An intelligent and efficient two-stage push automatic feeding rack

Abstract

The present application relates to the field of industrial transportation technology, and in particular to an intelligent and efficient two-stage automatic feeding rack, comprising a primary pushing mechanism and a secondary feeding mechanism arranged on one side of the primary pushing mechanism, the primary pushing mechanism comprising a pushing shell and an internal pushing shaft, a plurality of pushing plates being fixedly arranged on the pushing shaft, the secondary feeding mechanism comprising a driving shaft and a driven shaft, a conveyor belt being sleeved on the driving shaft and the driven shaft, a plurality of transport plates being arranged on the conveyor belt, a driving shaft being provided with a driving assembly for driving the pushing shaft and the driving shaft to rotate, and the pushing plate and the transport plate being in contact with each other when close.

Description

Technical Field

[0001] The present application relates to the field of industrial transportation technology, and in particular to an intelligent and efficient two-stage automatic material pushing feeding rack. Background Art

[0002] Automatic feeders can automatically operate according to specified requirements and established procedures. You only need to determine the control requirements and procedures without direct operation. It can send items from one location to another, and the process can be completed automatically and accurately without human intervention.

[0003] However, in the prior art, the items to be transported usually need to be placed on a feeder before they can be transported, and manual unloading is required. During the manual unloading process, the unloading needs to be continuous, neither too fast nor too slow, so the continuous working time will be longer, and the possibility of manual risk accidents will increase. Summary of the invention

[0004] In view of the deficiencies in the prior art, the purpose of this application is to provide an intelligent and efficient two-stage automatic feeding rack for pushing materials to solve the above-mentioned technical problems.

[0005] The above-mentioned purpose of the present application is achieved through the following technical solutions: an intelligent and efficient two-stage pushing automatic feeding rack, including a first-stage pushing mechanism and a second-stage feeding mechanism arranged on one side of the first-stage pushing mechanism, the first-stage pushing mechanism includes a pushing shell and an internal pushing shaft, a plurality of groups of pushing plates are fixedly arranged on the pushing shaft, the second-stage feeding mechanism includes a driving shaft and a driven shaft, a conveyor belt is sleeved on the driving shaft and the driven shaft, a plurality of groups of transport plates are arranged on the conveyor belt, a driving shaft is provided with a driving assembly for driving the pushing shaft and the driving shaft to rotate, and the pushing plate and the transport plate fit each other when close.

[0006] By adopting the above technical solution, during industrial transportation, it is only necessary to place most of the materials into the pushing shell at one time, and then drive the pushing shaft and the active shaft to rotate at the same time through the driving structure, driving the pushing plate on the pushing shaft in the pushing shell to push the materials. As the pushing plate pushes the materials to one side of the conveyor belt, the transport plate on the conveyor belt will better fit the pushing plate, thereby directly contacting the materials. At the same time, the thrust of the pushing shaft when it rotates to drive the pushing plate will directly drive the materials between the transport plates on the conveyor belt, and then transport them through the conveyor belt.

[0007] Furthermore, blocking plates are provided on both sides of the conveyor belt, the driving shaft and the driven shaft are rotatably connected to the blocking plates, connecting shafts are fixedly extended on both sides of the transport plate, pulleys are rotatably provided at the ends of the connecting shafts, and a sliding ring groove is provided on the blocking plate which is slidably connected to the pulley.

[0008] By adopting the above-mentioned technical solution, the setting of the blocking plate can prevent the problem of material detachment during transportation. However, since there are multiple sets of transport plates on the conveyor belt, friction will occur when the transport plates and the blocking plates are in direct contact. Since the transport plates and the push plates need to maintain consistent transmission to ensure transportation efficiency, the present application reduces the impact of friction by setting pulleys on both sides of the transport plates and sliding ring grooves on the blocking plates.

[0009] Furthermore, the driving assembly includes a motor base arranged on the driving shaft, the motor base is fixedly connected to the blocking plate, a driving motor is fixedly arranged on the motor base, the output end of the driving motor passes through the motor base and is fixedly connected to the driving shaft, a synchronous belt is sleeved between the driving shaft and the pushing shaft, and the distance between the transport plates is equal to the distance between the pushing plates.

[0010] By adopting the above technical solution, by allowing the first-level pushing mechanism and the second-level feeding mechanism to share one driving structure, and at the same time the distance between the transport plates and the distance between the pushing plates in the present application are equal, during the process of transporting materials, the materials between the pushing plates can be continuously and uninterruptedly transported between the transport plates, thereby greatly improving the transportation efficiency.

[0011] Furthermore, a placement groove is provided on the transport plate, and a plurality of groups of push springs fixedly connected to the transport plate are evenly arranged at the bottom of the placement groove, and the push spring is fixedly provided with an inclined plate, and the inclined plate is plugged into the transport plate through the placement groove.

[0012] By adopting the above technical solution, during transportation, when the transport plate and the push plate are close to each other, the inclined plate inside the transport plate will be squeezed along the inclined surface, which can ensure that the transport plate and the push plate fit together while reducing the gap between them.

[0013] Furthermore, a continuous feeding device is provided on one end of the pushing shell away from the conveyor belt.

[0014] Furthermore, the continuous feeding device includes a placing rack rotatably connected to one side of a pushing shell and a pushing trolley installed on the placing rack, the placing rack is fixedly provided with a rotating shaft on both sides close to the pushing shell, the rotating shaft is rotatably connected to the pushing shell, a feeding motor is provided on the rotating shaft, the feeding motor is fixed to the pushing shell, and the output end of the feeding motor is fixedly connected to the rotating shaft.

[0015] By adopting the above-mentioned technical solution, a plurality of pusher carts are provided in the present application, and the pusher carts are filled with materials to be transported. After the pusher carts are installed on the placement rack, the loading motor is driven to drive the rotating shaft to rotate, thereby flipping the placement rack, so that the materials in the pusher carts enter the drive shell, and then the materials are pushed and transmitted.

[0016] Furthermore, the material pusher includes a shell for placing materials and moving wheels at the bottom for movement, the shell is provided with a handle, and the shell is provided with a mounting structure for temporary fixing on a placement rack.

[0017] By adopting the above technical solution, after the shell is pushed onto the placement rack by the handle, the pusher and the placement rack are temporarily fixed by the installation structure, and then the placement rack is driven to rotate by the feeding motor.

[0018] Furthermore, the mounting structure includes a plug-in block at one end fixedly connected to the placement rack, the plug-in block is provided with a plug-in hole, a pair of plug-in strips are fixedly arranged on the upper end of the shell, the plug-in strips and the plug-in hole are plugged into, a mounting groove is arranged in the plug-in hole and provided on the plug-in block, a limit spring is fixedly arranged inside the mounting groove, a limit plate is fixedly connected to the end of the limit spring, an inclined surface is arranged on the end of the limit plate away from the limit spring, and a fixing hole for plugging with the limit plate is arranged on the plug-in strip.

[0019] By adopting the above technical solution, when the shell is fixed to the placement rack, the handle is pushed to align the plug-in strip with the plug-in hole on the plug-in block. Since the inclined surface on the limit plate will be squeezed into the installation groove by the plug-in strip, when the limit plate reaches the fixing hole, it will be squeezed by the limit spring, thereby entering into the fixation and completing the fixation.

[0020] Furthermore, a connecting strip is fixedly provided on the upper end of the limiting plate, the connecting strip is plugged into the plug-in block and extends out of the plug-in block, and the upper end of the connecting strip is fixedly connected to the pulling ring.

[0021] By adopting the above technical solution, when the fixation needs to be released, it is only necessary to pull the pulling ring on the connecting strip, thereby pulling up the limiting plate to disengage from the fixing hole, and then the handle can be pulled to disengage the plug-in strip from the plug-in block.

[0022] Furthermore, a positioning groove for the sliding of the moving wheels is provided at the bottom of the placement rack.

[0023] By adopting the above technical solution, considering that when the plug-in strip is plugged into the plug-in block, it is necessary to ensure that both sides are plugged in at the same time to complete the fixation, the positioning groove is opened in the present application, and the docking can be completed by only sliding the moving wheel to the positioning groove and pushing it.

[0024] In summary, this application includes the following beneficial technical effects:

[0025] By integrating the drive components, the feeding rack can automatically drive the push shaft of the first-level pushing mechanism and the driving shaft of the second-level feeding mechanism to rotate synchronously, which significantly improves production efficiency. The ingenious design of the push plate and the transport plate enables seamless connection of materials during the pushing and transmission process, reduces material stagnation time, and further improves overall work efficiency.

[0026] The push plate and the transport plate can fit together when they are close to each other, ensuring the stability and accuracy of the materials during pushing and transport. This design effectively avoids the misalignment or falling of materials during the transfer process, ensuring the continuity and stability of the production line.

[0027] The integrated design of the first-stage push mechanism and the second-stage feeding mechanism makes the entire feeding rack compact and occupies a small area. This not only saves valuable production space, but also facilitates the installation, commissioning and maintenance of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure in the embodiment;

[0029] Figure 2 yes Figure 1 Another perspective structural diagram;

[0030] Figure 3 2. It is a structural schematic diagram of a continuous feeding device in an embodiment;

[0031] Figure 4 yes Figure 3 Section view along the cutting line AA;

[0032] Figure 5 2. It is a schematic diagram of the structure of the transport plate in the embodiment;

[0033] Figure 6 yes Figure 5 Section view along cutting line BB.

[0034] 1. Pushing shell; 11. Pushing shaft; 12. Pushing plate; 2. Blocking plate; 20. Transport plate; 200. Inclined plate; 201. Push spring; 202. Connecting shaft; 203. Pulley; 204. Sliding ring groove; 21. Transmission belt; 22. Driven shaft; 23. Driving shaft; 3. Motor base; 31. Synchronous belt; 32. Driving motor; 4. Placement rack; 40. Connecting strip; 400. Limiting plate; 401. Pulling ring; 402. Limiting spring; 403. Loading motor; 41. Plug-in block; 42. Plug-in strip; 5. Housing; 51. Handle; 52. Moving wheel; 53. Positioning groove. DETAILED DESCRIPTION

[0035] The present application is further described in detail below with reference to the accompanying drawings.

[0036] Example, see Figure 1 , Figure 2 as well as Figure 3 , an intelligent and efficient two-stage pushing automatic feeding rack, including a primary pushing mechanism and a secondary feeding mechanism arranged on one side of the primary pushing mechanism, the primary pushing mechanism includes a pushing shell 1 and an internally rotatably connected pushing shaft 11, a plurality of pushing plates 12 are fixedly arranged on the pushing shaft 11, the secondary feeding mechanism includes a driving shaft 23 and a driven shaft 22, a conveyor belt 21 is sleeved on the driving shaft 23 and the driven shaft 22, a plurality of transport plates 20 are arranged on the conveyor belt 21, a driving shaft 23 is provided with a driving component for driving the pushing shaft 11 and the driving shaft 23 to rotate, and the pushing plate 12 and the transport plate 20 fit each other when close.

[0037] During industrial transportation, it is only necessary to place most of the materials into the pushing shell 1 at one time, and then drive the pushing shaft 11 and the driving shaft 23 to rotate at the same time through the driving structure, driving the pushing plate 12 on the pushing shaft 11 in the pushing shell 1 to push the materials. As the pushing plate 12 pushes the materials to one side of the conveyor belt 21, the transport plate 20 on the conveyor belt 21 will better fit the pushing plate 12, thereby directly contacting the materials. At the same time, the thrust of the pushing shaft 11 when it rotates to drive the pushing plate 12 will directly drive the materials to between the transport plates 20 on the conveyor belt 21, and then be transported and transmitted through the conveyor belt 21. At the same time, the setting of the pushing plate 12 and the transport plate 20 allows each batch of materials to be transported in batches.

[0038] In this embodiment, blocking plates 2 are provided on both sides of the conveyor belt 21, and the driving shaft 23 and the driven shaft 22 are rotatably connected to the blocking plates 2. Connecting shafts 202 are fixedly extended on both sides of the transport plate 20, and pulleys 203 are rotatably provided at the ends of the connecting shafts 202. Sliding ring grooves 204 are provided on the blocking plates 2 to be slidably connected to the pulleys 203. The setting of the blocking plates 2 can prevent the problem of material separation during transportation, but since there are multiple groups of transport plates 20 on the conveyor belt 21, friction will occur when the transport plates 20 and the blocking plates 2 are in direct contact. Since the transport plates 20 and the pusher plates 12 need to maintain consistent transmission to ensure transportation efficiency, the present application sets pulleys 203 on both sides of the transport plates 20 and the sliding ring grooves 204 on the blocking plates 2 to slide, thereby reducing the impact of friction.

[0039] In this embodiment, the driving assembly includes a motor base 3 arranged on the driving shaft 23, the motor base 3 is fixedly connected to the blocking plate 2, a driving motor 32 is fixedly arranged on the motor base 3, the output end of the driving motor 32 passes through the motor base 3 and is fixedly connected to the driving shaft 23, a synchronous belt 31 is sleeved between the driving shaft 23 and the pushing shaft 11, and the distance between the transport plates 20 is equal to the distance between the pushing plates 12. By sharing the same driving structure of the primary pushing mechanism and the secondary feeding mechanism, and making the distance between the transport plates 20 and the distance between the pushing plates 12 equal in this application, during the process of transporting materials, the materials between the pushing plates 12 can be kept continuously and uninterruptedly transported to the transport plates 20, thereby greatly improving the efficiency of transportation.

[0040] In this embodiment, a placement groove is provided on the transport plate 20, and a plurality of groups of push springs 201 fixedly connected to the transport plate 20 are evenly arranged at the bottom of the placement groove, and the push springs 201 are fixedly provided with an inclined plate 200, which is plugged into the transport plate 20 through the placement groove. During transportation, when the transport plate 20 and the push plate 12 are close to each other, the inclined plate 200 in the transport plate 20 will be squeezed along the inclined surface, which can ensure that the transport plate 20 and the push plate 12 fit together and reduce the gap between the transport plate 20 and the push plate 12.

[0041] In this embodiment, a continuous feeding device is provided on one end of the pushing shell 1 away from the conveyor belt. The continuous feeding device includes a placing rack 4 rotatably connected to one side of the pushing shell 1 and a pushing cart installed on the placing rack 4. The placing rack 4 is fixedly provided with a rotating shaft on both sides close to the pushing shell 1. The rotating shaft is rotatably connected to the pushing shell 1. A feeding motor 403 is provided on the rotating shaft. The feeding motor 403 is fixed on the pushing shell 1, and the output end of the feeding motor 403 is fixedly connected to the rotating shaft. There are multiple pushing carts in the present application, and the pushing cart is filled with materials to be transported. After the pushing cart is installed on the placing rack 4, the rotating shaft is driven to rotate by driving the feeding motor 403, so that the placing rack 4 is flipped, so that the materials in the pushing cart enter the driving shell, and then the pushing material is transmitted.

[0042] In this embodiment, the pusher includes a housing 5 for placing materials and a moving wheel 52 at the bottom for movement. The housing 5 is provided with a handle 51, and the housing 5 is provided with a mounting structure for temporarily fixing the housing 4. After the housing 5 is pushed onto the housing 4 by the handle 51, the pusher and the housing 4 are temporarily fixed by the mounting structure, and then the housing 4 is driven to rotate by the loading motor 403.

[0043] In this embodiment, the installation structure includes a plug-in block 41 fixedly connected to one end of the placement rack 4, the plug-in block 41 is provided with a plug-in hole, a pair of plug-in strips 42 are fixedly provided at the upper end of the housing 5, the plug-in strips 42 are plugged into the plug-in hole, a mounting groove provided on the plug-in block 41 is provided in the plug-in hole, a limit spring 402 is fixedly provided inside the mounting groove, a limit plate 400 is fixedly connected to the end of the limit spring 402, an inclined surface is provided on the end of the limit plate 400 away from the limit spring 402, and a fixing hole for plugging with the limit plate 400 is provided on the plug-in strip 42. When the housing 5 is fixed to the placement rack 4, the plug-in strip 42 is aligned with the plug-in hole on the plug-in block 41 by pushing the handle 51, because the inclined surface on the limit plate 400 will be squeezed into the mounting groove by the plug-in strip 42, when the limit plate 400 reaches the fixing hole, it will be squeezed by the limit spring 402, so as to enter the fixing and complete the fixing.

[0044] In this embodiment, a connecting strip 40 is fixedly provided on the upper end of the limit plate 400, and the connecting strip 40 is plugged with the plug-in block 41 and extends out of the plug-in block 41, and the upper end of the connecting strip 40 is fixedly connected to the pulling ring 401. When it is necessary to release the fixation, it is only necessary to pull the pulling ring 401 on the connecting strip 40, thereby pulling the limit plate 400 up and disengaging from the fixing hole, and then the handle 51 can be pulled to disengage the plug-in strip 42 from the plug-in block 41.

[0045] In this embodiment, a positioning groove 53 is provided at the bottom of the placement rack 4 for the moving wheel 52 to slide. Considering that when the plug-in strip 42 is plugged into the plug-in block 41, both sides need to be plugged in at the same time to complete the fixation, the positioning groove 53 is provided in the present application, and the moving wheel 52 only needs to slide to the positioning groove 53 and push to complete the docking.

[0046] Specific implementation process: Push the push cart filled with materials to the vicinity of the placement rack 4. The push cart includes a shell 5 for placing materials and a moving wheel 52 at the bottom for movement. The shell 5 is provided with a handle 51 for easy pushing and a mounting structure for temporary fixation on the placement rack 4. Next, the operator aligns the plug-in strip 42 of the push cart with the plug-in block 41 on the placement rack 4, and pushes the push cart to insert the plug-in strip 42 into the plug-in hole. In this process, the plug-in strip 42 will squeeze the inclined surface on the limit plate 400, causing the limit plate 400 to retreat into the installation groove. When the plug-in strip 42 is fully inserted into the plug-in hole, the limit plate 400 will pop out under the action of the limit spring 402 and insert into the fixing hole on the plug-in strip 42, thereby fixing the push cart. Subsequently, the operator needs to check the equipment to confirm that the drive motor 32, feeding motor 403 and other equipment have been correctly connected and powered on, check whether the conveyor belt 21, push plate 12, pulley 203 and other components are intact and free of foreign objects, and ensure that the blocking plate 2, sliding ring groove 204 and other components are installed correctly and can slide normally.

[0047] During the operation phase, the operator starts the drive motor 32, and the output end of the drive motor 32 drives the driving shaft 23 to rotate. Since a synchronous belt 31 is provided between the driving shaft 23 and the push shaft 11, the push shaft 11 will also rotate synchronously. As the push shaft 11 rotates, the push plate 12 pushes the material to move in the direction of the conveyor belt 21. When the material is pushed to one side of the conveyor belt 21, the transport plate 20 on the conveyor belt 21 will fit the push plate 12 to receive the material. The distance between the transport plates 20 is equal to the distance between the push plates 12, ensuring that the material can be transported continuously and uninterruptedly. After the material is clamped by the transport plate 20, it is transported to the next process or destination as the conveyor belt 21 moves. The blocking plates 2 on both sides of the conveyor belt 21 can prevent the material from falling off during transportation. When the material in the push shell 1 is about to run out, the operator can start the loading motor 403 to drive the placement rack 4 to rotate. When the placement rack 4 rotates, the material in the next push car will be poured into the push shell 1 to achieve continuous loading.

[0048] During the end and cleaning phase, the operator needs to stop the drive motor 32 and the feeding motor 403, cut off the power supply, and ensure that the equipment is in a safe state. Then check whether there are any residual materials or foreign objects inside the equipment, and clean them up. Check whether each component is worn or damaged, and replace or repair them if necessary. When the pusher needs to be replaced, the operator can pull the pull ring 401 on the connecting bar 40 to lift the limit plate 400 and disengage it from the fixing hole. Then pull the handle 51 to pull the plug-in bar 42 out of the plug-in block 41 to complete the disassembly.

[0049] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An intelligent and efficient two-stage automatic feeding rack, characterized in that: The invention comprises a primary pushing mechanism and a secondary feeding mechanism arranged on one side of the primary pushing mechanism, wherein the primary pushing mechanism comprises a pushing shell (1) and a pushing shaft (11) rotatably connected thereto, a plurality of pushing plates (12) are fixedly arranged on the pushing shaft (11), and the secondary feeding mechanism comprises a driving shaft (23) and a driven shaft (22), a transmission belt (21) is sleeved on the driving shaft (23) and the driven shaft (22), a plurality of transport plates (20) are arranged on the transport belt (21), a driving assembly for driving the pushing shaft (11) and the driving shaft (23) to rotate is arranged on the driving shaft (23), and the pushing plates (12) and the transport plates (20) fit each other when they are close to each other; Blocking plates (2) are arranged on both sides of the transmission belt (21); the driving shaft (23) and the driven shaft (22) are rotatably connected to the blocking plates (2); connecting shafts (202) are fixedly extended on both sides of the transport plate (20); pulleys (203) are rotatably arranged at the ends of the connecting shafts (202); and a sliding ring groove (204) is provided on the blocking plate (2) and is slidably connected to the pulley (203); The driving assembly comprises a motor base (3) arranged on a driving shaft (23), the motor base (3) being fixedly connected to the blocking plate (2), a driving motor (32) being fixedly arranged on the motor base (3), an output end of the driving motor (32) passing through the motor base (3) and being fixedly connected to the driving shaft (23), a synchronous belt (31) being sleeved between the driving shaft (23) and the pushing shaft (11), and the distance between the transport plates (20) being equal to the distance between the pushing plates (12); A continuous feeding device is provided on the end of the pushing shell (1) away from the conveyor belt; the continuous feeding device comprises a placement rack (4) rotatably connected to one side of the pushing shell (1) and a pushing car mounted on the placement rack (4); a rotating shaft is fixedly provided on both sides of the placement rack (4) close to the pushing shell (1); the rotating shaft is rotatably connected to the pushing shell (1); a feeding motor (403) is provided on the rotating shaft; the feeding motor (403) is fixed to the pushing shell (1); and the output end of the feeding motor (403) is fixedly connected to the rotating shaft; The pusher comprises a shell (5) for placing materials and moving wheels (52) at the bottom for movement, the shell (5) is provided with a handle (51), and the shell (5) is provided with a mounting structure for temporarily fixing the pusher on the placement rack (4); The installation structure comprises a plug-in block (41) fixedly connected to one end of the placement frame (4), the plug-in block (41) being provided with a plug-in hole, a pair of plug-in strips (42) being fixedly arranged on the upper end of the housing (5), the plug-in strips (42) being plugged into the plug-in hole, a mounting groove being arranged on the plug-in block (41) being arranged in the plug-in hole, a limit spring (402) being fixedly arranged in the interior of the mounting groove, a limit plate (400) being fixedly connected to the end of the limit spring (402), an inclined surface being arranged on one end of the limit plate (400) away from the limit spring (402), and a fixing hole being arranged on the plug-in strip (42) for plugging into the limit plate (400).

2. According to claim 1, an intelligent and efficient two-stage push material automatic feeding rack is characterized in that: The transport plate (20) is provided with a placement groove, and a plurality of groups of push springs (201) fixedly connected to the transport plate (20) are evenly arranged at the bottom of the placement groove. The push springs (201) are fixedly provided with an inclined plate (200), and the inclined plate (200) is plugged into the transport plate (20) through the placement groove.

3. According to claim 2, an intelligent and efficient two-stage push material automatic feeding rack is characterized in that: A connecting strip (40) is fixedly provided on the upper end of the limiting plate (400), the connecting strip (40) is plugged into the plug-in block (41) and extends out of the plug-in block (41), and the upper end of the connecting strip (40) is fixedly connected to the pulling ring (401).

4. According to claim 3, an intelligent and efficient two-stage push material automatic feeding rack is characterized in that: The bottom of the placement rack (4) is provided with a positioning groove (53) for the moving wheel (52) to slide.

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