Automatic installation device for seat back restoring torsion spring and synchronization rod

By designing an intelligent manual operation table and using an automated installation platform to realize the automatic installation of seat back reset torsion springs and synchronization rods, the problems of high labor intensity, low efficiency and inconsistent installation caused by traditional manual installation methods are solved, and the high-tempo and large-scale intelligent flexible production requirements of modern car seat manufacturing are met.

CN119457845BActive Publication Date: 2025-04-18GUANGZHOU DEHENG AUTOMOTIVE EQUIP TECH CO LTD
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Patent Information

Application Number
CN202510065565.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-04-18
Estimated Expiration
2045-01-16

AI Technical Summary

Technical Problem

In the process of car seat manufacturing, the traditional installation methods of seat back reset torsion springs and synchronous rods rely on manual operation, resulting in high labor intensity, low efficiency, inconsistent installation and dangerous, making it difficult to meet the high-beat and large-scale intelligent flexible production requirements of modern production lines.

Method used

An intelligent manual operating table is designed, including a reset torsion spring automatic installation platform, a synchronization rod pre-installed platform and a synchronization rod automatic installation platform. Using technical means such as cylinders, limiting mechanisms, flipped oblique push mechanisms and flexible positioning mechanisms, the automatic installation and direction detection of the reset torsion springs and synchronization rods is achieved.

Benefits of technology

Through the automated installation device, the labor intensity of workers is significantly reduced, production efficiency and installation consistency are improved, and the needs of high-tempo and large-scale intelligent and flexible production of car seats are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic installation device for a seat backrest reset torsion spring and a synchronization rod, comprising an intelligent manual operation table; a reset torsion spring automatic installation platform, a synchronization rod pre-installation platform and a synchronization rod automatic installation platform are arranged horizontally and spaced apart on the intelligent manual operation table, wherein the reset torsion spring automatic installation platform, the synchronization rod pre-installation platform and the synchronization rod automatic installation platform can all be disassembled and placed on the external seat back to realize high-beat and large-volume intelligent flexible production of automobile seats. The present invention has the advantages of being able to improve the stability of the seat backrest accessories during assembly, effectively reducing the labor intensity and danger of workers, and meeting the high-beat and large-volume intelligent flexible production of automobile seats.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile seat manufacturing, and more specifically, to an automatic installation device for a seat backrest restoring torsion spring and a synchronization rod. Background Art

[0002] With the rapid development of industrial technology, the scale of industrial production lines is getting larger and larger, and the market's requirements for the intelligence of industrial production lines are getting higher and higher. At present, for industrial production lines, robots only complete some tasks with strong regularity or high recognition. The installation of some complex and irregular parts cannot be completely replaced by robots in the assembly process. If it relies entirely on manual work, not only will the work intensity be high and the efficiency be low, but the assembled products will not be able to ensure their dimensional consistency and stability, and it is difficult to meet the flexibility and intelligence requirements of modern production lines.

[0003] In the modern automobile manufacturing industry, the comfort and functionality of seats are one of the important indicators for measuring automobile quality. For automobiles, the reset function of the car seat back mainly depends on the precise installation and coordination of key components such as the reset torsion spring and the synchronization rod. However, in the current process of automobile seat manufacturing, the installation of the reset torsion spring and the synchronization rod faces many challenges. The traditional installation method mainly relies on manual installation, that is, the traditional installation method of the seat back reset torsion spring and the synchronization rod is: manual loading, manual insertion of the synchronization rod, using a manual auxiliary lever to apply force and press it into the front wall cavity of the seat back, the thrust cap of the synchronization rod is manually placed into one end of the synchronization rod and manually pressed onto the synchronization rod, the reset torsion spring is manually inserted into the other end of the synchronization rod, and then the manual auxiliary lever pries the reset torsion spring, and then the reset torsion spring is pushed sideways and pressed into the seat side wall groove, and finally the seat back reset torsion spring and the synchronization rod are manually checked and corrected to complete the installation; during the use of this installation method, not only a large number of manual workstations are required, the labor intensity of the workers is high, and it is also dangerous, and it is difficult for the workers to complete the installation task smoothly and efficiently. In addition, in this installation method, the position of the synchronization rod is difficult to maintain stability, resulting in a high rework rate and low consistency and efficiency, and it is impossible to achieve high-beat and large-scale production of automobile seats.

[0004] How to solve the above problems has become a technical problem that needs to be solved urgently. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide an automatic installation device for seat back reset torsion springs and synchronization rods, which can improve the stability of seat back accessories during assembly, effectively reduce the labor intensity and danger of workers, and meet the high-beat and large-scale intelligent flexible production of automobile seats.

[0006] In order to achieve the above object, the technical solution adopted by the present invention is as follows:

[0007] An automatic installation device for a seat backrest reset torsion spring and a synchronization rod, comprising an intelligent manual operating table; on the intelligent manual operating table, a reset torsion spring automatic installation platform, a synchronization rod pre-installation platform and a synchronization rod automatic installation platform are arranged laterally at intervals, wherein the reset torsion spring automatic installation platform, the synchronization rod pre-installation platform and the synchronization rod automatic installation platform can all be disassembled and placed on the external seat back to realize high-beat and large-scale intelligent flexible production of automobile seats.

[0008] Preferably, the intelligent manual operating table includes a box with universal brake casters and fixed casters, a height adjuster is provided at the bottom of the box, and a first operating box and a second operating box are respectively provided at the two ends of the top front side of the box, an aluminum profile frame is provided on the top of the box, energy-saving lamps are provided on both sides of the upper end of the aluminum profile frame, and a warning screen is provided on the outer end of one of the energy-saving lamps on the aluminum profile frame, wherein the reset torsion spring automatic installation platform, the synchronization rod pre-installation platform and the synchronization rod automatic installation platform are arranged on the top of the box.

[0009] Preferably, the reset torsion spring automatic installation platform includes a first skeleton clamping mechanism, a reset torsion spring limiting mechanism, a reset torsion spring flipping and oblique pushing mechanism and a side arm positioning mechanism, which are arranged on the top side of the box body and are used to cooperate with each other to clamp and position the seat back and automatically install the reset torsion spring.

[0010] Preferably, the first skeleton clamping mechanism includes a first V-shaped positioning support block for supporting the seat back, which is arranged on the top rear end of the box body through a first cylinder mounting seat, and also includes a first cylinder arranged on the top of the first cylinder mounting seat. A first clamping block that can flip with the movement of the end is provided at the movable end of the first cylinder, and the first clamping block is used to press-fit with the first V-shaped positioning support block during operation to achieve clamping and positioning of the corresponding end of the seat back.

[0011] Preferably, the return torsion spring limiting mechanism includes a second cylinder mounting seat arranged on the top of the box body and located in front of the first cylinder mounting seat, a second cylinder is arranged on the top of the second cylinder mounting seat, an anti-rotation limit block for limiting the position of an external return torsion spring is arranged at one end of the second cylinder close to the second cylinder mounting seat, and a limit pressing block for pressing the external return torsion spring to a predetermined position of the seat back is also arranged at one end of the second cylinder away from the second cylinder mounting seat.

[0012] Preferably, the reset torsion spring flip and oblique thrust mechanism includes a base plate arranged at the top of the box body near the outer end of the second cylinder mounting seat, a third cylinder mounting seat is provided at the rear side end of the base plate through an angle seat, and a rotating shaft is provided at the front side end of the base plate through a rotating support, and the upper end of the rotating support has a stop block for limiting the rotation of the rotating shaft; a third cylinder is also provided on the third cylinder mounting seat, and the movable end of the third cylinder is connected to the rotating shaft through a connecting rod, and an active side limit block is provided on the end of the connecting rod close to the third cylinder to limit the flipping position of the third cylinder to ensure the accuracy of its active position, and a fixed side limit block is provided at the lower end of the rotating support for limiting the active position of the movable side limit block.

[0013] Preferably, the reset torsion spring flipping and oblique thrust mechanism also includes a fourth cylinder mounting seat arranged on the connecting rod away from one end of the movable side limit block through an oblique thrust mounting seat, a fourth cylinder is arranged on the fourth cylinder mounting seat, and a reset torsion spring side block and a reset torsion spring upper block are arranged at the front end of the fourth cylinder through an oblique thrust cylinder connecting block for cooperating with each other to implement blocking and limiting on the side and top of the external reset torsion spring, and an oblique thrust block for obliquely pushing the external reset torsion spring is also arranged on one side of the oblique thrust cylinder connecting block.

[0014] Preferably, the side arm positioning mechanism includes a fifth cylinder which is arranged at the top front end of the box body and is located on the outer end of the connecting rod through a fifth cylinder mounting seat, and the movable end of the fifth cylinder extends from the bottom of the connecting rod to its inner end and is connected to a clamping pin, and a side arm support block is provided at the front end of the clamping pin for cooperating with the clamping pin to position and clamp the side arm of the seat back.

[0015] Preferably, the synchronization rod pre-installation platform includes a synchronization rod pre-installation positioning device disposed at the top of the box body near one end of the synchronization rod automatic installation platform for limiting the position of the seat back to facilitate installation of the external synchronization rod with a thrust cap on the seat back.

[0016] Preferably, the synchronization rod pre-installation positioning device includes a positioning base plate arranged on the top of the box body close to one end of the synchronization rod automatic installation platform, a rear arm support block for positioning and supporting the rear arm of the seat back is provided at the rear side end of the positioning base plate, and a first right arm support block and a second right arm support block for cooperating with each other to position and support the right side arm of the seat back are longitudinally spaced apart at one end of the positioning base plate away from the synchronization rod automatic installation platform; a first left arm support block and a second left arm support block for cooperating with each other to position and support the left side arm of the seat back are also longitudinally spaced apart at one end of the positioning base plate close to the synchronization rod automatic installation platform.

[0017] Preferably, the synchronization rod automatic installation platform includes a left arm flexible positioning mechanism, a first synchronization rod automatic positioning mechanism, a right arm flexible positioning mechanism, a second synchronization rod automatic positioning mechanism and a second skeleton clamping mechanism, which are arranged on the top of the box body close to the positioning base plate and are used to cooperate with each other to implement flexible positioning of the seat back to facilitate error-proofing detection operations.

[0018] Preferably, the left arm flexible positioning mechanism includes a sixth cylinder arranged on the top outer front end of the box body through a sixth cylinder mounting seat, and the movable end of the sixth cylinder faces the right arm flexible positioning mechanism, and the movable end of the sixth cylinder is provided with a position limit block for limiting the movement of the end in position, and a supporting support block and a contour support block are provided at the front end of the sixth cylinder through a support block mounting seat, and the contour support block is provided with a magnet for magnetically attracting the left arm of the seat back to achieve flexible positioning.

[0019] Preferably, the right arm flexible positioning mechanism includes an eighth cylinder arranged on the top front end of the box body close to the positioning base plate through an eighth cylinder mounting seat, and the movable end of the eighth cylinder faces the sixth cylinder, and a right-side positioning limit block for limiting the movement of the end is provided at the movable end of the eighth cylinder, and a right-side supporting support block and a right-side contour support block are provided at the front end of the eighth cylinder through a right-side support block mounting seat, and a right-side contour support block is provided on the right-side contour support block for magnetically attracting the right arm of the seat back to achieve flexible positioning.

[0020] Preferably, the first synchronization rod automatic positioning mechanism includes a mounting block arranged on the top of the box body and located on the rear side end of the sixth cylinder mounting seat, a cylinder rear end plate is provided on the mounting block through a limiting guide rod, a cylinder connecting plate is provided on the top of the cylinder rear end plate through a Z-direction switching cylinder, a Y-direction positioning cylinder is provided on the top of the cylinder connecting plate, an error-proofing component for implementing error-proofing detection on the installation direction of the synchronization rod is provided through a Y-direction positioning plate at the outer end of the Y-direction positioning cylinder, a mounting plate is also provided at the inner side end of the Z-direction switching cylinder, a workpiece in-position sensor for implementing in-position sensing detection on the synchronization rod is provided through a Z-shaped seat at the end of the mounting plate away from the Z-direction switching cylinder, and a rear limiting block for limiting the position of the mounting block and the cylinder rear end plate to limit the telescopic position of the limiting guide rod is also provided on the mounting block.

[0021] Preferably, the first synchronization rod automatic positioning mechanism also includes a positioning connecting block arranged on one side end of the Y-axis positioning plate through a connecting rod pressure block, a positioning profiling block for locating the position of the synchronization rod is provided at the inner end of the positioning connecting block, and a Y-axis positioning limit block for implementing Y-axis active limiting of the error prevention component is also provided at the inner end of the Y-axis positioning plate.

[0022] Preferably, the error-proofing component includes an X-axis adjustment block arranged on the outer end of the Y-axis positioning plate through a Y-axis adjustment block for cooperating with the Y-axis adjustment block to adjust the X-axis and Y-axis active positions, a main connecting block with a protective cover is provided on the X-axis adjustment block, a linear bearing and an in-position sensor are provided on the main connecting block, and an error-proofing connecting plate is provided at the front side end of the main connecting block through an anti-rotation guide rod, and an error-proofing detection pin is provided at the front side end of the error-proofing connecting plate for performing error-proofing detection on the installation direction of the synchronization rod at this end.

[0023] Preferably, the second synchronization rod automatic positioning mechanism includes a right-side mounting block which is arranged on the top of the box body close to one side of the positioning base plate and whose position corresponds to the position of the mounting block, a right-side cylinder rear end plate is provided on the right-side mounting block through a right-side limiting guide rod, a right-side cylinder connecting plate is provided on the top of the right-side cylinder rear end plate through a right-side Z-direction switching cylinder, a right-side Y-direction positioning cylinder is provided on the top of the right-side cylinder connecting plate, a right-side error prevention component for implementing error prevention detection on the installation direction of the synchronization rod is provided through a right-side Y-direction positioning plate at the outer end of the right-side Y-direction positioning cylinder, a right-side mounting plate is provided on the inner side end of the right-side Z-direction switching cylinder, a right-side workpiece in-position sensor for implementing in-position sensing detection on the synchronization rod is provided through a right-side Z-shaped seat at the end of the right-side mounting plate away from the right-side Z-direction switching cylinder, and a right-side rear limiting block for limiting the position of the right-side mounting block and the rear end plate of the right cylinder to limit the telescopic position of the right-side limiting guide rod is provided on the right-side mounting block.

[0024] Preferably, the second synchronization rod automatic positioning mechanism also includes a right-side positioning connecting block arranged on one side end of the right Y-direction positioning plate through a right-side connecting rod pressure block, a right-side positioning profiling block for locating the position of the synchronization rod is provided at the inner end of the right-side positioning connecting block, and a right-side Y-direction positioning limit block for implementing Y-direction active limiting of the right-side error prevention component is also provided at the inner end of the right-side Y-direction positioning plate.

[0025] Preferably, the right-side error-proofing component includes a right-side X-direction adjustment block arranged on the outer end of the right-side Y-direction positioning plate through a right-side Y-direction adjustment block for cooperating with the right-side Y-direction adjustment block to adjust the X-direction and Y-direction active positions; a right-side main connecting block with a right-side protective cover is provided on the right-side X-direction adjustment block; a right-side linear bearing and a right-side in-position sensor are provided on the right-side main connecting block; a right-side error-proofing connecting plate is provided at the front side end of the right-side main connecting block through a right-side anti-rotation guide rod; and a right-side error-proofing detection pin is provided at the front side end of the right-side error-proofing connecting plate for performing error-proofing detection on the installation direction of the synchronization rod at this end.

[0026] Preferably, the second skeleton clamping mechanism includes a second V-shaped positioning support block for supporting the seat back, which is arranged on the top of the box body close to the rear end of one side of the mounting block through a seventh cylinder mounting seat, and also includes a seventh cylinder arranged on the top of the seventh cylinder mounting seat, and a second clamping block that can flip with the movement of the end is provided at the movable end of the seventh cylinder, and the second clamping block is used to press-fit with the second V-shaped positioning support block during operation to achieve clamping and positioning of the corresponding end of the seat back.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] In the present invention, by using an automatic installation platform for reset torsion springs arranged on an intelligent manual operating table, the cooperation of the first skeleton clamping mechanism, the reset torsion spring limiting mechanism, the reset torsion spring flipping and oblique pushing mechanism, the side arm positioning mechanism, etc. of the automatic installation platform for reset torsion springs can realize automatic installation of the reset torsion springs in the production process of the seat backrest, without the need for manual operation, effectively reducing labor intensity and improving production efficiency, and ensuring the consistency and high precision of installation.

[0029] In the present invention, the synchronization rod pre-installation platform can be used to pre-install and position the synchronization rod of the seat back, thereby improving work efficiency.

[0030] In the present invention, by using the synchronization rod automatic installation platform set up on the intelligent manual operating table, the first synchronization rod automatic positioning mechanism, the left arm flexible positioning mechanism, the right arm flexible positioning mechanism, the second synchronization rod automatic positioning mechanism, the second skeleton clamping mechanism and the like of the synchronization rod automatic installation platform cooperate with each other to realize automatic installation and direction detection of the synchronization rod in the seat back production process, and the installation position of both ends of the synchronization rod is accurately controlled during the installation process to eliminate rework caused by installation errors; at the same time, the seat back can also be flexibly positioned and switched to realize flexible co-line production of multiple seat backs, meet the requirements of automatic switching of flexible production of seat backs, and the seat back product switching time is short and the work efficiency is high, which can realize high-beat and large-scale intelligent flexible production of automobile seats.

[0031] Therefore, the present invention has the advantages of being able to improve the stability of the seat back accessories during assembly, effectively reducing the labor intensity and danger of workers, and meeting the high-beat and large-scale intelligent flexible production of automobile seats.

[0032] The present invention will become more apparent from the following description taken in conjunction with the accompanying drawings, which are used to illustrate embodiments of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0034] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0035] Figure 2 It is a structural schematic diagram of the automatic installation platform for the reset torsion spring of the present invention;

[0036] Figure 3 It is a structural schematic diagram of the synchronization rod pre-installation platform of the present invention;

[0037] Figure 4 It is a structural schematic diagram of the automatic installation platform of the synchronization rod of the present invention;

[0038] Figure 5 It is a structural schematic diagram of the workpiece-free reset torsion spring automatic installation platform of the present invention;

[0039] Figure 6 It is a structural schematic diagram of a workpiece-free synchronous rod pre-installation platform of the present invention;

[0040] Figure 7 It is a structural schematic diagram of the workpiece-free automatic installation platform for synchronous rods of the present invention;

[0041] Figure 8 It is a structural schematic diagram of the reset torsion spring flip oblique push mechanism of the present invention;

[0042] Fig. 9 It is a structural schematic diagram of the first synchronization rod automatic positioning mechanism of the present invention;

[0043] Fig.10 It is a structural schematic diagram of the intelligent manual operation platform of the present invention;

[0044] Fig.11 It is a structural schematic diagram of the second synchronization rod automatic positioning mechanism of the present invention.

[0045] Description of the accompanying drawings: 1. Automatic installation platform for reset torsion spring; 2. Pre-installation platform for synchronization rod; 3. Automatic installation platform for synchronization rod; 11. Intelligent manual operation platform; 12. Seat back; 100. First skeleton clamping mechanism; 200. Reset torsion spring limiting mechanism; 300. Reset torsion spring flipping and oblique pushing mechanism; 400. Side arm positioning mechanism; 500. Pre-installation positioning device for synchronization rod; 600. Left arm flexible positioning mechanism; 700. First synchronization rod automatic positioning mechanism; 800. Right arm flexible positioning mechanism; 900. Second synchronization rod automatic positioning mechanism; 1000. Second skeleton clamping mechanism; 101. First cylinder mounting seat; 102. First cylinder; 103. First pressing block; 104. First V-shaped positioning support block; 201. Second cylinder mounting seat; 202, second cylinder; 203, limiting and pressing block; 204, anti-rotation limiting block; 301, base plate; 302, angle seat; 303, third cylinder mounting seat; 304, third cylinder; 305, connecting rod; 306, movable side limiting block; 307, rotating support; 308, rotating shaft; 309, anti-rotation block; 310, fixed side limiting block; 311, oblique push mounting seat; 312, fourth cylinder mounting seat; 313, fourth cylinder; 314, oblique push cylinder connecting block; 315, reset torsion spring side block; 316, reset torsion spring upper block; 317, oblique push block; 401, fifth cylinder mounting seat; 402, fifth cylinder; 403, pressing pin; 404, side arm support block; 501, rear arm support block; 502, first right arm support block; 503, first left arm support block; 504, second right arm support block; 505, second left arm support block; 506, positioning base plate; 601, sixth cylinder; 602, sixth cylinder mounting seat; 603, in-place limit block; 604, magnet; 605, contour support block; 606, support support block; 607, support block mounting seat; 701, mounting plate; 702, Z-direction switching cylinder; 703, cylinder rear end plate; 704, limit guide rod; 705, rear limit block; 706, mounting block; 707, cylinder connecting plate; 708, Y-direction positioning cylinder; 709, Y-direction positioning plate; 777, error-proofing assembly; 710, Y-direction adjustment block; 711, X-direction adjustment block; 712, main connecting block ;713, protective cover;714, linear bearing;715, in-position sensor;716, anti-rotation guide rod;717, anti-error connecting plate;718, anti-error detection pin;719, connecting rod pressure block;720, positioning connecting block;721, positioning profiling block;722, Y-axis positioning limit block;723, Z-shaped seat;724, workpiece in-position sensor;801, eighth cylinder;802, eighth cylinder mounting seat;803, right-side in-position limit block;804, right-side magnet;805, right-side profiling support block;806, right-side support support block;807, right-side support block mounting seat;901, right-side mounting plate;902, right-side Z-axis switching cylinder;903, right-side cylinder rear end plate;904, right-side limit guide rod;905, right-side rear limit block;906, right mounting block; 907, right cylinder connecting plate; 908, right Y-positioning cylinder; 909, right Y-positioning plate; 999, right error-proofing assembly; 910, right Y-adjusting block; 911, right X-adjusting block; 912, right main connecting block; 913, right shield; 914, right linear bearing; 915, right in-position sensor; 916, right anti-rotation guide rod; 917, right error-proofing connecting plate; 918, right error-proofing detection pin; 919, right connecting rod pressure block; 920, right positioning connecting block; 921, right positioning profiling block; 922, right Side Y-axis positioning limit block; 923, right Z-shaped seat; 924, right workpiece in-place sensor; 1001, seventh cylinder mounting seat; 1002, seventh cylinder; 1003, second clamping block; 1004, second V-shaped positioning support block; 1101, universal brake caster; 1102, fixed caster; 1103, height adjuster; 1104, first operation box; 1105, second operation box; 1106, box; 1107, aluminum profile frame; 1108, energy-saving lamp; 1109, warning screen; 1201, reset torsion spring; 1202, synchronization rod; 1203, thrust cap. ; DETAILED DESCRIPTION

[0046] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0047] See also Figures 1 to 11As shown, an automatic installation device for seat backrest reset torsion springs and synchronization rods includes an intelligent manual operating table 11; on the intelligent manual operating table 11, a reset torsion spring automatic installation platform 1, a synchronization rod pre-installation platform 2 and a synchronization rod automatic installation platform 3 are arranged laterally and spaced apart, wherein the external seat back 12 can be detachably placed on the reset torsion spring automatic installation platform 1, the synchronization rod pre-installation platform 2 and the synchronization rod automatic installation platform 3 to realize high-beat and large-scale intelligent flexible production of automobile seats. During use, the external seat back 12 and the return torsion spring 1201 are placed on the specified position of the return torsion spring automatic installation platform 1. The mutual cooperation of the various components of the return torsion spring automatic installation platform 1 can realize the automatic installation of the return torsion spring 1201 in the production process of the seat back 12 without manual operation, effectively reducing labor intensity and improving production efficiency, and ensuring the consistency and high precision of installation; the external seat back 12, the synchronization rod 1202 and the thrust cap 1203 are placed on the predetermined position of the synchronization rod pre-installation platform 2, and the various components of the synchronization rod pre-installation platform 2 are used. The mutual cooperation can implement pre-installation and positioning of the synchronization rod 1202 of the seat back 12, thereby improving work efficiency; the seat back 12 pre-installed with the synchronization rod 1202 and the thrust cap 1203 is placed on the synchronization rod automatic installation platform 3, and the mutual cooperation of the various components of the synchronization rod automatic installation platform 3 can realize the automatic installation and direction detection of the synchronization rod 1202 in the production process of the seat back 12, and the installation process accurately controls the installation positions of both ends of the synchronization rod 1202 to eliminate rework caused by installation errors, thereby realizing high-beat and large-scale intelligent flexible production of automobile seats.

[0048] In this embodiment, the intelligent manual operating table 11 includes a box 1106 with a universal brake caster 1101 and a fixed caster 1102, a height adjuster 1103 is provided at the bottom of the box 1106, and a first operation box 1104 and a second operation box 1105 are respectively provided at the two ends of the top front side of the box 1106, an aluminum profile frame 1107 is provided on the top of the box 1106, energy-saving lamps 1108 are provided on both sides of the upper end of the aluminum profile frame 1107, and a warning screen 1109 is provided on the outer end of one of the energy-saving lamps 1108 on the aluminum profile frame 1107, wherein the reset torsion spring automatic installation platform 1, the synchronization rod pre-installation platform 2 and the synchronization rod automatic installation platform 3 are arranged on the top of the box 1106.

[0049] In this embodiment, the reset torsion spring automatic installation platform 1 includes a first skeleton clamping mechanism 100, a reset torsion spring limiting mechanism 200, a reset torsion spring flipping and oblique pushing mechanism 300 and a side arm positioning mechanism 400, which are arranged on the top side of the box body 1106 and are used to cooperate with each other to clamp and position the seat back 12 and automatically install the reset torsion spring 1201.

[0050] In this embodiment, the first skeleton clamping mechanism 100 includes a first V-shaped positioning support block 104 for supporting the seat back 12, which is arranged on the top rear end of the box body 1106 through a first cylinder mounting seat 101, and also includes a first cylinder 102 arranged on the top of the first cylinder mounting seat 101. A first clamping block 103 that can flip with the movement of the end is provided at the movable end of the first cylinder 102, and the first clamping block 103 is used to press and cooperate with the first V-shaped positioning support block 104 during operation to achieve clamping and positioning of the corresponding end of the seat back 12.

[0051] In this embodiment, the return torsion spring limiting mechanism 200 includes a second cylinder mounting seat 201 arranged on the top of the box body 1106 and located in front of the first cylinder mounting seat 101, a second cylinder 202 is arranged on the top of the second cylinder mounting seat 201, and an anti-rotation limit block 204 for limiting the position of the external return torsion spring 1201 is arranged on one end of the second cylinder 202 close to the second cylinder mounting seat 201, and a limiting clamping block 203 for pressing the external return torsion spring 1201 to a predetermined position of the seat back 12 is also arranged on the end of the second cylinder 202 away from the second cylinder mounting seat 201.

[0052] In this embodiment, the reset torsion spring flip oblique thrust mechanism 300 includes a base plate 301 arranged at the top of the box body 1106 near the outer end of the second cylinder mounting seat 201, a third cylinder mounting seat 303 is provided at the rear side end of the base plate 301 through an angle seat 302, and a rotating shaft 308 is provided at the front side end of the base plate 301 through a rotating support 307, and the upper end of the rotating support 307 is provided with a stop block 309 for limiting the rotation of the rotating shaft 308; A third cylinder 304 is provided on the third cylinder mounting seat 303, and the movable end of the third cylinder 304 is connected to the rotating shaft 308 via a connecting rod 305, and an movable side limit block 306 is provided on one end of the connecting rod 305 close to the third cylinder 304 for limiting the flipping position of the third cylinder 304 to ensure the accuracy of its movable position, and a fixed side limit block 310 for limiting the movable position of the movable side limit block 306 is provided at the lower end of the rotating support 307.

[0053] In this embodiment, the reset torsion spring flipping and oblique thrust mechanism 300 also includes a fourth cylinder mounting seat 312 which is arranged on the connecting rod 305 away from the end of the movable side limit block 306 through an oblique thrust mounting seat 311, and a fourth cylinder 313 is arranged on the fourth cylinder mounting seat 312. A reset torsion spring side block 315 and a reset torsion spring upper block 316 are arranged at the front end of the fourth cylinder 313 through an oblique thrust cylinder connecting block 314, which are used to cooperate with each other to implement blocking and limiting on the side and top of the external reset torsion spring 1201. An oblique thrust block 317 is also provided on one side of the oblique thrust cylinder connecting block 314 for obliquely pushing the external reset torsion spring 1201.

[0054] In this embodiment, the side arm positioning mechanism 400 includes a fifth cylinder 402 which is arranged at the top front end of the box body 1106 and is located on the outer end of the connecting rod 305 through a fifth cylinder mounting base 401, and the movable end of the fifth cylinder 402 extends from the bottom of the connecting rod 305 to its inner end and is connected to a clamping pin 403, and a side arm support block 404 is provided at the front end of the clamping pin 403 for cooperating with the clamping pin 403 to position and clamp the side arm of the seat back 12.

[0055] In this embodiment, the synchronization rod pre-installation platform 2 includes a synchronization rod pre-installation positioning device 500 arranged at the top of the box body 1106 near one end of the synchronization rod automatic installation platform 3 for limiting the position of the seat back 12 so as to facilitate the installation of the external synchronization rod 1202 with a thrust cap 1203 on the seat back 12.

[0056] In this embodiment, the synchronization rod pre-installation positioning device 500 includes a positioning base plate 506 arranged at the top of the box body 1106 near one end of the synchronization rod automatic installation platform 3, and a rear arm support block 501 for positioning and supporting the rear arm of the seat back 12 is provided at the rear side end of the positioning base plate 506, and a first right arm support block 502 and a second right arm support block 504 for cooperating with each other to position and support the right side arm of the seat back 12 are longitudinally spaced apart at one end of the positioning base plate 506 away from the synchronization rod automatic installation platform 3; a first left arm support block 503 and a second left arm support block 505 for cooperating with each other to position and support the left side arm of the seat back 12 are also longitudinally spaced apart at one end of the positioning base plate 506 near the synchronization rod automatic installation platform 3.

[0057] In this embodiment, the synchronization rod automatic installation platform 3 includes a left arm flexible positioning mechanism 600, a first synchronization rod automatic positioning mechanism 700, a right arm flexible positioning mechanism 800, a second synchronization rod automatic positioning mechanism 900 and a second skeleton clamping mechanism 1000, which are arranged at the top of the box 1106 close to the positioning base plate 506 and are used to cooperate with each other to implement flexible positioning of the seat back 12 for error-proofing detection operations.

[0058] In this embodiment, the left arm flexible positioning mechanism 600 includes a sixth cylinder 601 arranged on the top outer front end of the box body 1106 through a sixth cylinder mounting seat 602, and the movable end of the sixth cylinder 601 faces the right arm flexible positioning mechanism 800, and a positioning block 603 for limiting the movement of the end is provided at the movable end of the sixth cylinder 601, and a supporting support block 606 and a contour support block 605 are provided at the front end of the sixth cylinder 601 through a support block mounting seat 607, and a magnet 604 for magnetically attracting the left arm of the seat back 12 to achieve flexible positioning is provided on the contour support block 605. During use, under the support of the sixth cylinder mounting seat 602 of the left arm flexible positioning mechanism 600 and the limiting action of the in-place limit block 603, the sixth cylinder 601 is started to drive the support block mounting seat 607 together with the supporting support block 606, the contoured support block 605 and the magnet 604 to move toward the seat back 12 to an appropriate position, thereby utilizing the magnet 604 to magnetically attract the left arm of the seat back 12 to achieve flexible positioning.

[0059] In this embodiment, the right arm flexible positioning mechanism 800 includes an eighth cylinder 801 arranged on the top front end of the box body 1106 close to the positioning substrate 506 through an eighth cylinder mounting seat 802, and the movable end of the eighth cylinder 801 faces the sixth cylinder 601, and a right position limit block 803 for limiting the movement of the end is provided at the movable end of the eighth cylinder 801, and a right support support block 806 and a right contour support block 805 are provided at the front end of the eighth cylinder 801 through a right support block mounting seat 807, and a right magnet 804 for magnetically attracting the right arm of the seat back 12 to achieve flexible positioning is provided on the right contour support block 805. During use, under the support of the eighth cylinder mounting seat 802 of the right arm flexible positioning mechanism 800 and the limiting action of the right in-place limit block 803, the eighth cylinder 801 is started to drive the right support block mounting seat 807 together with the right support support block 806, the right contour support block 805 and the right magnet 804 to move toward the seat back 12 to the appropriate position, so that the right magnet 804 is used to magnetically attract the right arm of the seat back 12 to achieve flexible positioning.

[0060] In this embodiment, the first synchronization rod automatic positioning mechanism 700 includes a mounting block 706 disposed on the top of the box body 1106 and located on the rear side end of the sixth cylinder mounting seat 602, a cylinder rear end plate 703 is provided on the mounting block 706 through a limiting guide rod 704, a cylinder connecting plate 707 is provided on the top of the cylinder rear end plate 703 through a Z-direction switching cylinder 702, a Y-direction positioning cylinder 708 is provided on the top of the cylinder connecting plate 707, and a Y-direction positioning cylinder 708 is provided on the outer end of the Y-direction positioning cylinder 708 through a Y-direction positioning plate 709. An anti-error component 777 for implementing anti-error detection on the installation direction of the synchronization rod 1202 is further provided with a mounting plate 701 on the inner end of the Z-direction switching cylinder 702, and a workpiece in-position sensor 724 for implementing in-position sensing detection on the synchronization rod 1202 is provided on the end of the mounting plate 701 away from the Z-direction switching cylinder 702 through a Z-shaped seat 723, and a rear limit block 705 is further provided on the mounting block 706 for limiting the position of the mounting block 706 and the rear end plate 703 of the cylinder to limit the telescopic position of the limit guide rod 704. The first synchronization rod automatic positioning mechanism 700 also includes a positioning connecting block 720 arranged on one side end of the Y-axis positioning plate 709 through a connecting rod pressure block 719, and a positioning contour block 721 for locating the position of the synchronization rod 1202 is provided at the inner end of the positioning connecting block 720, and a Y-axis positioning limit block 722 for implementing Y-axis movable limiting of the error prevention component 777 is also provided at the inner end of the Y-axis positioning plate 709. The error-proofing component 777 includes an X-axis adjustment block 711 which is arranged on the outer end of the Y-axis positioning plate 709 through a Y-axis adjustment block 710 and is used to cooperate with the Y-axis adjustment block 710 to adjust the X-axis and Y-axis active positions. A main connecting block 712 with a protective cover 713 is provided on the X-axis adjustment block 711, and a linear bearing 714 and an in-position sensor 715 are provided on the main connecting block 712. An error-proofing connecting plate 717 is also provided at the front side end of the main connecting block 712 through an anti-rotation guide rod 716, and an error-proofing detection pin 718 is provided at the front side end of the error-proofing connecting plate 717 for performing error-proofing detection on the installation direction of the synchronization rod 1202 at this end.During use, the Y-axis positioning cylinder 708 drives the connecting rod pressure block 719 and the positioning profiling block 721 to move linearly through the Y-axis positioning plate 709, the connecting rod pressure block 719 pushes the synchronization rod 1202 to move linearly, the positioning profiling block 721 gradually presses the seat back 12, and the connecting rod pressure block 719 and the positioning profiling block 721 stop moving linearly through the Y-axis positioning limit block 722, the synchronization rod 1202 is installed in place, and the error-proofing detection pin 718 of the error-proofing assembly 777 is driven by the synchronization rod 1202 and pushes the anti-rotation guide rod 7 through the error-proofing connecting plate 717. 16 slides in the linear bearing 714, the in-position sensor 715 senses the anti-rotation guide rod 716, and the workpiece in-position sensor 724 senses the synchronization rod 1202, then the in-position installation of the synchronization rod 1202 is completed; if the in-position sensor 715 does not sense the anti-rotation guide rod 716 or the workpiece in-position sensor 724 does not sense the synchronization rod 1202, then the in-position installation of the synchronization rod 1202 is incorrect, the first synchronization rod automatic in-position mechanism 700 stops operating, the seat back 12 is taken out, and the first synchronization rod automatic in-position mechanism 700 waits for the next seat back 12. If the produced seat backs 12 need to be replaced with seat backs 12 of different sizes and models, the Z-axis switching cylinder 702 drives the error-proofing component 777, the connecting rod pressure block 719 and the positioning profiling block 721 to rise and fall through the cylinder connecting plate 707, and the lifting and falling movements of the error-proofing component 777, the connecting rod pressure block 719 and the positioning profiling block 721 are stopped through the action of the rear limit block 705, thus completing the pre-use setting of the first synchronization rod automatic positioning mechanism 700 when switching the production of various seat backs 12.

[0061] In this embodiment, the second synchronization rod automatic positioning mechanism 900 includes a right mounting block 906 arranged on the top of the box body 1106, close to the positioning base plate 506 and corresponding to the position of the mounting block 706. A right cylinder rear end plate 903 is provided on the right mounting block 906 through a right limiting guide rod 904. A right cylinder connecting plate 907 is provided on the top of the right cylinder rear end plate 903 through a right Z-direction switching cylinder 902. A right Y-direction positioning cylinder 908 is provided on the top of the right cylinder connecting plate 907. A right Y-direction positioning cylinder 908 is provided on the outer end of the right Y-direction positioning cylinder 908 through a right Y-direction positioning plate 909. A right-side error-proofing component 999 is provided for performing error-proofing detection on the installation direction of the synchronization rod 1202, and a right-side mounting plate 901 is provided on the inner end of the right-side Z-direction switching cylinder 902. A right-side workpiece in-position sensor 924 for performing in-position sensing detection on the synchronization rod 1202 is provided on the right-side mounting plate 901 at the end away from the right-side Z-direction switching cylinder 902 through a right-side Z-shaped seat 923, and a right-side rear limit block 905 is provided on the right-side mounting block 906 for limiting the position of the right-side mounting block 906 and the rear end plate 903 of the right cylinder to limit the telescopic position of the right-side limit guide rod 904. The second synchronization rod automatic positioning mechanism 900 also includes a right-side positioning connecting block 920 arranged on one side end of the right Y-direction positioning plate 909 through a right-side connecting rod pressure block 919, and a right-side positioning profiling block 921 for locating the position of the synchronization rod 1202 is provided at the inner end of the right-side Y-direction positioning connecting block 920, and a right-side Y-direction positioning limit block 922 for implementing Y-direction movable limiting of the right-side error prevention component 999 is also provided at the inner end of the right-side Y-direction positioning plate 909. The right side error prevention component 999 includes a right side X-direction adjustment block 911 which is arranged on the outer end of the right side Y-direction positioning plate 909 through a right side Y-direction adjustment block 910 and is used to cooperate with the right side Y-direction adjustment block 910 to adjust the X-direction and Y-direction active positions; a right side main connecting block 912 with a right side protective cover 913 is provided on the right side X-direction adjustment block 911; a right side linear bearing 914 and a right side in-position sensor 915 are provided on the right side main connecting block 912; a right side error prevention connecting plate 917 is provided at the front side end of the right side main connecting block 912 through a right side anti-rotation guide rod 916; a right side error prevention detection pin 918 is provided at the front side end of the right side error prevention connecting plate 917 for implementing error prevention detection on the installation direction of the synchronization rod 1202 at this end.During use, the right Y-direction positioning cylinder 908 drives the right connecting rod pressure block 919 and the right positioning profiling block 921 to move linearly through the right Y-direction positioning plate 909, the right connecting rod pressure block 919 pushes the synchronization rod 1202 to move linearly, the right positioning profiling block 921 gradually presses the seat back 12, and the right Y-direction positioning limit block 922 stops the linear movement of the right connecting rod pressure block 919 and the right positioning profiling block 921, the synchronization rod 1202 is installed in place, and the right error-proofing detection pin 918 of the right error-proofing assembly 999 is driven by the synchronization rod 1202 and pushes the right side through the right error-proofing connecting plate 917 The anti-rotation guide rod 916 slides in the right linear bearing 914, the right in-place sensor 915 senses the right anti-rotation guide rod 916, and the right workpiece in-place sensor 924 senses the synchronization rod 1202, then the synchronization rod 1202 is installed in place; if the right in-place sensor 915 does not sense the right anti-rotation guide rod 916 or the right workpiece in-place sensor 924 does not sense the synchronization rod 1202, then the synchronization rod 1202 is incorrectly installed in place, the first synchronization rod automatic in-place mechanism 700 stops operating, the seat back 12 is taken out, and the first synchronization rod automatic in-place mechanism 700 waits for the next seat back 12. If the produced seat backs 12 need to be replaced with seat backs 12 of different sizes and models, the right Z-direction switching cylinder 902 drives the right error prevention component 999, the right connecting rod pressure block 919 and the right positioning profiling block 921 to rise and fall through the right cylinder connecting plate 907, and the right rear limit block 905 stops the rising and falling of the right error prevention component 999, the right connecting rod pressure block 919 and the right positioning profiling block 921, completing the pre-use setting of the first synchronization rod automatic positioning mechanism 700 when switching the production of various seat backs 12.

[0062] In this embodiment, the second skeleton clamping mechanism 1000 includes a second V-shaped positioning support block 1004 for supporting the seat back 12, which is arranged on the top of the box body 1106 close to the rear end of one side of the mounting block 706 through a seventh cylinder mounting seat 1001, and also includes a seventh cylinder 1002 arranged on the top of the seventh cylinder mounting seat 1001, and a second clamping block 1003 that can flip with the movement of the end is provided at the movable end of the seventh cylinder 1002, and the second clamping block 1003 is used to press-fit with the second V-shaped positioning support block 1004 during operation to achieve clamping and positioning of the corresponding end of the seat back 12.

[0063] When this embodiment is used specifically, first, under the guidance of the universal brake caster 1101 and the fixed caster 1102 of the intelligent manual operation platform 11, the box 1106 is pushed to drive the first operation box 1104, the second operation box 1105 together with the aluminum profile frame 1107, the energy-saving lamp 1108, the warning screen 1109, the reset torsion spring automatic installation platform 1, the synchronization rod pre-installation platform 2 and the synchronization rod automatic installation platform 3 to move to the designated place, and then the height adjuster 1103 is operated to implement the position limitation; secondly, the outer seat back 12 and the reset torsion spring 1201 are placed on the reset torsion spring 1201. On the first V-shaped positioning support block 104 of the first skeleton clamping mechanism 100 of the torsion spring automatic installation platform 1, the reset torsion spring limiting mechanism 200, the reset torsion spring flipping and oblique pushing mechanism 300, and the side arm support block 404 of the side arm positioning mechanism 400, under the support of the first cylinder mounting seat 101, the first cylinder 102 is started to work to flip the first clamping block 103 onto the first V-shaped positioning support block 104 to cooperate with each other to achieve the clamping positioning of the rear side end of the seat back 12, and at the same time, under the support of the fifth cylinder mounting seat 401, the fifth cylinder 402 is started to work to drive the clamping pin 403 The seat back 12 is moved to the side arm support block 404, so that the side wall of the seat back 12 is firmly limited on the side arm support block 404 by the mutual cooperation of the pressing pin 403 and the side arm support block 404, and then one end of the return torsion spring 1201 is inserted into the predetermined side arm hole of the seat back 12, and the other end is placed in the predetermined slot of the oblique thrust cylinder connecting block 314 of the return torsion spring flip oblique thrust mechanism 300, and then the third cylinder 304 and the fourth cylinder 313 are started to work together to flip the return torsion spring 1201 by 90°, and the return torsion spring 1201 is supported by the second cylinder mounting seat 201 and the anti-rotation limit block 204. Under the anti-rotation limitation of 201, the second cylinder 202 is started to drive the limit pressing block 203 to realize the position limitation of the return torsion spring 1201, and the return torsion spring 1201 is limited to pop out in multiple directions, so that the return torsion spring 1201 is limited to the specified position of the seat back 12, and then the return torsion spring 1201 is pushed out by the inclined push block 317 of the return torsion spring flip and inclined push mechanism 300, and the return torsion spring 1201 is separated from the card slot of the return torsion spring flip and inclined push mechanism 300, and the return torsion spring 1201 automatically pops into the side arm slot of the seat back 12, and the automatic installation of the return torsion spring 1201 is completed;Then, the outer seat back 12, the synchronization rod 1202 and the thrust cap 1203 are placed on the predetermined position of the synchronization rod pre-installation positioning device 500 of the synchronization rod pre-installation platform 2, and the synchronization rod 1202 is pre-installed in the production process of the seat back 12 through the synchronization rod pre-installation platform 2. The specific process is as follows: the seat back 12 with the reset torsion spring 1201 installed is taken out from the reset torsion spring automatic installation platform 1, and is placed on the synchronization rod pre-installation positioning device 500, and the first right arm support block 502 and the second right arm support block 503 of the synchronization rod pre-installation positioning device 500 are used. 04 cooperate with each other to implement positioning support for the right arm of the seat back 12, and the first left arm support block 503 and the second left arm support block 505 cooperate with each other to implement positioning support for the left arm of the seat back 12, and insert the synchronization rod 1202 into the forearm of the seat back 12 to complete the pre-installation positioning of the synchronization rod 1202; finally, the seat back 12 pre-installed with the synchronization rod 1202 and the thrust cap 1203 is placed on the synchronization rod automatic installation platform 3, and the synchronization rod automatic installation platform 3 is used to realize the automatic installation and direction detection of the synchronization rod in the seat back production process The specific process is as follows: the seat back 12 with the pre-installed synchronization rod 1202 is taken out from the synchronization rod pre-installation platform 2 and placed on the synchronization rod automatic installation platform 3; the synchronization rod 1202 is placed on the left arm flexible positioning mechanism 600 and the right arm flexible positioning mechanism 800 for flexible positioning; the seat back 12 is fixed by the second skeleton clamping mechanism 1000; the first synchronization rod automatic positioning mechanism 700 and the second synchronization rod automatic positioning mechanism 900 automatically push the synchronization rod 1202 and the thrust cap 1203 into place; the error-proofing component of the first synchronization rod automatic positioning mechanism 700 777 and the right side error prevention component 999 of the second synchronization rod automatic positioning mechanism 900 detect the installation direction of the synchronization rod 1202 to determine whether the installation direction of the synchronization rod 1202 is wrong. If the installation direction of the synchronization rod 1202 is correct, the automatic installation of the synchronization rod 1202 is completed. If the installation direction of the synchronization rod 1202 is wrong, the warning screen 1109 alarms, and the seat back 12 is taken out for error correction. After the error correction is completed, the seat back 12 is put on the synchronization rod automatic installation platform 3 again for automatic installation of the synchronization rod 1202, until the installation is completed without alarm. ;

[0064] In summary, the present invention adopts the above-mentioned structure, which has the advantages of improving the stability of seat back accessories during assembly, effectively reducing the labor intensity and danger of workers, and meeting the high-beat and large-scale intelligent flexible production of automobile seats.

[0065] The above describes the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and the devices and structures that are not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can use the above-disclosed methods and technical contents to make many possible changes and modifications to the technical solutions of the present invention without departing from the scope of the technical solutions of the present invention, or modify them into equivalent embodiments of equivalent changes, which does not affect the essential content of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solutions of the present invention are still within the scope of protection of the technical solutions of the present invention.

Claims

1. An automatic installation device for a seat backrest return torsion spring and a synchronization rod, comprising an intelligent manual operation platform (11); characterized in that: A reset torsion spring automatic installation platform (1), a synchronization rod pre-installation platform (2) and a synchronization rod automatic installation platform (3) are arranged in a transversely spaced manner on the intelligent manual operation platform (11), wherein an external seat back (12) can be detachably placed on the reset torsion spring automatic installation platform (1), the synchronization rod pre-installation platform (2) and the synchronization rod automatic installation platform (3) to realize the production of automobile seats; The intelligent manual operation platform (11) comprises a box (1106) with a universal brake caster (1101) and a fixed caster (1102), a height adjuster (1103) is provided at the bottom of the box (1106), and a first operation box (1104) and a second operation box (1105) are respectively provided at the two ends of the top front side of the box (1106), an aluminum profile frame (1107) is provided at the top of the box (1106), energy-saving lamps (1108) are provided on both sides of the upper end of the aluminum profile frame (1107), and a warning screen (1109) is provided on the outer side of one of the energy-saving lamps (1108) on the aluminum profile frame (1107), wherein the reset torsion spring automatic installation platform (1), the synchronization rod pre-installation platform (2) and the synchronization rod automatic installation platform (3) are arranged on the top of the box (1106); The return torsion spring automatic installation platform (1) comprises a first frame clamping mechanism (100), a return torsion spring limiting mechanism (200), a return torsion spring flipping and oblique pushing mechanism (300) and a side arm positioning mechanism (400) arranged on one side of the top of the box body (1106) and used to cooperate with each other to clamp and position the seat back (12) and automatically install the return torsion spring (1201); The reset torsion spring flip oblique thrust mechanism (300) comprises a base plate (301) arranged at the top of the box body (1106) near the outer end of the second cylinder mounting seat (201); a third cylinder mounting seat (303) is arranged at the rear side end of the base plate (301) through an angle seat (302); a rotating shaft (308) is arranged at the front side end of the base plate (301) through a rotating support (307); and a stop block (309) is provided at the upper end of the rotating support (307) for limiting the rotation of the rotating shaft (308); and a third cylinder mounting seat (303) is arranged at the rear side end of the base plate (301) through an angle seat (302). A third cylinder (304) is provided on the cylinder mounting seat (303), and the movable end of the third cylinder (304) is connected to the rotating shaft (308) via a connecting rod (305); an movable side limit block (306) is provided at one end of the connecting rod (305) close to the third cylinder (304) for limiting the flipping position of the third cylinder (304) to ensure the accuracy of its movable position; and a fixed side limit block (310) is provided at the lower end of the rotating support (307) for limiting the movable position of the movable side limit block (306).

2. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 1, characterized in that: The first skeleton clamping mechanism (100) includes a first V-shaped positioning support block (104) arranged on the top rear end of the box body (1106) through a first cylinder mounting seat (101) for supporting the seat back (12), and also includes a first cylinder (102) arranged on the top of the first cylinder mounting seat (101), and a first clamping block (103) that can be turned over with the movement of the end is provided at the movable end of the first cylinder (102), and the first clamping block (103) is used to press and cooperate with the first V-shaped positioning support block (104) when working to achieve clamping and positioning of the corresponding end of the seat back (12).

3. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 2, characterized in that: The return torsion spring limiting mechanism (200) comprises a second cylinder mounting seat (201) arranged at the top of the box body (1106) and located in front of the first cylinder mounting seat (101); a second cylinder (202) is arranged at the top of the second cylinder mounting seat (201); an anti-rotation limiting block (204) for limiting the position of an external return torsion spring (1201) is arranged at one end of the second cylinder (202) close to the second cylinder mounting seat (201); and a limiting pressing block (203) for pressing the external return torsion spring (1201) to a predetermined position on the seat back (12) is arranged at one end of the second cylinder (202) away from the second cylinder mounting seat (201).

4. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 1, characterized in that: The reset torsion spring flipping oblique thrust mechanism (300) further comprises a fourth cylinder mounting seat (312) which is arranged on the connecting rod (305) at one end away from the movable side limit block (306) through an oblique thrust mounting seat (311); a fourth cylinder (313) is arranged on the fourth cylinder mounting seat (312); a reset torsion spring side stopper (315) and a reset torsion spring upper stopper (316) are arranged at the front end of the fourth cylinder (313) through an oblique thrust cylinder connecting block (314) for cooperating with each other to implement blocking and limiting on the side and top of the external reset torsion spring (1201); and an oblique thrust block (317) for implementing oblique thrust on the external reset torsion spring (1201) is arranged on one side of the oblique thrust cylinder connecting block (314).

5. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 4, characterized in that: The side arm positioning mechanism (400) includes a fifth cylinder (402) which is arranged at the top front end of the box body (1106) and located on the outer end of the connecting rod (305) through a fifth cylinder mounting seat (401), and the movable end of the fifth cylinder (402) extends from the bottom of the connecting rod (305) to its inner end and is connected to a clamping pin (403), and a side arm support block (404) is provided at the front end of the clamping pin (403) for cooperating with the clamping pin (403) to position and clamp the side arm of the seat back (12).

6. The automatic installation device for a seat back restoring torsion spring and a synchronization rod according to any one of claims 1 to 5, characterized in that: The synchronization rod pre-installation platform (2) includes a synchronization rod pre-installation positioning device (500) disposed at the top of the box body (1106) near one end of the synchronization rod automatic installation platform (3) for limiting the position of the seat back (12) so as to facilitate the installation of an external synchronization rod (1202) with a thrust cap (1203) on the seat back (12).

7. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 6, characterized in that: The synchronization rod pre-installation positioning device (500) comprises a positioning base plate (506) arranged at the top of the box body (1106) near one end of the synchronization rod automatic installation platform (3); a rear arm support block (501) for positioning and supporting the rear arm of the seat back (12) is arranged at the rear side end of the positioning base plate (506); a first right arm support block (502) and a second right arm support block (504) for cooperating with each other to position and support the right arm of the seat back (12) are arranged longitudinally at an end of the positioning base plate (506) away from the synchronization rod automatic installation platform (3); and a first left arm support block (503) and a second left arm support block (505) for cooperating with each other to position and support the left arm of the seat back (12) are also arranged longitudinally at an end of the positioning base plate (506) near the synchronization rod automatic installation platform (3).

8. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 7, characterized in that: The synchronization rod automatic installation platform (3) comprises a left arm flexible positioning mechanism (600), a first synchronization rod automatic positioning mechanism (700), a right arm flexible positioning mechanism (800), a second synchronization rod automatic positioning mechanism (900) and a second frame clamping mechanism (1000) which are arranged on the top of the box body (1106) close to the positioning base plate (506) and are used to cooperate with each other to implement flexible positioning of the seat back (12) to facilitate error prevention detection operations.

9. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 8, characterized in that: The left-side arm flexible positioning mechanism (600) comprises a sixth cylinder (601) arranged on the front end of the top outer side of the box body (1106) via a sixth cylinder mounting seat (602), and the movable end of the sixth cylinder (601) faces the right-side arm flexible positioning mechanism (800), and a position limiting block (603) for limiting the movement of the end is arranged at the movable end of the sixth cylinder (601), and a supporting support block (606) and a contour support block (605) are arranged at the front end of the sixth cylinder (601) via a support block mounting seat (607), and a magnet (604) for magnetically attracting the left-side arm of the seat back (12) to achieve flexible positioning is arranged on the contour support block (605).

10. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 9, characterized in that: The right arm flexible positioning mechanism (800) comprises an eighth cylinder (801) arranged at the top front end of the box body (1106) close to the positioning base plate (506) through an eighth cylinder mounting seat (802), and the movable end of the eighth cylinder (801) faces the sixth cylinder (601), and a right position limiting block (803) for limiting the movement of the end is arranged at the movable end of the eighth cylinder (801), and a right support support block (806) and a right contour support block (805) are arranged at the front end of the eighth cylinder (801) through a right support block mounting seat (807), and a right magnet (804) for magnetically attracting the right arm of the seat back (12) to achieve flexible positioning is arranged on the right contour support block (805).

11. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 10, characterized in that: The first synchronization rod automatic positioning mechanism (700) comprises a mounting block (706) arranged on the top of the box body (1106) and located on the rear side end of the sixth cylinder mounting seat (602); a cylinder rear end plate (703) is arranged on the mounting block (706) through a limiting guide rod (704); a cylinder connecting plate (707) is arranged on the top of the cylinder rear end plate (703) through a Z-direction switching cylinder (702); a Y-direction positioning cylinder (708) is arranged on the top of the cylinder connecting plate (707); and a Y-direction positioning cylinder (708) is arranged on the outer side end of the Y-direction positioning cylinder (708) through a Y-direction positioning plate (709) for adjusting the position of the sixth cylinder mounting seat (602). An anti-error component (777) for implementing anti-error detection on the installation direction of the synchronization rod (1202) is provided, and a mounting plate (701) is provided on the inner side end of the Z-direction switching cylinder (702). A workpiece position sensor (724) for implementing position sensing detection on the synchronization rod (1202) is provided on the mounting plate (701) at one end away from the Z-direction switching cylinder (702) through a Z-shaped seat (723). A rear limit block (705) is provided on the mounting block (706) for limiting the position of the mounting block (706) and the rear end plate (703) of the cylinder to limit the telescopic position of the limit guide rod (704).

12. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 11, characterized in that: The first synchronization rod automatic positioning mechanism (700) also includes a positioning connection block (720) arranged on one side end of the Y-axis positioning plate (709) through a connecting rod pressure block (719), and a positioning profiling block (721) for locating the position of the synchronization rod (1202) is provided at the inner end of the positioning connection block (720), and a Y-axis positioning limit block (722) for implementing Y-axis movable limit of the error prevention component (777) is also provided at the inner end of the Y-axis positioning plate (709).

13. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 12, characterized in that: The error-proofing component (777) comprises an X-direction adjustment block (711) arranged on the outer side end of the Y-direction positioning plate (709) through a Y-direction adjustment block (710) for cooperating with the Y-direction adjustment block (710) to adjust the X-direction and Y-direction movable positions; a main connection block (712) with a protective cover (713) is arranged on the X-direction adjustment block (711); a linear bearing (714) and a position sensor (715) are arranged on the main connection block (712); an error-proofing connection plate (717) is arranged at the front side end of the main connection block (712) through an anti-rotation guide rod (716); and an error-proofing detection pin (718) is arranged at the front side end of the error-proofing connection plate (717) for performing error-proofing detection on the installation direction of the synchronization rod (1202) at this end.

14. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 13, characterized in that: The second synchronization rod automatic positioning mechanism (900) comprises a right side mounting block (906) arranged at the top of the box body (1106) close to the positioning base plate (506) and at a position corresponding to the position of the mounting block (706); a right side cylinder rear end plate (903) is arranged on the right side mounting block (906) through a right side limiting guide rod (904); a right side cylinder connecting plate (907) is arranged on the top of the right side cylinder rear end plate (903) through a right side Z-direction switching cylinder (902); a right side Y-direction positioning cylinder (908) is arranged on the top of the right side cylinder connecting plate (907); and a right side Y-direction positioning cylinder (908) is arranged on the outer side end of the right side Y-direction positioning cylinder (908) through a right side Y-direction positioning plate (909). A right side error prevention component (999) for performing error prevention detection on the installation direction of the synchronization rod (1202); a right side mounting plate (901) is provided on the inner side end of the right side Z-direction switching cylinder (902); a right side workpiece in-position sensor (924) for performing in-position sensing detection on the synchronization rod (1202) is provided on the right side mounting plate (901) at one end away from the right side Z-direction switching cylinder (902) through a right side Z-shaped seat (923); and a right side rear limit block (905) is provided on the right side mounting block (906) for limiting the position of the right side mounting block (906) and the rear end plate (903) of the right cylinder to limit the telescopic position of the right side limit guide rod (904).

15. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 14, characterized in that: The second synchronization rod automatic positioning mechanism (900) also includes a right positioning connecting block (920) arranged on one side end of the right Y-axis positioning plate (909) through a right connecting rod pressure block (919), a right positioning profiling block (921) for locating the position of the synchronization rod (1202) is provided at the inner side end of the right Y-axis positioning connecting block (920), and a right Y-axis positioning limit block (922) for implementing Y-axis movable limit of the right error prevention component (999) is also provided at the inner side end of the right Y-axis positioning plate (909).

16. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 15, characterized in that: The right side error prevention component (999) comprises a right side X-direction adjustment block (911) arranged on the outer side end of the right side Y-direction positioning plate (909) through a right side Y-direction adjustment block (910) for adjusting the X-direction and Y-direction movable positions in cooperation with the right side Y-direction adjustment block (910); a right side main connection block (912) with a right side protective cover (913) is arranged on the right side X-direction adjustment block (911); a right side linear bearing (914) and a right side in-position sensor (915) are arranged on the right side main connection block (912); a right side error prevention connecting plate (917) is arranged at the front side end of the right side main connection block (912) through a right side anti-rotation guide rod (916); and a right side error prevention detection pin (918) is arranged at the front side end of the right side error prevention connecting plate (917) for performing error prevention detection on the installation direction of the synchronization rod (1202) at this end.

17. The automatic installation device for the seat back restoring torsion spring and the synchronization rod according to claim 16, characterized in that: The second skeleton clamping mechanism (1000) includes a second V-shaped positioning support block (1004) for supporting the seat back (12) and is arranged on the top of the box body (1106) near the rear end of one side of the mounting block (706) through a seventh cylinder mounting seat (1001), and also includes a seventh cylinder (1002) arranged on the top of the seventh cylinder mounting seat (1001), and a second clamping block (1003) that can flip with the movement of the end is provided at the movable end of the seventh cylinder (1002), and the second clamping block (1003) is used to press and cooperate with the second V-shaped positioning support block (1004) when working to achieve clamping and positioning of the corresponding end of the seat back (12).

Citation Information

Patent Citations

  • Torsional spring assembling tool

    CN110270949A

  • Clamping assembly type new energy automobile fixing device

    CN113734111A