Wear-resistant polyurethane treatment device
By designing a wear-resistant polyurethane treatment device, using automatic clamping and multi-directional grinding technology, the existing polyurethane cylinder processing efficiency and unstable quality are solved, and efficient and uniform processing effect is achieved.
Patent Information
- Application Number
- CN202411966384.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing polyurethane cylinder processing technology mainly relies on manual labor, resulting in inefficiency and unstable processing quality.
A wear-resistant polyurethane treatment device is designed, using clamping components, hydraulic rods, bidirectional screws, motor-driven adjustment plates and polishers to realize automatic clamping, multi-directional polishing and polishing of the polyurethane cylinder.
It improves the efficiency and quality of polyurethane cylinder processing, reduces the uncertainty of manual operation, and ensures the smoothness and safety of the cylinder surface.
Smart Images

Figure CN119458012A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polyurethane processing equipment, in particular to a wear-resistant polyurethane processing device. Background Art
[0002] The application of polyurethane resin in synthetic leather is reflected in many fields, such as clothing, luggage, furniture, automobiles, etc. Due to the continuous improvement of market demand, higher and newer demands are put forward for polyurethane resin technology.
[0003] In order to ensure the smoothness of the surface of the polyurethane cylinder, it is usually necessary to perform a polishing process on the surface of the polyurethane cylinder, so as to ensure the safety of the polyurethane cylinder during use. Most of the existing processing technologies use manual processing.
[0004] In the prior art, manual processing is used, but due to the difference in work experience of the workers, the efficiency of the polyurethane cylinder processing is low. Therefore, we propose a wear-resistant polyurethane processing device. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a wear-resistant polyurethane processing device, which solves the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a wear-resistant polyurethane processing device, comprising a processing frame 1 and a processing frame 2, the processing frame 2 is located at the top of the processing frame 1 and is fixedly connected thereto, a placement plate is rotatably connected to the top of the processing frame 1 and located inside the processing frame 2, a clamping assembly is provided on the top of the placement plate, a hydraulic rod is fixedly installed inside the processing frame 2, an adjustment plate 1 is fixedly connected to the output end of the hydraulic rod, a bidirectional screw rod is rotatably connected to the inside of the adjustment plate 1, two sliders 1 are slidably connected to the inside of the adjustment plate 1, and the bidirectional screw rod penetrates The two sliders are threadedly connected thereto, a motor 2 is fixedly installed inside the adjusting plate 1, the output end of the motor 2 is fixedly connected to one end of the bidirectional screw rod, the bottoms of the two sliders 1 are fixedly connected to the adjusting plate 2, the bottom of the adjusting plate 2 is slidably connected to a mounting shell, the bottom of the mounting shell is rotatably connected to a transmission roller, one end of the transmission roller is fixedly connected to a polisher, a motor 5 is fixedly installed inside the mounting shell, the output end of the motor 5 is fixedly connected to the transmission roller, a longitudinal adjustment component is arranged inside the adjusting plate 2, and an angle adjustment component is arranged at the bottom of the adjusting plate 2.
[0007] Preferably, the longitudinal adjustment component includes motor three, gears, a tooth group and a cross slider, wherein motor three is located at the bottom of adjustment plate two and is fixedly connected thereto, the gear is located inside adjustment plate two and is rotationally connected thereto, the gear is fixedly connected to the output end of motor three, the cross slider is located inside adjustment plate two and is slidingly connected thereto, the tooth group is located at one end of the cross slider and is fixedly connected thereto, the cross slider is fixedly connected to the mounting shell, the gear is meshingly connected to the tooth group, and the gear is driven to operate by motor three, so that when the gear rotates, it will drive the cross slider to move through the meshing with the tooth group, thereby enabling the longitudinal angle of the mounting shell to be adjusted.
[0008] Preferably, the angle adjustment assembly includes a mounting frame, a motor four and a connecting rod, the mounting frame is located at the bottom of the cross slider and fixedly connected thereto, the mounting frame is internally rotatably connected to a rotating shaft, the motor four is located at one end of the mounting frame and fixedly connected thereto, the output end of the motor four is fixedly connected to the rotating shaft, the connecting rod is located at the outside of the rotating shaft and fixedly connected thereto, a grinding head is fixedly installed at one end of the connecting rod, the rotating shaft is driven to rotate by the motor four, and the connecting rod is driven to rotate accordingly by the rotating shaft, so that the angle of the grinding head is adjusted accordingly, so that the cylinder can be polished in all directions.
[0009] Preferably, the clamping assembly includes an inner plate, a threaded rod and a clamping plate, the inner plate is located on the top of the placement plate and is fixedly connected thereto, the threaded rod passes through the inner plate and is threadedly connected thereto, the clamping plate is located at one end of the threaded rod and is fixedly connected thereto, and a clamping disk is fixedly installed at one end of the threaded rod, and the clamping disk is rotated to drive the threaded rod to rotate, so that the clamping plate is close to the cylinder to clamp it.
[0010] Preferably, a motor is fixedly installed at the bottom of the processing frame one, and a transmission shaft is rotatably connected inside the processing frame one. The transmission shaft is fixedly connected to the placement plate, and the transmission shaft is fixedly connected to the output end of the motor one. Through the cooperation between the motor one and the transmission shaft, the placement plate can be rotated, thereby facilitating multi-faceted grinding and polishing of the cylinder clamped on the top of the placement plate.
[0011] Preferably, a control panel is fixedly installed at one end of the processing frame 2, and the motor 1, motor 2, motor 4, motor 3 and motor 5 are all electrically connected to it, so that the user can control the device conveniently through the set control panel.
[0012] Preferably, a rubber pad is provided at one end of the clamping plate, and the friction between the clamping plate and the cylinder can be increased by the rubber pad, thereby improving the clamping stability.
[0013] Preferably, T-shaped grooves are provided on both sides of the inner wall of the processing frame 2, and a T-shaped slider is slidably connected inside the T-shaped groove. The T-shaped slider is fixedly connected to the adjustment plate 1. Through the cooperation of the set T-shaped groove and the T-shaped slider, it can be ensured that the adjustment plate 1 moves in a straight line when it moves in the upper and lower positions.
[0014] The present invention provides a wear-resistant polyurethane processing device, which has the following beneficial effects:
[0015] 1. The wear-resistant polyurethane processing device can clamp the polyurethane cylinder through the provided clamping assembly to ensure that it will not shift during the processing, thereby ensuring the processing quality. During processing, the bidirectional screw is driven by the provided motor 2 to operate, so that the two bidirectional screws can be moved closer to or farther away from each other, thereby facilitating the corresponding processing of cylinders of different sizes, and when the slider 1 moves, it will synchronously drive the adjustment plate 2 to move, so that the position of the mounting shell can be correspondingly adjusted through the longitudinal adjustment assembly provided inside the adjustment plate 2, so that the transmission shaft and the polisher can be driven to operate by the motor 5, so that the cylinder can be polished by the polisher, and the angle adjustment assembly can be provided to adjust the angle of the grinding head accordingly, and because the angle adjustment assembly is provided at the bottom of the adjustment plate 2, it can move synchronously with the adjustment plate 2, so that the grinding head can perform all-round polishing on the cylinder, and the polishing is uniform, thereby improving the processing efficiency.
[0016] 2. The wear-resistant polyurethane processing device can adjust the height of the adjustment plate 1 accordingly through the cooperation of the hydraulic rod and the adjustment plate 1. The cooperation of the motor 1 and the transmission shaft can make the placement plate rotate, and the clamping assembly arranged on the top of the placement plate will move synchronously with it, thereby further performing all-round grinding and polishing treatment on the cylinder body, further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention;
[0018] Figure 2 is a cross-sectional view of the present invention;
[0019] Figure 3 This is a schematic diagram of the inner plate structure of the present invention;
[0020] Figure 4 A cross-sectional view of an adjustment plate of the present invention;
[0021] Figure 5 This is a schematic diagram of the structure of the second adjustment plate of the present invention;
[0022] Figure 6 This is a second cross-sectional view of the adjustment plate of the present invention.
[0023] In the figure: 1. Processing frame one; 2. Processing frame two; 3. Control panel; 4. Hydraulic rod; 5. Adjustment plate one; 6. Motor one; 7. Placement plate; 8. Adjustment plate two; 9. Mounting shell; 21. T-shaped slide; 22. T-shaped slider; 51. Bidirectional screw rod; 52. Slider one; 53. Motor two; 61. Transmission shaft; 71. Inner plate; 72. Clamping plate; 73. Threaded rod; 74. Clamping plate; 81. Gear; 82. Tooth group; 83. Cross slider; 84. Motor three; 85. Mounting frame; 86. Motor four; 87. Connecting rod; 88. Grinding head; 91. Motor five; 92. Transmission roller; 93. Polisher. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0025] See also Figures 1 to 6The present invention provides a technical solution: a wear-resistant polyurethane processing device, comprising a processing frame 1 and a processing frame 2, the processing frame 2 2 is located at the top of the processing frame 1 and is fixedly connected thereto, a placing plate 7 is rotatably connected to the top of the processing frame 1 and located inside the processing frame 2, a clamping assembly is arranged on the top of the placing plate 7, a hydraulic rod 4 is fixedly installed inside the processing frame 2, an adjusting plate 1 5 is fixedly connected to the output end of the hydraulic rod 4, a bidirectional screw rod 51 is rotatably connected to the inside of the adjusting plate 1 5, and two sliders 1 are slidably connected to the inside of the adjusting plate 1 5 52, a bidirectional screw rod 51 passes through two sliders 1 52 and is threadedly connected thereto, a motor 2 53 is fixedly installed inside the adjusting plate 1 5, and the output end of the motor 2 53 is fixedly connected to one end of the bidirectional screw rod 51, the bottoms of the two sliders 1 52 are fixedly connected to the adjusting plate 2 8, the bottom of the adjusting plate 2 8 is slidably connected to the mounting shell 9, the bottom of the mounting shell 9 is rotatably connected to the transmission roller 92, one end of the transmission roller 92 is fixedly connected to the polisher 93, the inside of the mounting shell 9 is fixedly installed with a motor 5 91, and the output end of the motor 5 91 is fixed to the transmission roller 92 The cylinder body is connected, a longitudinal adjustment component is arranged inside the adjustment plate 2 8, and an angle adjustment component is arranged at the bottom of the adjustment plate 2 8. The clamping component can be used to limit and fix the cylinder body, so as to ensure that there is no displacement during the processing and the processing quality is ensured. The two-way screw rod 51 is driven to operate by the motor 2 53, so that the two two-way screw rods 51 can be close to or away from each other, so as to facilitate the corresponding processing of cylinder bodies of different sizes. When the slider 1 52 moves, it will synchronously drive the adjustment plate 2 8 to move, so that the position of the mounting shell 9 can be adjusted accordingly by the longitudinal adjustment component arranged inside the adjustment plate 2 8, so as to facilitate the operation of the transmission roller 92 and the polisher 93 by the motor 5 91, so as to polish the cylinder body by the polisher 93, and the angle of the grinding head 88 can be adjusted accordingly by the angle adjustment component, and because the angle adjustment component is arranged at the bottom of the adjustment plate 2 8, it can move synchronously with the adjustment plate 2 8, so that the grinding head 88 can perform all-round polishing on the cylinder body, and the polishing is uniform, so as to improve the processing efficiency.
[0026] The longitudinal adjustment component includes a motor 3 84, a gear 81, a tooth group 82 and a cross slider 83. The motor 3 84 is located at the bottom of the adjustment plate 2 8 and is fixedly connected thereto. The gear 81 is located inside the adjustment plate 2 8 and is rotationally connected thereto. The gear 81 is fixedly connected to the output end of the motor 3 84. The cross slider 83 is located inside the adjustment plate 2 8 and is slidingly connected thereto. The tooth group 82 is located at one end of the cross slider 83 and is fixedly connected thereto. The cross slider 83 is fixedly connected to the mounting shell 9. The gear 81 is meshed with the tooth group 82. The gear 81 is driven to operate by the motor 3 84. When the gear 81 rotates, it will drive the cross slider 83 to move through the meshing with the tooth group 82, so that the mounting shell 9 can be adjusted in the longitudinal angle. The angle adjustment component includes a mounting frame 85, a motor 4 86 and a connecting rod 87. The mounting frame 85 is located at the bottom of the cross slider 83 and is fixedly connected thereto. The interior of the mounting frame 85 The rotary connection is provided with a rotating shaft, and motor four 86 is located at one end of the mounting frame 85 and is fixedly connected thereto, and the output end of motor four 86 is fixedly connected to the rotating shaft, and connecting rod 87 is located at the outside of the rotating shaft and is fixedly connected thereto, and a grinding head 88 is fixedly installed at one end of the connecting rod 87, and the rotating shaft is driven to rotate by motor four 86, and the connecting rod 87 is driven to rotate accordingly by the rotating shaft, so that the angle of the grinding head 88 is adjusted accordingly, so that the cylinder body can be polished in all directions, and the clamping assembly includes an inner plate 71, a threaded rod 73 and a clamping plate 74, the inner plate 71 is located at the top of the placing plate 7 and is fixedly connected thereto, the threaded rod 73 passes through the inner plate 71 and is threadedly connected thereto, the clamping plate 74 is located at one end of the threaded rod 73 and is fixedly connected thereto, and a clamping disk 72 is fixedly installed at one end of the threaded rod 73, and the clamping disk 72 is rotated to drive the threaded rod 73 to rotate, so that the clamping plate 74 is close to the cylinder body to clamp it.
[0027] A motor 6 is fixedly installed at the bottom of the processing frame 1, and a transmission shaft 61 is rotatably connected inside the processing frame 1. The transmission shaft 61 is fixedly connected to the placement plate 7, and the transmission shaft 61 is fixedly connected to the output end of the motor 6. Through the cooperation of the motor 6 and the transmission shaft 61, the placement plate 7 can be rotated, so as to facilitate the multi-faceted grinding and polishing of the cylinder clamped on the top of the placement plate 7. A control panel 3 is fixedly installed at one end of the processing frame 2, and the motor 1 6, the motor 2 53, the motor 4 86, the motor 3 84 and the motor 5 91 are all electrically connected to it. The control panel 3 is provided to facilitate the user to operate the device. A rubber pad is provided at one end of the clamping plate 74. The rubber pad can increase the friction between the clamping plate 74 and the cylinder, thereby improving the clamping stability. T-shaped grooves 21 are provided on both sides of the inner wall of the processing frame 2. The T-shaped groove 21 is slidably connected to a T-shaped slider 22. The T-shaped slider 22 is fixedly connected to the adjustment plate 5. The cooperation between the T-shaped groove 21 and the T-shaped slider 22 can ensure that the adjustment plate 5 moves in a straight line when it moves in the upper and lower positions.
[0028] In summary, when the wear-resistant polyurethane processing device is used, the polyurethane cylinder to be processed is placed on the top of the placement plate 7 and between the two clamping plates 74, and then the threaded rod 73 drives the clamping plate 74 to approach the cylinder by rotating the clamping plate 72, and then the stability of the cylinder is ensured by clamping the two clamping plates 74. After the clamping is completed, the height of the adjustment plate 5 is adjusted accordingly by the hydraulic rod 4, and then the corresponding components are driven by the control panel 3 to adjust the positions of the grinding head 88 and the polisher 93 according to the shape to be processed. During the adjustment, the bidirectional screw 51 is driven to operate by the motor 2 53, and then the bidirectional screw 51 drives the two sliders 52 to move closer to or away from each other, so that the grinding The head 88 and the polisher 93 are adjusted in the lateral direction, and when the slider 52 moves, the adjustment plate 2 8 will move accordingly, and then it is adjusted again according to the actual situation. During the adjustment, the gear 81 is driven to operate by the motor 3 84, and then the cross slider 83 is driven to move by the meshing relationship between the gear 81 and the tooth group 82. When the cross slider 83 moves, it will drive the mounting shell 9 and the mounting frame 85 to move accordingly, so that the grinding head 88 and the polisher 93 can be adjusted in the longitudinal direction, and the transmission shaft 61 is driven to operate by the motor 6, and the placement plate 7 is driven to operate by the transmission shaft 61, so that the cylinder can be rotated with the transmission shaft 61 as the center, so that the cylinder can be fully ground and polished, thereby improving the processing efficiency.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A wear-resistant polyurethane processing device, comprising a processing frame 1 (1) and a processing frame 2 (2), characterized in that: The processing frame 2 (2) is located at the top of the processing frame 1 (1) and is fixedly connected thereto; a placement plate (7) is rotatably connected to the top of the processing frame 1 (1) and located inside the processing frame 2 (2); a clamping assembly is arranged on the top of the placement plate (7); a hydraulic rod (4) is fixedly installed inside the processing frame 2 (2); an adjustment plate 1 (5) is fixedly connected to the output end of the hydraulic rod (4); a bidirectional screw rod (51) is rotatably connected inside the adjustment plate 1 (5); two sliders 1 (52) are slidably connected inside the adjustment plate 1 (5); the bidirectional screw rod (51) passes through the two sliders 1 (52) and is threadedly connected thereto; a A second motor (53), the output end of the second motor (53) is fixedly connected to one end of the bidirectional screw rod (51), the bottoms of the two first sliders (52) are fixedly connected to the second adjustment plate (8), the bottom of the second adjustment plate (8) is slidably connected to the mounting shell (9), the bottom of the mounting shell (9) is rotatably connected to the transmission roller (92), one end of the transmission roller (92) is fixedly connected to the polisher (93), the inside of the mounting shell (9) is fixedly installed with the fifth motor (91), the output end of the fifth motor (91) is fixedly connected to the transmission roller (92), the inside of the second adjustment plate (8) is provided with a longitudinal adjustment component, and the bottom of the second adjustment plate (8) is provided with an angle adjustment component.
2. A wear-resistant polyurethane treatment device according to claim 1, characterized in that: The longitudinal adjustment component comprises a motor three (84), a gear (81), a tooth group (82) and a cross slide (83), wherein the motor three (84) is located at the bottom of the adjustment plate two (8) and is fixedly connected thereto, the gear (81) is located inside the adjustment plate two (8) and is rotationally connected thereto, the gear (81) is fixedly connected to the output end of the motor three (84), the cross slide (83) is located inside the adjustment plate two (8) and is slidably connected thereto, the tooth group (82) is located at one end of the cross slide (83) and is fixedly connected thereto, the cross slide (83) is fixedly connected to the mounting shell (9), and the gear (81) is meshingly connected to the tooth group (82).
3. A wear-resistant polyurethane treatment device according to claim 1, characterized in that: The angle adjustment assembly comprises a mounting frame (85), a motor four (86) and a connecting rod (87); the mounting frame (85) is located at the bottom of the cross slider (83) and is fixedly connected thereto; the mounting frame (85) is rotatably connected to a rotating shaft inside; the motor four (86) is located at one end of the mounting frame (85) and is fixedly connected thereto; the output end of the motor four (86) is fixedly connected to the rotating shaft; the connecting rod (87) is located at the outer side of the rotating shaft and is fixedly connected thereto; a grinding head (88) is fixedly mounted on one end of the connecting rod (87).
4. A wear-resistant polyurethane treatment device according to claim 1, characterized in that: The clamping assembly comprises an inner plate (71), a threaded rod (73) and a clamping plate (74); the inner plate (71) is located on the top of the placement plate (7) and is fixedly connected thereto; the threaded rod (73) passes through the inner plate (71) and is threadedly connected thereto; the clamping plate (74) is located at one end of the threaded rod (73) and is fixedly connected thereto; and a clamping disc (72) is fixedly mounted on one end of the threaded rod (73).
5. A wear-resistant polyurethane treatment device according to claim 1, characterized in that: A motor (6) is fixedly mounted at the bottom of the processing frame (1), a transmission shaft (61) is rotatably connected inside the processing frame (1), the transmission shaft (61) is fixedly connected to the placement plate (7), and the transmission shaft (61) is fixedly connected to the output end of the motor (6).
6. A wear-resistant polyurethane treatment device according to claim 5, characterized in that: A control panel (3) is fixedly mounted on one end of the processing frame 2 (2), and the motor 1 (6), motor 2 (53), motor 4 (86), motor 3 (84) and motor 5 (91) are all electrically connected to the control panel.
7. A wear-resistant polyurethane treatment device according to claim 4, characterized in that: A rubber pad is provided at one end of the clamping plate (74).
8. The wear-resistant polyurethane treatment device according to claim 1, characterized in that: Both sides of the inner wall of the second processing frame (2) are provided with T-shaped sliding grooves (21), the interior of the T-shaped sliding grooves (21) is slidably connected with a T-shaped sliding block (22), and the T-shaped sliding block (22) is fixedly connected to the first adjustment plate (5).