Shot blasting equipment and shot blasting process for casing surface treatment

By setting up a treatment unit and cleaning mechanism in the shot blasting equipment, the problems of projectile fragmentation and impurities are solved, and the effective separation and recycling of projectiles are realized, and the processing efficiency and reuse rate are improved.

CN119458166BActive Publication Date: 2025-04-11JIANGSU RUIMEI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202510065434.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-04-11
Estimated Expiration
2045-01-16

AI Technical Summary

Technical Problem

During the shot blasting process of existing shot blasting equipment, the projectile may protrude and collide with the surface of the shell, causing the projectile to be broken, and the broken projectile cannot be recycled and may be attached to the intact projectile surface, affecting reuse.

Method used

A shot blasting device including a treatment unit and a cleaning mechanism is designed, which separates the broken and complete projectiles by bevel blocks and raised blocks, and the cleaning mechanism removes impurities and dust from the surface of the projectile by grinding and brushing.

Benefits of technology

Effectively separate and recover complete projectiles, remove the scale and impurities on the surface of the projectile, and improve the reuse rate and treatment efficiency of the projectiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a shot blasting device and a shot blasting process for casing surface treatment, which relate to the field of shot blasting treatment, and include: a support foot, the top of the support foot is fixedly connected with a shot blasting box, the outer surface of the shot blasting box is fixedly connected with a switch device, the output end of the switch device is fixedly connected with a sealing door, the front of the shot blasting box is fixedly connected with a shot blasting unit, the bottom of the shot blasting box is fixedly connected with a processing unit, the top of the shot blasting box is fixedly connected with a rack, the side of the shot blasting box close to the shot blasting unit is provided with a shot outlet channel, and a loading unit is arranged on the top of the shot outlet box, the loading mechanism will drive the shot blasting product into the shot blasting box, and then the shot blasting unit will shot blast the product to remove iron filings on the surface of the product, and then the projectiles after the collision will fall into the processing unit, and the processing unit will process and recycle the projectiles.
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Description

Technical Field

[0001] The invention relates to the technical field of shot blasting, in particular to a shot blasting device and a shot blasting process for casing surface treatment. Background Art

[0002] Shot blasting equipment is an efficient mechanical device used for surface treatment of metal or other materials. It is mainly composed of a shot blaster, a shot circulation system, a casing conveying system, and a sealing and protective device. As the core component, the shot blaster uses a high-speed rotating impeller to forcefully project the shot onto the surface of the casing to be treated, effectively removing scale, rust and impurities, and making the surface have a suitable roughness to enhance the adhesion of subsequent coatings. The shot circulation system is responsible for the storage, lifting, separation and recovery of the shot to ensure the recycling of qualified shot. The casing conveying system allows the casing to pass through the shot blasting area at a uniform speed to ensure the uniformity of the treatment. The sealing and protective device prevents the splashing of shots and the escape of dust during the shot blasting process, which not only protects the safety of operators but also reduces environmental pollution. It plays an extremely critical role in the surface pretreatment process in many fields such as machinery manufacturing, automobile industry, aerospace, etc.

[0003] When the projectile is powerfully thrown onto the surface of the casing to be processed, it may collide with the surface protrusions of the product, causing the projectile to break into pieces. The broken projectile cannot be recycled, and the broken parts may also adhere to the surface of the intact projectile, affecting the reuse of the normal projectile. Summary of the invention

[0004] In view of the deficiencies of the prior art, the present invention solves the technical problems thereof by adopting the following technical solutions: a shot blasting device for casing surface treatment according to the present invention comprises: a support leg, a shot blasting box is fixedly connected to the top of the support leg, a switch device is fixedly connected to the outer surface of the shot blasting box, a sealing door is fixedly connected to the output end of the switch device, the outer surface of the sealing door is rotatably connected to the outer surface of the shot blasting box, a shot blasting unit is fixedly connected to the front of the shot blasting box, a processing unit is fixedly connected to the bottom of the shot blasting box, a rack is fixedly connected to the top of the shot blasting box, and a shot outlet channel is provided on the side of the shot blasting box close to the shot blasting unit;

[0005] A loading unit, which is arranged on the top of the shot outlet box and is used to drive the products to be shot blasted into the shot blasting box;

[0006] The processing unit comprises a bottom plate, the top of the bottom plate is evenly provided with inclined blocks, the two ends of the inclined blocks are fixedly connected to the top of the bottom plate, the top of the inclined blocks is evenly provided with raised blocks, the bottom of the shot blasting box is fixedly connected with a support plate 1, the bottom of the support plate 1 is fixedly connected with a servo motor 1, the outer surface of the bottom plate is fixedly connected with a grinding mechanism, gaps are provided between adjacent inclined blocks, a cleaning mechanism is fixedly connected to the side of the bottom plate away from the servo motor 1, and a collecting plate is placed at the bottom of the cleaning mechanism;

[0007] The grinding mechanism includes a transmission plate, the inner wall of the transmission plate is rotatably connected to a disc 1, the output end of the servo motor 1 is fixedly connected to a rotating shaft 1, the end of the rotating shaft 1 away from the servo motor 1 is fixedly connected to a disc 2, the outer surface of the disc 2 is sleeved with a chain, the outer surface of the disc 1 is fixedly connected to the rotating shaft 2, the outer surface of the rotating shaft 2 is fixedly connected to a grinding rod, the end of the disc 2 away from the rotating shaft 1 is fixedly connected to a screw, the outer surface of the screw is threadedly connected to a moving block, the top of the moving block is fixedly connected to a push plate, and the inner wall of the bottom plate is fixedly connected to a resisting top plate.

[0008] Preferably, the top of the bottom plate is fixedly connected to the bottom of the shot blasting box, and the outer surface of the transfer plate is fixedly connected to the outer surface of the bottom plate.

[0009] Preferably, the outer surface of the chain is sleeved with the outer surface of the disc 1, and the bottom of the push plate is slidably connected with the outer surface of the resisting top plate.

[0010] Preferably, the cleaning mechanism includes a fixed block, the outer surface of the fixed block is rotatably connected to a rotating shaft three, the end of the rotating shaft three away from the fixed block is fixedly connected to a handle, outer frames are symmetrically arranged on both sides of the rotating shaft three, a circular notch is arranged at the bottom of the outer frame, a telescopic spring is fixedly connected to the bottom of the outer frame, a shovel plate is fixedly connected to the top of the telescopic spring, brushes are evenly arranged on the inner wall of the outer frame, and a pill outlet is arranged on the side of the bottom plate close to the fixed block.

[0011] Preferably, the outer surface of the fixing block is fixedly connected to a side of the base plate away from the servo motor.

[0012] Preferably, the shot blasting unit includes an outer plate, the outer surface of the outer plate is fixedly connected to the inner wall of the shot blasting box, a shot inlet is arranged on the outer plate, a storage bin is fixedly connected to a side of the outer plate close to the shot inlet, a shot inlet pipe is fixedly connected to a servo motor 2 on the outer surface of the outer plate, a rotating shaft 4 is fixedly connected to an output end of the servo motor 2, blades are evenly arranged on the outer surface of the rotating shaft 4, grooves are arranged on the outer surface of the blades, and a control plate is fixedly connected to a side of the outer plate close to the shot outlet channel.

[0013] Preferably, the loading unit includes a frame, the top of the frame is fixedly connected to a support plate 2, the bottom of the support plate 2 is fixedly connected to a track, the outer surface of the track is fixedly connected to a support rod 1, the bottom of the support rod 1 is fixedly connected to a stabilizing plate, and the outer surface of the track is slidably connected to a moving mechanism.

[0014] Preferably, the moving mechanism includes a sliding block, the bottom of the sliding block is fixedly connected to a moving device, the outer surface of the moving device is fixedly connected to a servo motor three, the servo motor three is used to drive the moving device, the bottom of the moving device is rotatably connected to a rotating block, the bottom of the rotating block is fixedly connected to a support rod two, the bottom of the support rod two is fixedly connected to a hook, and the outer surface of the support rod two is fixedly connected to a gear.

[0015] Preferably, the inner wall of the sliding block is slidably connected to the outer surface of the track, and the gear and the rack are meshed with each other.

[0016] A shot blasting process comprises the following steps:

[0017] S1: After shot blasting, the projectile will fall onto the inclined block, the complete projectile will fall from the gap, and the broken projectile fragments will remain on the surface of the inclined block;

[0018] S2: The servo motor drives the rotating shaft to rotate, and the grinding rod is rotated through the transmission of the chain, so that the projectile passing through the grinding rod is polished to remove the iron filings attached to the surface of the projectile;

[0019] S3: The screw will also rotate, causing the moving block to move along the screw and drive the push plate to push the projectile on the top plate into the cleaning mechanism;

[0020] S4: The projectiles will pass through the cleaning mechanism, the brush will brush off the dust and impurities on the surface, and finally fall into the collection plate, completing the shot blasting process.

[0021] The beneficial effects of the present invention are as follows:

[0022] 1. The present invention sets a processing unit. Normal projectiles, which are round in shape, will fall along with the inclined plate and drop from the gap into the subsequent grinding mechanism for grinding. However, the friction between the broken marbles and the inclined block will increase and they will be blocked from falling by the protruding block, thereby separating most of the broken projectiles from the normal projectiles.

[0023] 2. The present invention sets a grinding mechanism, and the second shaft rotates, so that the grinding rod grinds the projectile to remove the oxide scale and rust attached to the projectile when it contacts the surface of the product to be polished. The projectile will then fall onto the resisting bottom plate. The rotation of the first shaft will also drive the screw to rotate, and then the moving block moves along the screw, so that the resisting top plate pushes the projectile to move, and the projectile falls out from the shot outlet and enters the subsequent cleaning mechanism.

[0024] 3. The present invention is provided with a cleaning mechanism. The projectile will come into contact with the brush during its falling process. The brush will brush off the dust and impurities on the projectile. After working for a period of time, a certain amount of dust will accumulate in the outer frame. By rotating the handle to drive the rotating shaft three to rotate half a circle, the outer frame will face downward, the gravity of the shovel plate will be greater than the pulling force of the telescopic spring, the shovel plate will move downward and move the brush, so that the dust on the brush and the dust in the outer frame will fall off.

[0025] 4. The present invention is provided with a shot blasting unit. After the projectile enters the storage bin through the projectile inlet pipe, it will enter the outer plate through the projectile inlet port. Then, the servo motor 2 will drive the rotating shaft 4 and the blade fan to rotate. The grooves on the blade fan will control the direction of the projectile, so that as many projectiles as possible are thrown onto the product surface at a very high speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the present invention.

[0027] Figure 2 It is a bottom view of the structure of the present invention.

[0028] Figure 3 It is a structural cross-sectional view of the present invention.

[0029] Figure 4 It is a structural schematic diagram of the processing unit of the present invention.

[0030] Figure 5 It is a partial structural schematic diagram of the processing unit of the present invention.

[0031] Figure 6 It is a structural schematic diagram of the grinding mechanism of the present invention.

[0032] Figure 7 It is a partial structural schematic diagram of the grinding mechanism of the present invention.

[0033] Figure 8 It is a structural schematic diagram of the cleaning mechanism of the present invention.

[0034] Fig. 9 It is a structural schematic diagram of the shot blasting unit of the present invention.

[0035] Fig.10 It is a structural sectional view of the shot blasting unit of the present invention.

[0036] Fig.11 It is a structural schematic diagram of the loading unit of the present invention.

[0037] Fig.12 It is a structural schematic diagram of the mobile mechanism of the present invention.

[0038] Fig.13 It is a shot blasting process flowchart of the present invention.

[0039] In the figure: 1, support leg; 2, shot blasting box; 3, switch device; 4, sealing door; 5, shot blasting unit; 6, processing unit; 7, loading unit; 8, rack; 9, shot outlet channel; 61, bottom plate; 62, inclined block; 63, support plate 1; 64, servo motor 1; 65, grinding mechanism; 66, gap; 67, cleaning mechanism; 68, collecting plate; 69, raised block; 651, transfer plate; 652, rotating shaft 1; 653, disc 1; 654, disc 2; 655, chain; 656, rotating shaft 2; 657, grinding rod; 658, screw rod; 659, moving block; 6510, push plate; 6511, resisting top plate; 671, fixed block; 6 72. Shaft three; 673. Handle; 674. Outer frame; 675. Round notch; 676. Telescopic spring; 677. Shovel plate; 678. Brush; 679. Pill outlet; 51. Outer plate; 52. Pill inlet; 53. Storage bin; 54. Pill inlet pipe; 55. Servo motor two; 56. Control plate; 57. Shaft four; 58. Blade fan; 59. Groove; 71. Frame; 72. Support plate two; 73. Track; 74. Support rod one; 75. Stabilizing plate; 76. Moving mechanism; 761. Sliding block; 762. Moving device; 763. Servo motor three; 764. Rotating block; 765. Support rod two; 766. Gear; 767. Hook. DETAILED DESCRIPTION

[0040] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0041] Example 1, using Figure 1-Figure 13 A shot blasting device and a shot blasting process for casing surface treatment according to an embodiment of the present invention are described as follows.

[0042] like Figure 1-Figure 3As shown, a shot blasting device for casing surface treatment of the present invention comprises: a support leg 1, a shot blasting box 2 is fixedly connected to the top of the support leg 1, a switch device 3 is fixedly connected to the outer surface of the shot blasting box 2, a sealing door 4 is fixedly connected to the output end of the switch device 3, the outer surface of the sealing door 4 is rotatably connected to the outer surface of the shot blasting box 2, a shot blasting unit 5 is fixedly connected to the front of the shot blasting box 2, a processing unit 6 is fixedly connected to the bottom of the shot blasting box 2, a rack 8 is fixedly connected to the top of the shot blasting box 2, and a shot outlet channel 9 is provided on the side of the shot blasting box 2 close to the shot blasting unit 5;

[0043] A loading unit 7, which is arranged on the top of the shot outlet box and is used to drive the product to be shot blasted into the shot blasting box 2;

[0044] When the present invention is working, the loading mechanism will drive the shot blasting product into the shot blasting box 2, and then the shot blasting unit 5 will shot blast the product to remove iron filings on the surface of the product. After that, the projectiles after the impact will fall into the processing unit 6, and the processing unit 6 will process and recycle the projectiles.

[0045] like Figure 4-Figure 5 As shown, the processing unit 6 includes a bottom plate 61, the top of the bottom plate 61 is evenly provided with inclined blocks 62, both ends of the inclined blocks 62 are fixedly connected to the top of the bottom plate 61, and the top of the inclined blocks 62 is evenly provided with protruding blocks 69, the bottom of the shot blasting box 2 is fixedly connected with a support plate 1 63, the bottom of the support plate 1 63 is fixedly connected with a servo motor 1 64, the outer surface of the bottom plate 61 is fixedly connected with a grinding mechanism 65, and gaps 66 are provided between adjacent inclined blocks 62, and a cleaning mechanism 67 is fixedly connected to the side of the bottom plate 61 away from the servo motor 1 64, and a collecting plate 68 is placed at the bottom of the cleaning mechanism 67;

[0046] After the shot blasting hits the product to be blasted, it will fall onto the inclined block 62 of the bottom plate 61 due to gravity. Since the shot may be broken after colliding with the product, such shot does not need to be recovered. Normal shot is round and will fall with the inclined plate and fall from the gap 66 to the subsequent grinding mechanism 65 for grinding. However, the friction between the broken shot and the inclined block 62 will become greater and will be blocked by the protruding block 69, thereby separating most of the broken shot from the normal shot.

[0047] like Figure 6-Figure 7As shown, the grinding mechanism 65 includes a transfer plate 651, the inner wall of the transfer plate 651 is rotatably connected to a disk 1 653, the output end of the servo motor 1 64 is fixedly connected to a rotating shaft 1 652, the end of the rotating shaft 1 652 away from the servo motor 1 64 is fixedly connected to a disk 2 654, the outer surface of the disk 2 654 is sleeved with a chain 655, the outer surface of the disk 1 653 is fixedly connected to a rotating shaft 2 656, the outer surface of the rotating shaft 2 656 is fixedly connected to a grinding rod 657, the end of the disk 2 654 away from the rotating shaft 1 652 is fixedly connected to a screw rod 658, the outer surface of the screw rod 658 is threadedly connected to a moving block 659, the top of the moving block 659 is fixedly connected to a push plate 6510, and the inner wall of the bottom plate 61 is fixedly connected to a resisting top plate 6511.

[0048] The servo motor 64 will drive the shaft 1 652 to rotate, and then drive the disc 1 653 to rotate. Along with the transmission of the chain 655 and the disc 2 654, the shaft 2 656 will rotate, so that the grinding rod 657 will grind the projectile to remove the oxide scale and rust attached to the projectile when it contacts the surface of the product to be polished. The projectile will then fall onto the resisting bottom plate 61. The rotation of the shaft 1 652 will also drive the screw 658 to rotate, and then the moving block 659 will move along the screw 658, so that the resisting top plate 6511 will push the projectile to move, and it will fall out from the shot outlet 679 and enter the subsequent cleaning mechanism 67.

[0049] The top of the bottom plate 61 is fixedly connected to the bottom of the shot blasting box 2 , and the outer surface of the transfer plate 651 is fixedly connected to the outer surface of the bottom plate 61 .

[0050] The outer surface of the chain 655 is sleeved with the outer surface of the disc 1 653 , and the bottom of the push plate 6510 is slidably connected with the outer surface of the resisting top plate 6511 .

[0051] like Figure 8 As shown, the cleaning mechanism 67 includes a fixed block 671, the outer surface of the fixed block 671 is rotatably connected to a rotating shaft 3 672, the end of the rotating shaft 3 672 away from the fixed block 671 is fixedly connected to a handle 673, outer frames 674 are symmetrically arranged on both sides of the rotating shaft 3 672, a circular notch 675 is arranged at the bottom of the outer frame 674, a telescopic spring 676 is fixedly connected to the bottom of the outer frame 674, a shovel plate 677 is fixedly connected to the top of the telescopic spring 676, the inner wall of the outer frame 674 is evenly provided with brushes 678, and a pill outlet 679 is arranged on the side of the bottom plate 61 close to the fixed block 671.

[0052] After the projectile falls out of the projectile outlet 679, it will fall into the outer frame 674. During the falling process, the projectile will come into contact with the brush 678, and the brush 678 will brush off the dust and impurities on the projectile, and finally fall on the shovel plate 677. The telescopic spring 676 will resist the sliding speed, so that the projectile will finally fall out of the circular notch 675 along the shovel plate 677 and finally fall onto the collecting plate 68. After working for a period of time, a certain amount of dust will accumulate in the outer frame 674. By rotating the handle 673, the rotating shaft three 672 will rotate half a circle, so that the outer frame 674 faces downward, and the gravity of the shovel plate 677 will be greater than the pulling force of the telescopic spring 676. The shovel plate 677 will move downward and move the brush 678, so that the dust on the brush 678 and the dust in the outer frame 674 will fall off.

[0053] The outer surface of the fixing block 671 is fixedly connected to a side of the bottom plate 61 away from the servo motor 1 64 .

[0054] The specific workflow is as follows:

[0055] During operation, after the shot is thrown out from the shot blasting unit 5 and collides with the product, it will fall onto the inclined block 62 of the bottom plate 61. The normal shot, which is round in shape, will fall along with the inclined plate and fall from the gap 66 to the subsequent grinding mechanism 65 for grinding. However, the friction between the broken marbles and the inclined block 62 will increase and the falling will be blocked by the protruding block 69, so that most of the broken shots are separated from the normal shots. Then, the servo motor 1 64 will drive the shaft 1 652 to rotate, and then drive the disc 1 653 to rotate. Along with the transmission of the chain 655 and the disc 2 654, the shaft 2 656 will rotate, so that the grinding Rod 657 grinds the projectile to remove the oxide scale and rust attached to the projectile when it contacts the surface of the product to be polished. At the same time, the rotation of shaft 1 652 will also drive the screw 658 to rotate, thereby causing the moving block 659 to move along the screw 658, so that the resisting top plate 6511 pushes the projectile to move and fall out from the projectile outlet 679. Finally, the projectile will come into contact with the brush 678 during the falling process. The brush 678 will brush off the dust and impurities on the projectile, and finally fall on the shovel plate 677. The telescopic spring 676 will resist the sliding speed, so that the projectile will finally fall out of the circular notch 675 along the shovel plate 677 and finally fall onto the collecting plate 68.

[0056] Embodiment 2, use Figure 1-Figure 13 A shot blasting device and a shot blasting process for casing surface treatment according to an embodiment of the present invention are described as follows.

[0057] like Figure 9-10As shown, a shot blasting device and a shot blasting process for casing surface treatment of the present invention are based on the first embodiment. The shot blasting unit 5 includes an outer plate 51. The outer surface of the outer plate 51 is fixedly connected to the inner wall of the shot blasting box 2. A shot inlet 52 is provided on the outer plate 51. A storage bin 53 is fixedly connected to the side of the outer plate 51 close to the shot inlet 52. A shot inlet pipe 54 is fixedly connected to the outer surface of the storage bin 53. A servo motor 55 is fixedly connected to the outer surface of the outer plate 51. A rotating shaft 4 57 is fixedly connected to the output end of the servo motor 55. Blades 58 are evenly arranged on the outer surface of the rotating shaft 4 57. A groove 59 is arranged on the outer surface of the blade 58. A control plate 56 is fixedly connected to the side of the outer plate 51 close to the shot outlet channel 9.

[0058] After the pellets enter the storage bin 53 through the pellet inlet pipe 54, they will enter the outer plate 51 through the pellet inlet port 52. Then, the servo motor 2 55 will drive the rotating shaft 4 57 and the blade fan 58 to rotate. The groove 59 on the blade fan 58 will control the direction of the pellets so that as many pellets as possible are thrown onto the product surface at a very high speed.

[0059] like Fig.11 As shown, the loading unit 7 includes a frame 71, the top of the frame 71 is fixedly connected to a support plate 2 72, the bottom of the support plate 2 72 is fixedly connected to a track 73, the outer surface of the track 73 is fixedly connected to a support rod 1 74, the bottom of the support rod 1 74 is fixedly connected to a stabilizing plate 75, and the outer surface of the track 73 is slidably connected to a moving mechanism 76.

[0060] like Fig.12 As shown, the moving mechanism 76 includes a sliding block 761, the bottom of the sliding block 761 is fixedly connected to a moving device 762, the outer surface of the moving device 762 is fixedly connected to a servo motor 3 763, and the servo motor 3 763 is used to drive the moving device 762, the bottom of the moving device 762 is rotatably connected to a rotating block 764, the bottom of the rotating block 764 is fixedly connected to a support rod 2 765, the bottom of the support rod 2 765 is fixedly connected to a hook 767, and the outer surface of the support rod 2 765 is fixedly connected to a gear 766.

[0061] After the product is hung on the hook 767, the servo motor three 763 will drive the moving device 762 to start working, so that the sliding block 761 moves along the guide rail, and then drives the product to move into the shot blasting box 2. During the movement, the gear 766 will come into contact with the rack 8, so that the gear 766 and the support rod two 765 will rotate, thereby driving the product to rotate, so that the projectile can contact the product in all aspects.

[0062] The inner wall of the sliding block 761 is slidably connected to the outer surface of the track 73 , and the gear 766 and the rack 8 are meshed with each other.

[0063] like Fig.13As shown, a shot blasting process comprises the following steps:

[0064] S1: After shot blasting, the projectile will fall onto the inclined block 62, the complete projectile will fall from the gap 66, and the broken projectile fragments will remain on the surface of the inclined block 62;

[0065] S2: The servo motor 64 drives the rotating shaft 652 to rotate, and the grinding rod 657 is rotated through the transmission of the chain 655, so that the projectile passing through the grinding rod 657 is ground to remove the iron filings attached to the surface of the projectile;

[0066] S3: The screw rod 658 also rotates, causing the moving block 659 to move along the screw rod 658 and drive the push plate 6510 to push the projectiles on the top plate 6511 into the cleaning mechanism 67;

[0067] S4: The projectiles will pass through the cleaning mechanism 67, and the brush 678 will brush away the dust and impurities on the surface, and finally fall into the collecting plate 68, thus completing the shot blasting process.

[0068] The specific workflow is as follows:

[0069] During operation, first hang the product on the hook 767, and the servo motor three 763 will drive the moving device 762 to start working, so that the sliding block 761 moves along the guide rail, and then drives the product to move into the shot blasting box 2. During the movement, the gear 766 will come into contact with the rack 8, so that the gear 766 and the support rod two 765 rotate, thereby driving the product to rotate, and then the servo motor two 55 will drive the rotating shaft four 57 and the blade fan 58 to rotate, and the groove 59 on the blade fan 58 will control the direction of the projectile, so that as many projectiles as possible are thrown onto the product surface at a very high speed.

[0070] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A shot blasting device for casing surface treatment, characterized in that: include: A support leg (1), wherein the top of the support leg (1) is fixedly connected to a shot blasting box (2), the outer surface of the shot blasting box (2) is fixedly connected to a switch device (3), the output end of the switch device (3) is fixedly connected to a sealing door (4), the outer surface of the sealing door (4) is rotatably connected to the outer surface of the shot blasting box (2), the front of the shot blasting box (2) is fixedly connected to a shot blasting unit (5), the bottom of the shot blasting box (2) is fixedly connected to a processing unit (6), the top of the shot blasting box (2) is fixedly connected to a rack (8), and a shot outlet channel (9) is provided on a side of the shot blasting box (2) close to the shot blasting unit (5); A loading unit (7), the loading unit (7) being arranged on the top of the shot outlet box and being used to drive the product to be shot blasted into the shot blasting box (2); The processing unit (6) comprises a bottom plate (61), the top of the bottom plate (61) is evenly provided with inclined blocks (62), the two ends of the inclined blocks (62) are fixedly connected to the top of the bottom plate (61), the top of the inclined blocks (62) is evenly provided with protruding blocks (69), the bottom of the shot blasting box (2) is fixedly connected to a support plate 1 (63), the bottom of the support plate 1 (63) is fixedly connected to a servo motor 1 (64), the outer surface of the bottom plate (61) is fixedly connected to a grinding mechanism (65), gaps (66) are provided between adjacent inclined blocks (62), a cleaning mechanism (67) is fixedly connected to a side of the bottom plate (61) away from the servo motor 1 (64), and a collecting plate (68) is placed at the bottom of the cleaning mechanism (67); The grinding mechanism (65) comprises a transmission plate (651), the inner wall of which is rotatably connected to a disc 1 (653), the output end of the servo motor 1 (64) is fixedly connected to a rotating shaft 1 (652), the end of the rotating shaft 1 (652) away from the servo motor 1 (64) is fixedly connected to a disc 2 (654), the outer surface of the disc 2 (654) is sleeved with a chain (655), and the outer surface of the disc 1 (653) is fixedly connected to a chain (656). The second rotating shaft (656) is connected, and the outer surface of the second rotating shaft (656) is fixedly connected to a grinding rod (657), and the end of the second disc (654) away from the first rotating shaft (652) is fixedly connected to a screw rod (658), and the outer surface of the screw rod (658) is threadedly connected to a moving block (659), and the top of the moving block (659) is fixedly connected to a push plate (6510), and the inner wall of the bottom plate (61) is fixedly connected to a resisting top plate (6511).

2. The shot blasting equipment for casing surface treatment according to claim 1, characterized in that: The top of the bottom plate (61) is fixedly connected to the bottom of the shot blasting box (2), and the outer surface of the transfer plate (651) is fixedly connected to the outer surface of the bottom plate (61).

3. The shot blasting equipment for casing surface treatment according to claim 1, characterized in that: The outer surface of the chain (655) is sleeved with the outer surface of the disc 1 (653), and the bottom of the push plate (6510) is slidably connected with the outer surface of the resisting top plate (6511).

4. The shot blasting equipment for casing surface treatment according to claim 1, characterized in that: The cleaning mechanism (67) comprises a fixed block (671), the outer surface of the fixed block (671) is rotatably connected to a rotating shaft three (672), one end of the rotating shaft three (672) away from the fixed block (671) is fixedly connected to a handle (673), outer frames (674) are symmetrically arranged on both sides of the rotating shaft three (672), a round notch (675) is arranged at the bottom of the outer frame (674), a telescopic spring (676) is fixedly connected to the bottom of the outer frame (674), a shovel plate (677) is fixedly connected to the top of the telescopic spring (676), brushes (678) are evenly arranged on the inner wall of the outer frame (674), and a pill outlet (679) is arranged on the side of the bottom plate (61) close to the fixed block (671).

5. The shot blasting equipment for casing surface treatment according to claim 4, characterized in that: The outer surface of the fixing block (671) is fixedly connected to a side of the bottom plate (61) away from the servo motor one (64).

6. The shot blasting equipment for casing surface treatment according to claim 1, characterized in that: The shot blasting unit (5) comprises an outer plate (51), the outer surface of the outer plate (51) is fixedly connected to the inner wall of the shot blasting box (2), a shot inlet (52) is arranged on the outer plate (51), a storage bin (53) is fixedly connected to a side of the outer plate (51) close to the shot inlet (52), a shot inlet pipe (54) is fixedly connected to the outer surface of the storage bin (53), a servo motor 2 (55) is fixedly connected to the outer surface of the outer plate (51), a rotating shaft 4 (57) is fixedly connected to the output end of the servo motor 2 (55), blades (58) are evenly arranged on the outer surface of the rotating shaft 4 (57), and a groove (59) is arranged on the outer surface of the blades (58), and a control plate (56) is fixedly connected to a side of the outer plate (51) close to the shot outlet channel (9).

7. The shot blasting equipment for casing surface treatment according to claim 1, characterized in that: The loading unit (7) comprises a frame (71), the top of the frame (71) is fixedly connected to a support plate 2 (72), the bottom of the support plate 2 (72) is fixedly connected to a track (73), the outer surface of the track (73) is fixedly connected to a support rod 1 (74), the bottom of the support rod 1 (74) is fixedly connected to a stabilizing plate (75), and the outer surface of the track (73) is slidably connected to a moving mechanism (76).

8. The shot blasting equipment for casing surface treatment according to claim 7, characterized in that: The moving mechanism (76) comprises a sliding block (761), the bottom of the sliding block (761) is fixedly connected to a moving device (762), the outer surface of the moving device (762) is fixedly connected to a servo motor three (763), the servo motor three (763) is used to drive the moving device (762), the bottom of the moving device (762) is rotatably connected to a rotating block (764), the bottom of the rotating block (764) is fixedly connected to a supporting rod two (765), the bottom of the supporting rod two (765) is fixedly connected to a hook (767), and the outer surface of the supporting rod two (765) is fixedly connected to a gear (766).

9. The shot blasting equipment for casing surface treatment according to claim 8, characterized in that: The inner wall of the sliding block (761) is slidably connected to the outer surface of the track (73), and the gear (766) and the rack (8) are meshed with each other.

10. A shot blasting process, characterized in that: A shot blasting device for casing surface treatment according to any one of claims 1 to 9, comprising the following steps: S1: After the blasting, the projectile will fall onto the inclined block (62), the intact projectile will fall from the gap (66), and the broken projectile fragments will remain on the surface of the inclined block (62); S2: The servo motor 1 (64) drives the rotating shaft 1 (652) to rotate, and the grinding rod (657) is driven by the chain (655) to rotate, so that the projectile passing between the grinding rods (657) is ground to remove the iron filings attached to the surface of the projectile; S3: the screw rod (658) also rotates, causing the moving block (659) to move along the screw rod (658) and drive the push plate (6510) to push the projectile on the resisting top plate (6511) into the cleaning mechanism (67); S4: The projectiles will pass through the cleaning mechanism (67), and the brush (678) will brush away the dust and impurities on the surface, and finally fall into the collecting plate (68), thus completing the shot blasting process.

Citation Information

Patent Citations

  • Pass-type shot blasting machine

    CN218137352U

  • Crawler-type shot blasting machine

    CN219725833U