A high-efficiency cleaning device for finished optical glass lenses
By designing the finished optical glass lens efficient cleaning equipment, using the combination of high-pressure steam heating and fixed-distance conveying disks, the cumbersome problem of the lens degumming process is solved. Through the combination of suction cup drive parts and burr trimming parts, the burrs of the lens are removed, improving the efficiency and tableting rate of lens processing.
Patent Information
- Application Number
- CN202510051784.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-01-14
AI Technical Summary
In the existing optical glass lens processing technology, the lens degumming process is complicated and the glue is heated slowly, which affects the degumming effect. There are burrs after cutting, resulting in quality defects in subsequent grinding.
An efficient cleaning equipment for finished optical glass lenses is designed, including a centralized heating tank body, a conveying track seat, a lens adhesive impurity cleaning unit, a lens rotation deburring unit and a conveying unit. Through the cooperation of high-pressure steam heating and fixed-range conveying tray, the lens adhesive is quickly softened and detached; the suction cup drive and burr trimming parts are used to remove the burrs of the lens and improve the grinding effect of the cutting edge.
It significantly improves the efficiency and effect of lens degumming, optimizes the production process, improves the rate of lens processing, and avoids quality defects in subsequent grinding.
Smart Images

Figure CN119458055B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of optical lens conveying, and in particular to a device for efficiently cleaning finished optical glass lenses. Background Art
[0002] In the manufacturing process of optical glass lenses, a plurality of cylindrical glass cylinders are first manufactured in the glass material through a cylindrical cutting sleeve, and then the plurality of glass cylinders are glued together by glue and placed on a slicer for efficient cutting into slices. The glass slices after being cut into slices will stick together due to the adhesion of the glue. At this time, the lenses can be separated by heating the glue and then manually degumming them one by one. The separated glass lenses will be surface-ground by a double-sided grinding device. In the whole process, the degumming process of the glass lenses is very cumbersome, and the heating of the glue is very slow, which affects the degumming effect. Furthermore, the burrs on the cut edges of the cut glass will cause grinding defects in the subsequent grinding process. Based on this, an efficient cleaning device for finished optical glass lenses is proposed. Summary of the invention
[0003] The purpose of the present invention is to solve the problems existing in the prior art and to propose a high-efficiency cleaning device for finished optical glass lenses.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A finished optical glass lens efficient cleaning device, comprising a centralized heating tank body and a conveying track seat arranged on a support seat, a detachable tank cover is arranged at the end of the centralized heating tank body, and the detachable tank cover is connected to a fixed-distance conveying plate through a push conveying member, a gathering and extruding member is arranged above the centralized heating tank body, and a lens adhesive impurity cleaning unit, a lens rotating deburring unit and a conveying unit are arranged in sequence on both sides of the conveying track seat;
[0006] The conveying unit comprises a conveying trough provided on the support seat, a spaced conveying belt is arranged in the conveying trough, a conveying groove adapted to the optical glass is evenly provided on the outer side wall of the spaced conveying belt, and a conveying matching opening adapted to the spaced conveying belt is provided at the bottom of the conveying track seat;
[0007] The lens adhesive impurities cleaning unit comprises a rectangular cleaning opening opened on the conveying track seat, and cleaning brush cylinders are arranged on the upper surfaces of the support seat on both sides of the rectangular cleaning opening.
[0008] The lens rotary deburring unit includes burr trimming devices arranged on both sides of the conveying groove, an arc-shaped lower pressure strip is arranged on the top of the conveying track seat, and transverse conveying belts are arranged on the support seats located on both sides of the conveying track seat. Suction cup-type driving parts for driving the optical glass to rotate are evenly arranged on the transverse conveying belts.
[0009] Preferably, a plurality of high-pressure steam conveying hoods are provided on the outer side wall of the centralized heating tank body, and a steam injection hole is provided on the centralized heating tank body located within the high-pressure steam conveying hoods.
[0010] Preferably, the pushing and conveying member includes a pushing electric push rod fixedly arranged on the removable tank cover, the output end of the pushing electric push rod is connected to a fixed-distance conveying disk, the fixed-distance conveying disk is connected to the removable tank cover through a connecting spring, a plurality of distribution columns are fixedly arranged on the removable tank cover, and the fixed-distance conveying disk is slidably connected to the distribution columns.
[0011] Preferably, the gathering extrusion member includes a support frame arranged on a support seat, a hydraulic push rod is arranged on the support frame, the output end of the hydraulic push rod is connected to an extrusion semicircular plate through an extended half plate, and the centralized heating tank body is provided with a semicircular opening adapted to the extrusion semicircular plate.
[0012] Preferably, conveying shafts are provided on both sides of the conveying trough, conveying pulleys are provided on the outer side walls of the conveying shafts, a conveying motor is provided on the support seat, and the output end of the conveying motor extends into the conveying trough and is fixedly connected to the conveying shaft.
[0013] Preferably, the burr trimming device comprises burr trimming pieces fixedly arranged on the side walls of the conveying groove, the inner wall of the conveying groove is provided with an arcuate connecting groove, and the inner wall of the arcuate connecting groove is connected to an arcuate abutment seat located in the conveying groove through an abutment spring.
[0014] Preferably, a cleaning motor is arranged in the support seat, a U-shaped mounting frame is arranged on the support seat, two groups of relatively arranged vertical shafts are arranged on the U-shaped mounting frame, mutually meshing gears are arranged on the vertical shafts, and the output end of the cleaning motor is connected to the vertical shaft on one side.
[0015] Preferably, the suction cup type driving member includes a rotating sleeve rotatably arranged on the transverse conveyor belt, the rotating sleeve is connected to an extrusion column through a keyway sliding member, a suction cup is arranged at the end of the extrusion column, a rectangular through opening is opened on the side wall of the conveying track seat, and the other end of the extrusion column is connected to the rotating sleeve through a pressure spring.
[0016] Preferably, a rotation gear is fixedly connected to the outer side wall of the rotating sleeve, and a fixed rack meshing with the rotation gear is fixedly connected to the support seat.
[0017] Preferably, the keyway sliding member comprises a sliding keyway provided on a rotating sleeve, and the outer side wall of the extrusion column is fixedly connected with a sliding key strip adapted to the sliding keyway.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present invention is designed for the current lens processing technology. By placing the stuck lenses after cutting in a centralized heating tank, the lenses are heated by high-pressure steam to ensure that the glue sticking to the lenses is softened and ineffective. Compared with the existing water softening, the effect is significantly improved. The lenses are transported one by one through the interval conveyor belt in the conveying track seat through a fixed-distance conveyor disc and an extrusion semicircular plate, which significantly improves the production efficiency and optimizes the production process.
[0020] 2. The present invention is designed to address the burr problem after lens slicing. During the process of conveying lenses one by one through the conveying grooves on the intermittent conveyor belt, the lenses are driven to rotate by suction cup-type driving members arranged on both sides of the conveying track seat. During the rotation, the original right-angle cutting edges are gradually ground into inclined surfaces through the burr trimming members, thereby achieving the processing of burrs on the cutting edges, avoiding burrs entering the mirror surface and causing quality defects during the subsequent double-sided grinding process, and significantly improving the success rate of lens processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of a high-efficiency cleaning device for finished optical glass lenses proposed by the present invention;
[0022] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0023] Figure 3 This is a schematic diagram of the assembly relationship of a finished optical glass lens high-efficiency cleaning device proposed by the present invention;
[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of a conveying groove in a finished optical glass lens high-efficiency cleaning device proposed by the present invention;
[0025] Figure 5 This is a schematic diagram of the structure of a suction cup type driving member in a finished optical glass lens high-efficiency cleaning device proposed by the present invention;
[0026] Figure 6 This is a schematic diagram of the structure of a transverse conveyor belt and a suction cup type driving member in a finished optical glass lens high-efficiency cleaning device proposed by the present invention;
[0027] Figure 7 This is a schematic diagram of the main cross-sectional structure of a finished optical glass lens high-efficiency cleaning device proposed by the present invention.
[0028] In the figure: 1. Centralized heating tank body; 2. Conveying track seat; 3. Removable tank cover; 4. Fixed-distance conveying disc; 5. Interval conveyor belt; 6. Conveying groove; 7. Rectangular cleaning port; 8. Cleaning brush cylinder; 9. Arc-shaped lower pressure strip; 10. Horizontal conveyor belt; 11. High-pressure steam conveying hood; 12. Steam injection hole; 13. Push electric push rod; 14. Distribution column; 15. Hydraulic push rod; 16. Extrusion semicircular plate; 17. Conveying pulley; 18. Conveying motor; 19. Burr trimming piece; 20. Arc-shaped interference seat; 21. Cleaning motor; 22. U-shaped mounting frame; 23. Vertical shaft; 24. Rotating sleeve; 25. Extrusion column; 26. Keyway sliding piece; 27. Fixed rack; 28. Self-rotating gear. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0030] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Example, see Figures 1 to 7 , a finished optical glass lens efficient cleaning device, comprising a centralized heating tank 1 and a conveying track seat 2 arranged on a support seat;
[0033] A plurality of high-pressure steam delivery hoods 11 are provided on the outer wall of the centralized heating tank body 1, and a steam injection hole 12 is provided on the centralized heating tank body 1 inside the high-pressure steam delivery hood 11, wherein the high-pressure steam delivery hood 11 is externally connected to a high-pressure steam delivery pipe, and the steam injection hole 12 is inclined to control the movement direction of the injected steam, so that the steam runs in a single direction inside, thereby improving the heating efficiency of the lens.
[0034] A removable tank cover 3 is provided at the end of the centralized heating tank body 1, and the removable tank cover 3 is connected to a fixed-distance conveying disk 4 through a pushing conveying member. Further, the pushing conveying member includes a pushing electric push rod 13 fixedly arranged on the removable tank cover 3, and the output end of the pushing electric push rod 13 is connected to the fixed-distance conveying disk 4, and the fixed-distance conveying disk 4 is connected to the removable tank cover 3 through a connecting spring. A plurality of distribution columns 14 are fixedly arranged on the removable tank cover 3, and the fixed-distance conveying disk 4 is slidably connected to the distribution columns 14;
[0035] The distance that the electric push rod 13 is pushed each time is the thickness of the lens, so as to ensure the effect of conveying each layer of lenses layer by layer.
[0036] It should be noted that the glass columns stuck together during the cutting process can be stuck together to the size of the inner diameter of the centralized heating tank body 1, which can ensure that the glass columns can be placed in the centralized heating tank body 1 after switching.
[0037] A gathering extrusion piece is arranged above the centralized heating tank body 1. Furthermore, the gathering extrusion piece includes a support frame arranged on a support seat, a hydraulic push rod 15 is arranged on the support frame, and the output end of the hydraulic push rod 15 is connected to an extrusion semicircular plate 16 through an extended half plate. The centralized heating tank body 1 is provided with a semicircular opening adapted to the extrusion semicircular disc.
[0038] The two sides of the conveying track seat 2 are provided with a lens adhesive impurity cleaning unit, a lens rotating deburring unit and a conveying unit in sequence;
[0039] The conveying unit includes a conveying trough opened on a support seat, and conveying shafts are provided on both sides of the conveying trough. Conveying pulleys 17 are provided on the outer wall of the conveying shaft. There are two conveying pulleys 17, which are respectively engaged with the two ends of the spaced conveyor belt 5. A conveying motor 18 is provided on the support seat. The conveying motor 18 is a prior art and will not be described in detail here. The output end of the conveying motor 18 extends into the conveying trough and is fixedly connected to the conveying shaft.
[0040] A spaced conveyor belt 5 is arranged in the conveying trough, and conveying grooves 6 adapted to the optical glass are evenly opened on the outer wall of the spaced conveyor belt 5. A conveying matching opening adapted to the spaced conveyor belt 5 is opened at the bottom of the conveying track seat 2, which can ensure that the upper half of the spaced conveyor belt 5 is inside the conveying track seat 2.
[0041] The lens adhesive impurity cleaning unit includes a rectangular cleaning port 7 opened on the conveying track seat 2, and cleaning brush cylinders 8 are provided on the upper surfaces of the support seats on both sides of the rectangular cleaning port 7. A cleaning motor 21 is provided in the support seat, and a U-shaped mounting frame 22 is provided on the support seat. Two groups of vertical shafts 23 arranged opposite to each other are provided on the U-shaped mounting frame 22, and meshing gears meshing with each other are provided on the vertical shafts 23. The output end of the cleaning motor 21 is connected to the vertical shaft 23 on one side.
[0042] It should be noted that the glue that has lost its stickiness is transported along with the lens, and the cleaning brush tubes 8 arranged on both sides will clean and scrub the surface of the lens. The glue around and on the surface of the lens will be cleaned by the cleaning brush tubes 8 to remove the expired glue.
[0043] The lens rotation deburring unit includes a burr trimming device arranged on both sides of the conveying groove 6. Furthermore, the burr trimming device includes a burr trimming piece 19 fixedly arranged on the side walls of the conveying groove 6 on both sides, which can be set as grinding and cutting blades according to the material. An arc-shaped connecting groove is opened on the inner wall of the conveying groove 6. The inner wall of the arc-shaped connecting groove is connected to an arc-shaped contact seat 20 located in the conveying groove 6 through a contact spring. The lens is placed in the conveying groove 6, and its bottom is in contact with the arc-shaped contact seat 20. Under the action of the pressure of the arc-shaped lower pressure strip 9, the lens will be squeezed and moved downward, so that the arc-shaped contact seat 20 moves into the arc-shaped connecting groove. At this time, both sides of the lens will contact the burr trimming piece 19, and the rotating lens will be trimmed to remove burrs.
[0044] An arc-shaped lower pressure strip 9 is arranged at the top of the conveying track seat 2, and a transverse conveying belt 10 is arranged on the support seats on both sides of the conveying track seat 2. The transverse conveying belt 10 is a kind of existing transmission belt and will not be described in detail here. The transverse conveying belt 10 is evenly provided with suction cup-type driving parts for driving the optical glass to rotate.
[0045] Furthermore, the suction cup type driving member includes a rotating sleeve 24 rotatably arranged on the transverse conveyor belt 10, the rotating sleeve 24 is connected to the extrusion column 25 through a keyway sliding member 26, a suction cup is arranged at the end of the extrusion column 25, a rectangular through-hole is opened on the side wall of the conveying track seat 2, the rectangular through-hole is provided for the suction cup to contact the lens inside, and the other end of the extrusion column 25 is connected to the rotating sleeve 24 through a pressure spring.
[0046] When the transverse conveyor belt 10 turns, the suction cup will gradually turn and come into contact with the lens being conveyed. Under the pressure of the squeezing column 25, the suction cup will be adsorbed on the lens to achieve a tightening connection effect.
[0047] A rotating gear 28 is fixedly connected to the outer wall of the rotating sleeve 24, and a fixed rack 27 meshing with the rotating gear 28 is fixedly connected to the support seat. The moving rotating gear 28 will contact the fixed rack 27, and the rotating gear 28 will be driven to rotate while in contact.
[0048] The keyway sliding member 26 includes a sliding keyway opened on the rotating sleeve 24, and the outer side wall of the extrusion column 25 is fixedly connected with a sliding key strip adapted to the sliding keyway. Its structural setting can realize the sliding connection between the rotating sleeve 24 and the extrusion column 25, and can also realize the rotational transmission.
[0049] When the present invention is used, the cut lenses are placed between the distribution columns 14, the detachable tank cover 3 is installed with the centralized heating tank body 1, and the high-pressure steam is controlled to be transported into the high-pressure steam transport cover 11. The steam of the high-pressure steam transport cover 11 distributed around the central heating tank body 1 will quickly and evenly heat the lenses in the centralized heating tank body 1. Under the action of the high-pressure steam, the lenses in the centralized heating tank body 1 and the glue adhering between the lenses are heated. During the heating process, the glue adhering to the surface of the lenses will be heated and ineffective, so that the lenses adhering to each other will be separated from each other.
[0050] The electric push rod 13 is controlled to drive the fixed-distance conveyor disc 4 to convey gradually. Each layer of lenses in the centralized heating tank 1 will be squeezed and conveyed. The lenses at the end will be squeezed and conveyed downward to the continuously moving interval conveyor belt 5 under the action of the squeezing semicircular plate 16. At this time, the lenses in the conveying groove 6 will be driven to be conveyed into the conveying track seat 2. The continuously conveyed lenses will be processed by the lens adhesive impurity cleaning unit and the lens rotation deburring unit in turn during the movement.
[0051] The lens being conveyed will move following the drive of the interval conveyor belt 5. During the movement, the moving lens will contact the suction cup type driving parts arranged on both sides. The suction cups arranged on the driving parts will contact and adsorb the surface of the lens. The moving self-rotating gear 28 will contact the fixed rack 27 and be driven to rotate while in contact, so that the extrusion column 25 connected to the self-rotating gear 28 through the rotating sleeve 24 will rotate, driving the lens to rotate. At this time, the upper part of the lens contacts the arc-shaped lower pressure strip 9 and is driven to be pressed down. The rotating lens will gradually contact the burr trimming parts 19 arranged on both sides of the conveying groove 6, and gradually grind the original right-angle cutting edge into a bevel, thereby avoiding the existence of burrs causing quality defects during the subsequent double-sided grinding of the lens.
[0052] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A finished optical glass lens efficient cleaning device, characterized in that: It comprises a centralized heating tank body (1) and a conveying track seat (2) arranged on a support seat, wherein a detachable tank cover (3) is arranged at the end of the centralized heating tank body (1), and the detachable tank cover (3) is connected to a fixed-distance conveying plate (4) through a pushing conveying member, a gathering and extruding member is arranged above the centralized heating tank body (1), and a lens adhesive impurity cleaning unit, a lens rotating deburring unit and a conveying unit are arranged in sequence on both sides of the conveying track seat (2); The conveying unit comprises a conveying groove formed on a support seat, a spaced conveying belt (5) is arranged in the conveying groove, a conveying groove (6) adapted to the optical glass is evenly formed on the outer wall of the spaced conveying belt (5), and a conveying matching opening adapted to the spaced conveying belt (5) is formed on the bottom of the conveying track seat (2); The lens adhesive impurity cleaning unit comprises a rectangular cleaning opening (7) formed on the conveying track seat (2), and cleaning brush cylinders (8) are provided on the upper surface of the support seat on both sides of the rectangular cleaning opening (7); The lens rotary deburring unit comprises deburring devices arranged on both sides of the conveying groove (6); an arc-shaped lower pressing strip (9) is arranged on the top of the conveying track seat (2); transverse conveying belts (10) are arranged on the support seats located on both sides of the conveying track seat (2); and suction cup-type driving parts for driving the optical glass to rotate are evenly arranged on the transverse conveying belts (10); The outer wall of the centralized heating tank body (1) is provided with a plurality of high-pressure steam conveying hoods (11), and the centralized heating tank body (1) located inside the high-pressure steam conveying hoods (11) is provided with a steam injection hole (12); The pushing conveying member comprises a pushing electric push rod (13) fixedly arranged on the removable tank cover (3), the output end of the pushing electric push rod (13) is connected to a fixed-distance conveying disk (4), the fixed-distance conveying disk (4) is connected to the removable tank cover (3) via a connecting spring, a plurality of distribution columns (14) are fixedly arranged on the removable tank cover (3), and the fixed-distance conveying disk (4) is slidably connected to the distribution columns (14); The gathering extrusion member comprises a support frame arranged on a support seat, a hydraulic push rod (15) is arranged on the support frame, an output end of the hydraulic push rod (15) is connected to an extrusion semicircular plate (16) via an extended half plate, and the centralized heating tank body (1) is provided with a semicircular opening adapted to the extrusion semicircular plate; The burr trimming device comprises burr trimming members (19) fixedly arranged on the side walls of the conveying groove (6), the inner wall of the conveying groove (6) is provided with an arc-shaped connecting groove, and the inner wall of the arc-shaped connecting groove is connected to an arc-shaped abutment seat (20) located in the conveying groove (6) via an abutment spring; The suction cup type driving member comprises a rotating sleeve (24) rotatably arranged on the transverse conveyor belt (10), the rotating sleeve (24) being connected to an extrusion column (25) via a keyway sliding member (26), a suction cup being arranged at the end of the extrusion column (25), a rectangular through opening being opened on the side wall of the conveyor track seat (2), and the other end of the extrusion column (25) being connected to the rotating sleeve (24) via a pressure spring.
2. The high-efficiency cleaning device for finished optical glass lenses according to claim 1, characterized in that: Conveying shafts are arranged on both sides of the conveying trough, and conveying pulleys (17) are arranged on the outer side walls of the conveying shafts. A conveying motor (18) is arranged on the support seat, and the output end of the conveying motor (18) extends into the conveying trough and is fixedly connected to the conveying shaft.
3. The high-efficiency cleaning device for finished optical glass lenses according to claim 1, characterized in that: A cleaning motor (21) is arranged in the support seat, a U-shaped mounting frame (22) is arranged on the support seat, two sets of vertical shafts (23) arranged opposite to each other are arranged on the U-shaped mounting frame (22), and mutually meshing gears are arranged on the vertical shafts (23), and the output end of the cleaning motor (21) is connected to the vertical shaft (23) on one side.
4. The high-efficiency cleaning device for finished optical glass lenses according to claim 1, characterized in that: A self-rotating gear (28) is fixedly connected to the outer wall of the rotating sleeve (24), and a fixed rack (27) meshingly connected to the self-rotating gear (28) is fixedly connected to the support seat.
5. The high-efficiency cleaning device for finished optical glass lenses according to claim 4, characterized in that: The keyway sliding member (26) comprises a sliding keyway formed on a rotating sleeve (24), and a sliding key strip matching the sliding keyway is fixedly connected to the outer side wall of the extrusion column (25).
Citation Information
Patent Citations
Lens degumming device and lens degumming method
CN102380497A
Efficient cleaning equipment for finished optical glass lenses
CN113305074A