Composite energy storage type high-speed forming device and using method thereof
Through the composite energy storage method of high-pressure gas and hammer head gravity potential energy of the composite energy storage high-speed forming device, combined with the air-controlled piston valve and electromagnetic locking mechanism, the problems of low strike efficiency and difficult maintenance in the existing technology are solved, and the problem of low maintenance is realized. Efficient and stable metal forming processing.
Patent Information
- Application Number
- CN202411687881.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-18
AI Technical Summary
The existing high-speed impact forming technology has problems such as low strike efficiency, high maintenance difficulty, short service life of the equipment and unsuitable for large-scale high-efficiency processing.
A composite energy storage high-speed forming device is adopted. This device combines a gas-controlled piston valve and an electromagnetic locking mechanism to achieve high-speed impact and precise control through a composite energy storage method of high-pressure gas potential energy and hammer head gravity potential energy.
It significantly improves the ability and quality of metal forming, extends the service life of the equipment, reduces maintenance costs, and is suitable for a wider range of application scenarios, including high-speed impact forming processing of metal materials.
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Figure CN119456900A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high-speed impact forming, and in particular to a composite energy storage type high-speed forming device and a use method thereof. Background Art
[0002] In modern manufacturing, the requirements for precision and efficiency in material processing are increasing, especially in the field of forming processing of high-strength metal materials. This field is crucial for achieving lightweight structures, improving mechanical properties, and meeting the needs of complex shape manufacturing. High-energy forming (also known as high-speed forming) belongs to the category of dynamic loading technology, which can release energy quickly in a very short time, significantly improve metal forming ability and forming quality, greatly reduce processing passes, and improve processing efficiency. With the advancement of technology, high-speed impact forming technology, which processes high-strength metal materials at high energy and high speed, has occupied an important position in the manufacturing industry because it can release a large amount of energy in a short time and significantly improve metal forming ability and quality.
[0003] In the existing high-speed impact forming technology, commonly used methods include electromagnetic forming, electro-hydraulic forming and traditional drop hammer forming. These technologies meet the needs of high-speed forming to a certain extent, but there are also significant problems. Among them, the traditional drop hammer mainly uses the method of lifting the hammer head by pulling the wire rope with the motor. The impact energy mainly comes from the gravitational potential energy of the hammer head. The impact speed is generally lower than 5.5m / s, which cannot meet the high-speed impact requirements required for the processing of some high-performance materials. In addition, although some drop hammers have added spring compression energy storage devices, which can increase the impact speed of the device to a certain extent, long-term and frequent compression deformation will cause the spring to be easily fatigued and have a low service life. At the same time, the above-mentioned drop hammer equipment has low striking efficiency and a large body height. It is mainly suitable for mechanical testing of small-sized specimens and is not suitable for high-speed impact forming of metal materials. Although liquid-gas impact equipment has certain applications in the field of forming processing, they generally have problems such as complex hydraulic systems and oil-gas crosstalk. These problems not only increase the difficulty of equipment maintenance, but also limit processing efficiency and precision. These problems have led to the fact that in actual production, these devices are difficult to meet large-scale and high-efficiency processing needs, especially in application scenarios with extremely high requirements for forming speed and energy control.
[0004] In order to overcome the limitations of the existing technology, improve the impact speed and processing efficiency of the drop hammer, extend the service life of the equipment, and meet the needs of continuous high-speed impact forming processing, a new high-speed forming device is urgently needed. Summary of the invention
[0005] The object of the present invention is to provide a composite energy storage high-speed forming device and a method of using the same, so as to overcome the shortcomings of the existing high-speed forming devices, such as low striking efficiency and great maintenance difficulty.
[0006] In order to achieve the above object, the present invention adopts the following technical solution: A composite energy storage high-speed forming device, comprising: The combined fuselage, as the main structure of the entire device, provides support and installation foundation, carries and connects other components, and ensures the stability and rigidity of the overall structure. An energy storage and speed increase mechanism is fixedly connected to the upper part of the combined fuselage, and an impact tube is installed on the upper part. The upper end of the impact tube is connected to the energy storage and speed increase mechanism, and the impact tube is connected to the piston of the hammer mechanism. A pneumatic hammer lifting mechanism is fixed to the lower part; The energy storage and speed increasing mechanism is filled with high-pressure gas, which provides energy through the high-pressure gas filled inside, and releases the gas to accelerate the hammer head to achieve high-speed impact. A gas-controlled piston valve is installed at the bottom of the energy storage and speed increasing mechanism, and the energy storage and speed increasing mechanism is connected to the hammer head mechanism through an impact tube; A pneumatic hammer lifting mechanism is arranged at the lower part of the combined fuselage, and the pneumatic hammer lifting mechanism includes a cylinder. When the cylinder is filled with air, the pneumatic hammer lifting mechanism contacts the hammer head mechanism, driving the hammer head mechanism to rise to the electromagnetic locking mechanism for locking, thereby realizing a rapid return of the hammer head mechanism; The electromagnetic locking mechanism is used to lock and release the hammer mechanism, and is fixed at the highest point of the ascending path of the hammer mechanism to ensure the stability of the hammer during the energy storage stage and quickly release the hammer during the impact stage; The hammer mechanism is connected to the impact tube piston to directly impact the target material at high speed, thereby realizing high-speed impact forming processing of metal materials.
[0007] Furthermore, the combined fuselage includes ribs and an upper box body, the upper box body is welded on the box body bottom plate, the ribs are connected to the side surfaces of the upper box body and the top of the box body bottom plate, and the box body bottom plate is connected to the base through four columns, thereby ensuring the structural stability and load-bearing capacity of the entire composite energy storage high-speed forming device.
[0008] Furthermore, the energy storage and speed increasing mechanism includes a high-pressure cylinder, which serves as a storage place for high-pressure gas and provides the energy required for impact. A support frame is fixed inside the high-pressure cylinder, and the support frame is cross-shaped. An upper end cover is installed above the high-pressure cylinder, and a lower end cover is installed below the high-pressure cylinder; a first air inlet joint and a second air inlet joint are arranged on the upper end cover, the first air inlet joint is used to supply air to the high-pressure cylinder, and the second air inlet joint is used to supply air to the upper chamber of the piston; the lower end cover is installed on the combined fuselage, and an impact port is opened in the middle, and the impact port is connected to the upper end of the impact tube to realize the connection of the high-pressure gas between the energy storage and speed increasing mechanism and the hammer head mechanism.
[0009] Furthermore, the air-controlled piston valve is installed on the support frame through an end cover, and a connecting pipe is installed on the upper surface of the end cover and is connected to the second air inlet connector; the air hole piston valve includes a piston, and the piston is fixedly connected to a wedge-shaped plug through a piston rod, and an air hole is opened in the lower chamber of the piston, and the upper chamber of the piston is filled with gas of preset pressure, and the lower chamber is connected to the high-pressure air chamber through the air hole.
[0010] Furthermore, the upper end cover and the lower end cover are installed with the high-pressure cylinder through a plurality of tightening screws and nuts, and the upper and lower ends of the high-pressure cylinder are closed to ensure gas sealing.
[0011] Furthermore, the pneumatic hammer lifting mechanism contacts with the hammer head mechanism through a support plate, and the pneumatic hammer lifting mechanism includes two cylinders, and the two cylinders are started synchronously. The bottom surface of the cylinder is fixed to the base at the bottom of the combined fuselage, and a top plate is installed on the upper end of the cylinder rod in the cylinder, and the top plate is connected to the support plate through a connecting rod. The pneumatic hammer lifting mechanism is inflated by the cylinder, and the cylinder rod drives the support plate to be lifted through the connecting rod. The support plate contacts with the hammer head mechanism, thereby driving the hammer head mechanism to be lifted together.
[0012] Furthermore, the electromagnetic locking mechanism includes a support plate and four electromagnetic suction cups, the support plate is fixedly connected to the bottom end of the impact tube, and the electromagnetic suction cups are fixed to the bottom surface of the support plate.
[0013] Furthermore, the hammer mechanism includes a hammer and a hammer rod, the lower end of the hammer rod is fixedly connected to the hammer, and the upper end of the hammer rod is connected to the impact tube piston through a first piston.
[0014] Furthermore, a guide post is installed at the bottom of the combined fuselage, and the four corners of the hammer head are provided with matching through holes to be sleeved with the guide post and slide vertically along the guide post. The support plate is fixed on the shoulder of the guide post, and the guide post is fixedly connected to the bottom plate of the box body and the bottom plate.
[0015] A method for using a composite energy storage type high-speed forming device is applicable to a composite energy storage type high-speed forming device, and the method comprises the following steps: S1, open the air source to inflate the energy storage and speed increasing mechanism to a preset value; S2, locking the hammer mechanism to the highest point of its ascending path through the electromagnetic locking mechanism; S3, controlling the energy storage and speed increasing mechanism to release the high-pressure gas, and at the same time controlling the electromagnetic locking mechanism to release the hammer mechanism; S4, starting the pneumatic hammer lifting mechanism to lift the hammer head mechanism to the highest point of its ascending path, and the electromagnetic locking mechanism relocks the hammer head mechanism; S5, repeat S3 and S4 until the processing is completed.
[0016] Furthermore, during the rapid return stage of the device, air is taken in from the lower chambers of the two synchronous cylinders, pushing the cylinder rods to drive the top plate, connecting rod and support plate to move upward, and the hammer head is lifted by the support plate to quickly return until it is locked at a specified height after being adsorbed by a strong electromagnetic suction cup; the upper chamber of the air-controlled piston valve is filled with gas of preset pressure through the connecting pipe and the second air inlet connector, pushing the piston downward and sealing the impact port through a wedge-shaped plug.
[0017] During the high-speed impact stage, high-pressure gas is filled into the high-pressure cylinder through the first air inlet joint. When the gas pressure exceeds the preset pressure of the piston valve, the high-pressure gas pushes the piston upward through the air hole and drives the plug to quickly open the impact port. At the same time, the strong electromagnetic suction cup releases the hammer head, allowing the high-pressure gas to quickly enter the impact tube through the impact port. The hammer head achieves high-speed impact loading under the push of its own weight and high-pressure gas.
[0018] Compared with the prior art, the present invention has the following beneficial technical effects: A composite energy storage high-speed forming device, by adopting the composite energy storage method of high-pressure gas potential energy and hammer head gravity potential energy, has achieved a breakthrough in the existing traditional drop hammer impact speed, significantly improved the ability and quality of metal forming, and met the requirements of high-performance material processing for high-speed impact. At the same time, it avoids the problems of easy spring fatigue and low service life in the spring energy storage device through the precise control of the pneumatic piston valve and the electromagnetic locking mechanism, reduces maintenance costs and frequency, and extends the service life of the equipment. In addition, the device has a compact structural design and a smaller body size than traditional drop hammer equipment, which is suitable for a wider range of application scenarios, including high-speed impact forming processing of metal materials. By precisely controlling the release of high-pressure gas, efficient energy utilization is achieved, energy consumption is reduced, and economy is improved. The electromagnetic locking mechanism provides stable locking of the hammer head during the energy storage stage, avoiding the risk of accidental release and enhancing the safety of operation.
[0019] A method for using a composite energy storage high-speed forming device, by using the above-mentioned high-speed forming device for processing and production, ensures the consistency and repeatability of the forming process, improves production efficiency and product quality, significantly improves production capacity, and meets the needs of large-scale production. The method is simple and easy to understand, reduces the difficulty of operator training and the risk of operating errors, and enhances production efficiency. In addition, the device has strong adaptability and is suitable for the forming processing of various high-strength metal materials. It has good flexibility and can meet the processing requirements of different materials and shapes. The electromagnetic locking mechanism provides stable locking of the hammer head during the energy storage stage, which enhances the safety of operation. The design of using high-pressure gas as the power source makes the device energy-saving and environmentally friendly, helps to reduce energy consumption and carbon emissions, and is of great significance to achieving sustainable development and environmental protection. As a high-speed mechanical testing device for scientific research institutes, colleges and universities, the device can provide precise control and repeatable experimental results, promote the development of new materials and new processes, and provide a powerful tool for teaching and scientific research. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of a composite energy storage high-speed forming device in an embodiment of the present invention.
[0021] Figure 2 It is a side view of a composite energy storage high-speed forming device in an embodiment of the present invention.
[0022] Figure 3 It is a bottom view of an energy storage and speed increasing mechanism of a composite energy storage high-speed forming device in an embodiment of the present invention.
[0023] Figure 4 It is a front view of an energy storage and speed increasing mechanism of a composite energy storage high-speed forming device in an embodiment of the present invention.
[0024] Figure 5 A schematic diagram of a method for using a composite energy storage high-speed forming device in an embodiment of the present invention.
[0025] In the figure, 1 is the first air inlet joint, 2 is the upper end cover, 3 is the tightening screw, 4 is the high-pressure cylinder, 5 is the lower end cover, 6 is the rib plate, 7 is the upper box body, 8 is the box body bottom plate, 9 is the column, 10 is the top plate, 11 is the cylinder, 12 is the connecting rod, 13 is the guide column, 14 is the support plate, 15 is the base, 16 is the second air inlet joint, 17 is the connecting pipe, 18 is the support frame, 19 is the air-controlled piston valve, 20 is the plug, 21 is the impact port, 22 is the impact tube, 23 is the first piston, 24 is the support plate, 25 is the electromagnetic suction cup, 26 is the hammer rod, 27 is the hammer head, 28 is the cylinder rod, 29 is the end cover, 30 is the piston, 31 is the air hole, 32 is the piston rod. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.
[0030] Embodiment 1: In a specific embodiment of the present invention, a composite energy storage high-speed forming device is provided, such as Figures 1 to 4 As shown, the device comprises: The combined fuselage, as the main structure of the entire device, provides support and installation foundation, carries and connects other components, and ensures the stability and rigidity of the overall structure. An energy storage and speed increase mechanism is fixedly connected to the upper part of the combined fuselage, and an impact tube 22 is installed on the upper part. The upper end of the impact tube 22 is connected to the energy storage and speed increase mechanism, and the impact tube 22 is connected to the piston of the hammer mechanism. A pneumatic hammer lifting mechanism is fixed to the lower part; The energy storage and speed increasing mechanism is filled with high pressure gas, and provides energy through the high pressure gas filled inside, and releases the gas to accelerate the hammer head to achieve high-speed impact. The lower part of the energy storage and speed increasing mechanism is equipped with a gas-controlled piston valve 19, and the energy storage and speed increasing mechanism is connected to the hammer head mechanism through the impact pipe 22; A pneumatic hammer lifting mechanism is arranged at the lower part of the combined fuselage, and the pneumatic hammer lifting mechanism includes a cylinder 11. When the cylinder 11 is inflated, the pneumatic hammer lifting mechanism contacts the hammer head mechanism, driving the hammer head mechanism to rise to the electromagnetic locking mechanism for locking, thereby realizing a rapid return of the hammer head mechanism; The electromagnetic locking mechanism is used to lock and release the hammer mechanism, and is fixed at the highest point of the ascending path of the hammer mechanism to ensure the stability of the hammer during the energy storage stage and quickly release the hammer during the impact stage; The hammer mechanism is connected to the piston of the impact tube 22 to directly impact the target material at high speed, thereby realizing high-speed impact forming processing of the metal material.
[0031] Preferably, the combined fuselage in this specific embodiment includes ribs 6 and an upper box body 7, the upper box body 7 is welded on the box body bottom plate 8, the ribs 6 are connected to the side of the upper box body 7 and the top of the box body bottom plate 8, and the box body bottom plate 8 is connected to the base 15 through four columns 9, thereby ensuring the structural stability and load-bearing capacity of the entire composite energy storage high-speed forming device.
[0032] Preferably, the energy storage and speed increasing mechanism in this specific embodiment includes a high-pressure cylinder 4, which serves as a storage place for high-pressure gas to provide the energy required for impact. A support frame 18 is fixed inside the high-pressure cylinder 4, and the support frame 18 is cross-shaped. An upper end cover 2 is installed above the high-pressure cylinder 4, and a lower end cover 5 is installed below the high-pressure cylinder 4; a first air inlet connector 1 and a second air inlet connector 16 are arranged on the upper end cover 2, the first air inlet connector 1 is used to supply air to the high-pressure cylinder 4, and the second air inlet connector 16 is used to supply air to the upper cavity of the piston 30, and the lower end cover 5 is installed on the combined fuselage, with an impact port 21 in the middle, and the impact port 21 is connected to the upper end of the impact tube 22 to realize the connection of high-pressure gas between the energy storage and speed increasing mechanism and the hammer mechanism.
[0033] Preferably, in this specific embodiment, the air-controlled piston valve 19 is installed on the support frame 18 through the end cover 29, and the upper surface of the end cover 29 is provided with a connecting pipe 17 which is connected to the second air inlet connector 16; the pore piston valve 19 includes a piston 30, and the piston 30 is fixedly connected to a wedge-shaped plug 20 through a piston rod 32, and the lower chamber of the piston 30 is provided with an pore 31, the upper chamber of the piston 30 is filled with gas of preset pressure, and the lower chamber is connected to the high-pressure air chamber through the pore 31.
[0034] Preferably, in this specific embodiment, the upper end cover 2 and the lower end cover 5 are installed with the high-pressure cylinder 4 through a plurality of tightening screws 3 and nuts, and the upper and lower ends of the high-pressure cylinder 4 are closed to ensure gas sealing.
[0035] Preferably, the pneumatic hammer lifting mechanism in this specific embodiment contacts with the hammer head mechanism through the support plate 14, and the pneumatic hammer lifting mechanism includes two cylinders 11, and the two cylinders 11 are started synchronously, and the bottom surface of the cylinder 11 is fixed on the base 15 at the bottom of the combined fuselage, and the upper end of the cylinder rod 28 in the cylinder 11 is installed with a top plate 10, and the top plate 10 is connected to the support plate 14 through a connecting rod 12, and the pneumatic hammer lifting mechanism is inflated by the cylinder 11, and the cylinder rod 28 drives the support plate 14 to lift through the connecting rod 12, and the support plate 14 contacts with the hammer head mechanism, thereby driving the hammer head mechanism to lift together.
[0036] Preferably, the electromagnetic locking mechanism in this specific embodiment includes a support plate 24 and four electromagnetic suction cups 25 . The support plate 24 is fixedly connected to the bottom end of the impact tube 22 , and the electromagnetic suction cups 25 are fixed to the bottom surface of the support plate 24 .
[0037] Preferably, the hammer mechanism in this specific embodiment includes a hammer 27 and a hammer rod 26 , the lower end of the hammer rod 26 is fixedly connected to the hammer 27 , and the upper end of the hammer rod 26 is piston-connected to the impact tube 22 through the first piston 23 .
[0038] Preferably, in this specific embodiment, a guide column 13 is installed at the bottom of the combined fuselage, and the four corners of the hammer head 27 are provided with matching through holes to be sleeved with the guide column 13 and slide vertically along the guide column 13. The support plate 24 is fixed on the shoulder of the guide column 13, and the guide column 13 is fixedly connected to the bottom plate 8 and the bottom plate 15 of the box body.
[0039] Embodiment 2: In a specific embodiment of the present invention, a method for using a composite energy storage type high-speed forming device is provided. The method is applicable to a composite energy storage type high-speed forming device, such as Figure 5 As shown, the method comprises the following steps: S1, open the air source to inflate the energy storage and speed increasing mechanism to a preset value; S2, locking the hammer mechanism to the highest point of its ascending path through the electromagnetic locking mechanism; S3, controlling the energy storage and speed increasing mechanism to release the high-pressure gas, and at the same time controlling the electromagnetic locking mechanism to release the hammer mechanism; S4, starting the pneumatic hammer lifting mechanism to lift the hammer head mechanism to the highest point of its ascending path, and the electromagnetic locking mechanism relocks the hammer head mechanism; S5, repeat S3 and S4 until the processing is completed.
[0040] When in use, first install the composite energy storage high-speed forming device in the processing area, and carry out necessary safety checks to ensure that all components are firmly connected and there is no leakage in the gas circuit and circuit. Then open the gas source, fill the compressed gas into the high-pressure cylinder through the first air inlet joint until the pressure reaches the preset value, and fill the compressed gas into the piston upper chamber of the air-controlled piston valve through the second air inlet joint until the pressure reaches the preset value. The high-pressure gas inside the energy storage speed-increasing mechanism provides energy for subsequent impacts. The electromagnetic suction cup in the electromagnetic locking mechanism is used to lock the hammer mechanism at the highest point of the ascending path to ensure the safety and stability of the hammer during the energy storage stage. The air-controlled piston valve is controlled to release high-pressure gas, and the electromagnetic locking mechanism releases the hammer mechanism at the same time, so that the hammer quickly descends along the impact tube, and the metal material is impacted at high speed to achieve forming processing. After the impact is completed, the pneumatic hammer lifting mechanism quickly lifts the hammer mechanism to the initial position, and the electromagnetic locking mechanism re-locks the hammer to prepare for the next impact. Repeat the above steps until all metal materials are completed. High-speed impact forming processing tasks.
[0041] Among them, during the rapid return stage of the device, air is taken in from the lower chambers of the two synchronous cylinders, pushing the cylinder rod to drive the top plate, connecting rod and support plate to move upward, and the hammer head is lifted by the support plate to quickly return until it is locked at a specified height after being adsorbed by a strong electromagnetic suction cup; the upper chamber of the air-controlled piston valve is filled with gas of preset pressure through the connecting pipe and the second air inlet connector, pushing the piston downward and sealing the impact port through a wedge-shaped plug.
[0042] During the high-speed impact stage, high-pressure gas is filled into the high-pressure cylinder through the first air inlet joint. When the gas pressure exceeds the preset pressure of the piston valve, the high-pressure gas pushes the piston upward through the air hole and drives the plug to quickly open the impact port. At the same time, the strong electromagnetic suction cup releases the hammer head, allowing the high-pressure gas to quickly enter the impact tube through the impact port. The hammer head achieves high-speed impact loading under the push of its own weight and high-pressure gas.
[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A composite energy storage high-speed forming device, characterized in that: include: A combined fuselage, with an energy storage and speed increasing mechanism fixedly connected to the upper part, an impact tube (22) installed on the upper part, the upper end of the impact tube (22) being connected to the energy storage and speed increasing mechanism, the impact tube (22) being connected to the piston of the hammer mechanism, and a pneumatic hammer lifting mechanism fixed to the lower part; An energy storage and speed increasing mechanism, which is filled with high-pressure gas and has a gas-controlled piston valve (19) installed at the bottom. The energy storage and speed increasing mechanism is connected to the hammer mechanism via an impact pipe (22); A pneumatic hammer lifting mechanism is arranged at the lower part of the combined fuselage, the pneumatic hammer lifting mechanism comprises a cylinder (11), and when the cylinder (11) is filled with air, the pneumatic hammer lifting mechanism contacts the hammer head mechanism; An electromagnetic locking mechanism is fixed at the highest point of the ascending path of the hammer mechanism; The hammer mechanism is connected to the piston of the impact tube (22).
2. A composite energy storage high-speed forming device according to claim 1, characterized in that: The combined fuselage comprises a rib plate (6) and an upper box body (7), wherein the upper box body (7) is welded to a box body bottom plate (8), the rib plate (6) and the side surface of the upper box body (7) are connected to the top of the box body bottom plate (8), and the box body bottom plate (8) is connected to a base (15) via a column (9).
3. A composite energy storage high-speed forming device according to claim 1, characterized in that: The energy storage speed increasing mechanism comprises a high-pressure cylinder (4), a support frame (18) is fixed inside the high-pressure cylinder (4), an upper end cover (2) is installed above, and a lower end cover (5) is installed below; a first air inlet joint (1) and a second air inlet joint (16) are arranged on the upper end cover (2), and the lower end cover (5) is installed on the combined body and has an impact port (21) in the middle, and the impact port (21) is connected to the upper end of the impact pipe (22).
4. A composite energy storage high-speed forming device according to claim 3, characterized in that: The air-controlled piston valve (19) is mounted on a support frame (18) via an end cover (29); a connecting pipe (17) is mounted on the upper surface of the end cover (29) and is in communication with a second air inlet connector (16); the air hole piston valve (19) comprises a piston (30); the piston (30) is connected to a plug (20) via a piston rod (32); and an air hole (31) is formed in a lower cavity of the piston (30).
5. The composite energy storage high-speed forming device according to claim 3, characterized in that: The upper end cover (2) and the lower end cover (5) are mounted on the high-pressure cylinder (4) via a plurality of tightening screws (3) and nuts.
6. The composite energy storage high-speed forming device according to claim 1, characterized in that: The pneumatic hammer lifting mechanism contacts the hammer head mechanism via a supporting plate (14); the bottom surface of the cylinder (11) is fixed to the bottom of the combined body; a top plate (10) is installed at the upper end of a cylinder rod (28) in the cylinder (11); and the top plate (10) is connected to the supporting plate (14) via a connecting rod (12).
7. The composite energy storage high-speed forming device according to claim 1, characterized in that: The electromagnetic locking mechanism comprises a support plate (24) and an electromagnetic suction cup (25); the support plate (24) is fixedly connected to the bottom end of the impact tube (22); and the electromagnetic suction cup (25) is fixed to the bottom surface of the support plate (24).
8. The composite energy storage high-speed forming device according to claim 1, characterized in that: The hammer mechanism comprises a hammer (27) and a hammer rod (26); the lower end of the hammer rod (26) is fixedly connected to the hammer (27), and the upper end of the hammer rod (26) is connected to the piston of the impact tube (22) through a first piston (23).
9. A composite energy storage high-speed forming device according to claim 8, characterized in that: A guide column (13) is installed at the bottom of the combined body, and a through hole is opened on the hammer head (27) to be sleeved with the guide column (13).
10. A method for using a composite energy storage high-speed forming device, characterized in that: The method is applicable to a composite energy storage high-speed forming device as described in any one of claims 1 to 9. The following steps are involved: S1, open the air source to inflate the energy storage and speed increasing mechanism to a preset value; S2, locking the hammer mechanism to the highest point of its ascending path through the electromagnetic locking mechanism; S3, controlling the energy storage and speed increasing mechanism to release the high-pressure gas, and at the same time controlling the electromagnetic locking mechanism to release the hammer mechanism; S4, starting the pneumatic hammer lifting mechanism to lift the hammer head mechanism to the highest point of its ascending path, and the electromagnetic locking mechanism relocks the hammer head mechanism; S5, repeat S3 and S4 until the processing is completed.
Citation Information
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