Novel reaction kettle with good mixing effect
By designing a combination of two groups of transport and stirring components and liquid chambers in the reactor, uniform circulation of materials and liquid wrapping and mixing is achieved, solving the problems of uneven mixing and high energy consumption in traditional reactors, and improving the mixing efficiency and Heat conduction efficiency.
Patent Information
- Application Number
- CN202510066445.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2045-01-16
AI Technical Summary
During the heating process of traditional reactors, there are problems such as slow heating, slow heat reduction and large energy consumption. At the same time, the stirring structure is difficult to achieve uniform stirring of all materials, especially when the materials come into contact with liquid, which easily forms a clump, resulting in uneven mixing.
A new type of reactor was designed, using two sets of transmission and stirring components for circulation, combining the design of the liquid chamber and circulation components to enable the material to be mixed under the wrapping of liquid, and through the coordination of the limit valve plate and the telescope, it can be realized. Even material transmission and gas discharge.
The efficiency of material mixing is improved, the problem of uneven material mixing in traditional reactors is solved, and the heat conduction efficiency is increased and energy consumption is reduced through the wrapping and circulation of liquids.
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Figure CN119455879A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of reactors, in particular to a novel reactor with good mixing effect. Background Art
[0002] Reactors are broadly understood as containers for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, condensation, etc., such as reactors, reaction pots, decomposition pots, polymerization kettles, etc.; the materials are generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials.
[0003] The heating method of the reactor is generally thermal oil heating.
[0004] Thermal oil heating reactors are mostly jacketed, which has problems such as slow temperature rise, slow heat drop, and high energy consumption during the heating process. The traditional stirring method of the reactor is generally to rotate the stirring structure in the reactor. However, when the equipment is running, it is difficult for the stirring structure to stir all the materials at the same time. On the other hand, when the material comes into contact with the liquid, the liquid will cover part of the material to form a mass. During the stirring process, it is difficult for the equipment to evenly stir the massed material. Summary of the invention
[0005] The present invention provides a novel reaction kettle with good mixing effect, which solves the problems raised by the above-mentioned background technology.
[0006] The present invention provides the following technical solution: a novel reactor with good mixing effect, comprising a reactor body, an outer wall of the reactor body is fixedly equipped with a support frame, an outer wall of the reactor body is fixedly sleeved with a circulation component, an outer wall of one side of the reactor body is fixedly equipped with a gearbox, an input end of the gearbox is fixedly equipped with a drive motor, an inner wall of the reactor body close to the gearbox is fixedly equipped with a limit valve plate, the inner wall of the reactor body is rotatably connected with two groups of transmission and stirring components, a connecting component is provided on the side of the transmission and stirring component close to the gearbox, and the drive motor is drivingly connected to a group of transmission and stirring components through the gearbox.
[0007] As a preferred technical solution of the present invention: the reactor body includes a reaction chamber, a notch is provided at one end of the reaction chamber away from the gearbox, a cover plate is fixedly mounted on the outer wall of the reaction chamber away from the gearbox, a mounting groove is provided on the outer wall of the reaction chamber close to the gearbox, an isolation plate is fixedly mounted on the inner wall of the reaction chamber, a liquid chamber is provided in the inner cavity of the isolation plate, and a propeller is fixedly mounted on the inner wall of the liquid chamber.
[0008] As a preferred technical solution of the present invention: two groups of the transmission and stirring components are arranged on both sides of the isolation plate, and the two groups of transmission and stirring components are rotatably connected to the inner wall of the reaction chamber, and the inner walls of the two groups of the notches are clamped with sealing covers.
[0009] As a preferred technical solution of the present invention: the propeller comprises a tube body 1 fixedly mounted on the inner wall of the liquid bin, a transmission groove is provided on the side of the tube body 1 close to the cover plate, a rod body is rotatably connected to the inner wall of the tube body 1, a reciprocating thread groove is provided on the outer wall of the rod body, an extrusion plate is provided on the outer wall of the rod body, a plurality of through grooves are provided in an annular manner on the top of the extrusion plate, a rotation groove is provided on the inner wall of the extrusion plate, a rotation shaft is rotatably connected to the inner wall of the rotation groove, a meniscus is fixedly mounted on the side of the rotation shaft close to the rod body, a valve is provided in an annular manner on the outer edge of the bottom of the through groove, and a driven wheel is fixedly mounted on one end of the rod body close to the cover plate; The rod body is rotationally connected to the isolation plate, and the driven wheel is located on the outside of the reaction chamber. The isolation plate and the inner wall of the reaction chamber are fixedly assembled, and the length of the isolation plate is smaller than the length of the reaction chamber. The meniscus is engaged with the rod body through a reciprocating thread groove, and the extrusion plate and the inner wall of the tube body are slidably sleeved.
[0010] As a preferred technical solution of the present invention: the circulation component includes a pipe body 2, and the two ends of the pipe body 2 are respectively fixedly equipped with a connecting pipe 1, a connecting pipe 2, a connecting pipe 3, and a connecting pipe 4; The end of the connecting tube 3 away from the tube body 2 is fixedly equipped with a connecting tube 5, the tube body 2 is connected to the inner cavity of the liquid tank through the connecting tube 3 and the connecting tube 5, and the tube body 2 is connected to the inner cavity of the tube body 1 through the connecting tube 4; The tube body 2 is connected to the two groups of transmission and stirring components through the connecting tube 1 and the connecting tube 2 respectively, and the ends of the two groups of transmission and stirring components away from the connecting tube 1 are connected through the connecting component.
[0011] As a preferred technical solution of the present invention: the limit valve plate includes plate one and plate two, the outer walls of plate one and plate two are both provided with square grooves, a vertical plate is fixedly assembled on the side of plate two close to the gearbox, an expansion joint is fixedly assembled on the inner wall of the vertical plate, the expansion joint end of the expansion joint is fixedly assembled on the vertical plate, the expansion joint is fixedly assembled on the outer wall of the reactor body, and the plate one is fixedly assembled on the inner wall of the mounting groove.
[0012] As a preferred technical solution of the present invention: the connecting component includes two groups of annular tube sleeves, the two groups of annular tube sleeves are connected through a hose, and the two groups of annular tube sleeves are connected to the inner cavities of the two groups of transmission and stirring components.
[0013] As a preferred technical solution of the present invention: the transmission and stirring component includes a shaft body, the outer wall of the shaft body is fixedly equipped with a threaded page, the end of the shaft body away from the gearbox is fixedly equipped with a cover plate, the inner cavity of the shaft body is provided with a circulation groove, the outer wall of the threaded page is provided with a plurality of sliding grooves connected to the circulation groove, the inner wall of the sliding groove is fixedly equipped with a fixed seat, the outer wall of the fixed seat is fixedly equipped with a tension spring, one end of the tension spring is fixedly equipped with a sliding rod, and the sliding rod is arranged on the side away from the shaft body.
[0014] As a preferred technical solution of the present invention: the sliding rod and the inner wall of the sliding groove are slidably connected, one side of the two groups of circulation grooves are connected to the connecting component, the other side of the two groups of circulation grooves are connected to the circulation component, and the cover plate is covered on the outside of the gear.
[0015] The present invention has the following beneficial effects: 1. This new reactor with good mixing effect circulates the materials in the inner cavity of the reactor body through two sets of transmission and stirring parts. At this time, the materials are added slowly so that the materials added later are driven by the circulation transmission of the original materials in the inner cavity of the reactor body, so that the materials added later will not be locally accumulated with the original materials in the inner cavity of the reactor body, thereby increasing the mixing efficiency between the materials.
[0016] 2. The novel reactor with good mixing effect drives plate 2 to move through the vertical plate via the telescopic device, so that plate 2 and plate 1 can slide relative to each other, so that the square grooves opened on the outer walls of plate 1 and plate 2 are staggered with each other, thereby changing the transmission efficiency of objects through the square grooves. When plate 1 and plate 2 are staggered with each other, the transmission efficiency of materials through the square grooves is reduced, and the operation of the transmission and stirring components keeps the materials transmitted to the side of the limit valve plate, so that the materials are accumulated at the limit valve plate, and the gas in the materials is discharged through the extrusion between the materials.
[0017] 3. The novel reactor with good mixing effect divides the inner cavity of the reaction chamber into a "U" shape by using a separation plate, so that the material is circulated and pushed forward through two sets of transmission and stirring components. By setting liquid in the liquid chamber and sleeved on the outer wall of the reactor body, the material is wrapped in the liquid to achieve mixing.
[0018] 4. The novel reactor with good mixing effect is connected with the connecting component through one side of two groups of circulation grooves, and the other side of the two groups of circulation grooves is connected with the circulation component, so that the liquid can be transmitted to the inner cavity of the transmission and stirring component through the circulation component, and the connecting pipe 5 is closed, so that the liquid in the inner cavity of the liquid bin is transmitted to the inner cavity of the transmission and stirring component through the circulation component, thereby increasing the pressure in the inner cavity of the shaft body, and the sliding rod is slidably sleeved on the inner wall of the sliding groove, so that the sliding rod is pushed by the liquid to move to the side away from the shaft body, so that the distance between the thread leaf and the inner wall of the reaction bin is changed by the sliding rod. When the material is located in the inner cavity of the reaction bin and is transmitted through the transmission and stirring component, the sliding rod presses the material, so that the transmission and stirring component can realize material transmission and material crushing at the same time, thereby solving the problem of uneven material mixing caused by the contact between some materials and liquid to form a clumping. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a structural schematic diagram of another viewing angle of the present invention; Figure 3 It is a schematic diagram of the notch structure of the present invention; Figure 4 This is a schematic diagram of the mounting slot structure of the present invention; Figure 5 This is a schematic diagram of the structure of the limit valve plate of the present invention; Figure 6 It is a schematic diagram of the structure of the circulation components of the present invention; Figure 7 This is a schematic diagram of the structure of the liquid bin of the present invention; Figure 8 It is a schematic diagram of the transmission slot structure of the present invention; Fig. 9 It is a schematic diagram of the meniscus structure of the present invention; Fig.10 This is a schematic diagram of the cross-sectional structure of the reactor body of the present invention; Fig.11 This is a schematic diagram of the structure of the transmission and stirring component of the present invention.
[0020] In the figure: 1. Reactor body; 2. Support frame; 3. Circulation component; 4. Sealing cover; 5. Gearbox; 6. Drive motor; 7. Limit valve plate; 8. Connecting component; 9. Transmission and stirring component; 101, reaction chamber; 102, notch; 103, cover plate; 104, mounting groove; 105, isolation plate; 106, liquid chamber; 107, tube body 1; 108, transmission groove; 109, rod body; 110, reciprocating thread groove; 111, extrusion plate; 112, through groove; 113, rotating groove; 114, rotating shaft; 115, meniscus; 116, valve; 117, driven wheel; 301, pipe body 2; 302, connecting pipe 1; 303, connecting pipe 2; 304, connecting pipe 3; 305, connecting pipe 4; 306, connecting pipe 5; 701, plate one; 702, plate two; 703, square groove; 704, vertical plate; 705, telescopic device; 801, annular sleeve; 802, hose; 901, shaft body; 902, threaded leaf; 903, gear; 904, circulation groove; 905, sliding groove; 906, tension spring; 907, sliding rod; 908, fixed seat. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figure 1 - Fig.11 A novel reactor with good mixing effect comprises a reactor body 1, an outer wall of the reactor body 1 is fixedly equipped with a support frame 2, an outer wall of the reactor body 1 is fixedly sleeved with a circulation component 3, a gearbox 5 is fixedly equipped on one side of the outer wall of the reactor body 1, a driving motor 6 is fixedly equipped on the input end of the gearbox 5, a limiting valve plate 7 is fixedly equipped on the inner wall of the reactor body 1 close to the gearbox 5, two groups of transmission and stirring components 9 are rotatably connected to the inner wall of the reactor body 1, a connecting component 8 is arranged on the side of the transmission and stirring component 9 close to the gearbox 5, and the driving motor 6 is drivingly connected to a group of transmission and stirring components 9 through the gearbox 5.
[0023] In a preferred embodiment: the reactor body 1 includes a reaction chamber 101, a notch 102 is formed through one end of the reaction chamber 101 away from the gearbox 5, a cover plate 103 is fixedly mounted on the outer wall of the reaction chamber 101 away from the gearbox 5, a mounting groove 104 is formed on the outer wall of the reaction chamber 101 close to the gearbox 5, an isolation plate 105 is fixedly mounted on the inner wall of the reaction chamber 101, a liquid chamber 106 is formed in the inner cavity of the isolation plate 105, and a propeller is fixedly mounted on the inner wall of the liquid chamber 106.
[0024] In a preferred embodiment, two groups of transmission and stirring components 9 are disposed on both sides of the isolation plate 105 , and both groups of transmission and stirring components 9 are rotatably connected to the inner wall of the reaction chamber 101 , and the inner walls of the two groups of notches 102 are clamped with sealing covers 4 .
[0025] In a preferred embodiment: the propeller includes a tube body 107 fixedly mounted on the inner wall of the liquid tank 106, a transmission groove 108 is provided on the side of the tube body 107 close to the cover plate 103, a rod body 109 is rotatably connected to the inner wall of the tube body 107, a reciprocating thread groove 110 is provided on the outer wall of the rod body 109, an extrusion plate 111 is provided on the outer wall of the rod body 109, a plurality of through grooves 112 are provided in an annular shape on the top of the extrusion plate 111, a rotation groove 113 is provided on the inner wall of the extrusion plate 111, a rotation shaft 114 is rotatably connected to the inner wall of the rotation groove 113, a meniscus 115 is fixedly mounted on the side of the rotation shaft 114 close to the rod body 109, a valve 116 is provided in an annular shape on the outer edge of the bottom of the through groove 112, and a driven wheel 117 is fixedly mounted on the end of the rod body 109 close to the cover plate 103; The rod body 109 is rotationally connected to the isolation plate 105, and the driven wheel 117 is located on the outside of the reaction chamber 101. The isolation plate 105 and the inner wall of the reaction chamber 101 are fixedly assembled, and the length of the isolation plate 105 is smaller than the length of the reaction chamber 101. The meniscus 115 is engaged with the rod body 109 through the reciprocating thread groove 110, and the extrusion plate 111 and the inner wall of the tube body 107 are slidably sleeved.
[0026] In the above structure, the meniscus 115 is meshed with the rod body 109 through the reciprocating thread groove 110, and the meniscus 115 is rotated in the rotation groove 113 through the rotating shaft 114, and the extrusion plate 111 is limited by the sliding of the tube body 107, so that when the rod body 109 rotates, the extrusion plate 111 can be meshed with the reciprocating thread groove 110 through the meniscus 115, so that the extrusion plate 111 is located on the inner wall of the tube body 107 and slides from top to bottom. When the meniscus 115 contacts the end of the reciprocating thread groove 110, the rotating shaft 114 is driven to rotate along the end track of the reciprocating thread groove 110 through the meniscus 115, so that the meniscus 115 drives the extrusion plate 111 to slide from bottom to top along the reciprocating thread groove 110 through the rotating shaft 114; By providing a plurality of valves 116 in an annular shape, a conical shape is formed by the plurality of valves 116 on the side close to the gearbox 5, so that when the extrusion plate 111 slides from top to bottom on the inner wall of the tube body 107, the liquid in the tube body 107 contacts the outer wall of the plurality of valves 116, so that the plurality of valves 116 seal the through groove 112, and the extrusion plate 111 pushes the liquid to be transmitted from top to bottom; When the extrusion plate 111 slides from bottom to top along the reciprocating thread groove 110, the liquid in the tube body 107 contacts the inner wall of the plurality of valves 116, and the liquid pushes the plurality of valves 116 to separate, so that the liquid is transmitted to the side of the extrusion plate 111 close to the gearbox 5 through the through groove 112 and the valve 116; Repeat the above process to enable the liquid to be transmitted through the propeller; The inner cavity of the reaction chamber 101 is divided into a "U" shape by using the isolation plate 105, so that the material is circulated and pushed through the two sets of transmission and stirring components 9, and by placing liquid in the liquid chamber 106 and sleeved on the outer wall of the reactor body 1, the material is wrapped in the liquid to achieve mixing; On the other hand, by arranging the limit valve plate 7 in the U-shaped inner cavity of the reaction chamber 101 and close to one side of the gearbox 5, the size of the channel of the U-shaped inner cavity of the reaction chamber 101 can be adjusted through the limit valve plate 7; By providing two groups of notches 102 , the materials in the inner cavity of the reaction bin 101 can be fed in and discharged through the two groups of notches 102 , and the inner cavity of the reaction bin 101 can be sealed by the sealing cover 4 .
[0027] In a preferred embodiment: the circulation component 3 includes a second tube body 301, and the two ends of the second tube body 301 are respectively fixedly equipped with a connecting tube 1 302, a connecting tube 2 303, a connecting tube 3 304, and a connecting tube 4 305; The end of the connecting pipe 304 away from the tube body 2 301 is fixedly equipped with a connecting pipe 5 306. The tube body 2 301 is connected to the inner cavity of the liquid tank 106 through the connecting pipe 3 304 and the connecting pipe 5 306. The tube body 2 301 is connected to the inner cavity of the tube body 1 107 through the connecting pipe 4 305. The second tube body 301 is connected to the two groups of transmission and stirring components 9 through the connecting tube 1 302 and the connecting tube 2 303 respectively, and the ends of the two groups of transmission and stirring components 9 away from the connecting tube 1 302 are connected through the connecting component 8.
[0028] Through the above design, the liquid in the inner cavity of the liquid bin 106 enters the tube body 107 through the transmission groove 108, and the liquid in the inner cavity of the tube body 107 enters the tube body 2 301 through the connecting pipe 4 305, and is then transmitted to the liquid bin 106 through the connecting pipe 3 304 and the connecting pipe 5 306, so that the liquid is located on the outer wall and the inner cavity of the reactor body 1 to achieve circulation. Compared with the traditional circulation, this design increases the contact area between the material and the liquid in the inner cavity of the reactor body 1, and at the same time utilizes the space setting of the inner cavity of the reactor body 1 for mixing materials, so that the material in the inner cavity of the reactor body 1 can be surrounded by the liquid when it is transmitted and stirred, thereby increasing the heat conduction efficiency between the liquid and the material.
[0029] In a preferred embodiment: the limit valve plate 7 includes a plate 1 701 and a plate 2 702, the outer walls of the plates 1 701 and 702 are both provided with a square groove 703, a vertical plate 704 is fixedly assembled on the side of the plate 2 702 close to the gearbox 5, a telescope 705 is fixedly assembled on the inner wall of the vertical plate 704, the telescopic end of the telescope 705 is fixedly assembled to the vertical plate 704, the telescope 705 is fixedly assembled to the outer wall of the reactor body 1, and the plate 1 701 is fixedly assembled to the inner wall of the mounting groove 104.
[0030] In the above structure, the telescopic device 705 drives the second plate 702 to move through the vertical plate 704, so that the second plate 702 and the first plate 701 can slide relative to each other, so that the square grooves 703 opened on the outer walls of the first plate 701 and the second plate 702 are staggered with each other, thereby changing the transmission efficiency of the object through the square grooves 703. When the first plate 701 and the second plate 702 are staggered with each other, the transmission efficiency of the material through the square grooves 703 is reduced, and the operation of the transmission stirring component 9 keeps the material being transmitted to the side of the limit valve plate 7, so that the material is accumulated at the limit valve plate 7, and the gas in the material is discharged through the squeezing between the materials.
[0031] In a preferred embodiment, the connecting component 8 includes two groups of annular tube sleeves 801 , which are connected via a hose 802 , and the two groups of annular tube sleeves 801 are connected to the inner cavities of the two groups of transmission and stirring components 9 .
[0032] In the above structure, the two groups of transmission and stirring components 9 are connected through the connecting component 8, so that the liquid is transmitted from the inner cavity of one group of transmission and stirring components 9 to the inner cavity of the other group of transmission and stirring components 9 through the connecting component 8.
[0033] In a preferred embodiment: the transmission and stirring component 9 includes a shaft body 901, the outer wall of the shaft body 901 is fixedly equipped with a threaded page 902, the end of the shaft body 901 away from the gearbox 5 is fixedly equipped with a cover plate 103, the inner cavity of the shaft body 901 is provided with a circulation groove 904, the outer wall of the threaded page 902 is provided with a plurality of sliding grooves 905 connected to the circulation groove 904, the inner wall of the sliding groove 905 is fixedly equipped with a fixed seat 908, the outer wall of the fixed seat 908 is fixedly equipped with a tension spring 906, one end of the tension spring 906 is fixedly equipped with a sliding rod 907, and the sliding rod 907 is arranged on the side away from the shaft body 901.
[0034] In a preferred embodiment: the sliding rod 907 and the inner wall of the sliding groove 905 are slidably connected, one side of the two groups of circulation grooves 904 are connected to the connecting component 8, and the other side of the two groups of circulation grooves 904 are connected to the circulation component 3, and the cover plate 103 is covered on the outside of the gear 903.
[0035] In the above structure, one side of the two groups of circulation grooves 904 is connected to the connecting component 8, and the other side of the two groups of circulation grooves 904 is connected to the circulation component 3, so that the liquid can be transmitted to the inner cavity of the transmission and stirring component 9 through the circulation component 3, and the connecting pipe 306 is closed, so that the liquid in the inner cavity of the liquid bin 106 is transmitted to the inner cavity of the transmission and stirring component 9 through the circulation component 3, thereby increasing the pressure in the inner cavity of the shaft body 901, and the slide bar 907 is slidably sleeved on the inner wall of the sliding groove 905, so that the slide bar 907 is pushed by the liquid to move to the side away from the shaft body 901, so that the distance between the thread leaf 902 and the inner wall of the reaction bin 101 is changed by the slide bar 907. When the material is located in the inner cavity of the reaction bin 101 and is transmitted through the transmission and stirring component 9, the slide bar 907 presses the material, so that the transmission and stirring component 9 can realize the transmission of the material and the crushing of the material at the same time, thereby solving the problem of some materials contacting with the liquid to form a ball, resulting in uneven mixing of the materials.
[0036] Working principle: the driving motor 6 drives a group of transmission and stirring components 9 located in the inner cavity of the reactor body 1 to rotate through the gearbox 5, and the gears 903 in the two groups of transmission and stirring components 9 are meshed with the driven wheel 117, so that the driving motor 6 drives the two groups of transmission and stirring components 9 and the driven wheel 117 to rotate at the same time; When adding materials, the sealing cover 4 located on the top of the reactor body 1 is removed, and the materials in the inner cavity of the reactor body 1 are circulated and transmitted through the two sets of transmission and stirring components 9. At this time, the materials are added slowly, so that the materials added later are driven by the circulation transmission of the original materials in the inner cavity of the reactor body 1, so that the materials added later will not be locally accumulated with the original materials in the inner cavity of the reactor body 1, thereby increasing the mixing efficiency between the materials; The driven wheel 117 and the rod body 109 are fixedly assembled, the meniscus 115 is meshed with the rod body 109 through the reciprocating thread groove 110, and the meniscus 115 is rotated in the rotating groove 113 through the rotating shaft 114, and the extrusion plate 111 is limited by the sliding of the tube body 107, so that when the rod body 109 rotates, the extrusion plate 111 can be meshed with the reciprocating thread groove 110 through the meniscus 115, so that the extrusion plate 111 is located on the inner wall of the tube body 107 and slides from top to bottom. When the meniscus 115 contacts the end of the reciprocating thread groove 110, the rotating shaft 114 is driven to rotate along the end track of the reciprocating thread groove 110 through the meniscus 115, so that the meniscus 115 drives the extrusion plate 111 to slide from bottom to top along the reciprocating thread groove 110 through the rotating shaft 114; By providing a plurality of valves 116 in an annular shape, a conical shape is formed by the plurality of valves 116 on the side close to the gearbox 5, so that when the extrusion plate 111 slides from top to bottom on the inner wall of the tube body 107, the liquid in the tube body 107 contacts the outer wall of the plurality of valves 116, so that the plurality of valves 116 seal the through groove 112, and the extrusion plate 111 pushes the liquid to be transmitted from top to bottom; When the extrusion plate 111 slides from bottom to top along the reciprocating thread groove 110, the liquid in the tube body 107 contacts the inner wall of the plurality of valves 116, and the liquid pushes the plurality of valves 116 to separate, so that the liquid is transmitted to the side of the extrusion plate 111 close to the gearbox 5 through the through groove 112 and the valve 116; The above process is repeated, so that the liquid in the inner cavity of the liquid bin 106 enters the tube body 1 107 through the transmission groove 108, and the liquid in the inner cavity of the tube body 107 enters the tube body 2 301 through the connecting pipe 4 305, and then is transmitted to the liquid bin 106 through the connecting pipe 3 304 and the connecting pipe 5 306, so that the liquid is located on the outer wall and the inner cavity of the reactor body 1 to realize circulation. Compared with the traditional circulation, this design increases the contact area between the material and the liquid in the inner cavity of the reactor body 1, and at the same time, the space setting of the inner cavity of the reactor body 1 for mixing materials is used, so that the material in the inner cavity of the reactor body 1 can be surrounded by the liquid when it is transported and stirred, so that the heat conduction efficiency between the liquid and the material is increased; By arranging the limit valve plate 7 in the U-shaped inner cavity of the reaction chamber 101 and close to one side of the gearbox 5, the size of the channel of the U-shaped inner cavity of the reaction chamber 101 can be adjusted through the limit valve plate 7; The expansion joint 705 drives the second plate 702 to move through the vertical plate 704, so that the second plate 702 and the first plate 701 can slide relative to each other, so that the square grooves 703 opened on the outer walls of the first plate 701 and the second plate 702 are staggered with each other, thereby changing the transmission efficiency of the object through the square grooves 703. When the first plate 701 and the second plate 702 are staggered with each other, when the transmission efficiency of the material through the square grooves 703 is reduced, the material is kept transmitted to the side of the limit valve plate 7 through the operation of the transmission stirring component 9, so that the material is accumulated at the limit valve plate 7, and the gas in the material is discharged through the extrusion between the materials; One side of the two groups of circulation grooves 904 is connected to the connecting component 8, and the other side of the two groups of circulation grooves 904 is connected to the circulation component 3, so that the liquid can be transmitted to the inner cavity of the transmission and stirring component 9 through the circulation component 3, and the connecting pipe 306 is closed, so that the liquid in the inner cavity of the liquid bin 106 is transmitted to the inner cavity of the transmission and stirring component 9 through the circulation component 3, thereby increasing the pressure in the inner cavity of the shaft body 901, and the slide bar 907 is slidably sleeved on the inner wall of the sliding groove 905, so that the slide bar 907 is pushed by the liquid to move to the side away from the shaft body 901, so that the distance between the thread leaf 902 and the inner wall of the reaction bin 101 is changed by the slide bar 907. When the material is located in the inner cavity of the reaction bin 101 and is transmitted through the transmission and stirring component 9, the slide bar 907 presses the material, so that the transmission and stirring component 9 can realize the transmission of the material and the crushing of the material at the same time, thereby solving the problem of some materials contacting with the liquid to form a ball, resulting in uneven mixing of the materials.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel reactor with good mixing effect, comprising a reactor body (1), characterized in that: The outer wall of the reactor body (1) is fixedly equipped with a support frame (2), the outer wall of the reactor body (1) is fixedly sleeved with a circulation component (3), a gearbox (5) is fixedly equipped on one side of the outer wall of the reactor body (1), an input end of the gearbox (5) is fixedly equipped with a drive motor (6), an inner wall of the reactor body (1) on a side close to the gearbox (5) is fixedly equipped with a limit valve plate (7), the inner wall of the reactor body (1) is rotatably connected with two groups of transmission and stirring components (9), a connecting component (8) is provided on a side of the transmission and stirring components (9) close to the gearbox (5), and the drive motor (6) is drivingly connected to a group of transmission and stirring components (9) through the gearbox (5).
2. A novel reactor with good mixing effect according to claim 1, characterized in that: The reactor body (1) comprises a reaction chamber (101); a notch (102) is provided through one end of the reaction chamber (101) away from the gearbox (5); a cover plate (103) is fixedly mounted on an outer wall of the reaction chamber (101) away from the gearbox (5); a mounting groove (104) is provided on an outer wall of the reaction chamber (101) close to the gearbox (5); an isolation plate (105) is fixedly mounted on an inner wall of the reaction chamber (101); a liquid chamber (106) is provided in an inner cavity of the isolation plate (105); and a propeller is fixedly mounted on the inner wall of the liquid chamber (106).
3. A novel reactor with good mixing effect according to claim 2, characterized in that: The two groups of transmission and stirring components (9) are arranged on both sides of the isolation plate (105), and the two groups of transmission and stirring components (9) are both rotatably connected to the inner wall of the reaction chamber (101), and the inner walls of the two groups of notches (102) are both clamped with sealing covers (4).
4. A novel reactor with good mixing effect according to claim 3, characterized in that: The thruster comprises a tube body (107) fixedly mounted on the inner wall of the liquid tank (106), a transmission groove (108) being provided on the side of the tube body (107) close to the cover plate (103), a rod body (109) being rotatably connected to the inner wall of the tube body (107), a reciprocating thread groove (110) being provided on the outer wall of the rod body (109), an extrusion plate (111) being provided on the outer wall of the rod body (109), and a plurality of grooves being provided in an annular manner on the top of the extrusion plate (111). A through groove (112), the inner wall of the extrusion plate (111) is provided with a rotation groove (113), the inner wall of the rotation groove (113) is rotatably connected to a rotation shaft (114), a meniscus (115) is fixedly mounted on a side of the rotation shaft (114) close to the rod body (109), a valve (116) is annularly arranged on the outer edge of the bottom of the through groove (112), and a driven wheel (117) is fixedly mounted on one end of the rod body (109) close to the cover plate (103); The rod body (109) is rotatably connected to the isolation plate (105), and the driven wheel (117) is located outside the reaction chamber (101). The isolation plate (105) and the inner wall of the reaction chamber (101) are fixedly assembled, and the length of the isolation plate (105) is smaller than the length of the reaction chamber (101). The meniscus (115) is meshed with the rod body (109) through a reciprocating thread groove (110), and the extrusion plate (111) and the inner wall of the tube body (107) are slidably sleeved.
5. A novel reactor with good mixing effect according to claim 1, characterized in that: The circulation component (3) comprises a second tube body (301), and the two ends of the second tube body (301) are respectively fixedly equipped with a connecting tube (302), a connecting tube (303), a connecting tube (304), and a connecting tube (305); The end of the connecting tube three (304) away from the tube body two (301) is fixedly equipped with a connecting tube five (306); the tube body two (301) is connected to the inner cavity of the liquid tank (106) through the connecting tube three (304) and the connecting tube five (306); the tube body two (301) is connected to the inner cavity of the tube body one (107) through the connecting tube four (305); The second tube body (301) is connected to the two groups of transmission and stirring components (9) through the connecting tube (302) and the connecting tube (303), respectively, and the ends of the two groups of transmission and stirring components (9) away from the connecting tube (302) are connected through the connecting component (8).
6. A novel reactor with good mixing effect according to claim 1, characterized in that: The limit valve plate (7) comprises a plate 1 (701) and a plate 2 (702); the outer walls of the plate 1 (701) and the plate 2 (702) are both provided with a square groove (703); a side of the plate 2 (702) close to the gearbox (5) is fixedly mounted with a vertical plate (704); an inner wall of the vertical plate (704) is fixedly mounted with a telescopic device (705); a telescopic end of the telescopic device (705) is fixedly mounted with the vertical plate (704); the telescopic device (705) is fixedly mounted with the outer wall of the reactor body (1); and the plate 1 (701) is fixedly mounted with the inner wall of the mounting groove (104).
7. A novel reactor with good mixing effect according to claim 1, characterized in that: The connecting component (8) comprises two groups of annular tube sleeves (801), the two groups of annular tube sleeves (801) are connected via a hose (802), and the two groups of annular tube sleeves (801) are both connected to the inner cavities of the two groups of transmission and stirring components (9).
8. A novel reactor with good mixing effect according to claim 1, characterized in that: The transmission stirring component (9) comprises a shaft body (901), the outer wall of the shaft body (901) is fixedly equipped with a threaded leaf (902), the end of the shaft body (901) away from the gearbox (5) is fixedly equipped with a cover plate (103), the inner cavity of the shaft body (901) is provided with a circulation groove (904), the outer wall of the threaded leaf (902) is provided with a plurality of sliding grooves (905) connected to the circulation groove (904), the inner wall of the sliding groove (905) is fixedly equipped with a fixed seat (908), the outer wall of the fixed seat (908) is fixedly equipped with a tension spring (906), one end of the tension spring (906) is fixedly equipped with a sliding rod (907), and the sliding rod (907) is arranged on a side away from the shaft body (901).
9. A novel reactor with good mixing effect according to claim 8, characterized in that: The sliding rod (907) and the inner wall of the sliding groove (905) are slidably connected, one side of the two groups of circulation grooves (904) are connected to the connecting component (8), and the other side of the two groups of circulation grooves (904) are connected to the circulation component (3), and the cover plate (103) is covered on the outside of the gear (903).
Citation Information
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