Diversified yarn short-process space dyeing processing equipment

By designing diverse yarn short-process dyeing and processing equipment, using multiple dyeing boxes and advanced equipment components, the problems of poor dyeing uniformity, high energy consumption and high maintenance costs in existing equipment are solved, and high efficiency and low cost are achieved , low-pollution yarn dyeing process.

CN119433868APending Publication Date: 2025-02-14PENGLAI HENGYUAN PRINTWORKS CO LTD
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Patent Information

Application Number
CN202411645337.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

Existing yarn segment dyeing equipment has problems such as poor dyeing uniformity, high energy consumption, large wastewater discharge, complex equipment and high maintenance costs, and it is difficult to meet the production needs for high quality, low cost and low pollution.

Method used

A diversified yarn short-process dyeing and processing equipment was designed, using multiple dyeing boxes and equipped with ultrasonic oscillator, heating system and spraying device, combining pretreatment units and cooling boxes to achieve efficient and uniform dyeing process, and Improve equipment maintenance ease and productivity through modular design and intelligent visual components.

Benefits of technology

It improves the quality and production efficiency of yarn dyeing, reduces the amount of dye liquid and energy consumption, reduces wastewater discharge, and extends the service life of the equipment through modular design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to diversified yarn short-process space dyeing processing equipment, and relates to the technical field of yarn dyeing equipment, the diversified yarn short-process space dyeing processing equipment comprises a feeding roller, a first guide roller, a tensioning roller, a dyeing assembly, a second guide roller and a receiving roller, the dyeing assembly comprises a plurality of dyeing boxes, and each dyeing box is internally provided with an ultrasonic oscillator, a heating system and a spraying device; the side wall, close to the feeding roller, of the dyeing box and the side wall, close to the collecting roller, of the dyeing box are each provided with a plurality of first through openings for yarn to pass through, the two sides, in the yarn moving direction, of the dyeing box are rotationally connected with first rotating rollers, and the lower ends of the outer side walls of the first rotating rollers are located between the upper end faces and the lower end faces of the first through openings. The spraying device comprises a spraying pump, a pipeline and a plurality of spray heads, the spraying pump and the spray heads are connected through the pipeline, and a pretreatment unit used for conducting pre-wetting treatment on the yarn is arranged between the tensioning roller and the dyeing assembly. The yarn space dyeing device has the effects of improving the yarn space dyeing quality and reducing the production cost.
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Description

Technical Field

[0001] The present application relates to the technical field of yarn dyeing equipment, and in particular to a diversified yarn short-process segment dyeing processing equipment. Background Art

[0002] Yarn is a product made of various textile fibers and processed into a certain fineness, which is used for weaving, knitting, embroidery, etc. Generally, the color of yarn is consistent with the color of textile fiber raw materials, but with the improvement of people's living standards, the requirements for color richness are getting higher and higher. At the same time, yarn dyeing can generally obtain good color fastness and washing fastness, and can be woven with other yarns according to different design requirements, thereby obtaining higher economic value and shortening the delivery cycle. Therefore, dyed yarn is increasingly used in the modern textile industry.

[0003] Segment dyeing refers to dyeing a skein of yarn or fabric with two or more different dyes. With the improvement of social living standards, people have more demands for personalized and varied products. Therefore, products made from segment-dyed yarns are becoming more and more popular. In recent years, the development has been rapid, and the demand for production equipment for such yarns has also been increasing.

[0004] Currently, the commonly used yarn segment dyeing equipment mainly includes the following types: the immersion dyeing method dyes the yarn by immersing it in the dye solution, which is simple to operate and low in cost, but has poor dyeing uniformity, high energy consumption, and large wastewater discharge; the jet dyeing method sprays the dye solution onto the yarn through a high-pressure nozzle, with a fast dyeing speed and high dye solution utilization rate, but the equipment is complex, the maintenance cost is high, and there are certain requirements for the viscosity of the dye solution. Summary of the invention

[0005] In order to improve the quality of yarn segment dyeing and reduce production costs, the present application provides a diversified yarn short-process segment dyeing processing equipment.

[0006] The present application provides a diversified yarn short-process segment dyeing processing equipment, which adopts the following technical solutions: A diversified yarn short-process dyeing processing equipment comprises a feed roller, a tensioning roller, a dyeing assembly and a receiving roller, wherein the feed roller, the tensioning roller, the dyeing assembly and the receiving roller are arranged in sequence along the direction of yarn movement, a second guide roller is arranged between the receiving roller and the dyeing assembly, the dyeing assembly comprises a plurality of dyeing boxes, each of which is provided with an ultrasonic oscillator, a heating system and a spray device, the ultrasonic oscillator is fixed on the bottom surface inside the dyeing box, a plurality of first openings for the yarn to pass through are opened on the side wall of the dyeing box close to the feed roller and the side wall close to the receiving roller, the dyeing box is rotatably connected with a first rotating roller on both sides along the direction of yarn movement, the lower end of the outer side wall of the first rotating roller is located between the upper end surface and the lower end surface of the first opening, the spray device comprises a spray pump, a pipeline and a plurality of nozzles, the spray pump is located on the bottom surface inside the dyeing box, the nozzle is arranged one-to-one with the first opening and is located above the first opening, the spray pump and the nozzle are connected through a pipeline, and a pretreatment unit for pre-wetting the yarn is provided between the tensioning roller and the dyeing assembly.

[0007] By adopting the above technical solution, multiple first ports are provided on the dyeing box, which can dye multiple rolls of yarn simultaneously and synchronously, thereby improving production efficiency. The application of ultrasonic oscillators enhances the penetration of dye liquor, allowing the dyeing to penetrate deeper into the fiber, thereby improving the dyeing quality. The pretreatment unit pre-wets the yarn, reduces dyeing time and dye liquor usage, and improves dyeing efficiency. In addition, the modular design of the equipment makes its maintenance more convenient, reduces the failure rate, and extends the service life of the equipment.

[0008] Optionally, the feed roller is provided with a plurality of sleeves corresponding one-to-one with the first openings, a bracket is provided between the feed roller and the first guide roller, a plurality of yarn guides corresponding one-to-one with the first openings are rotatably connected to the bracket, the axial direction of the yarn guide is perpendicular to the axial direction of the feed roller, and the yarn guide is located at one end of the sleeve close to the corresponding first opening along the axial direction of the feed roller.

[0009] By adopting the above technical solution, the yarn guide can effectively guide the yarn into the dyeing box, reduce the damage caused by friction during the transmission of the yarn, ensure the stability of the tension of the yarn when entering the dyeing box, and improve the dyeing uniformity and finished product quality.

[0010] Optionally, the heating system includes an electric heating tube and a temperature sensor, the electric heating tube coil is arranged on the bottom surface inside the dyeing box, and the temperature sensor is fixed on the side wall inside the dyeing box.

[0011] By adopting the above technical solution, the electric heating coil is arranged on the bottom surface of the dyeing box, which can evenly heat the dye liquid to ensure the consistency and stability of the dye liquid temperature. The temperature sensor monitors the dye liquid temperature in real time and feeds back to the control system, thereby achieving precise temperature control, ensuring the temperature stability during the dyeing process, and improving the dyeing quality.

[0012] Optionally, the dyeing component also includes a plurality of cooling boxes corresponding to the heating boxes one by one, each cooling box is located on the side of the corresponding dyeing box away from the feed roller, a cooling water pipe is provided in the cooling box, second openings are opened on both sides of the cooling box along the yarn movement direction, and the processing box is rotatably connected to second rollers on both sides along the yarn movement direction, and the lower end of the outer wall of the second roller is located between the upper end surface and the lower end surface of the second opening.

[0013] By adopting the above technical solution, the cooling water pipe in the cooling box can effectively reduce the temperature of the dyed yarn, prevent color fading caused by high temperature, and accelerate the cooling speed of the yarn, further shortening the production cycle. The second openings opened on both sides of the cooling box along the yarn movement direction and the second rotating roller connected in rotation ensure that the yarn passes smoothly during the cooling process, avoid damage due to friction, and improve production efficiency and product quality.

[0014] Optionally, both ends of the tensioning roller are rotatably connected with lifting blocks, a tensioning frame is provided between the feed roller and the dyeing assembly, and the lifting block is slidably connected to the tensioning frame along the vertical direction.

[0015] By adopting the above technical solution, the lifting block drives the tensioning roller to slide in the vertical direction with the tensioning frame, so that the height of the tensioning roller can be adjusted, thereby ensuring that the yarn always maintains appropriate tension during the entire dyeing process, thereby improving dyeing uniformity and production stability.

[0016] Optionally, an intelligent vision component is provided between the dyeing component and the second guide roller, and the intelligent vision component includes a mounting frame, a camera and a lighting lamp. In the vertical direction, the lighting lamp and the camera are both located above the first opening and fixedly connected to the mounting frame.

[0017] By adopting the above technical solutions, the intelligent vision component can monitor the color changes of the yarn in real time, dynamically adjust the dyeing parameters, reduce the scrap rate, ensure the color consistency of each batch of yarn, and thus improve the stability of dyeing quality. The lighting is used to increase the brightness of the yarn, so that the camera can accurately capture the color information of the yarn.

[0018] Optionally, two baffles are provided in the dyeing box, the baffles are located between the nozzle and the first opening in the vertical direction, and the nozzle is located between the two baffles along the yarn movement direction, and the upper end surface of each baffle is slidably connected with a slide plate, and the dyeing box is rotatably connected with a bidirectional screw, which is threadedly connected to the slide plate, and the two slide plates slide in opposite directions. A driving motor for driving the bidirectional screw to rotate is provided on the outer wall of the dyeing box.

[0019] By adopting the above technical solution, the dye liquid is sprayed on the yarn between the two baffles through the nozzle, and the bidirectional screw is driven by the driving motor to rotate, so that the position of the slide plate can be accurately controlled, thereby controlling the length of local dyeing of the yarn, thereby improving the flexibility and adaptability of the equipment.

[0020] Optionally, the pretreatment unit includes a processing box, a spray humidifier and a humidity sensor, the spray humidifier and the humidity sensor are fixedly connected inside the processing box, a third opening is opened on both sides of the processing box along the yarn movement direction, and a third roller is rotatably connected on both sides of the processing box along the yarn movement direction, and the lower end of the outer wall of the third roller is located between the upper end surface and the lower end surface of the third opening.

[0021] By adopting the above technical solution, the pretreatment unit can pre-wet the yarn, effectively reduce the amount of dye solution used in the subsequent dyeing process, and improve the dyeing efficiency. The use of the spray humidifier and the humidity sensor ensures that the humidity of the yarn is uniform during the pre-wetting treatment, avoiding uneven dyeing caused by uneven humidity. The design of the third port and the third roller allows the yarn to pass smoothly during the pre-wetting process, avoiding damage caused by friction, and improving production efficiency and product quality.

[0022] In summary, the present application includes at least one of the following beneficial technical effects: 1. The dyeing box is equipped with multiple first ports, which can dye multiple rolls of yarn simultaneously and improve production efficiency. The application of ultrasonic oscillators enhances the penetration of dye liquid, allowing the dye to penetrate deeper into the fiber, thereby improving the dyeing quality. The pretreatment unit pre-wets the yarn, reduces dyeing time and dye liquid usage, and improves dyeing efficiency; in addition, the modular design of the equipment makes its maintenance more convenient, reduces the failure rate, and extends the service life of the equipment; 2. The yarn guide can effectively guide the yarn into the dyeing box, reduce the damage caused by friction during the transmission process, ensure the stability of the tension of the yarn when entering the dyeing box, and improve the dyeing uniformity and quality of the finished product; 3. The electric heating coil is installed on the bottom of the dyeing box, which can evenly heat the dye liquid to ensure the consistency and stability of the dye liquid temperature. The temperature sensor monitors the dye liquid temperature in real time and feeds back to the control system, thereby achieving precise temperature control, ensuring the temperature stability during the dyeing process, and improving the dyeing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a top view of the overall structure of a diversified yarn short-process section dyeing processing equipment.

[0024] Figure 2 It is a side view of the overall structure of a diversified yarn short-process section dyeing processing equipment.

[0025] Figure 3 yes Figure 2 Enlarged schematic diagram of part A.

[0026] Figure 4It is a top view of the structure of the pretreatment unit, dyeing box and cooling box.

[0027] Figure 5 yes Figure 4 Schematic diagram of the cross section along the BB direction.

[0028] Figure 6 yes Figure 4 Schematic diagram of the cross section in the CC direction.

[0029] Figure 7 It is a structural diagram of the intelligent vision component.

[0030] Description of reference numerals: 1, feed roller; 11, sleeve; 2, tension roller; 21, lifting block; 22, tension frame; 3, dyeing assembly; 31, dyeing box; 311, ultrasonic oscillator; 312, heating system; 3121, electric heating tube; 3122, temperature sensor; 313, spray device; 3131, spray pump; 3132, pipeline; 3133, nozzle; 314, first port; 315, first rotating roller; 316, baffle; 317, slide plate; 31 8. Bidirectional screw; 319. Drive motor; 32. Cooling box; 321. Second port; 322. Second roller; 323. Cooling water pipe; 4. Receiving roller; 5. First guide roller; 6. Second guide roller; 7. Pretreatment unit; 71. Treatment box; 72. Spray humidifier; 73. Humidity sensor; 74. Third port; 75. Third roller; 8. Yarn guide; 81. Bracket; 9. Intelligent visual component; 91. Mounting bracket; 92. Camera; 93. Lighting lamp. DETAILED DESCRIPTION

[0031] The present application is further described in detail below in conjunction with all the accompanying drawings.

[0032] The embodiment of the present application discloses a diversified yarn short-process segment dyeing processing equipment.

[0033] Reference Figure 1 A diversified yarn short-process dyeing processing equipment is provided with a feed roller 1, a first guide roller 5, a tensioning roller 2, a pretreatment unit 7, a dyeing component 3, a second guide roller 6 and a receiving roller 4 in sequence along the yarn dyeing movement direction.

[0034] Reference Figure 2 and Figure 3, a plurality of sleeves 11 are sleeved on the feed roller 1, and the yarn roll to be dyed is installed on the sleeve 11 to position the yarn roll. A bracket 81 is provided between the feed roller 1 and the first guide roller 5, and a plurality of yarn guides 8 corresponding to the sleeves 11 are rotatably connected to the bracket 81, and the axial direction of the yarn guide 8 is perpendicular to the axial direction of the feed roller 1. The yarn guide 8 includes a rotating column that fits the yarn and baffles at the upper and lower ends of the rotating column. The lowermost end of the first guide roller 5 is located between the two baffles of the yarn guide 8. At the same time, when the yarn wound on the yarn roll bypasses the yarn guide 8 and moves along the horizontal tangent direction of the yarn roll, the yarn is located between the two baffles of the yarn guide 8 in the vertical direction. In order for the yarn to move along the yarn guide 8, the sleeve 11 is located on one side of the yarn guide 8, so that the yarn roll sleeved on the sleeve 11 is tilted to bypass the yarn guide 8 away from the side of the sleeve 11.

[0035] Reference Figure 3 , the yarn passes through the yarn guide 8 and extends upward from the bottom of the first guide roller 5 along the side wall of the first guide roller 5, and then passes over the top of the tensioning roller 2. By adjusting the height of the tensioning roller 2, the tensioning roller 2 is brought into contact with the yarn to increase the tension of the yarn. The two ends of the tensioning roller 2 are rotatably connected with lifting blocks 21, and a tensioning frame 22 is provided between the feed roller 1 and the dyeing component 3. The lifting blocks 21 are slidably connected to the tensioning frame 22 in the vertical direction. One of the lifting blocks 21 is threadedly connected with a screw rod, and the upper end face of the screw rod is connected to a stepper motor fixed to the tensioning frame 22. The stepper motor drive is responsive and has precise positioning. The other lifting block 21 is inserted with a round rod for guidance to improve the stability of the lifting and lowering of the tensioning roller 2. A tension sensor is provided on the tension roller. The tension sensor detects the tension change of the yarn. The stepper motor drives the screw rod to rotate and adjusts the position of the tensioning roller 2 to maintain a constant tension.

[0036] Reference Figure 4 and Figure 5 , the yarn passes through the tensioning roller 2 and enters the pretreatment unit 7. The pretreatment unit 7 can pre-wet the yarn, effectively reducing the amount of dye solution used in the subsequent dyeing process and improving the dyeing efficiency. The pretreatment unit 7 includes a treatment box 71, a spray humidifier 72 and a humidity sensor 73. The spray humidifier 72 and the humidity sensor 73 are fixedly connected inside the treatment box 71. The coordinated use of the spray humidifier 72 and the humidity sensor 73 ensures that the humidity of the yarn is uniform during the pre-wetting treatment, avoiding uneven dyeing caused by uneven humidity. The treatment box 71 is provided with a third opening 74 on both sides along the yarn movement direction. The treatment box 71 is rotatably connected with a third roller 75 on both sides along the yarn movement direction. The lower end of the outer wall of the third roller 75 is located between the upper end face and the lower end face of the third opening 74.

[0037] The yarn enters the third opening 74 at the inlet from below the third roller 75 at the inlet, goes out from the third opening 74 at the outlet after being processed by the spray humidifier 72, and moves toward the dyeing component 3 along the lower side of the third roller 75 at the outlet, so that the yarn can pass smoothly during the pre-wetting treatment process, avoiding damage due to friction, thereby improving production efficiency and product quality.

[0038] Reference Figure 1 The dyeing assembly 3 is composed of a plurality of dyeing boxes 31 and a plurality of cooling boxes 32. The dyeing boxes 31 and the cooling boxes 32 are arranged one by one. Each cooling box 32 is located on the side of the corresponding dyeing box 31 away from the feed roller 1 to cool the dyed yarn. The color of the dyeing liquid stored in each dyeing box 31 is different, which facilitates faster dyeing of yarns of different colors and improves dyeing efficiency.

[0039] Reference Figure 5 and Figure 6 A plurality of first openings 314 for the yarn to pass through are provided on the side walls of the dyeing box 31 close to the feed roller 1 and the side walls close to the receiving roller 4. The dyeing box 31 is rotatably connected to first rollers 315 on both sides along the yarn movement direction, and the lower end of the outer wall of the first roller 315 is located between the upper end surface and the lower end surface of the first opening 314. The cooling box 32 is provided with second openings 321 on both sides along the yarn movement direction, and the processing box 71 is rotatably connected to second rollers 322 on both sides along the yarn movement direction, and the lower end of the outer wall of the second roller 322 is located between the upper end surface and the lower end surface of the second opening 321. The yarn coming out of the pretreatment unit 7 enters the first opening 314 at the entrance along the bottom of the first roller 315 at the entrance, and after dyeing, it moves toward the cooling box 32 from the first opening 314 at the outlet along the bottom of the first roller 315 at the outlet. The yarn enters the second opening 321 at the entrance along the bottom of the second roller 322 at the entrance, and after dyeing, it moves toward the next dyeing box 31 from the second opening 321 at the outlet along the bottom of the second roller 322 at the outlet. After passing through multiple dyeing boxes 31 and cooling boxes 32 in sequence, it moves toward the second guide roller 6, and is wound around the receiving roller 4 along the top of the second guide roller 6. The receiving roller 4 is made of carbon steel with a galvanized surface for rust and corrosion prevention.

[0040] Reference Figure 5 and Figure 6, each dyeing box 31 is provided with an ultrasonic oscillator 311, a heating system 312 and a spray device 313. The ultrasonic oscillator 311 is fixed on the bottom surface inside the dyeing box 31. The application of the ultrasonic oscillator 311 enhances the penetration ability of the dye solution, allowing the dyeing to penetrate deeper into the fiber, thereby improving the dyeing quality. The heating system 312 includes an electric heating tube 3121 and a temperature sensor 3122. The electric heating tube 3121 is arranged on the bottom surface inside the dyeing box 31, which can evenly heat the dye solution to ensure the consistency and stability of the dye solution temperature. The temperature sensor 3122 is fixed on the side wall inside the dyeing box 31, and can monitor the dye solution temperature in real time and feed it back to the control system, thereby achieving accurate temperature control, ensuring the stability of the temperature during the dyeing process, and improving the dyeing quality. The spray device 313 includes a spray pump 3131, a pipeline 3132 and a plurality of nozzles 3133. The spray pump 3131 is located on the bottom surface of the dyeing box 31. The nozzles 3133 are arranged one-to-one with the first opening 314 and are located above the first opening 314. The spray pump 3131 and the nozzles 3133 are connected through the pipeline 3132. The dye liquid in the dyeing box 31 is heated by the electric heating tube 3121, and the spray pump 3131 extracts the dye liquid and transports it to each nozzle 3133 through the pipeline 3132. The dye liquid is sprayed from the nozzle 3133 to dye the passing yarn.

[0041] Reference Figure 5 and Figure 6 Two baffles 316 are arranged in the dyeing box 31. The baffles 316 are located between the nozzle 3133 and the first opening 314 in the vertical direction. The nozzle 3133 is located between the two baffles 316 along the yarn movement direction. A slide plate 317 is slidably connected to the upper end surface of each baffle 316. A bidirectional lead screw 318 is rotatably connected to the dyeing box 31. The bidirectional lead screw 318 is threadedly connected to the slide plate 317. The two slide plates 317 slide in opposite directions. A driving motor 319 is arranged on the outer wall of the dyeing box 31 to drive the bidirectional lead screw 318 to rotate. The dye liquid sprays the yarn between the two baffles 316 through the nozzle 3133. The bidirectional lead screw 318 is driven to rotate by the driving motor 319, so that the position of the slide plate 317 can be accurately controlled, thereby controlling the length of the local dyeing of the yarn, thereby improving the flexibility and adaptability of the equipment.

[0042] Reference Figure 5A cooling water pipe 323 is provided in the cooling box 32, which can effectively reduce the temperature of the yarn after dyeing and prevent color fading caused by high temperature, while accelerating the cooling speed of the yarn, further shortening the production cycle. The cooling water pipe 323 is made of copper material, which has good thermal conductivity and corrosion resistance. An air cooling device can also be added to the cooling box 32. The air cooling device includes a fan and an air duct. The fan blows air into the air duct. The air duct is arranged along the path of the yarn to ensure that the air can directly contact the yarn and accelerate the cooling process. The air cooling device is combined with the water cooling device to more effectively reduce the temperature of the yarn and prevent color fading. The fan adopts a high-performance centrifugal fan with large air volume and low noise. The air duct is made of aluminum material, which has good thermal conductivity, is light and durable.

[0043] Reference Figure 1 and Figure 7 , an intelligent visual component 9 is provided between the dyeing component 3 and the second guide roller 6. The intelligent visual component 9 includes a mounting frame 91, a camera 92 and a lighting lamp 93. In the vertical direction, the lighting lamp 93 and the camera 92 are both located above the first opening 314 and are fixedly connected to the mounting frame 91, so that the yarn passes under the lighting lamp 93 and the camera 92. The specific installation positions of the camera 92 and the lighting lamp 93 can be adjusted according to actual production needs to obtain the best monitoring effect. The intelligent visual component 9 can monitor the color changes of the yarn in real time, dynamically adjust the dyeing parameters, reduce the scrap rate, ensure the color consistency of each batch of yarn, and thus improve the stability of the dyeing quality. The lighting lamp 93 is used to increase the brightness of the yarn, so that the camera 92 can accurately capture the color information of the yarn. The lighting lamp 93 adopts an LED light source with high brightness and long service life, ensuring that the camera 92 takes clear pictures. The camera 92 adopts a high-resolution industrial camera 92, which can capture subtle color changes of the yarn.

[0044] The implementation principle of a diversified yarn short-process dyeing processing equipment in an embodiment of the present application is as follows: the equipment feeds the yarn into the dyeing component 3 through the feed roller 1, the yarn guide 8 guides the yarn into the dyeing box 31, and the tensioning roller 2 maintains the appropriate tension of the yarn. The ultrasonic oscillator 311, the heating system 312 and the spray device 313 in each dyeing box 31 work together to ensure that the dye liquid is evenly distributed on the yarn, thereby improving the dyeing effect. The heating system 312 keeps the temperature of the dye liquid stable, and the cooling box 32 quickly cools the dyed yarn to prevent color fading. The intelligent visual system monitors the color changes of the yarn in real time, dynamically adjusts the dyeing parameters, ensures that the color of each batch of yarn is consistent, and improves the quality and stability of the dyeing. The pretreatment unit 7 pre-wets the yarn to reduce the dyeing time and the amount of dye liquid, improves the dyeing efficiency, and reduces the production cost.

[0045] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A diversified yarn short-process dyeing processing equipment, comprising a feed roller (1), a tension roller (2), a dyeing assembly (3) and a receiving roller (4), wherein the feed roller (1), the tension roller (2), the dyeing assembly (3) and the receiving roller (4) are arranged in sequence along the yarn movement direction, a first guide roller (5) is provided between the feed roller (1) and the tension roller (2), and a second guide roller (6) is provided between the receiving roller (4) and the dyeing assembly (3), characterized in that: The dyeing assembly (3) comprises a plurality of dyeing boxes (31), each of which is provided with an ultrasonic oscillator (311), a heating system (312) and a spray device (313). The ultrasonic oscillator (311) is fixed to the bottom surface of the dyeing box (31). The side wall of the dyeing box (31) close to the feed roller (1) and the side wall close to the receiving roller (4) are provided with a plurality of first openings (314) for the yarn to pass through. The dyeing box (31) is rotatably connected to first rotating rollers (315) on both sides along the yarn movement direction. The lower end of the outer wall of the first rotating roller (315) is provided with a first rotating roller (315). Located between the upper end surface and the lower end surface of the first opening (314), the spray device (313) comprises a spray pump (3131), a pipeline (3132) and a plurality of spray heads (3133); the spray pump (3131) is located on the bottom surface inside the dyeing box (31); the spray heads (3133) are arranged in a one-to-one correspondence with the first opening (314) and are located above the first opening (314); the spray pump (3131) and the spray heads (3133) are connected via the pipeline (3132); and a pretreatment unit (7) for pre-wetting the yarn is provided between the tensioning roller (2) and the dyeing assembly (3).

2. A diversified yarn short-process section dyeing equipment according to claim 1, characterized in that: The feed roller (1) is sleeved with a plurality of sleeves (11) corresponding one-to-one with the first openings (314); a bracket (81) is provided between the feed roller (1) and the first guide roller (5); a plurality of yarn guides (8) corresponding one-to-one with the first openings (314) are rotatably connected to the bracket (81); the axial direction of the yarn guide (8) is perpendicular to the axial direction of the feed roller (1); and the yarn guide (8) is located at one end of the sleeve (11) close to the corresponding first opening (314) along the axial direction of the feed roller (1).

3. The diversified yarn short-process section dyeing equipment according to claim 1 is characterized in that: The heating system (312) comprises an electric heating tube (3121) and a temperature sensor (3122); the electric heating tube (3121) is disposed on the bottom surface of the interior of the dyeing box (31); and the temperature sensor (3122) is fixed on the side wall of the interior of the dyeing box (31).

4. The diversified yarn short-process section dyeing equipment according to claim 1 is characterized in that: The dyeing assembly (3) further comprises a plurality of cooling boxes (32) corresponding to the heating boxes one by one, each cooling box (32) being located on a side of the corresponding dyeing box (31) away from the feed roller (1), a cooling water pipe (323) being provided in the cooling box (32), second openings (321) being provided on both sides of the cooling box (32) along the yarn movement direction, second rotating rollers (322) being rotatably connected to both sides of the processing box (71) along the yarn movement direction, and a lower end of an outer wall of the second rotating roller (322) being located between an upper end surface and a lower end surface of the second opening (321).

5. The diversified yarn short-process section dyeing equipment according to claim 1 is characterized in that: The two ends of the tensioning roller (2) are rotatably connected to lifting blocks (21), a tensioning frame (22) is provided between the feed roller (1) and the dyeing assembly (3), and the lifting block (21) is slidably connected to the tensioning frame (22) in a vertical direction.

6. The diversified yarn short-process section dyeing equipment according to claim 1 is characterized in that: An intelligent visual component (9) is provided between the dyeing component (3) and the second guide roller (6), and the intelligent visual component (9) comprises a mounting frame (91), a camera (92), and an illuminating light (93), wherein the illuminating light (93) and the camera (92) are both located above the first opening (314) in the vertical direction and are fixedly connected to the mounting frame (91).

7. The diversified yarn short-process section dyeing equipment according to claim 1 is characterized in that: Two baffles (316) are provided in the dyeing box (31), the baffles (316) are located between the nozzle (3133) and the first opening (314) in the vertical direction, and the nozzle (3133) is located between the two baffles (316) along the yarn movement direction, and a slide plate (317) is slidably connected to the upper end surface of each baffle (316), and a bidirectional lead screw (318) is rotatably connected to the dyeing box (31), the bidirectional lead screw (318) is threadedly connected to the slide plate (317), and the two slide plates (317) slide in opposite directions, and a driving motor (319) is provided on the outer wall of the dyeing box (31) for driving the bidirectional lead screw (318) to rotate.

8. The diversified yarn short-process section dyeing equipment according to claim 1 is characterized in that: The pretreatment unit (7) comprises a treatment box (71), a spray humidifier (72) and a humidity sensor (73); the spray humidifier (72) and the humidity sensor (73) are fixedly connected inside the treatment box (71); third openings (74) are provided on both sides of the treatment box (71) along the yarn movement direction; third rollers (75) are rotatably connected to both sides of the treatment box (71) along the yarn movement direction; the lower end of the outer wall of the third roller (75) is located between the upper end surface and the lower end surface of the third opening (74).