Wire bundling device
By designing a wire bundling device with a clamping frame, clamping plate and fixing components, and using a gear and belt drive structure to achieve firm compression between the wires and insulators, the loosening problem caused by the binding and fixation of aluminum wires is solved, and the stability and safety of the power system are improved.
Patent Information
- Application Number
- CN202411619924.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2044-11-13
AI Technical Summary
In the prior art, when aluminum wires are used to bind and fix conductors, the binding wires are easily loosened due to environmental factors, affecting the fixing effect of the insulators and threatening the stable operation of the power system.
A wire bundling device is designed, including a clamping frame, a clamping plate, an insert block, a fixing component and a tightening component. The gear transmission and belt transmission structure are used to achieve stable compression between the wire and the insulator, and a double locking design is used to ensure the fixing effect.
It improves the safety and stability of the wire bundling device, reduces the risk of loosening due to external forces, ensures the stable operation of the power system, and is suitable for complex environments such as outdoor high-voltage lines.
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Figure CN119448103B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of power systems, in particular to a wire bundling device. BACKGROUND
[0002] Insulators play a crucial role in power systems, installed between conductors of different potentials or conductors and grounded components, to withstand voltage and mechanical stress, ensuring stable transmission of electrical energy. Insulators come in various types and shapes, but regardless of their form, they are composed of two main parts: insulating pieces and connecting hardware.
[0003] In overhead transmission lines, correct installation and fixation of insulators are particularly critical. Currently, the top binding method is widely used for insulator bundling. This method first requires wrapping aluminum tape around the wire at the binding site (if the wire is copper, this step is not necessary) to increase the friction between the wire and the insulator, preventing sliding. Then, the wire is placed into the top groove of the insulator, ensuring a tight fit between the wire and the insulator top groove. Subsequently, a special binding wire is used to wrap multiple times around the wire on the side of the insulator and inside the neck. During wrapping, it is necessary to ensure that the binding wire is tightly and evenly distributed between the wire and the insulator to provide sufficient fixing force.
[0004] The above method uses aluminum wire binding for fixation. However, due to the long-term exposure of the binding wire to the environment and the influence of environmental factors such as temperature changes, wind and rain, and mechanical forces generated by wire swinging during power transmission, the fixing force may gradually weaken, leading to loose binding wire. This not only affects the fixation effect of the insulator, but also may pose a threat to the stable operation of the power system. SUMMARY
[0005] The main purpose of the present application is to provide a wire bundling device to solve the problem of loose binding wire caused by using aluminum wire to bind and fix the wire in related technology.
[0006] In order to achieve the above object, the application provides a wire bundling device for being installed on an insulator, comprising: a clamping frame; a clamping plate, which is in sliding connection with the clamping frame and can form a clamping space with the clamping frame for clamping the insulator in the clamping space, and a plug block is installed on the side of the clamping plate in abutment with the clamping frame, and the plug block and the clamping frame are connected through a locking piece; a fixing assembly, which comprises a first rotating rod, a sliding sleeve rod, a fixing sleeve and a fixing pressing plate, the first rotating rod is rotatably connected to the upper surface of the clamping frame, the fixing sleeve is fixedly installed on the upper surface of the clamping frame and is sleeved on the outside of the first rotating rod, the sliding sleeve rod is slidably connected with the first rotating rod and penetrates the fixing sleeve, the fixing pressing plate is fixedly connected with the end of the sliding sleeve rod penetrating the fixing sleeve, a positioning rod is installed on the outer periphery of the sliding sleeve rod, and a slanting limiting groove adapted to the sliding of the positioning rod is formed on the outer periphery of the fixing sleeve; wherein the clamping plate is driven to slide in cooperation with the first rotating rod, the first rotating rod is driven to rotate, the sliding sleeve rod is driven to rotate, and the positioning rod is limited by the slanting limiting groove, so that the fixing pressing plate moves along the axis direction of the fixing sleeve and can press the wire tightly on the insulator.
[0007] Further, the fixing assembly further comprises a second rotating rod rotatably connected to the upper surface of the clamping frame, the clamping plate is in transmission cooperation with the second rotating rod through a gear transmission structure, and the second rotating rod is in transmission cooperation with the first rotating rod through a belt transmission structure.
[0008] Further, the gear transmission structure comprises a plurality of tooth portions arranged on the inner wall of the clamping plate and a rotating gear connected with the second rotating rod, and the plurality of tooth portions and the rotating gear are in mesh transmission.
[0009] Further, the belt transmission structure comprises two belt pulleys connected with the second rotating rod and the first rotating rod respectively and a belt sleeved on the outside of the two belt pulleys.
[0010] Further, the upper surface of the clamping frame is provided with two limiting rods limiting the belt, and the two limiting rods are respectively located on the outside of the belt.
[0011] Further, the outer periphery side of the clamping plate is fixedly connected with a push rod, the push rod can drive the clamping plate to slide, a sliding groove is arranged on the clamping frame, and a sliding block connected with the sliding groove in sliding cooperation is arranged on the bottom of the clamping plate.
[0012] Further, the side surface of the plug block is provided with a slope, and the top of the plug block is provided with a clamping groove, the locking piece comprises a plug slot formed in the inner part of the clamping frame for avoiding the plug block, a lifting groove is formed in the inner part of the clamping frame, a fixed column is fixedly installed on the inner wall of the lifting groove, a clamping block is slidably connected with the outer periphery of the fixed column, the clamping block can be clamped with the plug block, an extension spring is sleeved on the outer periphery of the fixed column, a lifting rod is connected with one side of the clamping block, and the side of the lifting rod away from the clamping block extends out of the lifting groove and is connected with a pushing rod.
[0013] Further, the wire bundling device further comprises an abutting assembly, the abutting assembly comprises two telescopic grooves formed on the inner wall of the clamping frame, a first telescopic rod slidably fitted in each telescopic groove, and a first abutting block mounted on one side of the first telescopic rod, the first abutting block being capable of abuttingly fitting with the insulator.
[0014] Further, the abutting assembly further comprises a mounting frame fixedly mounted on the inner wall of the clamping plate, a second telescopic rod slidably fitted in the mounting frame, and a second abutting block connected to one side of the second telescopic rod, the second abutting block being capable of abuttingly fitting with the insulator.
[0015] Further, the abutting assembly further comprises a first compression spring sleeved on the outer periphery of the first telescopic rod, and a second compression spring sleeved on the outer periphery of the second telescopic rod; when the plug is connected to the clamping frame by the locking member, the clamping plate and the clamping frame enclose a clamping space, and the two first telescopic rods and the second telescopic rod jointly form a Y-shaped structure.
[0016] Using the technical solution of the present invention, a wire bundling device is used to be installed on an insulator. The wire bundling device includes: a snap-fit frame, a snap-fit plate, and a fixing assembly. The snap-fit plate is slidably connected to the snap-fit frame and can enclose a snap-fit space with the snap-fit frame for snapping the insulator into the snap-fit space. An insert block is installed on the side of the snap-fit plate that abuts the snap-fit frame, and the insert block is connected to the snap-fit frame via a locking member. The fixing assembly includes a first rotating rod, a sliding sleeve, a fixed sleeve, and a fixed pressure plate. The first rotating rod is rotatably connected to the upper surface of the snap-fit frame. The fixed sleeve is fixedly mounted on the upper surface of the snap-fit frame and sleeved on the outside of the first rotating rod. The sliding sleeve is slidably connected to the first rotating rod and extends through the fixed sleeve. The fixed pressure plate is fixedly connected to the end of the sliding sleeve that extends through the fixed sleeve. A positioning rod is installed on the outer periphery of the sliding sleeve, and an oblique limiting groove is defined on the outer periphery of the fixed sleeve to accommodate the sliding movement of the positioning rod. When the engaging plate slides, it cooperates with the first rotating rod to drive the first rotating rod to rotate, thereby driving the sliding sleeve to rotate. When the positioning rod is restrained by the oblique limiting groove, the fixed pressure plate moves along the axis of the fixed sleeve and can press the wire against the insulator. When the engaging plate is slidably connected to the engaging frame, it can enclose an engaging space with the engaging frame for engaging the insulator within the engaging space. A locking member is connected between the insert block and the engaging frame to lock the engaging plate and the engaging frame to the insulator. During the sliding connection between the engaging plate and the engaging frame, the engaging plate cooperates with the first rotating rod to drive the first rotating rod to rotate, thereby driving the sliding sleeve to rotate. When the positioning rod is restrained by the oblique limiting groove, the fixed pressure plate moves along the axis of the fixed sleeve and can press the wire against the insulator. While the clamping plate and the clamping frame are locked onto the insulator, the fixed pressure plate can reliably press the wire against the insulator and also lock the fixed pressure plate. This double-locking design not only enhances the safety of the wire binding device, but also further ensures that after the fixed pressure plate is pressed down and fixed, the risk of the wire being separated from the insulator due to any external force is reduced, effectively reducing the possibility of loosening. Therefore, the technical solution of this application effectively solves the problem of loosening of the binding wire caused by the use of aluminum wire to bind and fix the wires in the related art. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 A schematic diagram showing a three-dimensional structure of a conductor bundling device according to an embodiment of the present invention, wherein the conductor bundling device is installed on an insulator;
[0019] Figure 2 Shown Figure 1A schematic diagram of the three-dimensional structure of a wire bundling device;
[0020] Figure 3 Shown Figure 2 An enlarged schematic diagram of the wire bundling device at point A;
[0021] Figure 4 Shown Figure 2 An enlarged schematic diagram of a portion B of a wire bundling device;
[0022] Figure 5 Shown Figure 2 A schematic diagram of a partially exploded structure of a wire bundling device;
[0023] Figure 6 Shown Figure 5 A schematic cross-sectional view of a conductor bundling device at position C;
[0024] Figure 7 Shown Figure 5 An enlarged schematic diagram of a portion D of a wire bundling device;
[0025] Figure 8 Shown Figure 2 A schematic diagram of the three-dimensional structure of the clamping frame and the fixing assembly of the wire bundling device;
[0026] Figure 9 Shown Figure 2 Schematic diagram of the three-dimensional structure of the sliding sleeve rod, fixed sleeve and fixed pressure plate of the wire bundling device.
[0027] The above drawings include the following reference numerals:
[0028] 10. Insulator;
[0029] 21. Clamping frame; 211. Slide; 22. Clamping plate; 221. Slider; 23. Push rod; 24. Insert block; 241. Inclined surface; 242. Clamping slot; 25. Slot; 251. Lifting slot; 252. Clamping block; 253. Fixed column; 254. Telescopic spring; 255. Lifting rod; 256. Toggle lever;
[0030] 30. Fixed assembly; 31. Tooth; 32. Second rotating rod; 321. Rotating gear; 33. First rotating rod; 331. Connecting plate; 34. Pulley; 341. Belt; 342. Limiting rod; 35. Sliding sleeve; 351. Moving groove; 352. Positioning rod; 36. Fixed sleeve; 361. Oblique limiting groove; 37. Fixed pressure plate;
[0031] 40. Tightening assembly; 41. Telescopic slot; 42. First telescopic rod; 421. First abutment block; 422. First pressure spring; 43. Mounting bracket; 431. Second telescopic rod; 432. Second abutment block; 433. Second pressure spring. DETAILED DESCRIPTION
[0032] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.
[0034] Unless otherwise specifically stated, the relative arrangement of the parts and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to actual proportional relationships. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments can have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, and therefore, once an item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0035] like Figures 1 to 9As shown, the present invention provides a conductor bundling device for installation on an insulator 10. This embodiment of the conductor bundling device includes a snap-in frame 21, a snap-in plate 22, and a fixing assembly 30. The snap-in plate 22 is slidably connected to the snap-in frame 21 and can form a snap-in space with the snap-in frame 21 for snapping the insulator 10 within the snap-in space. An insert 24 is mounted on the side of the snap-in plate 22 where it abuts the snap-in frame 21. The insert 24 is connected to the snap-in frame 21 via a locking member. The fixing assembly 30 includes a first rotating rod 33, a sliding sleeve rod 35, a fixed sleeve 36 and a fixed pressure plate 37. The first rotating rod 33 is rotatably connected to the upper surface of the locking frame 21. The fixed sleeve 36 is fixedly installed on the upper surface of the locking frame 21 and is sleeved on the outside of the first rotating rod 33. The sliding sleeve rod 35 is slidably connected to the first rotating rod 33 and passes through the fixed sleeve 36. The fixed pressure plate 37 is fixedly connected to one end of the sliding sleeve rod 35 that passes through the fixed sleeve 36. A positioning rod 352 is installed on the outer periphery of the sliding sleeve rod 35, and an oblique limiting groove 361 is opened on the outer periphery of the fixed sleeve 36 to adapt to the sliding of the positioning rod 352. When the locking plate 22 slides, it cooperates with the first rotating rod 33 to drive the first rotating rod 33 to rotate, thereby driving the sliding sleeve rod 35 to rotate, and the positioning rod 352 is limited by the oblique limiting groove 361, so that the fixed pressure plate 37 moves along the axial direction of the fixed sleeve 36 and can press the wire against the insulator 10.
[0036] With the technical solution of this embodiment, when the engaging plate 22 is slidably connected to the engaging frame 21, they can enclose an engaging space with the engaging frame 21 for engaging the insulator 10 within the engaging space. Furthermore, a locking member is connected between the insert block 24 and the engaging frame 21 to lock the engaging plate 22 and the engaging frame 21 to the insulator 10. During the sliding connection between the engaging plate 22 and the engaging frame 21, the engaging plate 22 cooperates with the first rotating rod 33 to drive the first rotating rod 33 to rotate, thereby driving the sliding sleeve rod 35 to rotate. With the positioning rod 352 being restrained by the oblique limiting groove 361, the fixed pressure plate 37 moves along the axial direction of the fixed sleeve 36, thereby pressing the conductor against the insulator 10. While the clamping plate 22 and the clamping frame 21 are locked to the insulator 10, the fixed pressure plate 37 can reliably press the wires against the insulator 10 and also lock the fixed pressure plate 37. This double-locking design not only enhances the safety of the wire binding device, but also further ensures that after the fixed pressure plate 37 is pressed down and fixed, the risk of the wires being separated from the insulator 10 due to any external force is reduced, effectively reducing the possibility of loosening. Therefore, the technical solution of this embodiment effectively solves the problem of loosening of the binding wire caused by the use of aluminum wire to bind and fix the wires in the related art.
[0037] This design makes the conductor bundling device more stable and reliable during installation and securing, making it particularly suitable for outdoor high-voltage lines. It effectively prevents conductor loosening due to environmental factors, thereby improving the safety of power transmission. In practical applications, this design has been proven to be effective, significantly reducing power accidents caused by loose conductors, especially in adverse weather conditions such as strong winds, heavy rain, and hail. The stability and reliability of this device have been fully verified. It is suitable for the maintenance and installation of various outdoor high-voltage lines, such as transmission lines, power towers, and substations, greatly improving the operational safety of power facilities.
[0038] In this embodiment, the engaging plate 22 and the engaging frame 21 are slidably connected to form an engaging assembly.
[0039] In this embodiment, a connecting plate 331 is provided on the side wall of the first rotating rod 33, and the first rotating rod 33 slides with the sliding sleeve rod 35 through the connecting plate 331. The sliding sleeve rod 35 has a movable groove 351 adapted to the first rotating rod 33 and the connecting plate 331.
[0040] like Figures 2 to 8 As shown, the fixing assembly 30 also includes a second rotating rod 32 rotatably connected to the upper surface of the engaging frame 21. The engaging plate 22 is coupled to the second rotating rod 32 via a gear transmission structure, and the second rotating rod 32 is coupled to the first rotating rod 33 via a belt transmission structure. This design, through the synergistic effect of the gear and belt transmission, ensures that the rotation of the engaging plate 22 is accurately and efficiently converted into the rotation of the first rotating rod 33, which in turn drives the rotation and movement of the sliding sleeve 35, ensuring that the fixed pressure plate 37 can stably compress the wire and improving the reliability and stability of the fixed pressure plate 37.
[0041] In actual operation, the use of this transmission structure has obvious effects. It can not only effectively improve work efficiency, but also ensure the normal operation of equipment in harsh environments, avoid equipment failures caused by transmission structure problems, and reduce maintenance costs. It is suitable for power line maintenance in various harsh environments, such as high-altitude mountainous areas, desert areas, tropical rainforests, etc., and improves the adaptability and stability of power facilities in complex environments.
[0042] like Figures 2 to 8 As shown, the gear transmission structure includes multiple teeth 31 provided on the inner wall of the engaging plate 22 and a rotating gear 321 connected to the second rotating rod 32. The multiple teeth 31 mesh with the rotating gear 321 for transmission. The meshing of the teeth 31 and the rotating gear 321 ensures that the rotation of the engaging plate 22 is directly and accurately transmitted to the second rotating rod 32. This transmission method not only improves efficiency but also ensures synchronous and precise rotation. Especially when repeated fixing and removal operations are required, the stability and durability of the gear transmission are superior to those of flexible transmission materials.
[0043] In practical applications, the implementation effect of this gear transmission structure is excellent. It can accurately control the fixed position of the wire and effectively improve the accuracy of line fixation. It is suitable for various occasions requiring high-precision line fixation, such as precision electronic equipment, aerospace equipment, medical equipment, etc., greatly improving the operating safety and stability of these equipment.
[0044] like Figures 2 to 8 As shown, the belt drive structure includes two pulleys 34 connected to the second rotating rod 32 and the first rotating rod 33, respectively, and a belt 341 disposed outside the two pulleys 34. The combination of pulleys 34 and belt 341 not only smoothly transmits the rotational power of the second rotating rod 32 to the first rotating rod 33, but also provides a buffering and vibration reduction effect, effectively protecting the transmission device and extending its service life. Furthermore, the belt drive can reduce energy loss during the transmission process, improving overall efficiency.
[0045] In actual use, the implementation of this belt drive structure has a significant effect. It can effectively reduce equipment damage caused by mechanical shock and increase the service life of the equipment. It is suitable for various occasions that need to reduce mechanical shock, such as precision instruments, automation equipment, robots, etc., greatly improving the operating safety and stability of these equipment.
[0046] like Figures 2 to 8 As shown, two limiting rods 342 for limiting the movement of the belt 341 are mounted on the upper surface of the engaging frame 21. The two limiting rods 342 are located on the outside of the belt 341. The provision of the limiting rods 342 effectively limits the position of the belt 341, preventing it from shifting and falling off during operation, thereby ensuring the continuity and reliability of the transmission. This is particularly important for power systems in complex environments, as it can avoid mechanical failures caused by belt displacement and ensure the normal operation of power facilities.
[0047] In actual operation, the use of this limit rod is effective. It can effectively prevent the belt from deflecting and falling off during long-term operation, improve the stability and reliability of the equipment, and is suitable for various power facilities that require long-term stable operation, such as substations, transmission towers, wind power towers, etc., greatly improving the operation safety and stability of power facilities.
[0048] like Figures 2 to 5As shown, a push rod 23 is fixedly connected to the outer peripheral side of the engaging plate 22. The push rod 23 can drive the engaging plate 22 to slide. The engaging frame 21 is provided with a slide groove 211. The bottom of the engaging plate 22 is connected to a slider 221 that slides in cooperation with the slide groove 211. The coordinated use of the push rod 23 and the slider 221 makes the sliding operation of the engaging plate 22 convenient and precise. The user can directly control the movement of the engaging plate 22 by pushing the push rod 23, achieving rapid fixation or release of the engaging frame and the insulator, simplifying the operating process and improving work efficiency. At the same time, the sliding cooperation between the slide groove 211 and the slider 221 ensures the smoothness and stability of the movement of the engaging plate 22, reducing mechanical wear and extending the service life.
[0049] In actual applications, the implementation effect of this push rod and slide groove design is obvious, which can significantly improve the convenience and efficiency of operation. It is suitable for various occasions that require frequent disassembly and installation of wires, such as power maintenance, line modification, equipment debugging, etc., greatly improving work efficiency and safety.
[0050] In actual application, as the engaging plate 22 rotates, the plurality of teeth 31 rotate together, and the rotation of the plurality of teeth 31 drives the rotating gear 321 to rotate, and the rotating gear 321 transmits the rotational power to the second rotating rod 32 connected thereto.
[0051] Then the second rotating rod 32 starts to rotate driven by the rotating gear 321. At the same time, the first rotating rod 33 also rotates synchronously with the second rotating rod 32 under the coordinated action of the two pulleys 34 and the belt 341. This design not only ensures the synchronization of rotation, but also greatly improves the stability and reliability of the system.
[0052] As the first rotating rod 33 rotates, the connecting plate 331 connected to its periphery begins to play a role, which drives the sliding sleeve rod 35 to rotate. Under the precise restriction of the positioning rod 352, the sliding sleeve rod 35 rotates along the oblique limiting groove 361 on the periphery of the fixed sleeve 36 and slowly descends. During this process, the movement trajectory of the sliding sleeve rod 35 is strictly controlled, ensuring that it can accurately perform the downward pressing action.
[0053] Finally, the fixed pressure plate 37 connected to the top of the sliding sleeve 35 is firmly pressed on the conductor after precise rotation and descending, ensuring stable contact between the conductor and the insulator 10.
[0054] During the entire process, the rotation of the locking plate 22 not only drives the above-mentioned mechanical action, but also triggers the function of the locking member after the insert block 24 is inserted into the slot 25. The locking member not only fixes the locking frame 21 and the locking plate 22, but also locks the fixed pressure plate 37. This double locking design not only enhances the safety of the system, but also further ensures that after the conductor is pressed down and fixed by the fixed pressure plate 37, it will not be separated from the insulator 10 due to any external force. The entire structure achieves stable and firm fixation of the conductor through precise design and coordinated work, providing a strong guarantee for the safe operation of the power system.
[0055] Furthermore, the side of the insert block 24 is provided with an inclined surface 241, and the top of the insert block 24 is provided with a slot 242. The locking member includes a slot 25 provided within the snap frame 21 to accommodate the insert block 24. The snap frame 21 is provided with a lifting slot 251, and a fixing post 253 is fixedly mounted on the inner wall of the lifting slot 251. The outer periphery of the fixing post 253 is slidably engaged with the snap block 252, and the snap block 252 can snap-fit with the insert block 24. The outer periphery of the fixing post 253 is sleeved with a telescopic spring 254. A lifting rod 255 is connected to one side of the snap block 252. The lifting rod 255 extends out of the lifting slot 251 on the side away from the snap block 252 and is connected to a toggle rod 256. This design allows for quick securing and release of the snap assembly. The coordination of the inclined surface 241 with the snap block 252, and the engagement of the slot 242 with the snap block 252, achieves precise positioning and locking of the insert block 24, thereby firmly connecting the snap plate 22 to the snap frame 21. The elastic action of the telescopic spring 254 ensures smooth automatic engagement and manual movement of the snap block 252, enhancing the device's adaptability and user convenience. Manually controlling the movement of the snap block 252 via the toggle lever 256 facilitates unlocking the device, simplifying maintenance and adjustment.
[0056] In actual operation, the use of this locking structure is very effective. It can not only lock and unlock quickly, but also ensure the firmness of the connection. It is suitable for various occasions that require quick locking and unlocking, such as emergency rescue, temporary line construction, equipment debugging, etc., greatly improving the efficiency and safety of operations.
[0057] In actual operation, as the locking plate 22 rotates, the insert block 24 is gradually inserted into the slot 25. It is worth noting that the side of the insert block 24 is specially designed with a slope 241. When the insert block 24 gradually enters the slot 25, the slope 241 will contact the clamping block 252 in the slot 25 and gradually lift the clamping block 252 under the guidance of the slope 241. The clamping block 252 slides along the outer periphery of the fixing column 253 and compresses the telescopic spring 254 above it, ensuring that the insert block 24 can smoothly enter the slot 25, and also provides necessary preparations for subsequent fixation.
[0058] When the plug block 24 is fully inserted into the slot 25 and reaches the predetermined position, the elastic spring 254, due to the rebound force generated by the previous compression, pushes the clamping block 252 toward the clamping slot 242 on the plug block 24. Under the action of the elastic spring 254, the clamping block 252 quickly enters the clamping slot 242, thereby completing the fixation between the clamping block 252 and the plug block 24, effectively preventing the clamping assembly from accidentally falling off, and ensuring the stability of the connection.
[0059] If it is necessary to release the fixed state of the locking assembly for disassembly or maintenance, the operation is also simple. First, lift the toggle rod 256 upward, which will drive the locking block 252 connected to the lifting rod 255 to slide in the lifting groove 251. As the locking block 252 moves, it gradually moves out of the locking groove 242 on the insertion block 24. At this time, the locking plate 22 is no longer constrained by the locking block 252 and can be restored to its original position by rotating the push rod 23 again. This design makes the disassembly process of the locking assembly convenient and quick, thereby improving work efficiency.
[0060] like Figures 1 to 4 As shown, the wire bundling device also includes a tightening assembly 40, which includes two telescopic slots 41 provided on the inner wall of the clamping frame 21, a first telescopic rod 42 that slides inside each telescopic slot 41, and a first abutment block 421 installed on one side of the first telescopic rod 42. The first abutment block 421 can abut and cooperate with the insulator 10. The first abutment block 421 can tightly fit the outer surface of the insulator 10 by sliding the first telescopic rod 42 in the telescopic slot 41. This design not only enhances the friction and stability between the clamping assembly and the insulator, but also enables the device to adapt to insulators of different sizes, improving versatility. The abutment of the first abutment block 421 with the insulator 10 forms an additional support point, which helps prevent the clamping assembly from being displaced or loosened due to the mechanical force generated by the swinging of the wire during power transmission.
[0061] In practical applications, the implementation effect of this tightening component is significant, which can significantly improve the fixing effect of the wire. It is suitable for various occasions that require high-precision line fixation, such as precision electronic equipment, medical equipment, aerospace equipment, etc., greatly improving the operating safety and stability of these equipment.
[0062] like Figures 1 to 4As shown, the abutting assembly 40 further comprises a mounting frame 43 fixedly mounted on the inner wall of the clamping plate 22, a second telescopic rod 431 in sliding fit with the interior of the mounting frame 43, and a second abutting block 432 connected to one side of the second telescopic rod 431, which is capable of abutting fit with the insulator 10. The second abutting block 432 forms double abutting with the first abutting block 421, further enhancing the connection stability between the clamping assembly and the insulator 10. When the clamping plate 22 is rotated and fixed with the clamping frame 21, the second abutting block 432 cooperates with the first abutting block 421 through the second telescopic rod 431 to form a Y-shaped three-point support, which can effectively disperse and bear external force, reducing the stress pressure of a single support point, thereby improving the stability and safety of the overall structure.
[0063] In actual operation, the use of such a second abutting block has obvious effect, which can significantly improve the effect of fixing wires on uneven surfaces, and is suitable for various occasions requiring fixing wires on uneven surfaces, such as insulators on outdoor high-voltage lines, outer walls of buildings, surfaces of mountains, etc., greatly improving the stability and reliability of line fixation.
[0064] As shown, Figures 1 to 4 The abutting assembly 40 further comprises a first pressure spring 422 sleeved on the outer periphery of the first telescopic rod 42 and a second pressure spring 433 sleeved on the outer periphery of the second telescopic rod 431. When the plug 24 is connected with the clamping frame 21 through the locking member, the clamping plate 22 and the clamping frame 21 enclose a clamping space, and the two first telescopic rods 42 and the second telescopic rod 431 together form a Y-shaped structure. The arrangement of the first pressure spring 422 and the second pressure spring 433 enables the abutting assembly 40 to adaptively adjust the contact pressure with the insulator 10, ensuring that sufficient friction and contact area are maintained between the clamping assembly and the insulator 10 under different environmental conditions, effectively preventing loosening and displacement. The elastic action of the springs can also absorb part of the mechanical vibration, further improving the stability and reliability of the device. The design of Y-shaped three-point support not only improves the structural rigidity of the clamping assembly, but also enables the wire to be more firmly pressed on the insulator 10 under the action of the fixing pressure plate 37.
[0065] In actual application, the use of such a pressure spring has obvious effect, which can automatically adjust the abutting force, and is suitable for various occasions requiring fixing wires on insulators of different diameters, such as maintenance and reconstruction of power lines, automated production lines, precision electronic equipment, etc., greatly improving the adaptability and stability of line fixation, reducing equipment failures and power accidents caused by improper fixation force, and improving the operation safety and stability of power facilities and equipment.
[0066] In order to ensure a firm connection between the snap-fit assembly and the insulator 10 and prevent it from loosening or detaching during use, when the snap-fit plate 22 is in a rotating state, the first abutment block 421 connected to the snap-fit frame 21 is always tightly attached to the outer wall of the insulator 10 under the elastic force of the first pressure spring 422.
[0067] Next, when the locking assembly needs to be installed or adjusted, the locking plate 22 is rotated. At the same time, the second abutment block 432 connected to the locking plate 22 will move smoothly along the outer wall of the insulator 10 under the action of the second pressure spring 433. This action not only enables the locking assembly to adapt to insulators 10 of different shapes, but also prepares for its subsequent fixing operation.
[0068] When the locking plate 22 is rotated to contact and fix with the locking frame 21, a Y-shaped structure will be formed between the two first abutment blocks 421 and the second abutment block 432. This three-point support design greatly enhances the stability and firmness of the locking assembly, and effectively prevents it from positional displacement or loosening during operation.
[0069] In addition, we have specially designed a retractable clamping component 40, which can be retracted and adjusted according to the different sizes of the insulator 10, thereby ensuring that the clamping component can fit tightly with insulators 10 of various specifications to achieve a stable fixing effect. This design improves the versatility and adaptability of the clamping component.
[0070] Working principle: When installing the locking assembly to the insulator 10, push the push rod 23 to make the slider 221 at the bottom of the locking plate 22 slide in the slide groove 211, and then insert the insert block 24 into the slot 25 in the locking frame 21. The inclined surface 241 of the insert block 24 is designed to make the locking block 252 snap into the slot 242 under the action of the telescopic spring 254, completing the locking and fixing.
[0071] At the same time, as the locking plate 22 rotates, the tooth portion 31 drives the rotating gear 321 and the second rotating rod 32 to rotate, and then drives the first rotating rod 33 to rotate through the pulley 34 and the belt 341. The connecting plate 331 causes the sliding sleeve rod 35 to rotate and descend in the oblique limiting groove 361 of the fixed sleeve 36, and the fixed pressure plate 37 on its top presses down the wire and fixes it.
[0072] To prevent loosening, when the locking plate 22 is not rotating, the first abutment block 421 presses against the insulator 10 under the action of the first pressure spring 422. After the locking plate 22 rotates, the second abutment block 432 moves along the outer wall of the insulator 10 under the action of the second pressure spring 433, and finally forms a Y-shaped three-point support with the first abutment block 421 to ensure the stability of the locking assembly.
[0073] When the clamping assembly needs to be fixed on the insulator, the slider at the bottom of the clamping plate is driven to slide in the sliding groove inside the clamping frame by pushing the push rod. As the clamping plate rotates, the plug block is inserted into the clamping frame, completing the fixation between the clamping frame and the clamping plate. When the plug block is fully inserted into the slot and reaches the predetermined position, the rebound force generated by the previous compression of the telescopic spring pushes the clamping block toward the clamping groove on the plug block. The clamping block quickly enters the clamping groove under the action of the telescopic spring, thereby completing the fixation between the clamping block and the plug block, effectively preventing the clamping assembly from falling off accidentally.
[0074] During the entire process, the rotation of the clamping plate not only drives the above-mentioned mechanical action, but also triggers the function of the locking piece after the plug-in block is inserted into the slot. The locking piece not only fixes the clamping frame and the clamping plate, but also locks the fixed pressure plate. This double locking design not only enhances the safety of the system, but also further ensures that after the wire is pressed down and fixed by the fixed pressure plate, it will not lose contact with the insulator due to any external force.
[0075] When the clamping plate is rotated to contact and fix with the clamping frame, a Y shape will be formed between the two first abutment blocks and the second abutment block. This three-point support design greatly enhances the stability and firmness of the clamping assembly, and effectively prevents it from position displacement or loosening during operation. The clamping assembly can be telescopically adjusted according to the different sizes of the insulator, thereby ensuring that the clamping assembly can fit tightly with insulators of various specifications to achieve a stable fixing effect. This design improves the versatility and adaptability of the clamping assembly.
[0076] In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional terms such as "front, back, up, down, left, right," "lateral, vertical, perpendicular, horizontal," and "top, bottom," etc., are generally based on the directions or positional relationships shown in the accompanying drawings. These directions are used solely to facilitate the description of the present invention and simplify the description. Unless otherwise indicated, these directional terms do not indicate or imply that the device or component referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they should not be construed as limiting the scope of protection of the present invention. The directional terms "inside" and "outside" refer to the inside and outside relative to the outline of the component itself.
[0077] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0078] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0079] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
Claims
1. A conductor bundling device for mounting on an insulator (10), characterized in that: The wire bundling device comprises: Snap-fit frame (21); A snap-fit plate (22) is slidably connected to the snap-fit frame (21) and can enclose a snap-fit space with the snap-fit frame (21) for snapping the insulator (10) into the snap-fit space. An insert block (24) is installed on one side of the snap-fit plate (22) abutting against the snap-fit frame (21). The insert block (24) and the snap-fit frame (21) are connected via a locking member. The fixing assembly (30) comprises a first rotating rod (33), a sliding sleeve rod (35), a fixed sleeve (36) and a fixed pressure plate (37), wherein the first rotating rod (33) is rotatably connected to the upper surface of the snap-fit frame (21), the fixed sleeve (36) is fixedly mounted on the upper surface of the snap-fit frame (21) and sleeved on the outer side of the first rotating rod (33), the sliding sleeve rod (35) is slidably connected to the first rotating rod (33) and passes through the fixed sleeve (36), the fixed pressure plate (37) is fixedly connected to one end of the sliding sleeve rod (35) passing through the fixed sleeve (36), a positioning rod (352) is mounted on the outer periphery of the sliding sleeve rod (35), and an oblique limiting groove (361) adapted to the sliding of the positioning rod (352) is opened on the outer periphery of the fixed sleeve (36); The engaging plate (22) is driven to cooperate with the first rotating rod (33) when sliding, so as to drive the first rotating rod (33) to rotate, thereby driving the sliding sleeve rod (35) to rotate, and the positioning rod (352) is limited by the oblique limiting groove (361), so that the fixed pressure plate (37) moves along the axial direction of the fixed sleeve (36), and can press the wire onto the insulator (10).
2. The wire bundling device according to claim 1, characterized in that: The fixing assembly (30) further comprises a second rotating rod (32) rotatably connected to the upper surface of the engaging frame (21); the engaging plate (22) is coupled to the second rotating rod (32) via a gear transmission structure; and the second rotating rod (32) is coupled to the first rotating rod (33) via a belt transmission structure.
3. The wire bundling device according to claim 2, characterized in that: The gear transmission structure comprises a plurality of teeth (31) arranged on the inner wall of the clamping plate (22) and a rotating gear (321) connected to the second rotating rod (32), and the plurality of teeth (31) are meshed with the rotating gear (321) for transmission.
4. The wire bundling device according to claim 2, wherein: The belt transmission structure comprises two pulleys (34) respectively connected to the second rotating rod (32) and the first rotating rod (33) and a belt (341) sleeved on the outside of the two pulleys (34).
5. The wire bundling device according to claim 4, characterized in that: Two limiting rods (342) for limiting the belt (341) are installed on the upper surface of the engaging frame (21), and the two limiting rods (342) are respectively located on the outside of the belt (341).
6. The wire bundling device according to any one of claims 1 to 4, characterized in that: A push rod (23) is fixedly connected to the outer peripheral side of the engaging plate (22), and the push rod (23) can drive the engaging plate (22) to slide. A sliding groove (211) is provided on the engaging frame (21), and a sliding block (221) that slides with the sliding groove (211) is connected to the bottom of the engaging plate (22).
7. The wire bundling device according to any one of claims 1 to 4, characterized in that: The side of the plug block (24) is provided with an inclined surface (241), the top of the plug block (24) is provided with a card slot (242), the locking member includes a slot (25) provided inside the snap frame (21) for avoiding the plug block (24), the inside of the snap frame (21) is provided with a lifting slot (251), the inner wall of the lifting slot (251) is fixedly installed with a fixing column (253), the outer periphery of the fixing column (253) is slidably matched with a card block (252), and the card block (252) can be snap-fitted with the plug block (24), the outer periphery of the fixing column (253) is sleeved with a telescopic spring (254), one side of the card block (252) is connected to a lifting rod (255), the lifting rod (255) extends out of the lifting slot (251) away from the side of the card block (252) and is connected to a toggle rod (256).
8. The wire bundling device according to any one of claims 1 to 4, characterized in that: The wire bundling device further comprises a tightening assembly (40), wherein the tightening assembly (40) comprises two telescopic slots (41) provided on the inner wall of the snap-fit frame (21), a first telescopic rod (42) slidingly fitted inside each telescopic slot (41), and a first abutting block (421) mounted on one side of the first telescopic rod (42), wherein the first abutting block (421) is capable of abutting and fitting with the insulator (10).
9. The wire bundling device according to claim 8, characterized in that: The abutting assembly (40) further comprises a mounting frame (43) fixedly mounted on the inner wall of the clamping plate (22), a second telescopic rod (431) slidingly engaged with the interior of the mounting frame (43), and a second abutting block (432) connected to one side of the second telescopic rod (431), wherein the second abutting block (432) is capable of abutting and engaging with the insulator (10).
10. The wire bundling device according to claim 9, characterized in that: The pressing assembly (40) further includes a first pressure spring (422) sleeved on the outer periphery of the first telescopic rod (42) and a second pressure spring (433) sleeved on the outer periphery of the second telescopic rod (431); When the insert block (24) is connected to the snap-fit frame (21) via the locking member, the snap-fit plate (22) and the snap-fit frame (21) enclose the snap-fit space, and the two first telescopic rods (42) and one second telescopic rod (431) together form a Y shape.
Citation Information
Patent Citations
Binding-free lock catch type wire fixing method
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