutting machine body facing the suction cup mechanical arm, a material discharging pipe is fixedly installed on the top of the die-cutting table, the position of the suction cup mechanical arm corresponds to the position of the material discharging frame and the material discharging pipe, and an anti-deformation component is arranged on the top of the material discharging pipe;
[0007] The anti-deformation component is used to separate the multiple die-cutting plates stacked under the stamping parts of the die-cutting machine body from each other. The anti-deformation component includes four slide frame brackets fixedly installed at the four corners of the top of the feeding tube, the slide frame brackets are all vertically arranged, and multiple horizontally arranged long slide frames and short slide frames are fixedly installed between the two slide frame brackets on the same side. The multiple long slide frames and multiple short slide frames are staggered with each other. The long slide frames and the short slide frames on the same horizontal plane are slidably installed with the same die-cutting pad inside. The top of the die-cutting pad is provided with a placement groove adapted to the die-cutting plate, and the inside of the placement groove is provided with multiple evenly distributed feeding grooves, which are adapted to the stamping parts of the die-cutting machine body. Pad clamps are fixedly installed on one side of the die-cutting pad, and control hydraulic presses are provided on both sides of the die-cutting machine body. Multiple horizontally arranged control hydraulic rods are driven and installed on one side of the control hydraulic press, and the telescopic ends of the multiple control hydraulic rods on the same side are respectively fixedly installed on the side walls of the multiple pad clamps.
[0008] Furthermore, a vibration slide hole is opened on the top of the loading platform, a vibration plate is slidably installed inside the vibration slide hole, a vibration motor is arranged inside the loading platform, an output end of the vibration motor is connected to the bottom drive of the vibration plate, and the material discharge frame is placed on the top of the vibration plate.
[0009] Furthermore, a positioning frame adapted to the material discharging frame is fixedly mounted on the top of the vibration plate, and the material discharging frame is located inside the positioning frame.
[0010] Furthermore, a vertically arranged lifting electric push rod is provided inside the loading platform, the telescopic end of the lifting electric push rod extends to the top of the loading platform and is fixedly installed with a lifting plate, a clearance hole is provided at the bottom of the vibration plate, the lifting plate is located inside the clearance hole, and a lifting hole matching the lifting plate is provided at the bottom of the discharge frame.
[0011] Furthermore, a plurality of assembly holes are provided on the top of the die-cutting pad, fastening bolts are passed through the inside of the assembly holes, and the pad clip is fixedly connected to the die-cutting pad via the fastening bolts.
[0012] Furthermore, a limit stopper is fixedly installed on a side of the short sliding frame at the same height away from the long sliding frame.
[0013] Furthermore, a positioning bracket is fixedly installed on the top of the die-cutting table, a laser locator is fixedly installed on the top of the positioning bracket, a laser receiver compatible with the laser locator is fixedly installed on one side of the bottom end of the positioning bracket, and a plurality of die-cutting pads are located between the laser locator and the laser receiver. Positioning grooves are opened on the top of the die-cutting pads, and the positions of the positioning grooves correspond to the positions of the laser locator and the laser receiver.
[0014] A fully automatic multi-layer material stacking die-cutting method comprises the following steps:
[0015] S1. Unloading: first place the unloading frame loaded with die-cut sheets on the loading table;
[0016] S2, loading: Control the hydraulic rod to drive the bottom die-cutting pad to be set between the long slide frame and the short slide frame, and the suction cup mechanical arm places the first die-cutting plate in the placement slot, and then sets up each die-cutting pad from bottom to top in sequence. After each die-cutting pad is set up, the die-cutting plate is placed in the placement slot, and the operation is repeated until multiple die-cutting plates are stacked at the bottom of the die-cutting machine body stamping part;
[0017] S3, die-cutting: The die-cutting machine body drives the stamping parts to lower multiple die-cutting plates for batch die-cutting, so that the cut finished products fall into the discharge pipe through the discharge chute and are then transported to other stations;
[0018] S4, reset: After the die-cutting is completed, the control hydraulic presses on both sides control the multiple die-cutting pads to reset in sequence by controlling the hydraulic rods. At the same time, the suction cup robot arm transfers the waste plates after die-cutting to other areas, completing a round of die-cutting process.
[0019] The beneficial effects of the present invention are as follows:
[0020] 1. The present invention sets an anti-deformation component. When the die-cutting machine body drives the stamping part to descend and performs die-cutting on a plurality of stacked die-cutting sheets from top to bottom, each die-cutting pad will be placed at the bottom of the plurality of die-cutting sheets respectively, so that the upper and lower die-cutting sheets will not contact each other. The stamping part will only apply force to a single die-cutting sheet each time, and the pressure generated by die-cutting will only act on one die-cutting sheet, and then be transmitted to the long slide frame and the short slide frame on both sides through the die-cutting pad, thereby preventing the die-cutting sheet at the bottom that has not been die-cut from being deformed and affecting the die-cutting accuracy.
[0021] 2. The present invention sets a vibration plate, so that after the material discharging frame loaded with multiple die-cutting plates is placed on the vibration plate, the vibration motor inside the loading platform will drive the vibration plate to vibrate up and down, and then drive the material discharging frame to vibrate up and down, so that the die-cutting plates inside are separated from each other under the action of vibration, effectively preventing the die-cutting plates of materials such as plastic and rubber from being squeezed and attached to each other under the action of gravity, affecting the transfer of the die-cutting plates by the suction cup mechanical arm;
[0022] 3. The present invention sets a positioning frame, so that when the material discharging frame is placed on the vibration plate, the positioning frame can play a role in positioning the die-cutting sheet, so that the material discharging frame is kept in the same position each time it is placed, which is convenient for the suction cup mechanical arm to quickly grab the die-cutting sheet inside the material discharging frame. At the same time, the positioning frame will limit the bottom of the die-cutting sheet, effectively preventing the die-cutting sheet from sliding on the top of the vibration plate under the action of vibration when the vibration plate drives the die-cutting sheet to vibrate up and down, thereby affecting the positioning of the suction cup mechanical arm;
[0023] 4. The present invention sets a lifting plate, so that when the suction cup mechanical arm transfers the die-cutting sheet at the top to the bottom of the die-cutting machine body stamping part, the lifting electric push rod inside the loading table will drive the lifting plate to move upward, and then the lifting plate passes through the lifting hole to support the bottom of the die-cutting sheet at the bottom, and then drives all the die-cutting sheets to move up a unit distance as a whole, so that the die-cutting sheet at the top is always kept at the same height, reducing the positioning time of the suction cup mechanical arm and speeding up the grabbing and transportation of the die-cutting sheet;
[0024] 5. The present invention sets a laser locator and a laser receiver so that the laser locator can emit a positioning laser to the bottom and receive it by the laser receiver at the bottom, thereby performing positioning detection on the die-cutting pad after each installation. When a die-cutting pad fails to slide into place, the positioning groove on its top will be misaligned with all the positioning grooves below, thereby blocking the laser and making it impossible for the laser receiver to receive it, thereby triggering an alarm, so that the laser locator and the laser receiver cooperate with each other to position the die-cutting pad. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the three-dimensional structure of the loading platform and the unloading frame of the present invention;
[0027] Figure 3 It is a schematic diagram of the three-dimensional structure of the vibration frame and the lifting plate of the present invention;
[0028] Figure 4 It is a schematic diagram of the three-dimensional structure of the bottom of the material discharging frame of the present invention;
[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of the die-cutting machine body and the anti-deformation component of the present invention;
[0030] Figure 6 It is a schematic diagram of the three-dimensional structure of the blanking tube and the die-cutting pad of the present invention;
[0031] Figure 7 It is a schematic diagram of the three-dimensional structure of the material discharge pipe and the long sliding frame of the present invention;
[0032] Figure 8 The present invention Figure 1 Schematic diagram of the structure at A in the middle;
[0033] Fig. 9 It is a schematic diagram of the three-dimensional structure of the die-cutting pad and the pad clamp of the present invention;
[0034] Fig.10 It is a schematic diagram of the process of the fully automatic multi-layer material stacking die-cutting method of the present invention;
[0035] : 1. loading table; 2. unloading frame; 201. lifting hole; 3. die-cutting plate; 4. suction cup mechanical arm; 5. die-cutting machine body; 6. die-cutting table; 7. unloading pipe; 8. slide frame bracket; 9. long slide frame; 10. short slide frame; 11. die-cutting pad; 1101. placement slot; 1102. unloading slot; 1103. positioning slot; 12. pad clamp; 13. control hydraulic press; 14. control hydraulic rod; 15. vibration disk; 16. positioning frame; 17. lifting plate; 18. limit baffle; 19. positioning bracket; 20. laser locator; 21. laser receiver; 22. fastening bolts. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0037] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0039] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0040] like Figures 1 to 8 As shown, the fully automatic multi-layer material stacking die-cutting machine includes a loading table 1, as shown in Figure 1 As shown, a material discharging frame 2 is placed on the top of the loading platform 1. Figure 2 As shown, a plurality of die-cut plates 3 are placed inside the material discharging frame 2 and are stacked in sequence from top to bottom. A suction cup mechanical arm 4 is fixedly installed on the top of the material discharging frame 2. Figure 1 As shown, a die-cutting machine body 5 is provided on one side of the loading platform 1. Figure 5 As shown, a die-cutting table 6 is fixedly installed on one side of the die-cutting machine body 5 facing the suction cup mechanical arm 4, a feeding tube 7 is fixedly installed on the top of the die-cutting table 6, the position of the suction cup mechanical arm 4 corresponds to the position of the discharge frame 2 and the feeding tube 7, and an anti-deformation component is provided on the top of the feeding tube 7;
[0041] The anti-deformation component is used to separate the multiple die-cutting plates 3 stacked under the stamping parts of the die-cutting machine body 5 from each other. Figure 6 As shown, the anti-deformation assembly includes four slide frame brackets 8 respectively fixedly installed at the four corners of the top of the feed tube 7, and the slide frame brackets 8 are all vertically arranged, such as Figure 7 , Figure 8 As shown, a plurality of horizontally arranged long sliding frames 9 and short sliding frames 10 are fixedly installed between the two sliding frame brackets 8 located on the same side, and the plurality of long sliding frames 9 and the plurality of short sliding frames 10 are arranged alternately. In this embodiment, the plurality of long sliding frames 9 and the plurality of short sliding frames 10 located on the same vertical plane are arranged alternately from top to bottom, and the plurality of long sliding frames 9 and the plurality of short sliding frames 10 located on different vertical planes are arranged alternately, that is, there is only one long sliding frame 9 and one short sliding frame 10 on the same horizontal plane or at the same height, and the long sliding frame 9 and the short sliding frame 10 are respectively located on both sides, and the same die-cutting pad 11 is slidably installed inside the long sliding frame 9 and the short sliding frame 10 located on the same horizontal plane, as shown in FIG. Fig. 9As shown, a placement groove 1101 adapted to the die-cutting plate 3 is provided on the top of the die-cutting pad 11, and a plurality of evenly distributed feed grooves 1102 are provided inside the placement groove 1101, and the feed grooves 1102 are adapted to the stamping parts of the die-cutting machine body 5. A pad clamp 12 is fixedly installed on one side of the die-cutting pad 11. In this embodiment, a plurality of die-cutting pads 11 are alternately and staggeredly arranged from top to bottom, and a plurality of pad clamps 12 located on both sides are staggered with each other, and the positions of a plurality of pad clamps 12 located on the same side are alternately staggered from top to bottom, as shown in FIG. Figure 1 As shown, both sides of the die-cutting machine body 5 are provided with a control hydraulic press 13, and one side of the control hydraulic press 13 is driven to install a plurality of horizontally arranged control hydraulic rods 14, and the telescopic ends of the plurality of control hydraulic rods 14 located on the same side are respectively fixedly installed on the side walls of the plurality of pad clamps 12; specifically, the fully automatic multi-layer material stacking die-cutting machine is provided with an anti-deformation component, so that when in use, the discharge frame 2 loaded with the die-cutting sheet 3 is first placed on the loading platform 1, and at this time, the control hydraulic rod 14 located at the bottom is driven by the control hydraulic press 13, and drives the die through the pad clamp 12 The cutting pad 11 slides inside the long sliding frame 9 until one end of the die-cutting pad 11 slides into the short sliding frame 10 on the other side, so that the die-cutting pad 11 at the bottom is set between the long sliding frame 9 and the short sliding frame 10, and then the suction cup robot arm 4 rotates to one side of the discharge frame 2, and the uppermost die-cutting sheet 3 inside the discharge frame 2 is sucked by the suction cup and transported to the previously set die-cutting pad 11, so that the die-cutting sheet 3 is placed in the placement groove 1101, and then each die-cutting pad 11 is controlled from bottom to top to be set between the long sliding frame 9 and the short sliding frame 10 at the same height, and each set A die-cutting pad 11 is used to place multiple die-cutting plates 3 in the placement groove 1101, and the above operation is repeated until multiple die-cutting plates 3 are stacked at the bottom of the die-cutting machine body 5 stamping part. Finally, the die-cutting machine body 5 drives the stamping part to lower multiple die-cutting plates 3 for batch die-cutting, so that the cut finished products fall into the discharge pipe 7 through the discharge groove 1102, and then are transported to other stations. After the die-cutting is completed, the control hydraulic presses 13 on both sides control the multiple die-cutting pads 11 to reset in sequence by controlling the hydraulic rods 14, and at the same time, the suction cup mechanical arm 4 transfers the waste plates of the die-cutting plates 3 after die-cutting. To other areas, complete a round of die-cutting process, when the die-cutting machine body 5 drives the stamping parts to descend and die-cuts multiple stacked die-cutting plates 3 from top to bottom, each die-cutting pad 11 will be respectively placed on the bottom of the multiple die-cutting plates 3, so that the upper and lower die-cutting plates 3 will not contact each other, and the stamping parts will only apply force to a single die-cutting plate 3 at a time, and the pressure generated by die-cutting will only act on one die-cutting plate 3, and then be transmitted to the long slide frame 9 and the short slide frame 10 on both sides through the die-cutting pad 11, thereby preventing the die-cutting plate 3 that has not been die-cut at the bottom from being deformed and affecting the die-cutting accuracy.
[0042] like Figure 3As shown, a vibration slide hole is provided on the top of the loading platform 1, and a vibration plate 15 is slidably installed inside the vibration slide hole. A vibration motor is provided inside the loading platform 1, and the output end of the vibration motor is drivingly connected to the bottom of the vibration plate 15, and the discharge frame 2 is placed on the top of the vibration plate 15; specifically, by providing the vibration plate 15, after the discharge frame 2 loaded with a plurality of die-cut sheets 3 is placed on the vibration plate 15, the vibration motor inside the loading platform 1 will drive the vibration plate 15 to vibrate up and down, thereby driving the discharge frame 2 to vibrate up and down, so that the die-cut sheets 3 inside are separated from each other under the action of vibration, and the die-cut sheets 3 made of materials such as plastic and rubber are effectively prevented from being squeezed and attached to each other under the action of gravity, affecting the transportation of the die-cut sheets 3 by the suction cup robot arm 4.
[0043] like Figure 3 As shown, a positioning frame 16 adapted to the discharge frame 2 is fixedly installed on the top of the vibration plate 15, and the discharge frame 2 is located inside the positioning frame 16; specifically, by setting the positioning frame 16, when the discharge frame 2 is placed on the vibration plate 15, the positioning frame 16 can play a positioning role for the die-cutting sheet 3, so that the discharge frame 2 remains in the same position each time it is placed, which is convenient for the suction cup mechanical arm 4 to quickly grab the die-cutting sheet 3 inside the discharge frame 2, and at the same time, the positioning frame 16 will limit the bottom of the die-cutting sheet 3, effectively preventing the die-cutting sheet 3 from slipping on the top of the vibration plate 15 under the action of vibration when the vibration plate 15 drives the die-cutting sheet 3 to vibrate up and down, thereby affecting the positioning of the suction cup mechanical arm 4.
[0044] like Figure 3 As shown, a vertically arranged lifting electric push rod is arranged inside the loading platform 1, and the telescopic end of the lifting electric push rod extends to the top of the loading platform 1 and is fixedly installed with a lifting plate 17. A clearance hole is opened at the bottom of the vibration plate 15, and the lifting plate 17 is located inside the clearance hole, as shown in FIG. Figure 4 As shown, a lifting hole 201 matched with the lifting plate 17 is provided at the bottom of the discharge frame 2; specifically, by setting the lifting plate 17, when the suction cup robot arm 4 transfers the die-cutting sheet 3 located at the top to the bottom of the stamping part of the die-cutting machine body 5, the lifting electric push rod inside the loading table 1 will drive the lifting plate 17 to move upward, and then the lifting plate 17 passes through the lifting hole 201 and is supported on the bottom of the die-cutting sheet 3 at the bottom, and then drives all the die-cutting sheets 3 to move up a unit distance as a whole, so that the die-cutting sheet 3 at the top is always maintained at the same height, reducing the positioning time of the suction cup robot arm 4 and speeding up the grabbing and transportation of the die-cutting sheets 3.
[0045] like Fig. 9As shown, a plurality of assembly holes are opened on the top of the die-cutting pad 11, and fastening bolts 22 are passed through the inside of the assembly holes. The pad clamp 12 is fixedly connected to the die-cutting pad 11 by the fastening bolts 22; specifically, by arranging the fastening bolts 22, each pad clamp 12 is fixedly connected to the die-cutting pad 11 by a plurality of fastening bolts 22, so that the pad clamp 12 and the die-cutting pad 11 are detachable structures, thereby facilitating the subsequent replacement of the die-cutting pad 11 in conjunction with the replacement of the stamping parts of the die-cutting machine body 5.
[0046] like Figure 8 As shown, a limiting baffle 18 is fixedly installed on the side of the short sliding frame 10 located at the same height away from the long sliding frame 9; specifically, by setting the limiting baffle 18, the limiting baffle 18 located on one side of the short sliding frame 10 can limit the maximum sliding distance of the die-cutting sheet 3, thereby preventing the die-cutting sheet 3 mounted between the long sliding frame 9 and the short sliding frame 10 from sliding excessively, causing the feed troughs 1102 on different die-cutting pads 11 to be unable to be positioned, thereby affecting the downward movement of the stamping parts.
[0047] like Figure 6 As shown, a positioning bracket 19 is fixedly installed on the top of the die-cutting table 6. Figure 7 As shown, a laser locator 20 is fixedly mounted on the top of the positioning bracket 19. Figure 8 As shown, a laser receiver 21 adapted to the laser locator 20 is fixedly mounted on one side of the bottom end of the positioning bracket 19, and a plurality of die-cutting pads 11 are located between the laser locator 20 and the laser receiver 21. Fig. 9 As shown, the top of the die-cutting pad 11 is provided with a positioning groove 1103, and the position of the positioning groove 1103 corresponds to the position of the laser locator 20 and the laser receiver 21; specifically, by setting the laser locator 20 and the laser receiver 21, when the hydraulic press 13 controls the hydraulic rod 14 to drive each die-cutting pad 11 to be erected between the long slide frame 9 and the short slide frame 10, the laser locator 20 will emit a positioning laser to the bottom, and it will be received by the laser receiver 21 at the bottom, and then the positioning detection of the die-cutting pad 11 after each erection will be performed. When a die-cutting pad 11 does not slide into place, the positioning groove 1103 on its top will be misaligned with all the positioning grooves 1103 below, thereby blocking the laser and making the laser receiver 21 unable to receive it, thereby triggering an alarm, so that the laser locator 20 and the laser receiver 21 cooperate with each other to position the die-cutting pad 11.
[0048] like Fig.10 As shown, a fully automatic multi-layer material stacking die-cutting method comprises the following steps:
[0049] S1, unloading: firstly place the unloading frame 2 loaded with the die-cutting sheet 3 on the loading platform 1;
[0050] S2, loading: Control the hydraulic rod 14 to drive the bottom die-cutting pad 11 to be set between the long slide frame 9 and the short slide frame 10, and the suction cup mechanical arm 4 places the first die-cutting sheet 3 in the placement groove 1101, and then sets up each die-cutting pad 11 from bottom to top in sequence, and after each die-cutting pad 11 is set up, the die-cutting sheet 3 is placed in the placement groove 1101, and the operation is repeated until a plurality of die-cutting sheets 3 are stacked at the bottom of the stamping part of the die-cutting machine body 5;
[0051] S3, die-cutting: the die-cutting machine body 5 drives the punch to lower multiple die-cutting plates 3 to perform batch die-cutting, so that the cut finished products fall into the discharge pipe 7 through the discharge chute 1102, and then are transported to other stations;
[0052] S4, reset: after the die-cutting is completed, the control hydraulic presses 13 on both sides control the multiple die-cutting pads 11 to reset in sequence by controlling the hydraulic rods 14, and at the same time, the suction cup robot arm 4 transfers the waste plate of the die-cutting plate 3 after die-cutting to other areas, completing a round of die-cutting process.
[0053] In summary: the fully automatic multi-layer material stacking die-cutting machine is provided with an anti-deformation component, so that when in use, the discharge frame 2 loaded with the die-cutting plate 3 is first placed on the loading platform 1, and the control hydraulic rod 14 at the bottom is driven by the control hydraulic machine 13, and the die-cutting pad 11 is driven to slide inside the long slide frame 9 through the pad clamp 12, until one end of the die-cutting pad 11 slides into the short slide frame 10 on the other side, so that the die-cutting pad 11 at the bottom is set between the long slide frame 9 and the short slide frame 10, and then the suction cup mechanical arm 4 rotates to one side of the discharge frame 2, and the uppermost die-cutting plate 3 inside the discharge frame 2 is sucked by the suction cup and transported to the previously set die-cutting pad 11, so that the die-cutting plate 3 is placed in the placement groove 1101, and then from bottom to top in sequence. Control each die-cutting pad 11 to be set up between the long sliding frame 9 and the short sliding frame 10 at the same height. After each die-cutting pad 11 is set up, multiple die-cutting plates 3 are placed in the placement groove 1101, and the above operation is repeated until multiple die-cutting plates 3 are stacked at the bottom of the stamping part of the die-cutting machine body 5. Finally, the die-cutting machine body 5 drives the stamping part to lower multiple die-cutting plates 3 for batch die-cutting, so that the cut finished products fall into the discharge pipe 7 through the discharge chute 1102, and then are transported to other stations. After the die-cutting is completed, the control hydraulic presses 13 on both sides control the multiple die-cutting pads 11 to reset in sequence by controlling the hydraulic rods 14. At the same time, the suction cup mechanical arm 4 transports the waste plates of the die-cutting plates 3 after die-cutting to other areas, completing a round of die-cutting process. When the stamping parts descend and perform die-cutting on a plurality of stacked die-cutting sheets 3 from top to bottom, each die-cutting pad 11 will be respectively placed at the bottom of the plurality of die-cutting sheets 3, so that the upper and lower die-cutting sheets 3 will not contact each other, and the stamping parts will only apply force to a single die-cutting sheet 3 each time, and the pressure generated by die-cutting will only act on one die-cutting sheet 3, and then be transmitted to the long slide frame 9 and the short slide frame 10 on both sides through the die-cutting pad 11, so as to prevent the die-cutting sheet 3 that has not been die-cut at the bottom from being deformed and affecting the die-cutting accuracy, by setting a vibration plate 15, so that after the discharge frame 2 loaded with a plurality of die-cutting sheets 3 is placed on the vibration plate 15, the vibration motor inside the loading platform 1 will drive the vibration plate 15 to vibrate up and down, thereby driving the discharge frame 2 to vibrate up and down, so that the die-cutting sheets inside The materials 3 are separated from each other under the action of vibration, which effectively prevents the die-cutting plates 3 made of materials such as plastic and rubber from being squeezed and attached to each other under the action of gravity, affecting the transportation of the die-cutting plates 3 by the suction cup mechanical arm 4. By setting the positioning frame 16, when the discharge frame 2 is placed on the vibration plate 15, the positioning frame 16 can position the die-cutting plates 3, so that the discharge frame 2 remains in the same position each time it is placed, which facilitates the suction cup mechanical arm 4 to quickly grab the die-cutting plates 3 inside the discharge frame 2. At the same time, the positioning frame 16 will limit the bottom of the die-cutting plates 3, effectively preventing the die-cutting plates 3 from slipping on the top of the vibration plate 15 under the action of vibration when the vibration plate 15 drives the die-cutting plates 3 to vibrate up and down, affecting the positioning of the suction cup mechanical arm 4. By setting the lifting plate 17,When the suction cup mechanical arm 4 transfers the die-cutting sheet 3 at the top to the bottom of the stamping part of the die-cutting machine body 5, the lifting electric push rod inside the loading platform 1 will drive the lifting plate 17 to move upward, thereby making the lifting plate 17 pass through the lifting hole 201 and support the bottom of the die-cutting sheet 3 at the bottom, and then drive all the die-cutting sheets 3 to move up a unit distance as a whole, so that the die-cutting sheet 3 at the top is always kept at the same height, reducing the positioning time of the suction cup mechanical arm 4 and speeding up the grabbing and transportation of the die-cutting sheet 3. By setting the fastening bolts 22, each pad clamp 12 is fixedly connected to the die-cutting pad 11 by multiple fastening bolts 22, so that the pad clamp 12 and the die-cutting pad 11 are detachable structures, so as to facilitate the subsequent replacement of the die-cutting pad 11 in conjunction with the replacement of the stamping parts of the die-cutting machine body 5. By setting the limit baffle 18, the limit baffle 18 located on one side of the short sliding frame 10 can slide the die-cutting sheet 3 The maximum distance is limited to prevent the die-cutting plate 3 set between the long sliding frame 9 and the short sliding frame 10 from sliding excessively, which may cause the unloading slots 1102 on different die-cutting pads 11 to be unable to be positioned, thus affecting the downward movement of the stamping parts. By setting the laser locator 20 and the laser receiver 21, when the hydraulic press 13 controls the hydraulic rod 14 to drive each die-cutting pad 11 to be set between the long sliding frame 9 and the short sliding frame 10, the laser locator 20 will emit a positioning laser to the bottom, and it will be received by the laser receiver 21 at the bottom, and then the positioning detection of each die-cutting pad 11 after each setting is performed. When a die-cutting pad 11 fails to slide into place, the positioning slot 1103 on its top will be misaligned with all the positioning slots 1103 below, thereby blocking the laser and making the laser receiver 21 unable to receive it, thereby triggering an alarm, so that the laser locator 20 and the laser receiver 21 cooperate with each other to position the die-cutting pad 11.
[0054] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. Fully automatic multi-layer material stacking die-cutting machine, characterized in that: The invention comprises a loading platform (1), a feeding frame (2) is placed on the top of the loading platform (1), a plurality of die-cutting plates (3) stacked in sequence from top to bottom are placed inside the feeding frame (2), a suction cup mechanical arm (4) is fixedly installed on the top of the feeding frame (2), a die-cutting machine body (5) is arranged on one side of the loading platform (1), a die-cutting table (6) is fixedly installed on the side of the die-cutting machine body (5) facing the suction cup mechanical arm (4), a feeding tube (7) is fixedly installed on the top of the die-cutting table (6), the position of the suction cup mechanical arm (4) corresponds to the position of the feeding frame (2) and the feeding tube (7), and an anti-deformation component is arranged on the top of the feeding tube (7); The anti-deformation component is used to separate the plurality of die-cutting plates (3) stacked under the stamping part of the die-cutting machine body (5), and the anti-deformation component includes four slide frame brackets (8) respectively fixedly installed at the four corners of the top of the feed tube (7), the slide frame brackets (8) are all vertically arranged, and a plurality of horizontally arranged long slide frames (9) and short slide frames (10) are fixedly installed between two slide frame brackets (8) located on the same side, and the plurality of long slide frames (9) and the plurality of short slide frames (10) are staggered, and the same die-cutting pad (11) is slidably installed inside the long slide frame (9) and the short slide frame (10) located on the same horizontal plane, and the die-cutting pad (11) A placement groove (1101) adapted to the die-cutting plate (3) is provided on the top, a plurality of evenly distributed feed grooves (1102) are provided inside the placement groove (1101), the feed grooves (1102) being adapted to the stamping parts of the die-cutting machine body (5), a die-cutting plate clamp (12) being fixedly mounted on one side of the die-cutting plate (11), a control hydraulic press (13) being provided on both sides of the die-cutting machine body (5), a plurality of horizontally arranged control hydraulic rods (14) being driven and installed on one side of the control hydraulic press (13), and the telescopic ends of the plurality of control hydraulic rods (14) located on the same side being fixedly mounted on the side walls of the plurality of die-cutting plate clamps (12) respectively.
2. The fully automatic multi-layer material stacking die-cutting machine according to claim 1, characterized in that: A vibration slide hole is provided at the top of the loading platform (1), a vibration plate (15) is slidably mounted inside the vibration slide hole, a vibration motor is provided inside the loading platform (1), an output end of the vibration motor is drivingly connected to the bottom of the vibration plate (15), and the material discharging frame (2) is placed on the top of the vibration plate (15).
3. The fully automatic multi-layer material stacking die-cutting machine according to claim 2, characterized in that: A positioning frame (16) adapted to the material discharging frame (2) is fixedly mounted on the top of the vibration plate (15), and the material discharging frame (2) is located inside the positioning frame (16).
4. The fully automatic multi-layer material stacking die-cutting machine according to claim 2, characterized in that: A vertically arranged lifting electric push rod is arranged inside the loading platform (1), the telescopic end of the lifting electric push rod extends to the top of the loading platform (1) and is fixedly mounted with a lifting plate (17), a clearance hole is arranged at the bottom of the vibration plate (15), the lifting plate (17) is located inside the clearance hole, and a lifting hole (201) adapted to the lifting plate (17) is arranged at the bottom of the material discharging frame (2).
5. The fully automatic multi-layer material stacking die-cutting machine according to claim 1, characterized in that: A plurality of assembly holes are provided on the top of the die-cutting pad (11), and fastening bolts (22) are passed through the inside of the assembly holes. The pad clamp (12) is fixedly connected to the die-cutting pad (11) via the fastening bolts (22).
6. The fully automatic multi-layer material stacking die-cutting machine according to claim 1, characterized in that: A limit stop plate (18) is fixedly mounted on a side of the short sliding frame (10) located at the same height and facing away from the long sliding frame (9).
7. The fully automatic multi-layer material stacking die-cutting machine according to claim 1, characterized in that: A positioning bracket (19) is fixedly mounted on the top of the die-cutting table (6), a laser locator (20) is fixedly mounted on the top of the positioning bracket (19), a laser receiver (21) adapted to the laser locator (20) is fixedly mounted on one side of the bottom end of the positioning bracket (19), a plurality of die-cutting pads (11) are located between the laser locator (20) and the laser receiver (21), and positioning grooves (1103) are provided on the tops of the die-cutting pads (11), and the positions of the positioning grooves (1103) correspond to the positions of the laser locator (20) and the laser receiver (21).
8. A fully automatic multi-layer material stacking die-cutting method based on the die-cutting machine according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1, unloading: firstly, placing the unloading frame (2) loaded with the die-cutting plate (3) on the loading platform (1); S2, loading: controlling the hydraulic rod (14) to drive the bottom die-cutting pad (11) to be erected between the long slide frame (9) and the short slide frame (10), and the suction cup mechanical arm (4) places the first die-cutting plate (3) in the placement groove (1101), and then successively erects each die-cutting pad (11) from bottom to top, and after each die-cutting pad (11) is erected, the die-cutting plate (3) is placed in the placement groove (1101), and the operation is repeated until a plurality of die-cutting plates (3) are stacked at the bottom of the stamping part of the die-cutting machine body (5); S3, die-cutting: the die-cutting machine body (5) drives the punch to lower a plurality of die-cutting plates (3) to perform batch die-cutting, so that the cut finished products fall into the discharge pipe (7) through the discharge chute (1102) and are then transported to other workstations; S4, reset: After the die-cutting is completed, the control hydraulic presses (13) on both sides control the plurality of die-cutting pads (11) to reset in sequence by controlling the hydraulic rods (14), and at the same time, the suction cup mechanical arm (4) transfers the waste die-cutting plate (3) to other areas after die-cutting, thus completing a round of die-cutting process.
Citation Information
Patent Citations
Automatic feeding device for stamping plates
CN115156427A
Mechanical equipment plate punching machine
CN118635349A