Automobile wire harness bending device
By designing an automotive wire harness bending device including driving components, flip components and clamping components, the problems of inefficiency in the prior art and limited processing capabilities for different thicknesses are solved, and the functions of efficient and multiple bending are realized. , suitable for a variety of wiring harnesses.
Patent Information
- Application Number
- CN202411932028.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-02-18
AI Technical Summary
The existing automotive wire harness bending devices are inefficient, making it difficult to efficiently bend multiple wire harnesses at the same time, and the processing capacity of wire harnesses of different thicknesses is limited.
An automotive wiring harness bending device including a driving assembly, a flip assembly and a clamp assembly is designed. The drive assembly drives the slider through the motor, sprocket and chain. The slider drives the vertical groove and limit rod flip the flat plate. The clamping assembly clamps the wire harness through fastening bolts, transmission blocks and connecting rods to achieve multiple bending.
It realizes efficient bending of multiple wire harnesses at the same time, and can be bent once or twice. It is suitable for wire harnesses of different thicknesses, expanding the application range.
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Figure CN119456863A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire harness processing, and in particular to an automobile wire harness bending device. Background Art
[0002] The wire harness is a wiring component that connects various electrical devices in the automobile circuit. It is composed of an insulating sheath, a terminal block, a wire and an insulating wrapping material. In order to match the design and use of automobile parts, the wire harness needs to be bent according to the outer contour of other automobile accessories. The wire harness is generally composed of more than two round wires. The manual bending operation is time-consuming, labor-intensive, and inefficient. Therefore, an automobile wire harness bending device is proposed, which can bend multiple wire harnesses at the same time. It can be bent once or twice, and has a wider range of applications. The wire clamping assembly can clamp wire harnesses of different thicknesses, so that the device is not only for one wire harness, but also can process wire harnesses of various calibers. Summary of the invention
[0003] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0004] In view of the above problems existing in the existing automobile wire harness bending device, the present invention is proposed.
[0005] Therefore, the purpose of the present invention is to provide an automotive wire harness bending device, which can perform bending operations on multiple wire harnesses at the same time, and can be bent once or twice. It has a wider range of applications. The wire clamping assembly can clamp wire harnesses of different thicknesses, so that the device is not only for one type of wire harness, but can also process wire harnesses of various calibers.
[0006] To solve the above technical problems, the present invention provides the following technical solutions: an automobile wire harness bending device, comprising a driving assembly, including a base, a sliding frame arranged on the base, a mounting frame arranged on one side of the base, a motor fixedly arranged on the mounting frame, a sprocket connected to the motor, a chain sleeved outside the sprocket, a slider fixed to the chain, a vertical groove fixedly arranged on the slider, and a limit rod embedded in the vertical groove; a flip assembly, including a flat plate fixedly connected to the limit rod, rollers fixedly arranged at the four corners of the flat plate, a counterweight block arranged at the bottom of the flat plate, and a wire groove symmetrically arranged on both sides of the sliding frame; and a wire clamping assembly, symmetrically arranged at both ends of the flat plate, including a fixing frame vertically arranged on the flat plate, a through hole opened on the fixing frame, a fastening bolt threadedly connected to the fixing frame, a transmission block slidably connected to the fixing frame, connecting rods symmetrically arranged on both sides of the bottom of the transmission block, a pressure block rotatably connected to the connecting rod, an extrusion rod arranged at the bottom of the connecting rod, and a spring sleeved outside the extrusion rod.
[0007] As a preferred solution of the automotive wire harness bending device of the present invention, wherein: linear slide grooves are opened on both sides of the sliding frame, the slide grooves are of a semi-open structure and the top is not closed, the mounting frame is arranged on one side of the sliding frame, the motor output shaft is fixedly connected to a sprocket, two sprockets are provided, the sprockets are symmetrically arranged on both sides of the mounting frame, and the chain is sleeved outside the two sprockets.
[0008] As a preferred solution of the automobile wire harness bending device of the present invention, wherein: a slideway is also provided on the mounting frame, the slider is embedded in the slideway, and the vertical groove is vertically fixed on the slider.
[0009] As a preferred solution of the automotive wire harness bending device described in the present invention, wherein: the length of the flat plate is smaller than the length of the slide groove, the limiting rod is vertically fixed to the side of the flat plate close to the mounting frame, and the top of the limiting rod is embedded in the vertical groove; the roller is arranged in the slide groove, and the wire placement groove corresponds to the extrusion rod one by one.
[0010] As a preferred solution of the automobile wire harness bending device of the present invention, a notch is provided on one side of the through hole, and the transmission block is provided at the bottom of the fastening bolt.
[0011] As a preferred solution of the automotive wiring harness bending device described in the present invention, the connecting rod includes two support rods, one support rod is a single disc, and the other support rod is rotatably connected to the pressure block, the pressure block is two discs, and the support rods on which the single discs are fixed are staggered.
[0012] As a preferred solution of the automobile wire harness bending device of the present invention, the extrusion rod corresponds to the disc on the connecting rod one by one, the extrusion rod passes through the fixing frame, and the extrusion rod and the fixing frame are slidably arranged.
[0013] As a preferred solution of the automobile wire harness bending device of the present invention, the through hole is arranged at the bottom of the extrusion rod.
[0014] As a preferred solution of the automobile wire harness bending device of the present invention, wherein: the spring is sleeved on the outside of each of the extrusion rods.
[0015] As a preferred solution of the automobile wire harness bending device of the present invention, one end of the spring is fixedly connected to the top of the extrusion rod, and the other end is fixedly connected to the fixing frame.
[0016] Beneficial effects of the present invention:
[0017] The automobile wire harness bending device of the present invention can perform bending operations on multiple wire harnesses at the same time, and can be bent once or twice, with a wider range of applications. The wire clamping assembly can clamp wire harnesses of different thicknesses, so that the device is not only for one type of wire harness, but can also process wire harnesses of various calibers. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0019] Figure 1 It is a schematic diagram of the overall structure of the automobile wire harness bending device of the present invention.
[0020] Figure 2 It is a schematic diagram of the structure of the driving assembly of the automobile wire harness bending device of the present invention.
[0021] Figure 3 It is a schematic diagram of the structure of the flip assembly of the automobile wire harness bending device of the present invention.
[0022] Figure 4 The figure is a side view of the slider structure of the automobile wire harness bending device of the present invention.
[0023] Figure 5 The figure is a rear view of the sprocket structure of the automobile wire harness bending device of the present invention.
[0024] Figure 6 The present invention is a schematic diagram of the structure of the wire clamping assembly of the automobile wire harness bending device.
[0025] Figure 7 The figure is a schematic diagram of the internal structure of the wire clamping assembly of the automobile wire harness bending device of the present invention.
[0026] Figure 8 The figure is a schematic diagram of the connecting rod structure of the automobile wire harness bending device of the present invention.
[0027] Fig. 9 The figure is a bottom view of the connecting rod structure of the automobile wire harness bending device of the present invention. DETAILED DESCRIPTION
[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0030] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0031] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0032] Example 1
[0033] Reference Figures 1 to 9, which is the first embodiment of the present invention, provides an automobile wire harness bending device, which includes a driving component 100, a flip component 200 and a clamping component 300. The driving component 100 includes a base 101, a sliding frame 102 arranged on the base 101, a mounting frame 103 arranged on one side of the base 101, a motor 104 fixedly arranged on the mounting frame 103, a sprocket 105 connected to the motor 104, a chain 106 sleeved outside the sprocket 105, a slider 107 fixed to the chain 106, a vertical groove 108 fixedly arranged on the slider 107, and a limiting rod 109 embedded in the vertical groove 108; the flip component 200 includes a flat plate 201 fixedly connected to the limiting rod 109, a fixed Rollers 202 are fixedly arranged at the four corners of the flat plate 201, a counterweight block 203 is arranged at the bottom of the flat plate 201, and wire grooves 204 are symmetrically arranged on both sides of the sliding frame 102; and a wire clamping assembly 300 is symmetrically arranged at both ends of the flat plate 201, including a fixing frame 301 vertically arranged on the flat plate 201, a through hole 302 opened on the fixing frame 301, a fastening bolt 303 threadedly connected to the fixing frame 301, a transmission block 304 slidingly connected to the fixing frame 301, connecting rods 305 symmetrically arranged on both sides of the bottom of the transmission block 304, a pressure block 306 rotatably connected to the connecting rod 305, an extrusion rod 307 arranged at the bottom of the connecting rod 305, and a spring 308 sleeved on the outside of the extrusion rod 307.
[0034] The sliding frame 102 has linear slide grooves 102a on both sides, and the slide grooves 102a are semi-open structures with an open top. The mounting frame 103 is arranged on one side of the sliding frame 102. The output shaft of the motor 104 is fixedly connected to a sprocket 105. Two sprockets 105 are provided, and the sprockets 105 are symmetrically arranged on both sides of the mounting frame 103. The chain 106 is sleeved outside the two sprockets 105. The mounting frame 103 also has a slideway 103a, and the slider 107 is embedded in the slideway 103a. The vertical groove 108 is vertically fixed on the slider 107. The length of the flat plate 201 is less than the length of the slide groove 102a. The limiting rod 109 is vertically fixed on one side of the flat plate 201 close to the mounting frame 103, and the top of the limiting rod 109 is embedded in the vertical groove 108; the roller 202 is arranged in the slide groove 102a, and the wire placement groove 204 corresponds to the extrusion rod 307 one by one. A notch 302a is provided on one side of the through hole 302, and the transmission block 304 is provided at the bottom of the fastening bolt 303. The connecting rod 305 includes two supporting rods, one supporting rod is a single disc, and the pressure block 306 is rotatably connected to the other supporting rod. The pressure block 306 is two discs, and the supporting rods for fixing the single discs on the two connecting rods 305 are staggered. The extrusion rod 307 corresponds to the discs on the connecting rod 305 one by one, and the extrusion rod 307 passes through the fixing frame 301, and the extrusion rod 307 is slidably arranged with the fixing frame 301. The through hole 302 is provided at the bottom of the extrusion rod 307. The spring 308 is sleeved on the outside of each extrusion rod 307. One end of the spring 308 is fixedly connected to the top of the extrusion rod 307, and the other end is fixedly connected to the fixing frame 301.
[0035] During use, first of all, according to the number of times the wire harness needs to be bent, the operation process of bending once is also included in bending twice. The process of bending the wire harness only once will not be repeated here. Taking bending twice as an example, the wire harness is placed through the through hole 302, and the fastening bolt 303 is screwed. The fastening bolt 303 moves down and pushes the transmission block 304 at the bottom. The transmission block 304 is pressed down to press the connecting rod 305 down, so that the extrusion rod 307 clamps the wire harness in the through hole 302. It should be noted that when the wire harnesses are of different thicknesses, the transmission block 304 is pressed down, and the connecting rod 307 is clamped. The upper disc of one of the supporting rods 305 touches the bottom first, clamping the thicker wire harness. The connecting rod 305 continues to be pressed down, which will cause the connecting rod 305 to rotate, and the disc of the thinner wire harness at the other end will continue to be pressed down and clamped. The same is true for the pressing block 306. After one disc clamps the thicker wire harness, the pressing block 306 will rotate a certain angle, and the top disc of the thinner wire harness will continue to be pressed down until all the wire harnesses are clamped and fixed; the spring 308 outside the squeezing rod 307 can reset all the squeezing rods 307 and ensure that the transmission block 304 is against the fastening bolt 303.
[0036] For bending twice, it is necessary to clamp the two bending points of the wire harness, so the wire clamping components 300 at both ends of the flat plate 201 need to fix the wire harness. After fixing, start the motor 104, and the motor 104 can rotate the sprocket 105, driving the chain 106 to move, and the slider 107 is fixed on the chain 106, and the slider 107 can move in the slide 103a. First, taking from left to right as an example, the slider 107 drives the vertical slot 108 to move from left to right. Since the length of the flat plate 201 is less than the slide slot 102a, the vertical slot 108 can push the flat plate 201 through the limit rod 109. When the roller 202 at one end of the flat plate 201 hits the end of the slide slot 102a, the slider 107 continues to move, which will cause the flat plate 201 to gradually flip over. The top of 102a is not closed, and the other end of the flat plate 201 can be gradually lifted. When the slider 107 moves to the other end of the slide 103a, the motor 104 stops rotating. At this time, the flat plate 201 is turned over 90 degrees, and the wiring harness is also bent 90 degrees. Then the motor 104 reverses to make the chain 106 move in the opposite direction. At this time, the slider 107 moves from right to left, and the flat plate 201 is gradually laid flat and pushed by the vertical groove 108 to the leftmost side of the slide 102a. The slider 107 continues to move, and the flat plate 201 is turned over again. At this time, the leftmost end of the flat plate 201 is used as the bending point, and the wiring harness is bent 90 degrees again. The two ends of the wiring harness complete two bends, and then the fastening bolts 303 are loosened, the wiring harness is not fixed, and is discharged from the gap 302a.
[0037] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. An automobile wiring harness bending device, characterized in that: include, A driving assembly (100) comprises a base (101), a sliding frame (102) arranged on the base (101), a mounting frame (103) arranged on one side of the base (101), a motor (104) fixedly arranged on the mounting frame (103), a sprocket (105) connected to the motor (104), a chain (106) sleeved outside the sprocket (105), a slider (107) fixed to the chain (106), a vertical groove (108) fixedly arranged on the slider (107), and a limiting rod (109) embedded in the vertical groove (108); The flip assembly (200) comprises a plate (201) fixedly connected to the limit rod (109), rollers (202) fixedly arranged at four corners of the plate (201), a counterweight (203) arranged at the bottom of the plate (201), and wire grooves (204) symmetrically arranged at both sides of the sliding frame (102); and, The wire clamping assembly (300) is symmetrically arranged at both ends of the flat plate (201), and comprises a fixing frame (301) vertically arranged on the flat plate (201), a through hole (302) opened on the fixing frame (301), a fastening bolt (303) threadedly connected to the fixing frame (301), a transmission block (304) slidably connected to the fixing frame (301), connecting rods (305) symmetrically arranged on both sides of the bottom of the transmission block (304), a pressure block (306) rotatably connected to the connecting rod (305), an extrusion rod (307) arranged at the bottom of the connecting rod (305), and a spring (308) sleeved on the outside of the extrusion rod (307).
2. The automotive wiring harness bending device according to claim 1, characterized in that: The sliding frame (102) is provided with linear sliding grooves (102a) on both sides, and the sliding grooves (102a) are semi-open structures with the top not closed. The mounting frame (103) is arranged on one side of the sliding frame (102). The output shaft of the motor (104) is fixedly connected to a sprocket (105). Two sprockets (105) are provided, and the sprockets (105) are symmetrically arranged on both sides of the mounting frame (103). The chain (106) is sleeved outside the two sprockets (105).
3. The automotive wiring harness bending device according to claim 2, characterized in that: The mounting frame (103) is also provided with a slideway (103a), the sliding block (107) is embedded in the slideway (103a), and the vertical groove (108) is vertically fixed on the sliding block (107).
4. The automotive wiring harness bending device according to claim 3, characterized in that: The length of the flat plate (201) is smaller than the length of the slide groove (102a); the limiting rod (109) is vertically fixed to one side of the flat plate (201) close to the mounting frame (103); the top of the limiting rod (109) is embedded in the vertical groove (108); the roller (202) is arranged in the slide groove (102a); and the wire placement groove (204) corresponds to the extrusion rod (307) one by one.
5. The automotive wiring harness bending device according to claim 4, characterized in that: A notch (302a) is provided on one side of the through hole (302), and the transmission block (304) is provided at the bottom of the fastening bolt (303).
6. The automotive wiring harness bending device according to claim 5, characterized in that: The connecting rod (305) comprises two supporting rods, one supporting rod is a single disc, and the other supporting rod is rotatably connected to the pressing block (306), the pressing block (306) is two discs, and the supporting rods fixing the single discs on the two connecting rods (305) are arranged alternately.
7. The automotive wiring harness bending device according to claim 6, characterized in that: The extrusion rod (307) corresponds to the disc on the connecting rod (305) one by one, the extrusion rod (307) passes through the fixing frame (301), and the extrusion rod (307) and the fixing frame (301) are slidably arranged.
8. The automotive wiring harness bending device according to claim 7, characterized in that: The through hole (302) is arranged at the bottom of the extrusion rod (307).
9. The automotive wiring harness bending device according to claim 8, characterized in that: The spring (308) is sleeved on the outside of each of the extrusion rods (307).
10. The automotive wire harness bending device according to claim 9, characterized in that: One end of the spring (308) is fixedly connected to the top of the extrusion rod (307), and the other end is fixedly connected to the fixing frame (301).