A forging device for flange processing

By designing a flange processing forging device that can flip and reverse forging molds, the problem of difficulty in thorough cleaning of oxide scales is solved, and more efficient scale cleaning and better quality flange forging are achieved.

CN119456904BActive Publication Date: 2025-03-28SHANXI YUXIN CASTING & FORGING CO LTD
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Patent Information

Application Number
CN202510059496.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-03-28
Estimated Expiration
2045-01-15

AI Technical Summary

Technical Problem

In the existing flange forging technology, it is difficult to thoroughly clean the oxide scale in the forging mold, resulting in poor forging quality and shortened mold service life.

Method used

A forging device for flange processing is designed, and the rotating shaft is fixedly connected to the rotating plate through the rotating shaft on the support frame, and the rotating shaft is driven by the first servo motor to turn the shaft, so as to realize the flip and invert the forging mold, and to prompt the oxide scale to automatically fall into the cleaning box.

Benefits of technology

It effectively reduces the residual amount of oxide scale in the forging mold, improves the cleaning effect of oxide scale, extends the service life of the forging mold, and improves the forging quality of the flange.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of flange processing, and discloses a forging device for flange processing, comprising a forging table, a first servo hydraulic cylinder is fixed on the top of the forging table, a forging head is fixed on the telescopic end of the first servo hydraulic cylinder, a support frame is arranged at one end of the forging table, a rotating shaft is rotatably connected to the support frame, a rotating plate is fixed on the rotating shaft, a forging die is fixed at one end of the rotating plate, a first servo motor is fixed on the support frame, and the first servo motor is transmission-connected to one end of the rotating shaft through a coupling; the purpose of inverting the forging die in a cleaning box can be achieved, and the oxide scale in the forging die is facilitated during the cleaning process, so that the oxide scale is affected by its own gravity and can automatically fall into the cleaning box, thereby reducing the residual amount of oxide scale in the forging die and improving the cleaning effect of the oxide scale.
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Description

Technical Field

[0001] The invention relates to the technical field of flange processing, in particular to a forging device for flange processing. Background Art

[0002] Flange forging is a flange made by forging process, and its mechanical properties are better than other types of flanges. The raw material of forged flange is generally a tube billet, which is cut and hammered continuously to eliminate defects such as segregation and looseness in the steel ingot. During the forging process, the metal billet undergoes plastic deformation in the forging die under the action of the forging machine, thereby obtaining a flange with specific mechanical properties, shape and size.

[0003] During the forging process of the flange, oxygen in the air will react chemically with the surface of the metal blank to form oxide scale. The oxide scale will make the surface of the forging rough, affecting the quality and appearance of the forging and increasing the deformation energy consumption. The oxide scale has a high hardness and will accelerate the wear of the forging die and reduce its service life. When the flange is taken out after forging, more oxide scale will be left in the forging die. The oxide scale will affect the quality of the forging and the surface of the die cavity and must be removed in time. Compressed air is usually used to blow away the oxide scale in the die. Currently, the forging die is fixed on the forging table with the opening facing upward. During the blowing process, some oxide scale will be affected by its own gravity, and there are dead corners in the forging die. As a result, during the compressed air blowing process, the oxide scale cannot be completely blown upward from the bottom of the forging die to the outside of the forging die, resulting in a general cleaning effect of the oxide scale in the forging die, affecting the forging quality of the flange. Summary of the invention

[0004] The present invention provides a forging device for flange processing, which can realize the purpose of inverting the forging die in the cleaning box, facilitate the oxide scale in the forging die during the cleaning process, and make the oxide scale be affected by its own gravity and automatically fall into the cleaning box, thereby reducing the residual amount of oxide scale in the forging die and improving the cleaning effect of the oxide scale. It solves the problem mentioned in the above background technology that the current forging die is fixed on the forging table with the opening facing upward, and some oxide scale will be affected by its own gravity during the blowing process, and there is a dead corner for blowing in the forging die, so that during the compressed air blowing process, the oxide scale cannot be completely blown upward from the bottom of the forging die to the outside of the forging die, resulting in a general cleaning effect of the oxide scale in the forging die, affecting the forging quality of the flange.

[0005] The present invention provides the following technical solution: a forging device for flange processing, comprising a forging table, a first servo hydraulic cylinder is fixed on the top of the forging table, a forging head is fixed on the telescopic end of the first servo hydraulic cylinder, a support frame is arranged at one end of the forging table, a rotating shaft is rotatably connected to the support frame, a rotating plate is fixed on the rotating shaft, a forging die is fixed at one end of the rotating plate, a first servo motor is fixed on the support frame, and the first servo motor is transmission-connected to one end of the rotating shaft through a coupling;

[0006] A cleaning box is fixed on one side of the support frame, a push plate is slidably connected in the forging die, a servo electric cylinder is fixed on the rotating plate, and one end of the push plate is fixedly connected to the servo electric cylinder.

[0007] As an optional solution of the forging device for flange processing described in the present invention, a cooling water tank is provided at one end of the cleaning box, a blanking plate is rotatably connected to one side of the cooling water tank, a limiting strip is fixed on the cooling water tank, the blanking plate is abutted against the limiting strip, a connecting seat is provided under the cooling water tank, the cooling water tank is elastically connected to the connecting seat by a first spring, and a moving component is connected to the bottom of the connecting seat.

[0008] As an optional solution of the forging device for flange processing described in the present invention, wherein: a guide block is fixed on the cleaning box, an L-shaped resistance rod is slidably connected to the guide block, a second spring is connected between the L-shaped resistance rod and the guide block, an L-shaped push rod is slidably connected to the cleaning box, a third spring is connected between the L-shaped push rod and the cleaning box, and a rocker assembly is provided between the L-shaped resistance rod and the L-shaped push rod.

[0009] As an optional solution of the forging device for flange processing described in the present invention, the moving component includes a U-shaped seat, two sliding rods are fixed on the U-shaped seat, the connecting seat is slidably connected to the sliding rods, a second servo hydraulic cylinder is fixed on one side of the U-shaped seat, and the telescopic end of the second servo hydraulic cylinder is fixed on the connecting seat.

[0010] As an optional solution of the forging device for flange processing described in the present invention, the seesaw assembly includes a rotating rod, the rotating rod is fixed on the cleaning box, a seesaw is inserted on the rotating rod, a first torsion spring is connected between the seesaw and the rotating rod, one end of the seesaw is in conflict with the L-shaped interference rod, and the other end of the seesaw is in conflict with the L-shaped top rod.

[0011] As an optional scheme of the forging device for flange processing described in the present invention, wherein: a base is fixed in the cleaning box, a hollow column is slidably connected to the base, a fourth spring is connected between the hollow column and the base, a first hollow rod is rotatably connected to the hollow column, a cleaning head is fixed to the upper end of the first hollow rod, a plurality of steel wire cleaning blocks are fixed on the circumferential surface of the cleaning head, a rotating assembly for driving the first hollow rod to rotate is provided on the hollow column, the rotating assembly includes a second servo motor, the second servo motor is fixed on the hollow column, and a first gear is fixed to the motor shaft of the second servo motor, a second gear is fixed to the first hollow rod, and the second gear is meshed with the first gear.

[0012] As an optional solution of the forging device for flange processing described in the present invention, wherein: a first interference wedge is provided in the connecting seat, a first interference rod is fixed on the first interference wedge, the first interference rod is elastically connected to the connecting seat through a fifth spring, a damping rod is fixed between the cooling water tank and the connecting seat, a third interference rod is fixed to the lower end of the cooling water tank, and the lower end of the third interference rod interferes with the first interference wedge.

[0013] As an optional solution of the forging device for flange processing described in the present invention, wherein: a second resistance rod is slidably connected to the cleaning box, a sixth spring is connected between the second resistance rod and the cleaning box, a strip resistance plate is fixed to one end of the second resistance rod, the strip resistance plate resists against the first resistance rod, a second resistance wedge is fixed to the other end of the second resistance rod, and the second resistance wedge resists against the hollow column.

[0014] As an optional scheme of the forging device for flange processing described in the present invention, wherein: a plurality of first contact frames are slidably connected to the cleaning head, a seventh spring is connected between the first contact frame and the cleaning head, a sponge brush is fixed to one end of the first contact frame, a nozzle is provided above the first contact frame, the nozzle is elastically connected to the cleaning head through a second torsion spring, a first strip piece is fixed on the first contact frame, a second strip piece is fixed to one side of the nozzle, a second hollow rod is slidably connected in the first hollow rod, a first contact ring is fixed to the upper end of the second hollow rod, the first contact ring is elastically connected to the cleaning head through an eighth spring, and the nozzle is connected to the second hollow rod through a pipe.

[0015] As an optional solution of the forging device for flange processing described in the present invention, wherein: a second contact ring is fixed on the second hollow rod, one side of the second contact ring is in contact with a second contact frame, the second contact frame is elastically connected to the hollow column through a ninth spring, one end of the second contact frame is in contact with the second contact wedge, and a swivel joint is fixed to the lower end of the second hollow rod.

[0016] The present invention has the following beneficial effects:

[0017] 1. In the forging device for flange processing, when the rotating shaft on the support frame is fixedly connected to the rotating plate, the first servo motor drives the rotating shaft to rotate, so as to achieve the purpose of driving the forging die on the rotating plate to flip, so that the flange in the forging die falls into the blanking plate on the one hand, and the flange can be turned upside down in the cleaning box after the blanking is completed on the other hand, which is convenient for the oxide scale in the forging die to be cleaned, so that the oxide scale is affected by its own gravity and can automatically fall into the cleaning box, thereby reducing the residual amount of oxide scale in the forging die and improving the cleaning effect of the oxide scale. The servo electric cylinder fixed on the rotating plate can drive the push plate slidably connected in the forging die to move, so that the flange can be quickly separated from the forging die during the inverted process of the forging die, thereby avoiding obstacles to the cleaning of the oxide scale.

[0018] 2. In the forging device for flange processing, the cooling water tank can be used to water-cool the forged flange to reduce the temperature of the flange. The blanking plate connected to one side of the cooling water tank can be used to receive the blanked flange when the forging die is flipped, so as to avoid the flange from hitting the cleaning box when it falls. The limit bar is used to prevent the blanking plate from tilting toward the cleaning box. The moving component can adjust the position of the blanking plate after the blanking plate receives the flange, so as to move the blanking plate and the flange to one side of the cleaning box to avoid obstruction to the cleaning of the forging die. The L-shaped interference rod connected to the guide block on the cleaning box can interfere with the L-shaped interference rod during the flipping of the rotating plate, so as to achieve the purpose of interfering with the seesaw assembly when the L-shaped interference rod moves downward, so as to prompt the seesaw assembly to push the L-shaped top rod upward, prompt the blanking plate to rotate, and the flange automatically slides to the cooling water tank for cooling, so as to facilitate the subsequent processing of the flange after cooling.

[0019] 3. In the forging device for flange processing, the base in the cleaning box is slidably connected to the hollow column. When the flange enters the cooling water tank, the weight is increased, and the cooling water tank can drive the fixed third friction rod to move downward, so that the third friction rod can be colliding with the first friction wedge in the connecting seat. The damping rod fixed between the cooling water tank and the connecting seat can slow down the speed of the third friction rod moving downward and colliding. When the first friction wedge drives the first friction rod to push the second friction rod on the strip friction plate to move horizontally, the second friction rod can drive the second friction wedge to collide with the hollow column during the horizontal movement. After the forging die is buckled, the hollow column can drive the first hollow rod and the cleaning head fixed on the upper end of the first hollow rod to move vertically, so that the cleaning head can smoothly enter the interior of the forging die. The rotating assembly can drive several steel wire cleaning blocks fixed on the cleaning head to rotate, which is convenient for cleaning the oxide scale attached to the inner wall of the forging die, thereby improving the quality of flange forging by the forging die.

[0020] 4. In the forging device for flange processing, when the flange is cooled and taken out from the cooling water tank, the cooling water tank can be reset, so that the second conflicting wedge can be released from the conflict with the hollow column, and the cleaning head can be moved downward. At the same time, the purpose of spraying lubricating oil can be achieved through the nozzle installed on the cleaning head. When the lubricating oil is sprayed on the inner wall of the forging die, the die surface can be effectively lubricated to prevent the appearance of oxide scale inside the die and improve the demoulding effect of the flange. The sponge brush can be installed through a plurality of first conflicting frames arranged in the cleaning head. When the second conflicting frame and the second conflicting ring fixed on the second hollow rod are released from conflict, the first conflicting ring fixed on the second hollow rod can be moved downward to conflict with the first conflicting frame, so that the first conflicting frame drives the sponge brush to move horizontally and against the inner wall of the forging die. During the rotation of the cleaning head, the sponge brush can be evenly applied with the lubricating oil. At the same time, the first conflicting frame conflicts with the second strip sheet through the first strip sheet during the movement, so that the nozzle is swung on the cleaning head, which can improve the spraying effect of the lubricating oil. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0022] Figure 2 It is a cross-sectional view of the connecting seat and the cleaning box structure of the present invention.

[0023] Figure 3 It is a schematic diagram of the cooling water tank structure of the present invention.

[0024] Figure 4 It is a schematic diagram of the internal structure of the cleaning box of the present invention.

[0025] Figure 5 It is a schematic diagram of the cleaning head structure of the present invention.

[0026] Figure 6 This is a cross-sectional view of the cleaning head structure of the present invention.

[0027] Figure 7 It is Figure 6 a partially enlarged schematic view of part A in

[0028] Figure 8 It is Figure 6 a partially enlarged schematic view of part B in

[0029] In the figure: 1, forging table; 2, first servo hydraulic cylinder; 3, forging head; 4, support frame; 5, rotating shaft; 6, rotating plate; 7, forging die; 8, first servo motor; 9, cleaning box; 91, rotating rod; 92, rocker; 93, first torsion spring; 10, pushing plate; 11, servo electric cylinder; 12, cooling water tank; 13, blanking plate; 14, limiting strip; 15, connecting seat; 151, C-shaped seat; 152, sliding rod; 153, second servo hydraulic cylinder; 16, first spring; 17, guiding block; 18, L-shaped resisting rod; 19, second spring; 20, L-shaped ejector rod; 21, third spring; 22, base; 23, hollow column; 231, second servo motor; 232, first gear; 233, second gear; 24, fourth spring; 25, first hollow rod; 26, cleaning head; 261, wire cleaning block; 27, first resisting wedge; 28, first resisting rod; 29, fifth spring; 30, damping rod; 31, second resisting rod; 32, sixth spring; 33, strip-shaped resisting plate; 34, second resisting wedge; 35, first resisting frame; 36, seventh spring; 37, sponge brush; 38, spray head; 381, second torsion spring; 39, first strip-shaped piece; 40, second strip-shaped piece; 41, second hollow rod; 42, first resisting ring; 43, eighth spring; 44, second resisting ring; 45, second resisting frame; 46, ninth spring; 47, rotary joint; 48, third resisting rod. Specific Embodiments

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] Example 1, please refer to Figures 1 to 8A forging device for flange processing includes a forging table 1, a first servo hydraulic cylinder 2 is fixed on the top of the forging table 1, a forging head 3 is fixed on the telescopic end of the first servo hydraulic cylinder 2, a support frame 4 is arranged at one end of the forging table 1, a rotating shaft 5 is rotatably connected to the support frame 4, a rotating plate 6 is fixed on the rotating shaft 5, a forging die 7 is fixed at one end of the rotating plate 6, a first servo motor 8 is fixed on the support frame 4, and the first servo motor 8 is transmission-connected to one end of the rotating shaft 5 through a coupling;

[0032] A cleaning box 9 is fixed to one side of the support frame 4 , a push plate 10 is slidably connected in the forging die 7 , a servo electric cylinder 11 is fixed on the rotating plate 6 , and one end of the push plate 10 is fixedly connected to the servo electric cylinder 11 .

[0033] When flange forging is finished, refer to Figure 1-Figure 3 , the first servo hydraulic cylinder 2 fixed on the forging table 1 drives the forging head 3 to disengage from the forging die 7 and move upward, and the first servo motor 8 drives the rotating shaft 5 to rotate on the support frame 4, and the rotating shaft 5 can drive the rotating plate 6 and the forging die 7 fixed on the rotating plate 6 to flip. During the flipping process, the servo electric cylinder 11 fixed on the rotating plate 6 can drive the push plate 10 slidably connected in the forging die 7 to move, so that the flange quickly disengages from the forging die 7, so that the detached flange falls on the blanking plate 13 to complete the unloading. When the moving component drives the blanking plate 13 to move to one side of the cleaning box 9, the rotating plate 6 continues to flip, and the purpose of inverting the forging die 7 in the cleaning box 9 can be achieved, which is convenient for the oxide scale in the forging die 7 during the cleaning process, and the oxide scale is automatically affected by its own gravity and falls into the cleaning box 9, thereby reducing the residual amount of oxide scale in the forging die 7 and improving the cleaning effect of the oxide scale.

[0034] Embodiment 2: This embodiment is an improvement made on the basis of Embodiment 1. For details, please refer to Figures 1 to 8 A cooling water tank 12 is provided at one end of the cleaning box 9, and a blanking plate 13 is rotatably connected to one side of the cooling water tank 12. A limiting strip 14 is fixed on the cooling water tank 12, and the blanking plate 13 is against the limiting strip 14. A connecting seat 15 is provided under the cooling water tank 12. The cooling water tank 12 is elastically connected to the connecting seat 15 through a first spring 16, and a moving component is connected to the bottom of the connecting seat 15.

[0035] A guide block 17 is fixed on the cleaning box 9, an L-shaped resistance rod 18 is slidably connected to the guide block 17, a second spring 19 is connected between the L-shaped resistance rod 18 and the guide block 17, an L-shaped push rod 20 is slidably connected to the cleaning box 9, a third spring 21 is connected between the L-shaped push rod 20 and the cleaning box 9, and a rocker assembly is provided between the L-shaped resistance rod 18 and the L-shaped push rod 20.

[0036] The moving component includes a U-shaped seat 151. Two sliding rods 152 are fixed on the U-shaped seat 151. The connecting seat 15 is slidably connected to the sliding rods 152. A second servo hydraulic cylinder 153 is fixed on one side of the U-shaped seat 151. The telescopic end of the second servo hydraulic cylinder 153 is fixed on the connecting seat 15.

[0037] The seesaw component includes a rotating rod 91. The rotating rod 91 is fixed on the cleaning box 9. A seesaw 92 is inserted on the rotating rod 91. A first torsion spring 93 is connected between the seesaw 92 and the rotating rod 91. One end of the seesaw 92 abuts against the L-shaped abutting rod 18, and the other end of the seesaw 92 abuts against the L-shaped ejector rod 20.

[0038] After the forged flange is blanked, it needs to be cooled. Refer to Figure 1-Figure 4 , when the flange falls from the forging die 7 onto the blanking plate 13, the second servo hydraulic cylinder 153 in the moving component pushes the connecting seat 15 to move horizontally on the two sliding rods 152 fixed on the U-shaped seat 151, so that the connecting seat 15 drives the cooling water tank 12 and the blanking plate 13 to move to one side of the cleaning box 9, avoiding hindering the cleaning of the forging die 7. When the rotating plate 6 continues to flip, it can abut against the L-shaped abutting rod 18, causing one end of the L-shaped abutting rod 18 to move downward, and the second spring 19 to store energy. During the downward movement of the L-shaped abutting rod 18, it can abut against one end of the seesaw 92, causing the seesaw 92 to rotate on the rotating rod 91, and the first torsion spring 93 to store energy. The other end of the seesaw 92 can abut against the L-shaped ejector rod 20 during the rotation process, causing the L-shaped ejector rod 20 to slide upward, and the third spring 21 to store energy, thereby lifting the blanking plate 13, so that the flange on the blanking plate 13 can slide into the cooling water tank 12 for cooling, facilitating the subsequent processing of the cooled flange.

[0039] Embodiment 3, this embodiment is an improvement made on the basis of Embodiment 1. Specifically, please refer to Figures 1 to 8 , a base 22 is fixed in the cleaning box 9. A hollow column 23 is slidably connected to the base 22. A fourth spring 24 is connected between the hollow column 23 and the base 22. A first hollow rod 25 is rotatably connected to the hollow column 23. A cleaning head 26 is fixed at the upper end of the first hollow rod 25. A plurality of wire cleaning blocks 261 are fixed on the circumferential surface of the cleaning head 26. A rotating component for driving the first hollow rod 25 to rotate is arranged on the hollow column 23. The rotating component includes a second servo motor 231. The second servo motor 231 is fixed on the hollow column 23, and a first gear 232 is fixed on the motor shaft of the second servo motor 231. A second gear 233 is fixed on the first hollow rod 25. The second gear 233 meshes with the first gear 232.

[0040] A first interference wedge 27 is provided in the connecting seat 15, and a first interference rod 28 is fixed on the first interference wedge 27. The first interference rod 28 is elastically connected to the connecting seat 15 through a fifth spring 29. A damping rod 30 is fixed between the cooling water tank 12 and the connecting seat 15. A third interference rod 48 is fixed to the lower end of the cooling water tank 12, and the lower end of the third interference rod 48 interferes with the first interference wedge 27.

[0041] A second resistance rod 31 is slidably connected to the cleaning box 9, a sixth spring 32 is connected between the second resistance rod 31 and the cleaning box 9, a strip resistance plate 33 is fixed to one end of the second resistance rod 31, the strip resistance plate 33 resists the first resistance rod 28, a second resistance wedge 34 is fixed to the other end of the second resistance rod 31, the second resistance wedge 34 resists the hollow column 23.

[0042] In order to improve the quality of flange processing, it is necessary to remove the oxide scale on the inner wall of the forging die 7 that is difficult to fall off. Figure 4-Figure 6 When the flange is cooled in the cooling water tank 12, the weight of the cooling water tank 12 is increased, so that the cooling water tank 12 drives the third resistance rod 48 to move downward, and the first spring 16 accumulates force, so that the third resistance rod 48 can be prevented from interfering with the first resistance wedge 27. The damping rod 30 fixed between the cooling water tank 12 and the connecting seat 15 can slow down the speed of the third resistance rod 48 moving downward and interfering. The first resistance wedge 27 drives the first resistance rod 28 to push the second resistance rod 31 on the strip resistance plate 33 to move horizontally, so that the fifth spring 29 and the sixth spring 32 accumulate force. The second resistance wedge 34 fixed on the second resistance rod 31 can be prevented from interfering with the hollow column 23 during the movement, so that the hollow column 23 can be prevented from interfering with the hollow column 23 on the base 22. The fourth spring 24 accumulates force. After the forging die 7 is inverted, the hollow column 23 drives the first hollow rod 25 and the cleaning head 26 fixed on the upper end of the first hollow rod 25 to move vertically, so that the cleaning head 26 can smoothly enter the forging die 7. With the cooperation of the second servo motor 231 of the rotating assembly, the first gear 232 drives the second gear 233 to rotate, so that the first hollow rod 25 drives the cleaning head 26 to rotate, so that the several steel wire cleaning blocks 261 fixed on the cleaning head 26 rotate, which is convenient for cleaning the oxide scale attached to the inner wall of the forging die 7, thereby improving the quality of flange forging of the forging die 7. The cleaned oxide scale can automatically fall into the cleaning box 9, which greatly improves the efficiency and speed of cleaning the oxide scale in the forging die 7.

[0043] Embodiment 4: This embodiment is an improvement made on the basis of Embodiment 3. For details, please refer to Figures 1 to 8A plurality of first contact frames 35 are slidably connected to the cleaning head 26, a seventh spring 36 is connected between the first contact frame 35 and the cleaning head 26, a sponge brush 37 is fixed to one end of the first contact frame 35, a nozzle 38 is provided above the first contact frame 35, the nozzle 38 is elastically connected to the cleaning head 26 through a second torsion spring 381, a first strip piece 39 is fixed to the first contact frame 35, a second strip piece 40 is fixed to one side of the nozzle 38, a second hollow rod 41 is slidably connected in the first hollow rod 25, a first contact ring 42 is fixed to the upper end of the second hollow rod 41, the first contact ring 42 is elastically connected to the cleaning head 26 through an eighth spring 43, and the nozzle 38 is connected to the second hollow rod 41 through a pipeline.

[0044] A second abutment ring 44 is fixed on the second hollow rod 41 , one side of the second abutment ring 44 abuts against a second abutment frame 45 , the second abutment frame 45 is elastically connected to the hollow column 23 via a ninth spring 46 , one end of the second abutment frame 45 abuts against the second abutment wedge 34 , and a swivel joint 47 is fixed to the lower end of the second hollow rod 41 .

[0045] In order to prevent the appearance of oxide scale inside the forging die 7 and improve the demoulding effect of the flange, it is necessary to apply lubricating oil after the oxide scale is cleaned. Figure 5-Figure 8Since the second interfering wedge block 34 in the moving state interferes with the hollow column 23, the hollow column 23 can drive the first hollow rod 25 and the cleaning head 26 fixed on the upper end of the first hollow rod 25 to move vertically, so that the cleaning head 26 can smoothly enter the forging die 7. At the same time, the second interfering wedge block 34 also interferes with the second interfering frame 45 on the hollow column 23 during the movement process, and the ninth spring 46 accumulates force, so that the second interfering frame 45 is subjected to the interference force and the second hollow rod 41 is connected. The fixed second contact ring 44 contacts, so that the second hollow rod 41 drives the first contact ring 42 to move vertically, and the eighth spring 43 accumulates force to release the contact with the first contact frame 35, so that the sponge brush 37 can be retracted and not contact the inner wall of the forging die 7. When the flange is cooled and taken out from the cooling water tank 12, the cooling water tank 12 moves upward to reset, which indirectly realizes that the second contact wedge 34 is released from the hollow column 23 and the second contact frame 45 respectively, so that the hollow column 23 drives the first hollow The rod 25 and the cleaning head 26 fixed on the upper end of the first hollow rod 25 move downward, and the eighth spring 43 releases its elastic force, prompting the second hollow rod 41 to drive the first contact ring 42 to move downward and contact with the first contact frames 35 at the same time, so that the first contact frame 35 drives the sponge brush 37 to move horizontally and contact the inner wall of the forging die 7. At the same time, the first strip piece 39 fixed on the first contact frame 35 can achieve the purpose of contacting with the second strip piece 40 on the nozzle 38 during the movement, prompting the nozzle 38 to The cleaning head 26 swings, and the second torsion spring 381 accumulates force. The lubricating oil delivery equipment is connected to the rotating joint 47 fixed at the lower end of the second hollow rod 41, so that the second hollow rod 41 can deliver the lubricating oil to the nozzle 38 through the pipeline during the rotation. When the nozzle 38 swings, the spraying effect of the lubricating oil can be improved. During the rotation of the cleaning head 26, the lubricating oil can be evenly applied to the inner wall of the forging die 7 through the sponge brush 37, which can prevent oxidation inside the forging die 7 and improve the flange forging quality.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A forging device for flange processing, comprising a forging table, characterized in that: A first servo hydraulic cylinder is fixed on the top of the forging table. A forging head is fixed on the telescopic end of the first servo hydraulic cylinder. A support frame is arranged at one end of the forging table. A rotating shaft is rotatably connected to the support frame. A rotating plate is fixed on the rotating shaft. A forging die is fixed at one end of the rotating plate. A first servo motor is fixed on the support frame. The first servo motor is drivingly connected to one end of the rotating shaft through a coupling. A cleaning box is fixed on one side of the support frame. By flipping the rotating plate, the forging die can be inverted in the cleaning box. A pushing plate is slidably connected in the forging die. A servo electric cylinder is fixed on the rotating plate. One end of the pushing plate is fixed to the servo electric cylinder. A cooling water tank is arranged at one end of the cleaning box. A blanking plate is rotatably connected to one side of the cooling water tank. A limiting strip is fixed on the cooling water tank. The blanking plate abuts against the limiting strip. A connecting seat is arranged below the cooling water tank. The cooling water tank is elastically connected to the connecting seat through a first spring. The bottom of the connecting seat is connected with a moving component. A guiding block is fixed on the cleaning box. An L-shaped abutting rod is slidably connected to the guiding block. A second spring is connected between the L-shaped abutting rod and the guiding block. An L-shaped ejector rod is slidably connected to the cleaning box. A third spring is connected between the L-shaped ejector rod and the cleaning box. A seesaw component is arranged between the L-shaped abutting rod and the L-shaped ejector rod.

2. The flange forging device according to claim 1, characterized in that: The moving component includes a C-shaped seat. Two sliding rods are fixed on the C-shaped seat. The connecting seat is slidably connected to the sliding rods. A second servo hydraulic cylinder is fixed on one side of the C-shaped seat. The telescopic end of the second servo hydraulic cylinder is fixed to the connecting seat.

3. The flange forging device according to claim 2, characterized in that: The seesaw component includes a rotating rod. The rotating rod is fixed on the cleaning box. A seesaw is inserted on the rotating rod. A first torsion spring is connected between the seesaw and the rotating rod. One end of the seesaw abuts against the L-shaped abutting rod. The other end of the seesaw abuts against the L-shaped ejector rod.

4. The flange forging device according to claim 3, characterized in that: A base is fixed in the cleaning box. A hollow column is slidably connected to the base. A fourth spring is connected between the hollow column and the base. A first hollow rod is rotatably connected to the hollow column. A cleaning head is fixed at the upper end of the first hollow rod. A plurality of wire cleaning blocks are fixed on the circumferential surface of the cleaning head. A rotating component for driving the first hollow rod to rotate is arranged on the hollow column. The rotating component includes a second servo motor. The second servo motor is fixed on the hollow column. A first gear is fixed on the motor shaft of the second servo motor. A second gear is fixed on the first hollow rod. The second gear meshes with the first gear.

5. The flange forging device according to claim 4, characterized in that: A first abutting wedge block is arranged in the connecting seat. A first abutting rod is fixed on the first abutting wedge block. The first abutting rod is elastically connected to the connecting seat through a fifth spring. A damping rod is fixed between the cooling water tank and the connecting seat. A third abutting rod is fixed at the lower end of the cooling water tank. The lower end of the third abutting rod abuts against the first abutting wedge block.

6. The flange forging device according to claim 5, characterized in that: A second resistance rod is slidably connected to the cleaning box, a sixth spring is connected between the second resistance rod and the cleaning box, a strip resistance plate is fixed to one end of the second resistance rod, the strip resistance plate resists the first resistance rod, a second resistance wedge is fixed to the other end of the second resistance rod, the second resistance wedge resists the hollow column.

7. The flange forging device according to claim 6, characterized in that: A plurality of first contact frames are slidably connected to the cleaning head, a seventh spring is connected between the first contact frame and the cleaning head, a sponge brush is fixed to one end of the first contact frame, a nozzle is arranged above the first contact frame, the nozzle is elastically connected to the cleaning head through a second torsion spring, a first strip piece is fixed on the first contact frame, a second strip piece is fixed to one side of the nozzle, a second hollow rod is slidably connected inside the first hollow rod, a first contact ring is fixed to the upper end of the second hollow rod, the first contact ring is elastically connected to the cleaning head through an eighth spring, and the nozzle is communicated with the second hollow rod through a pipe.

8. The flange forging device according to claim 7, characterized in that: A second contact ring is fixed on the second hollow rod, one side of the second contact ring is in contact with a second contact frame, the second contact frame is elastically connected to the hollow column through a ninth spring, one end of the second contact frame is in contact with the second contact wedge, and a swivel joint is fixed to the lower end of the second hollow rod.

Citation Information

Patent Citations

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    CN115502323A

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