Dancing red green bud processing method and equipment

Abstract

The invention discloses a method and equipment for processing dancing red green buds. S1, fresh leaf picking, wherein spring, summer and autumn tea tree single bud raw materials are adopted; s2, freezing treatment: putting the single bud raw materials into a low-temperature environment, and keeping for multiple hours; s3, unfreezing treatment: taking out the frozen single bud raw materials, and unfreezing the single bud raw materials in a natural environment; s4, a strip tidying process: performing strip tidying on the unfrozen single-bud raw materials; s5, a fermentation process: naturally fermenting the rolled single bud raw materials indoors for 5 hours; and S6, a primary drying process: primarily drying the fermented single bud raw materials in an environment of 110 DEG C until the single bud raw materials are 60% dried. After strip tidying is completed, the handle rod is held and rotated upwards, the bottom plate and the containing frame can leave the frame body, the containing frame is made to be inclined, the baffle on the back face of the containing frame is rotated to be opened, tidied tea in the material disc can completely flow out of the U-shaped groove, and tea storage is more convenient.

Description

Technical Field

[0001] The present invention relates to the technical field of red emerald bud processing, and in particular to a method and equipment for processing dancing red emerald buds. Background Art

[0002] Among the six major types of tea in my country, the only tea on the market that stands tall and gracefully in a cup is Meitan Cui Ya (green tea). When Cui Ya is soaked in water, it is initially vertically located above the water surface. After soaking for a period of time, Cui Ya will fall to the bottom of the water. During the falling process, Cui Ya also maintains a horizontal state, like dancing. However, there is no red Cui Ya that stands tall and gracefully in a cup on the market. Red Cui Ya is made from Cui Ya raw materials and the processing technology of black tea. The finished red Cui Ya has a large amount of theaflavins and a unique flavor. However, there is no red Cui Ya that stands tall and gracefully in a cup on the market.

[0003] In view of the above situation, the present invention is proposed. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a method and equipment for processing dancing red emerald buds to solve the problems mentioned in the background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions.

[0006] The present invention provides a method for processing dancing red emerald buds, comprising the following steps:

[0007] S1. Fresh leaf picking: using single bud raw materials from spring, summer and autumn tea trees;

[0008] S2, freezing treatment: placing the single bud raw material in a low temperature environment and keeping it for several hours;

[0009] S3, thawing treatment: taking out the frozen single bud raw materials and thawing them in a natural environment;

[0010] S4, strip sorting process: sorting the thawed single bud raw materials;

[0011] S5, fermentation process: the rolled single bud raw material is naturally fermented indoors for 5 hours;

[0012] S6, initial drying process: drying the fermented single bud raw materials to 60% dryness in an environment of 110°C and spreading them for 30 minutes;

[0013] S7, sufficient drying process: the single bud raw material obtained from the initial drying is dried in an environment of 75°C until it is fully dried and maintained for 2 hours.

[0014] A device using the method for processing dancing red emerald buds comprises a frame, wherein the center of the upper surface of the frame is hollow, a control cabinet is arranged on the left side of the upper surface of the frame, a bottom plate is arranged on the right side of the upper surface of the frame, the bottom plate is placed on the frame, a receiving frame is slidably arranged on the upper surface of the bottom plate, the center of the bottom plate is hollow, the rear end of the receiving frame is open and movably connected with a baffle, the inner bottom surface of the receiving frame is hollow, a material tray is horizontally arranged in the receiving frame, an insulation frame is arranged on the right side of the inner center of the frame, and the insulation frame is located directly below the material tray.

[0015] Preferably, a plurality of electric heating tubes are evenly arranged at equal intervals in the insulation frame along the length direction of the insulation frame, the plurality of electric heating tubes are parallel to each other, the electric heating tubes are located directly below the material tray, a plurality of mounting blocks are evenly arranged at equal intervals below the outer surface of the insulation frame, the mounting blocks are provided with through holes penetrating the mounting blocks, a sealing gasket is provided on the upper surface of the insulation frame, and the insulation frame can be installed on the lower surface of the frame by passing bolts through the through holes, and the electric heating tubes are just located on the lower surface of the material tray.

[0016] Preferably, a side frame is provided on the right side of the frame body, and the side frame is "L"-shaped. A vertical plate is provided on the lower surface of the side frame, and the vertical plate is detachably mounted on the right side of the frame body by a plurality of bolts. A plurality of springs are horizontally provided on the inner wall of the vertical portion of the side frame, and the springs are horizontally located on the upper surface of the horizontal portion of the side frame. One end of the spring is fixed on the inner wall of the vertical portion of the side frame, and the other end abuts against the outer side surface of the accommodating frame, so that the accommodating frame can squeeze the spring when it moves.

[0017] Preferably, two sliding bars are symmetrically arranged on the lower surface of the containing frame, and the sliding bars are evenly distributed at equal intervals along the length direction of the containing frame. Two sliding grooves are symmetrically arranged front to back on the upper surface of the base plate, and the sliding grooves are evenly distributed at equal intervals along the length direction of the base plate. The sliding bars are slidably installed in the sliding grooves, so that the reciprocating motion of the containing frame is more stable.

[0018] Preferably, the lower edge of the back side of the base plate is hinged to the upper edge of the back side of the frame body, a handle rod is provided on the front side of the base plate, the handle rod is in an "n" shape, a support plate is detachably installed in the frame body, a plurality of motors are evenly arranged at equal intervals on the upper surface of the support plate, the driving shaft of the motor faces upward, a cam is provided at the end of the driving shaft of the motor, a side groove is provided on the left side of the accommodating frame, and the surface of the cam abuts against the inner wall of the side groove.

[0019] Preferably, a baffle is hingedly provided at the open end of the back side of the containing frame, baffles are provided on both sides of the baffle, a first pin hole is provided on the back side of the containing frame, and a second pin hole is provided on the baffle; when the baffle is covered, the baffle is attached to the rear end of the containing frame, the second pin hole is aligned with the first pin hole, and the baffle can be fixed by inserting a pin into the second pin hole and the first pin hole.

[0020] Preferably, the front end and both sides of the material tray are fixed on the inner wall of the containing frame, the rear end of the material tray is placed on the rear end open position of the containing frame, and a plurality of U-shaped grooves are arranged on the material tray, and the plurality of U-shaped grooves are evenly arranged at equal intervals along the width direction of the material tray, so that the material tray can accommodate more tea raw materials.

[0021] Preferably, the support plate is movably installed in the frame body by bolts or pins, a plurality of control keys are provided on the control cabinet, a plurality of reinforcing ribs are provided between the horizontal part and the vertical part of the side frame, the reinforcing ribs and springs are distributed alternately, a plurality of reinforcing ribs are also provided between the horizontal part and the vertical plate of the side frame, and the structural strength of the side frame is relatively strong.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The tea materials are evenly placed in the U-shaped groove of the material tray. After the baffle is closed, all the tea materials are located in the receiving frame. The motor works to drive the cam to rotate. The edge of the cam abuts against the left side of the receiving frame. When the short side of the cam rotates to the long side, the cam can slowly squeeze the receiving frame. During the squeezing process, the receiving frame can squeeze the spring.

[0024] When the cam gradually rotates from the long side to the short side, the spring has a reverse thrust on the receiving frame. With the rotation of the cam and the expansion and contraction of the spring, the receiving frame can vibrate back and forth on the bottom plate under the cooperation of the cam and the spring, and the slide bar can move back and forth in the slide groove, which plays a guiding role in the reciprocating motion of the receiving frame.

[0025] As the containing frame reciprocates, the electric heating tube in the heat preservation frame is powered on and works, and the electric heating tube can heat the tea leaves on the material tray. As the tea leaves reciprocate and are heated, the tea leaves can be transformed into long strips during the vibration process, i.e., the stripping process. The tea leaves after stripping stay in the U-shaped groove.

[0026] When the tea leaves are sorted, move the motor and the cam backwards, hold the handle and turn it upwards, the bottom plate and the receiving frame can leave the frame, and make the receiving frame inclined, turn the baffle on the back of the receiving frame open, and the sorted tea leaves in the material tray can completely flow out of the U-shaped groove, making the storage of the tea leaves more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a perspective view of the present invention as a whole;

[0028] Figure 2 Another perspective view of the present invention as a whole;

[0029] Figure 3 It is an overall three-dimensional diagram of the bottom plate and the containing frame of the present invention when they are rotated;

[0030] Figure 4 A three-dimensional diagram of the baffle and the containing frame of the present invention;

[0031] Figure 5 This is a three-dimensional diagram of the material tray of the present invention;

[0032] Figure 6 It is a stereoscopic diagram of the electric heating tube of the present invention.

[0033] In the figure: 1. frame; 11. control cabinet; 111. control key; 12. support plate; 121. motor; 122. cam; 13. bottom plate; 130. handle bar; 131. slide groove; 132. side groove; 14. receiving frame; 141. slide bar; 142. first pin hole; 15. side frame; 151. spring; 152. reinforcing rib plate; 2. baffle plate; 20. baffle plate; 21. material tray; 22. second pin hole; 3. insulation frame; 31. mounting block; 32. electric heating pipe; 33. sealing pad. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0035] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0036] like Figure 1-6 As shown, a method for processing dancing red emerald buds comprises the following steps;

[0037] S1. Fresh leaf picking: using single bud raw materials from spring, summer and autumn tea trees;

[0038] S2, freezing treatment: placing the single bud raw material in a low temperature environment and keeping it for several hours;

[0039] S3, thawing treatment: taking out the frozen single bud raw materials and thawing them in a natural environment;

[0040] S4, strip sorting process: sorting the thawed single bud raw materials;

[0041] S5, fermentation process: the rolled single bud raw material is naturally fermented indoors for 5 hours;

[0042] S6, initial drying process: drying the fermented single bud raw materials to 60% dryness in an environment of 110°C and spreading them for 30 minutes;

[0043] S7, sufficient drying process: the single bud raw material obtained from the initial drying is dried in an environment of 75°C until it is fully dried and maintained for 2 hours.

[0044] A device using the dancing red emerald bud processing method includes a frame 1, the center of the upper surface of the frame 1 is hollow, a control cabinet 11 is arranged on the left side of the upper surface of the frame 1, a bottom plate 13 is arranged on the right side of the upper surface of the frame 1, the bottom plate 13 is placed on the frame 1, the bottom plate 13 can leave the frame 1, a accommodating frame 14 is slidably arranged on the upper surface of the bottom plate 13, the center of the bottom plate 13 is hollow, the rear end of the accommodating frame 14 is open and movably connected with a baffle 2, the baffle 2 has a blocking effect on the rear end of the accommodating frame 14, the inner bottom surface of the accommodating frame 14 is hollow, a material tray 21 is horizontally arranged in the accommodating frame 14, an insulation frame 3 is arranged on the right side of the inner center of the frame 1, the insulation frame 3 is located directly below the material tray 21, the electric heating tube 32 is powered on to heat the material tray 21, and the insulation frame 3 can prevent the heat of the electric heating tube 32 from radiating outward.

[0045] A plurality of electric heating tubes 32 are evenly arranged in the insulation frame 3 along the length direction of the insulation frame 3 at equal intervals. The plurality of electric heating tubes 32 are parallel to each other. The electric heating tubes 32 are located directly below the material tray 21. The plurality of electric heating tubes 32 can heat the material tray 21 to a suitable temperature. A plurality of mounting blocks 31 are evenly arranged at equal intervals below the outer surface of the insulation frame 3. The mounting blocks 31 are provided with through holes that penetrate the mounting blocks 31. Bolts are passed through the through holes and then screwed into the lower surface of the frame 1 to fix the insulation frame 3. A sealing gasket 33 is provided on the upper surface of the insulation frame 3 to prevent heat dissipation.

[0046] A side frame 15 is arranged on the right side of the frame body 1, and the side frame 15 is in an "L" shape. A vertical plate is arranged on the lower surface of the side frame 15, and the vertical plate is detachably mounted on the right side of the frame body 1 by a plurality of bolts. A plurality of springs 151 are horizontally arranged on the inner wall of the vertical portion of the side frame 15, and the spring 151 is horizontally located on the upper surface of the horizontal portion of the side frame 15, so that the spring 151 is relatively stable, and one end of the spring 151 is fixed on the inner wall of the vertical portion of the side frame 15, and the other end abuts against the outer side surface of the accommodating frame 14, and when the accommodating frame 14 moves, the spring 151 can be squeezed, and the squeezed spring 151 can generate a reverse thrust on the accommodating frame 14, so that under the coordinated action of the cam 122 and the spring 151, the accommodating frame 14 can reciprocate.

[0047] Two slide bars 141 are symmetrically arranged on the lower surface of the receiving frame 14, and the slide bars 141 are evenly distributed along the length direction of the receiving frame 14 at equal intervals. Two slide grooves 131 are symmetrically arranged on the upper surface of the bottom plate 13 at equal intervals along the length direction of the bottom plate 13. The slide bars 141 are slidably installed in the slide grooves 131, and the slide bars 141 move back and forth in the slide grooves 131, which guide the movement of the receiving frame 14, so that the reciprocating vibration of the receiving frame 14 is relatively stable.

[0048] The containing frame 14 reciprocates, and the material tray 21 is always located directly above the electric heating tube 32. The electric heating tube 32 heats the material tray 21. The material tray 21 is supported by a material with good thermal conductivity. The electric heating tube 32 can heat the tea raw materials above the material tray 21 and curl the tea raw materials into strips.

[0049] The lower edge of the back side of the base plate 13 is hinged to the upper edge of the back side of the frame 1, and a handle rod 130 is arranged on the front side of the base plate 13. The handle rod 130 is in an "n" shape and is convenient to hold. A support plate 12 is detachably installed in the frame 1, and a plurality of motors 121 are evenly and evenly arranged at equal intervals on the upper surface of the support plate 12. The driving shaft of the motor 121 faces upward, and a cam 122 is arranged at the driving shaft end of the motor 121. A side groove 132 is arranged on the left side of the accommodating frame 141, and the surface of the cam 122 abuts against the inner wall of the side groove 132. The cam 122 rotates to squeeze the accommodating frame 14, and by holding the handle rod 130, the base plate 13 and the accommodating frame 14 can be rotated and lifted together.

[0050] A baffle 2 is hinged on the open end of the back side of the accommodating frame 14, and the baffle 2 serves to block the tea material in the accommodating frame 14, so that the tea material can always be located in the accommodating frame 14. Baffles 20 are arranged on both sides of the baffle 2, and a first pin hole 142 is arranged on the back side of the accommodating frame 14, and a second pin hole 22 is arranged on the baffle 20. When the baffle 2 is covered, the baffle 20 is attached to the rear end of the accommodating frame 14, and the second pin hole 22 is aligned with the first pin hole 142. A pin is then inserted into the second pin hole 22 and the first pin hole 142, so that the baffle 2 can be fixed to the rear end of the accommodating frame 14.

[0051] The front end and both sides of the material tray 21 are fixed to the inner wall of the accommodating frame 14, and the rear end of the material tray 21 is placed on the rear end open position of the accommodating frame 14. A plurality of U-shaped grooves are arranged on the material tray 21, and the plurality of U-shaped grooves are evenly arranged at equal intervals along the width direction of the material tray 21. The tea raw materials can be placed in the U-shaped grooves and move back and forth in the U-shaped grooves.

[0052] The support plate 12 is movably installed in the frame 1 by bolts or pins. A plurality of control keys 111 are arranged on the control cabinet 11. The control keys 111 can control the operation of the motor 121 and the electric heating tube 32. A plurality of reinforcing ribs 152 are arranged between the horizontal part and the vertical part of the side frame 15. The reinforcing ribs 152 and the springs 151 are alternately distributed at intervals. A plurality of reinforcing ribs 152 are also arranged between the horizontal part and the vertical plate of the side frame 15. In this way, the structural strength between the side frame 15, the vertical plate and the frame 1 is more solid.

[0053] In summary, the tea materials are evenly placed in the U-shaped grooves of the material tray 21. After the baffle 2 is closed, all the tea materials are located in the receiving frame 14. The motor 121 works to drive the cam 122 to rotate. The edge of the cam 122 abuts against the left side of the receiving frame 14. When the short side of the cam 122 rotates to the long side, the cam 122 can slowly squeeze the receiving frame 14. During the squeezing process, the receiving frame 14 can squeeze the spring 151.

[0054] When the cam 122 gradually rotates from the long side to the short side, the spring 152 exerts a reverse thrust on the receiving frame 14. With the rotation of the cam 122 and the expansion and contraction of the spring 152, the receiving frame 14 can reciprocate on the bottom plate 13 under the cooperation of the cam 122 and the spring 152, and the slide bar 141 can move back and forth in the slide groove 131, playing a guiding role in the reciprocating motion of the receiving frame 14.

[0055] As the containing frame 14 reciprocates, the electric heating tube 32 in the heat preservation frame 3 is powered on and works, and the electric heating tube 32 can heat the tea leaves on the material tray 21. As the tea leaves reciprocate and are heated, the tea leaves can be transformed into long strips during the vibration process, i.e., the stripping process. The tea leaves after stripping stay in the U-shaped groove.

[0056] When the tea leaves are sorted, hold the handle bar 130 and turn it upwards, the bottom plate 13 and the receiving frame 14 can leave the frame 1, and make the receiving frame 14 inclined, and turn the baffle 2 on the back of the receiving frame 14 to open, the sorted tea leaves in the material tray 21 can completely flow out of the U-shaped groove, making it more convenient to store the sorted tea leaves.

[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A method for processing dancing red emerald buds, characterized in that: The method comprises the following steps: S1. Fresh leaf picking: using single bud raw materials from spring, summer and autumn tea trees; S2, freezing treatment: placing the single bud raw material in a low temperature environment and keeping it for several hours; S3, thawing treatment: taking out the frozen single bud raw materials and thawing them in a natural environment; S4, strip sorting process: sorting the thawed single bud raw materials; S5, fermentation process: the rolled single bud raw material is naturally fermented indoors for 5 hours; S6, initial drying process: drying the fermented single bud raw materials to 60% dryness in an environment of 110°C and spreading them for 30 minutes; S7, sufficient drying process: the single bud raw material obtained from the initial drying is dried in an environment of 75°C until it is fully dried and maintained for 2 hours.

2. A device using the method for processing dancing red emerald buds according to claim 1, characterized in that: The invention comprises a frame (1), wherein the center of the upper surface of the frame (1) is hollow, a control cabinet (11) is arranged on the left side of the upper surface of the frame (1), a bottom plate (13) is arranged on the right side of the upper surface of the frame (1), the bottom plate (13) is placed on the frame (1), a receiving frame (14) is slidably arranged on the upper surface of the bottom plate (13), the center of the bottom plate (13) is hollow, the rear end of the receiving frame (14) is open and movably connected with a baffle (2), the inner bottom surface of the receiving frame (14) is hollow, a material tray (21) is horizontally arranged in the receiving frame (14), and an insulation frame (3) is arranged on the right side of the center of the interior of the frame (1), and the insulation frame (3) is located directly below the material tray (21).

3. The equipment for processing the dancing red emerald buds according to claim 2 is characterized in that: A plurality of electric heating tubes (32) are evenly arranged at equal intervals in the insulation frame (3) along the length direction of the insulation frame (3); the plurality of electric heating tubes (32) are parallel to each other; the electric heating tubes (32) are located directly below the material tray (21); a plurality of mounting blocks (31) are evenly arranged at equal intervals below the outer surface of the insulation frame (3); the mounting blocks (31) are provided with through holes penetrating the mounting blocks (31); and a sealing gasket (33) is provided on the upper surface of the insulation frame (3).

4. The equipment for processing the dancing red emerald buds according to claim 2 is characterized in that: A side frame (15) is arranged on the right side of the frame body (1), the side frame (15) is in an "L" shape, a vertical plate is arranged on the lower surface of the side frame (15), the vertical plate is detachably mounted on the right side of the frame body (1) by means of a plurality of bolts, a plurality of springs (151) are arranged horizontally on the inner wall of the vertical part of the side frame (15), the springs (151) are horizontally located on the upper surface of the horizontal part of the side frame (15), one end of the spring (151) is fixed on the inner wall of the vertical part of the side frame (15), and the other end abuts against the outer side surface of the accommodating frame (14).

5. The equipment for processing the dancing red emerald buds according to claim 2 is characterized in that: The lower surface of the containing frame (14) is symmetrically provided with two slide bars (141), and the slide bars (141) are evenly distributed at equal intervals along the length direction of the containing frame (14); the upper surface of the bottom plate (13) is symmetrically provided with two slide grooves (131) front to back, and the slide grooves (131) are evenly distributed at equal intervals along the length direction of the bottom plate (13); and the slide bars (141) are slidably installed in the slide grooves (131).

6. The equipment for processing the dancing red emerald buds according to claim 2, characterized in that: The lower edge of the back side of the bottom plate (13) is hinged to the upper edge of the back side of the frame (1); a handle bar (130) is arranged on the front side of the bottom plate (13); the handle bar (130) is in an "n" shape; a support plate (12) is detachably installed in the frame (1); a plurality of motors (121) are evenly arranged at equal intervals on the upper surface of the support plate (12); the drive shaft of the motor (121) faces upward; a cam (122) is arranged at the end of the drive shaft of the motor (121); a side groove (132) is arranged on the left side of the accommodating frame (141); the surface of the cam (122) abuts against the inner wall of the side groove (132).

7. The equipment for processing the dancing red emerald buds according to claim 2 is characterized in that: The back open end of the accommodating frame (14) is hinged with a baffle (2), and baffles (20) are arranged on both sides of the baffle (2). The back of the accommodating frame (14) is provided with a first pin hole (142), and the baffle (20) is provided with a second pin hole (22). When the baffle (2) is covered, the baffle (20) is attached to the rear end of the accommodating frame (14), and the second pin hole (22) is aligned with the first pin hole (142).

8. The device for processing the dancing red emerald buds according to claim 2 is characterized in that: The front end and both sides of the material tray (21) are fixed to the inner wall of the containing frame (14), and the rear end of the material tray (21) is placed on the rear end open position of the containing frame (14). The material tray (21) is provided with a plurality of U-shaped grooves, and the plurality of U-shaped grooves are evenly arranged at equal intervals along the width direction of the material tray (21).

9. The equipment for processing the dancing red emerald buds according to claim 4, characterized in that: The support plate (12) is movably installed in the frame body (1) by means of bolts or pins, a plurality of control keys (111) are arranged on the control cabinet (11), a plurality of reinforcing rib plates (152) are arranged between the horizontal part and the vertical part of the side frame (15), the reinforcing rib plates (152) and the springs (151) are arranged alternately, and a plurality of reinforcing rib plates (152) are also arranged between the horizontal part and the vertical plate of the side frame (15).

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