An elastomer mixing device
By designing a rubber mixing system that includes a mixing device and a high-efficiency anti-clogging device, the problem of material blockage was solved, achieving uniform mixing and efficient production of rubber, and improving the quality and production efficiency of rubber products.
Patent Information
- Application Number
- CN202411581514.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2044-11-07
AI Technical Summary
Existing rubber mixing equipment is prone to material blockage during feeding operations, leading to frequent equipment shutdowns for cleaning, increased cleaning time and labor costs, reduced production efficiency, and poor material flow, which affects the uniformity of mixing and the performance of rubber products.
An elastomer mixing device was designed, which includes a mixing device, a cutting device, and a high-efficiency anti-clogging device. The controller controls the motor to drive the rotating column and gear system to achieve rubber cutting and uniform mixing. At the same time, the high-efficiency anti-clogging device is used to unclog the discharge port and prevent blockage.
It effectively prevents material blockage, improves mixing efficiency and uniformity, ensures production continuity, reduces cleaning costs, and enhances the quality of rubber products.
Smart Images

Figure CN119458657B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of rubber, and more particularly to an elastomer mixing apparatus. Background Technology
[0002] The development of rubber mixing equipment can be traced back to the early days of the rubber industry. Initially, rubber mixing mainly relied on manual operation, which was inefficient and difficult to guarantee the mixing quality. With the introduction of mechanized production, rubber mixing equipment gradually achieved mechanization, automation and intelligence. From simple open mixing mills to modern closed mixing mills, twin-screw extruders, etc., rubber mixing equipment has made significant progress in structure, performance and application range.
[0003] In existing technologies, material blockages easily occur at the discharge port during material feeding operations, requiring frequent equipment shutdowns for cleaning. This not only disrupts the production process but also increases cleaning time and labor costs, significantly reducing production efficiency. Furthermore, it hinders material flow within the mixing device, resulting in uneven mixing and ultimately affecting the performance of rubber products. Therefore, an elastomer mixing device is proposed. Summary of the Invention
[0004] The present invention addresses the technical problem in the prior art where material blockage easily occurs at the discharge port during material feeding operations, leading to frequent equipment shutdowns for cleaning. This not only disrupts the production process but also increases cleaning time and labor costs, significantly reducing production efficiency. Furthermore, it causes poor material flow within the mixing device, resulting in uneven mixing and ultimately affecting the performance of rubber products. The present invention provides an elastomer mixing device.
[0005] The technical solution adopted by this invention to solve its technical problem is: an elastomer mixing device, comprising a base, two support plates, two rotating columns, a mixing box, a discharge port, a mixing device, a cutting device, a high-efficiency anti-clogging device, and a controller.
[0006] The base is a cuboid and is positioned horizontally.
[0007] Two support plates are vertically symmetrically positioned above the base and fixedly connected to the upper surface of the base.
[0008] The two rotating columns are arranged horizontally and perpendicular to the two support plates. The two rotating columns are symmetrically arranged between the two support plates. One end of each rotating column is rotatably connected to the side surface of the two support plates. Their rotation axes are arranged horizontally and perpendicular to the two support plates.
[0009] The mixing chamber is cylindrical and positioned between two rotating columns. The side surface of the mixing chamber is fixedly connected to the other end of each of the two rotating columns.
[0010] The discharge port is located at the bottom of the mixing chamber, with its upper end connected to the inside of the mixing chamber and its lower end connected to the outside.
[0011] The mixing device is located inside the mixing chamber, connected to the mixing chamber, connected to two support plates, and connected to two rotating columns.
[0012] The cutting device is located above the mixing device and connected to the mixing chamber and the mixing device.
[0013] The high-efficiency anti-clogging device is located at the bottom of the mixing tank and is connected to the mixing tank and the mixing device.
[0014] The controller is located above the base, fixedly connected to the upper surface of the base, and electrically connected to the mixing device.
[0015] When rubber needs to be mixed, the operator starts the mixing device via the controller. Simultaneously, the mixing device activates the cutting device, cutting the rubber into smaller granules that are easier to disperse and mix within the mixing unit. This speeds up the mixing process and improves efficiency. The mixing device also activates a high-efficiency anti-clogging device, effectively clearing blockages at the discharge port and preventing frequent shutdowns for cleaning. Blockages not only disrupt the production process but also increase cleaning time and labor costs, significantly reducing efficiency. Furthermore, poor material flow within the mixing unit leads to uneven mixing, ultimately affecting the performance of the rubber products.
[0016] Furthermore, the mixing device includes a motor, a first gear, a screw, a second gear, two first sliders, two stirring rods, two second sliders, a connecting plate, a first toothed plate, two third gears, and several stirring blades.
[0017] The motor shaft axis is set horizontally and coincides with the axes of the two rotating columns. The motor is located on the right side of the right support plate. The motor shaft passes through the right support plate and is fixedly connected to one end of the right rotating column. The motor is fixedly connected to the side surface of the right support plate and electrically connected to the controller.
[0018] The axis of the first gear shaft is set horizontally and coincides with the axes of the two rotating columns. The first gear is sleeved on the right rotating column and is fixedly connected to the right rotating column.
[0019] The screw axis is set horizontally, parallel to the axes of the two rotating columns. The screw is positioned above the two rotating columns and inside the mixing chamber. One end of the screw is rotatably connected to the inner side of the mixing chamber, and its rotation axis is set horizontally, parallel to the axes of the two rotating columns. The other end of the screw passes through the mixing chamber and extends to the outside of the mixing chamber.
[0020] The second gear is positioned laterally, coinciding with the screw axis. The second gear is sleeved on the other end of the screw and fixedly connected to the other end of the screw, meshing with the first gear.
[0021] Two first sliders are symmetrically arranged and are respectively sleeved on the screw and threadedly connected to the screw.
[0022] The axes of the two stirring rods are set vertically, and the two stirring rods are respectively located below the two first sliders. The upper ends of the two stirring rods are rotatably connected to the lower surfaces of the two first sliders, and their rotation axes are set vertically.
[0023] Two second sliders are respectively set at the lower ends of the two stirring rods. The upper surfaces of the two second sliders are rotatably connected to the two stirring rods respectively, and their rotation axes are set vertically. The two second sliders are slidably connected to the bottom surface inside the mixing box respectively, and their sliding directions are set horizontally and perpendicular to the two support plates respectively.
[0024] The connecting plate is set horizontally and perpendicular to the two support plates. The connecting plate is located below the screw and directly behind the two stirring rods. Both ends of the connecting plate are fixedly connected to the inner side of the mixing box.
[0025] The first toothed plate is set horizontally and perpendicular to the two support plates. The first toothed plate is set directly in front of the connecting plate and is fixedly connected to the side surface of the connecting plate.
[0026] The axes of the two third gears are vertically arranged and coincide with the axes of the two stirring rods. The two third gears are respectively arranged on the side of the tooth plate and are respectively sleeved on the two stirring rods, respectively fixedly connected to the two stirring rods, and respectively meshing with the first tooth plate.
[0027] Several stirring blades are arranged laterally on the sides of the two stirring rods and are fixedly connected to the side surfaces of the two stirring rods respectively.
[0028] When it is necessary to mix the rubber, the staff turns on the motor through the controller, and the motor repeatedly rotates forward and reverse.
[0029] When the motor rotates forward, the rotation of the motor drives the rotating column on the right to rotate, and the rotation of the rotating column on the right drives the first gear and the mixing box to rotate in sequence.
[0030] When the rotating column on the right drives the mixing box to rotate, the mixing box swings forward at an angle, which helps the rubber inside the mixing box to make more full contact and collision, thereby speeding up the mixing speed and improving the mixing efficiency.
[0031] When the rotating column on the right rotates, it drives the first gear to rotate. The first gear then drives the second gear to rotate, which in turn drives the screw to rotate. The screw then drives the two first sliders to move to the left. The two first sliders moving to the left drive the two stirring rods to move to the left, and the two stirring rods moving to the left drive the two third gears and several stirring blades to move to the left in turn.
[0032] When the two stirring rods move to the left, they drive the two third gears to move to the left. At this time, the two third gears rotate under the action of the first gear plate. The rotation of the two third gears drives the two stirring rods to rotate, and the rotation of the two stirring rods drives several stirring blades to rotate, thereby performing the stirring operation.
[0033] When the two stirring rods move to the left, they drive several stirring blades to move to the left. The movement of these blades to the left ensures that the rubber is evenly distributed in the mixing chamber, thereby improving the quality and performance of the rubber products.
[0034] When the motor reverses, the rotation of the motor drives the right rotating column to rotate, and the rotation of the right rotating column in turn drives the first gear and the mixing box to rotate.
[0035] When the rotating column on the right drives the mixing box to rotate, the mixing box swings backward at an angle, which helps the rubber inside the mixing box to make more full contact and collision, thereby speeding up the mixing speed and improving the mixing efficiency.
[0036] When the rotating column on the right rotates, it drives the first gear to rotate. The first gear then drives the second gear to rotate, which in turn drives the screw to rotate. The screw then drives the two first sliders to move to the right. The two first sliders moving to the right drive the two stirring rods to move to the right, and the two stirring rods moving to the right drive the two third gears and several stirring blades to move to the right in turn.
[0037] When the two stirring rods move to the right, they drive the two third gears to move to the right. At this time, the two third gears rotate under the action of the first gear plate. The rotation of the two third gears drives the two stirring rods to rotate, and the rotation of the two stirring rods drives several stirring blades to rotate, thereby performing the stirring operation.
[0038] When the two stirring rods move to the right, they drive several stirring blades to move to the right. The movement of these blades to the right ensures that the rubber is evenly distributed in the mixing chamber, thereby improving the quality and performance of the rubber products.
[0039] Furthermore, it includes a feed hopper, which is positioned above the mixing chamber, with its lower end penetrating through and communicating with the mixing chamber.
[0040] The feeding hopper facilitates material loading operations.
[0041] Furthermore, a heater is fixedly connected to one side of the outer wall of the mixing chamber.
[0042] By installing a heater, it is easy to control the temperature inside the mixing chamber.
[0043] Furthermore, the high-efficiency anti-clogging device includes an anti-clogging chamber, a transmission chamber, a unblocking rod, several unblocking blades, a fourth gear, a support rod, a fifth gear, a gear chain, a moving frame, a through hole, a transmission plate, a transmission rod, a sixth gear, a second gear plate, two unblocking plates, a fixing plate, a third gear plate, and a seventh gear.
[0044] The anti-clogging chamber is located at the bottom of the mixing tank and on the side of the discharge port.
[0045] The transmission chamber is located at the bottom of the mixing chamber and directly in front of the anti-clogging chamber.
[0046] The unblocking rod is horizontally positioned, parallel to the two support rods. The unblocking rod is installed inside the discharge port. One end of the unblocking rod is rotatably connected to the inner wall of the discharge port, and its rotation axis is horizontally positioned, parallel to the two support plates. The other end of the transmission rod passes through the mixing box and extends into the transmission cavity, where it is rotatably connected to the inner wall of the transmission cavity. Its rotation axis is horizontally positioned, parallel to the two support plates.
[0047] Several unblocking blades are respectively installed on the side of the unblocking rod and are fixedly connected to the side surface of the unblocking rod.
[0048] The fourth gear axis is set horizontally and coincides with the axis of the unblocking rod. The fourth gear is set in the transmission cavity and sleeved on the unblocking rod, and is fixedly connected to the unblocking rod.
[0049] The support rod axis is set horizontally and parallel to the unblocking rod axis. The support rod is set inside the transmission and to the side of the unblocking rod. Both ends of the support rod are rotatably connected to the inner wall of the transmission cavity, and their rotation axes are set horizontally and parallel to the unblocking rod axis.
[0050] The fifth gear axis is set horizontally and coincides with the axis of the support rod. The fifth gear is sleeved on the support rod and fixedly connected to the support rod.
[0051] The toothed chains are respectively fitted onto the fourth gear and the fifth gear, and mesh with the fourth gear and the fifth gear respectively.
[0052] The movable frame is set inside the anti-blocking cavity and is slidably connected to the inner wall of the anti-blocking cavity. Its sliding direction is set horizontally and perpendicular to the two support plates.
[0053] The through hole is rectangular and is located between the transmission cavity and the anti-blocking cavity. One end of the through hole is connected to the inside of the transmission cavity, and the other end is connected to the inside of the anti-blocking cavity.
[0054] The transmission plate is positioned above the moving frame and near the through hole. One end of the transmission plate is fixedly connected to the upper surface of the moving frame, and the other end passes through the through hole and extends above the toothed chain, where it is fixedly connected to the upper surface of the toothed chain.
[0055] The transmission rod axis is set vertically and coincides with the axis of the mixing box. The transmission rod is set inside the moving frame. The lower end of the transmission rod is rotatably connected to the bottom surface inside the anti-blocking cavity. Its rotation axis is set vertically. The upper end of the transmission rod goes upward through the mixing box and extends into the mixing box.
[0056] The sixth gear has its axis set vertically and coincides with the axis of the transmission rod. The sixth gear is set inside the movable frame and is sleeved on the transmission rod, and is fixedly connected to the transmission rod.
[0057] The second toothed plate is arranged horizontally and perpendicular to the two support plates. The second toothed plate is located directly behind the sixth gear and is fixedly connected to the inner side of the movable frame, meshing with the sixth gear.
[0058] Two unblocking plates are set horizontally and perpendicular to the two support plates. The two unblocking plates are set above the moving frame and close to the discharge port. One end of each unblocking plate is fixedly connected to the upper surface of the moving frame, and the other end passes through the mixing box and extends into the discharge port.
[0059] The fixing plate is located directly behind the two second sliders and is fixedly connected to the side surfaces of the two second sliders respectively.
[0060] The third toothed plate is positioned horizontally in front of the fixed plate and is fixedly connected to the side surface of the fixed plate.
[0061] The seventh gear's axis is vertically aligned with the axis of the transmission rod. The seventh gear is sleeved on the upper end of the transmission rod and fixedly connected to it, meshing with the third gear plate.
[0062] When the two stirring rods move to the left, causing the two second sliders to move to the left, the two second sliders move to the left, causing the fixed plate to move to the left. The fixed plate moves to the left, causing the third toothed plate to move to the left. The third toothed plate moves to the left, causing the seventh gear to rotate. The seventh gear rotates, causing the transmission rod to rotate. The transmission rod rotates, causing the sixth gear to rotate. The sixth gear rotates, causing the second toothed plate to move to the left. The second toothed plate moves to the left, causing the moving frame to move to the left. The moving frame moves to the left, successively causing the two unblocking plates and the transmission plate to move to the left.
[0063] When the moving frame moves to the left, it causes the two unblocking plates to move to the left, which can effectively prevent blockage at the discharge port.
[0064] When the moving frame moves to the left, it drives the transmission plate to move to the left. The transmission plate moves to the left, which in turn drives the gear chain to rotate. The rotation of the gear chain drives the fourth gear to rotate. The rotation of the fourth gear drives the unblocking rod to rotate. The rotation of the unblocking rod drives several unblocking blades to rotate, thereby performing unblocking operations. This effectively prevents the rubber from clogging the outlet of the equipment during the mixing process and ensures the smooth flow of materials during the mixing process.
[0065] When the two stirring rods move to the right, causing the two second sliders to move to the right, the two second sliders move to the right, causing the fixed plate to move to the right. The fixed plate moves to the right, causing the third toothed plate to move to the right. The third toothed plate moves to the right, causing the seventh gear to rotate. The seventh gear rotates, causing the transmission rod to rotate. The transmission rod rotates, causing the sixth gear to rotate. The sixth gear rotates, causing the second toothed plate to move to the right. The second toothed plate moves to the right, causing the moving frame to move to the right. The moving frame moves to the right, sequentially causing the two unblocking plates and the transmission plate to move to the right.
[0066] When the moving frame moves to the right, it causes the two unblocking plates to move to the right, which can effectively prevent blockage at the discharge port.
[0067] When the moving frame moves to the right, it drives the transmission plate to move to the right. The transmission plate moves to the right, which in turn drives the gear chain to rotate. The rotation of the gear chain drives the fourth gear to rotate. The rotation of the fourth gear drives the unblocking rod to rotate. The rotation of the unblocking rod drives several unblocking blades to rotate, thereby performing unblocking operations. This effectively prevents the rubber from clogging the outlet of the equipment during the mixing process and ensures the smooth flow of materials during the mixing process.
[0068] Furthermore, it includes a baffle plate, which is horizontally positioned on the outside of the mixing chamber and near the discharge port. The baffle plate penetrates the mixing chamber and extends into the discharge port.
[0069] The installation of baffles prevents material from being fed during the mixing process.
[0070] Furthermore, it includes a viewing window that is embedded in the side of the mixing chamber and fixedly connected to it.
[0071] The viewing window allows staff to easily observe the working conditions inside the mixing chamber.
[0072] Furthermore, the cutting device includes a filter plate, a first bevel gear, a rotating rod, a second bevel gear, and several cutting blades.
[0073] The filter plate is horizontally positioned above the screw and is slidably connected to the inner side of the mixing chamber, with its sliding direction set vertically.
[0074] The first bevel gear is positioned laterally, coinciding with the screw axis. The first bevel gear is positioned between the two first sliders and is sleeved on the screw, thus being fixedly connected to the screw.
[0075] The rotating rod axis is set vertically and coincides with the axis of the mixing box. The rotating rod is set above the filter plate. The upper end of the rotating rod is rotatably connected to the top surface inside the mixing box. Its rotation axis is set vertically. The lower end of the rotating rod passes through the filter plate and extends to the bottom of the filter plate, where it is threadedly connected to the filter plate.
[0076] The second bevel gear is vertically positioned and coincides with the axis of the rotating rod. The second bevel gear is positioned to the side of the first bevel gear and is sleeved on the lower end of the rotating rod, fixedly connected to the lower end of the rotating rod, and meshes with the first bevel gear.
[0077] Several cutting blades are arranged horizontally on the side of the rotating rod, and several cutting blades are arranged above the filter plate, and are fixedly connected to the side surface of the rotating rod.
[0078] When the screw rotates, it drives the first bevel gear to rotate, which in turn drives the second bevel gear to rotate. The second bevel gear then drives the rotating rod to rotate, which in turn drives several cutting blades to rotate in sequence, causing the filter plate to move upward.
[0079] When the rotating rod rotates, it drives several cutting blades to rotate, thereby performing a cutting operation on the rubber.
[0080] When the rotating rod rotates and drives the filter plate to move upward, the upward movement of the filter plate drives the rubber to move upward. The upward movement of the rubber can effectively allow the crushed and qualified rubber to fall from the screening holes of the filter plate to the bottom of the mixing box, while avoiding the filter plate from being blocked.
[0081] When the screw rotates, it drives the first bevel gear to rotate, which in turn drives the second bevel gear to rotate. The second bevel gear then drives the rotating rod to rotate, which in turn drives several cutting blades to rotate in sequence, causing the filter plate to move downwards.
[0082] When the rotating rod rotates, it drives several cutting blades to rotate, thereby performing a cutting operation on the rubber.
[0083] When the rotating rod rotates and drives the filter plate to move downward, the filter plate moves downward, which in turn drives the rubber to move downward. This downward movement of the rubber effectively allows the properly crushed rubber to fall from the screening holes of the filter plate to the bottom of the mixing chamber, while preventing the filter plate from becoming clogged.
[0084] Furthermore, a spiral blade is fixedly connected to one side of the rotating rod.
[0085] The spiral blades effectively flip the rubber at the bottom of the filter plate to the top.
[0086] Furthermore, valves are fixedly connected to the inner wall of the feed hopper.
[0087] The valves prevent toxic dust generated during cutting operations from escaping into the outside environment.
[0088] The beneficial effects of this invention are:
[0089] 1. The present invention, through the interaction and cooperation of the mixing device and the high-efficiency anti-clogging device, can effectively unclog the discharge port and avoid material blockage, which would cause the equipment to be frequently stopped for cleaning. This would not only interrupt the production process, but also increase cleaning time and labor costs, significantly reduce production efficiency, and at the same time cause the material to flow poorly in the mixing device, resulting in uneven mixing, which would affect the performance of rubber products.
[0090] 2. The present invention, through the interaction and mutual support of the mixing device and the cutting device, can effectively cut rubber into block-shaped particles, making them easier to disperse and mix in the mixing device. This helps to speed up the mixing speed and improve the mixing efficiency. Attached Figure Description
[0091] Figure 1 This is a front cross-sectional view of the elastomer mixing device;
[0092] Figure 2 This is a schematic diagram of the front structure of the elastomer mixing device;
[0093] Figure 3 This is a schematic diagram of the cross-sectional structure of the elastomer mixing device.
[0094] Explanation of reference numerals in the attached drawings: 1. Base; 2. Support plate; 3. Rotating column; 4. Mixing box; 5. Discharge port; 601. Motor; 602. First gear; 603. Screw; 604. Second gear; 605. First slider; 606. Stirring rod; 607. Second slider; 608. Connecting plate; 609. First toothed plate; 610. Third gear; 611. Stirring blade; 701. Filter plate; 702. First bevel gear; 703. Rotating rod; 704. 705. Second bevel gear; 806. Cutting blade; 807. Anti-clogging cavity; 808. Transmission cavity; 809. Unblocking rod; 8000. Unblocking blade; 8001. Fourth gear; 801. Support rod; 802. Fifth gear; 803. Gear chain; 804. Moving frame; 815. Transmission plate; 816. Transmission rod; 817. Sixth gear; 818. Second gear plate; 819. Unblocking plate; 810. Fixing plate; 811. Third gear plate; 812. Seventh gear. Detailed Implementation
[0095] The following will describe the concept and technical effects of the present invention clearly and completely with reference to the embodiments, so as to fully understand the purpose, features and effects of the present invention.
[0096] A preferred embodiment of the elastomer mixing device provided by the present invention is as follows: Figures 1 to 3As shown: An elastomer mixing device includes a base 1, two support plates 2, two rotating columns 3, a mixing box 4, a discharge port 5, a mixing device, a cutting device, a high-efficiency anti-clogging device, and a controller.
[0097] Base 1 is a cuboid and is positioned horizontally.
[0098] Two support plates 2 are vertically symmetrically arranged above the base 1 and fixedly connected to the upper surface of the base 1.
[0099] The two rotating columns 3 are arranged horizontally and perpendicular to the two support plates 2 respectively. The two rotating columns 3 are symmetrically arranged between the two support plates 2. One end of the two rotating columns 3 is rotatably connected to the side surface of the two support plates 2 respectively. Their rotation axes are arranged horizontally and perpendicular to the two support plates 2 respectively.
[0100] The mixing box 4 is cylindrical and is positioned between two rotating columns 3. The side surface of the mixing box 4 is fixedly connected to the other end of each of the two rotating columns 3.
[0101] The discharge port 5 is located at the bottom of the mixing box 4. The upper end of the discharge port 5 is connected to the inside of the mixing box 4, and the lower end is connected to the outside.
[0102] The mixing device is installed inside the mixing box 4, connected to the mixing box 4, connected to the two support plates 2, and connected to the two rotating columns 3.
[0103] The cutting device is located above the mixing device and is connected to the mixing box 4 and the mixing device.
[0104] A high-efficiency anti-clogging device is installed at the bottom of the mixing tank 4 and connected to the mixing device.
[0105] The controller is located above the base 1, fixedly connected to the upper surface of the base 1, and electrically connected to the mixing device.
[0106] When rubber needs to be mixed, the operator starts the mixing device via the controller. Simultaneously, the mixing device activates the cutting device, cutting the rubber into smaller granules that are easier to disperse and mix within the mixing unit. This speeds up the mixing process and improves efficiency. The mixing device also activates a high-efficiency anti-clogging device, effectively clearing blockages at the five discharge ports to prevent frequent shutdowns for cleaning. Blockages not only disrupt the production process but also increase cleaning time and labor costs, significantly reducing efficiency. Furthermore, poor material flow within the mixing unit leads to uneven mixing, ultimately affecting the performance of the rubber products.
[0107] The mixing device includes a motor 601, a first gear 602, a screw 603, a second gear 604, two first sliders 605, two stirring rods 606, two second sliders 607, a connecting plate 608, a first toothed plate 609, two third gears 610, and several stirring blades 611.
[0108] The axis of the motor 601 shaft is set horizontally and coincides with the axis of the two rotating columns 3. The motor 601 is set on the right side of the right support plate 2. The shaft of the motor 601 passes through the right support plate 2 and is fixedly connected to one end of the right rotating column 3. The motor 601 is fixedly connected to the side surface of the right support plate 2 and electrically connected to the controller.
[0109] The first gear 602 has its shaft axis set horizontally, coinciding with the axes of the two rotating columns 3. The first gear 602 is sleeved on the right rotating column 3 and is fixedly connected to the right rotating column 3.
[0110] The screw 603 has its axis set horizontally and is parallel to the axes of the two rotating columns 3. The screw 603 is set above the two rotating columns 3 and is set inside the mixing box 4. One end of the screw 603 is rotatably connected to the inner side of the mixing box 4, and its axis of rotation is set horizontally and is parallel to the axes of the two rotating columns 3. The other end of the screw 603 passes through the mixing box 4 and extends to the outside of the mixing box 4.
[0111] The second gear 604 is arranged laterally on the axis of the screw 603 and coincides with the axis of the screw 603. The second gear 604 is sleeved on the other end of the screw 603 and is fixedly connected to the other end of the screw 603, and meshes with the first gear 602.
[0112] Two first sliders 605 are symmetrically arranged and are respectively sleeved on the screw 603 and threadedly connected to the screw 603.
[0113] The axes of the two stirring rods 606 are respectively set vertically, and the two stirring rods 606 are respectively set below the two first sliders 605. The upper ends of the two stirring rods 606 are respectively rotatably connected to the lower surfaces of the two first sliders 605, and their rotation axes are respectively set vertically.
[0114] Two second sliders 607 are respectively disposed at the lower ends of the two stirring rods 606. The upper surfaces of the two second sliders 607 are rotatably connected to the two stirring rods 606 respectively, and their rotation axes are respectively set vertically. The two second sliders 607 are respectively slidably connected to the bottom surface inside the mixing box 4, and their sliding directions are respectively set horizontally and perpendicular to the two support plates 2 respectively.
[0115] The connecting plate 608 is arranged horizontally and perpendicular to the two support plates 2. The connecting plate 608 is located below the screw 603 and directly behind the two stirring rods 606. Both ends of the connecting plate 608 are fixedly connected to the inner side of the mixing box 4.
[0116] The first toothed plate 609 is arranged horizontally and perpendicular to the two support plates 2. The first toothed plate 609 is located in front of the connecting plate 608 and is fixedly connected to the side surface of the connecting plate 608.
[0117] The axes of the two third gears 610 are respectively vertically arranged and coincide with the axes of the two stirring rods 606. The two third gears 610 are respectively arranged on the side of the tooth plate and respectively sleeved on the two stirring rods 606, respectively fixedly connected to the two stirring rods 606, and respectively meshing with the first tooth plate 609.
[0118] Several stirring blades 611 are respectively arranged laterally on the sides of the two stirring rods 606 and are fixedly connected to the side surfaces of the two stirring rods 606.
[0119] When it is necessary to mix the rubber, the staff turns on the motor 601 through the controller, and the motor 601 repeatedly rotates forward and reverse.
[0120] When motor 601 rotates forward, the rotation of motor 601 drives the right rotating column 3 to rotate, and the rotation of the right rotating column 3 drives the first gear 602 and the mixing box 4 to rotate in sequence.
[0121] When the rotating column 3 on the right drives the mixing box 4 to rotate, the mixing box 4 swings forward at an angle, which helps the rubber inside the mixing box 4 to make more full contact and collision, thereby speeding up the mixing speed and improving the mixing efficiency.
[0122] When the rotating column 3 on the right rotates, it drives the first gear 602 to rotate. The rotation of the first gear 602 drives the second gear 604 to rotate. The rotation of the second gear 604 drives the screw 603 to rotate. The rotation of the screw 603 drives the two first sliders 605 to move to the left. The movement of the two first sliders 605 to the left drives the two stirring rods 606 to move to the left. The movement of the two stirring rods 606 to the left drives the two third gears 610 and several stirring blades 611 to move to the left in turn.
[0123] When the two stirring rods 606 move to the left, they drive the two third gears 610 to move to the left respectively. At this time, the two third gears 610 rotate under the action of the first tooth plate 609. The rotation of the two third gears 610 drives the two stirring rods 606 to rotate respectively. The rotation of the two stirring rods 606 drives a number of stirring blades 611 to rotate respectively, thereby performing stirring operations.
[0124] When the two stirring rods 606 move to the left, they respectively drive a number of stirring blades 611 to move to the left. The movement of the stirring blades 611 to the left can ensure that the rubber is evenly distributed in the mixing box 4, thereby improving the quality and performance of the rubber product.
[0125] When motor 601 reverses, the rotation of motor 601 drives the right rotating column 3 to rotate, and the rotation of the right rotating column 3 drives the first gear 602 and the mixing box 4 to rotate in sequence.
[0126] When the rotating column 3 on the right drives the mixing box 4 to rotate, the mixing box 4 swings to the rear at an angle, which helps the rubber inside the mixing box 4 to make more full contact and collision, thereby speeding up the mixing speed and improving the mixing efficiency.
[0127] When the rotating column 3 on the right rotates, it drives the first gear 602 to rotate. The rotation of the first gear 602 drives the second gear 604 to rotate. The rotation of the second gear 604 drives the screw 603 to rotate. The rotation of the screw 603 drives the two first sliders 605 to move to the right. The movement of the two first sliders 605 to the right drives the two stirring rods 606 to move to the right. The movement of the two stirring rods 606 to the right drives the two third gears 610 and several stirring blades 611 to move to the right in turn.
[0128] When the two stirring rods 606 move to the right, they drive the two third gears 610 to move to the right respectively. At this time, the two third gears 610 rotate under the action of the first tooth plate 609. The rotation of the two third gears 610 drives the two stirring rods 606 to rotate respectively. The rotation of the two stirring rods 606 drives a number of stirring blades 611 to rotate respectively, thereby performing stirring operations.
[0129] When the two stirring rods 606 move to the right, they respectively drive a number of stirring blades 611 to move to the right. The movement of the stirring blades 611 to the right can ensure that the rubber is evenly distributed in the mixing box 4, thereby improving the quality and performance of the rubber product.
[0130] It includes a feed hopper, which is positioned above the mixing chamber 4. The lower end of the feed hopper passes through the mixing chamber 4 and is connected to the mixing chamber 4.
[0131] The feeding hopper facilitates material loading operations.
[0132] A heater is fixedly connected to one side of the outer wall of the mixing tank 4.
[0133] By installing a heater, it is easy to control the temperature inside the mixing chamber 4.
[0134] The high-efficiency anti-clogging device includes an anti-clogging chamber 801, a transmission chamber 802, a unblocking rod 803, several unblocking blades 804, a fourth gear 805, a support rod 806, a fifth gear 807, a gear chain 808, a moving frame 809, a through hole, a transmission plate 810, a transmission rod 811, a sixth gear 812, a second toothed plate 813, two unblocking plates 814, a fixing plate 815, a third toothed plate 816, and a seventh gear 817.
[0135] The anti-blocking cavity 801 is located at the bottom of the mixing box 4 and on the side of the discharge port 5.
[0136] The transmission chamber 802 is located at the bottom of the mixing box 4, and the transmission chamber 802 is located directly in front of the anti-blocking chamber 801.
[0137] The unblocking rod 803 is horizontally oriented and parallel to the two support rods 806. The unblocking rod 803 is located inside the discharge port 5. One end of the unblocking rod 803 is rotatably connected to the inner wall of the discharge port 5. Its rotation axis is horizontally oriented and parallel to the two support plates 2. The other end of the transmission rod 811 passes through the mixing box 4 and extends into the transmission cavity 802. It is rotatably connected to the inner wall of the transmission cavity 802. Its rotation axis is horizontally oriented and parallel to the two support plates 2.
[0138] Several unblocking blades 804 are respectively installed on the side of the unblocking rod 803 and are fixedly connected to the side surface of the unblocking rod 803.
[0139] The fourth gear 805 is arranged laterally on the axis, which coincides with the axis of the unblocking rod 803. The fourth gear 805 is set in the transmission cavity 802 and is sleeved on the unblocking rod 803, and is fixedly connected to the unblocking rod 803.
[0140] The axis of the support rod 806 is set horizontally and parallel to the axis of the unblocking rod 803. The support rod 806 is set inside the transmission and is located on the side of the unblocking rod 803. Both ends of the support rod 806 are rotatably connected to the inner wall of the transmission cavity 802, and their rotation axes are set horizontally and parallel to the axis of the unblocking rod 803.
[0141] The fifth gear 807 is arranged laterally on the axis, which coincides with the axis of the support rod 806. The fifth gear 807 is sleeved on the support rod 806 and is fixedly connected to the support rod 806.
[0142] The toothed chain 808 is respectively fitted on the fourth gear 805 and the fifth gear 807, and meshes with the fourth gear 805 and the fifth gear 807 respectively.
[0143] The movable frame 809 is set inside the anti-blocking cavity 801 and is slidably connected to the inner wall of the anti-blocking cavity 801. Its sliding direction is set horizontally and perpendicular to the two support plates 2.
[0144] The through hole is rectangular and is located between the transmission cavity 802 and the anti-blocking cavity 801. One end of the through hole is connected to the inside of the transmission cavity 802, and the other end is connected to the inside of the anti-blocking cavity 801.
[0145] The transmission plate 810 is positioned above the movable frame 809 and near the through hole. One end of the transmission plate 810 is fixedly connected to the upper surface of the movable frame 809, and the other end passes through the through hole and extends above the toothed chain 808, where it is fixedly connected to the upper surface of the toothed chain 808.
[0146] The transmission rod 811 is vertically oriented and coincides with the axis of the mixing box 4. The transmission rod 811 is located inside the moving frame 809. The lower end of the transmission rod 811 is rotatably connected to the bottom surface inside the anti-blocking cavity 801. Its rotation axis is vertically oriented. The upper end of the transmission rod 811 extends upward through the mixing box 4 and into the mixing box 4.
[0147] The sixth gear 812 is vertically oriented and coincides with the axis of the transmission rod 811. The sixth gear 812 is set inside the movable frame 809 and is sleeved on the transmission rod 811, and is fixedly connected to the transmission rod 811.
[0148] The second toothed plate 813 is arranged horizontally and perpendicular to the two support plates 2. The second toothed plate 813 is located directly behind the sixth gear 812. The second toothed plate 813 is fixedly connected to the inner side of the movable frame 809 and meshes with the sixth gear 812.
[0149] Two unblocking plates 814 are arranged horizontally and perpendicular to the two support plates 2. The two unblocking plates 814 are set above the moving frame 809 and close to the discharge port 5. One end of the two unblocking plates 814 is fixedly connected to the upper surface of the moving frame 809, and the other end passes through the mixing box 4 and extends into the discharge port 5.
[0150] The fixing plate 815 is located directly behind the two second sliders 607 and is fixedly connected to the side surfaces of the two second sliders 607 respectively.
[0151] The third toothed plate 816 is horizontally positioned in front of the fixed plate 815 and is fixedly connected to the side surface of the fixed plate 815.
[0152] The seventh gear 817 is vertically aligned with the axis of the transmission rod 811. The seventh gear 817 is sleeved on the upper end of the transmission rod 811 and is fixedly connected to the upper end of the transmission rod 811. It meshes with the third gear plate 816.
[0153] When the two stirring rods 606 move to the left, causing the two second sliders 607 to move to the left, the two second sliders 607 move to the left, causing the fixed plate 815 to move to the left. The fixed plate 815 moves to the left, causing the third toothed plate 816 to move to the left. The third toothed plate 816 moves to the left, causing the seventh gear 817 to rotate. The rotation of the seventh gear 817 causes the transmission rod 811 to rotate. The rotation of the transmission rod 811 causes the sixth gear 812 to rotate. The rotation of the sixth gear 812 causes the second toothed plate 813 to move to the left. The movement of the second toothed plate 813 moves to the left, causing the moving frame 809 to move to the left. The movement of the moving frame 809 moves to the left, sequentially causing the two unblocking plates 814 and the transmission plate 810 to move to the left.
[0154] When the moving frame 809 moves to the left, it causes the two unblocking plates 814 to move to the left, which can effectively prevent blockage at the discharge port 5.
[0155] When the moving frame 809 moves to the left, causing the transmission plate 810 to move to the left, the transmission plate 810 moves to the left, causing the gear chain 808 to rotate. The rotation of the gear chain 808 causes the fourth gear 805 to rotate. The rotation of the fourth gear 805 causes the unblocking rod 803 to rotate. The rotation of the unblocking rod 803 causes several unblocking blades 804 to rotate, thereby performing unblocking operations. This effectively prevents the rubber from clogging the outlet of the equipment during the mixing process and ensures the smooth flow of materials during the mixing process.
[0156] When the two stirring rods 606 move to the right, causing the two second sliders 607 to move to the right, the two second sliders 607 move to the right, causing the fixed plate 815 to move to the right. The fixed plate 815 moves to the right, causing the third toothed plate 816 to move to the right. The third toothed plate 816 moves to the right, causing the seventh gear 817 to rotate. The rotation of the seventh gear 817 causes the transmission rod 811 to rotate. The rotation of the transmission rod 811 causes the sixth gear 812 to rotate. The rotation of the sixth gear 812 causes the second toothed plate 813 to move to the right. The movement of the second toothed plate 813 to the right causes the moving frame 809 to move to the right. The movement of the moving frame 809 to the right sequentially causes the two unblocking plates 814 and the transmission plate 810 to move to the right.
[0157] When the moving frame 809 moves to the right, it causes the two unblocking plates 814 to move to the right, which can effectively prevent blockage at the discharge port 5.
[0158] When the moving frame 809 moves to the right, it drives the transmission plate 810 to move to the right. The transmission plate 810 moves to the right, which drives the gear chain 808 to rotate. The rotation of the gear chain 808 drives the fourth gear 805 to rotate. The rotation of the fourth gear 805 drives the unblocking rod 803 to rotate. The rotation of the unblocking rod 803 drives several unblocking blades 804 to rotate, thereby performing unblocking operations. This can effectively prevent rubber from clogging the outlet of the equipment during the mixing process and ensure the smooth flow of materials during the mixing process.
[0159] Includes a baffle plate, which is horizontally positioned on the outside of the mixing chamber 4 and near the discharge port 5. The baffle plate penetrates the mixing chamber 4 and extends into the discharge port 5.
[0160] The installation of baffles prevents material from being fed during the mixing process.
[0161] Includes a viewing window, which is embedded in the side of the mixing box 4 and fixedly connected to the mixing box 4.
[0162] The viewing window allows staff to easily observe the working conditions inside the mixing chamber 4.
[0163] The cutting device includes a filter plate 701, a first bevel gear 702, a rotating rod 703, a second bevel gear 704, and several cutting blades 705.
[0164] The filter plate 701 is horizontally positioned above the screw 603, and is slidably connected to the inner side of the mixing box 4, with its sliding direction set vertically.
[0165] The first bevel gear 702 is arranged laterally and coincides with the axis of the screw 603. The first bevel gear 702 is disposed between the two first sliders 605 and is sleeved on the screw 603 and fixedly connected to the screw 603.
[0166] The axis of the rotating rod 703 is set vertically and coincides with the axis of the mixing box 4. The rotating rod 703 is set above the filter plate 701. The upper end of the rotating rod 703 is rotatably connected to the inner top surface of the mixing box 4. Its rotation axis is set vertically. The lower end of the rotating rod 703 passes through the filter plate 701 and extends to the bottom of the filter plate 701, and is threadedly connected to the filter plate 701.
[0167] The second bevel gear 704 is vertically oriented and coincides with the axis of the rotating rod 703. The second bevel gear 704 is located to the side of the first bevel gear 702. The second bevel gear 704 is sleeved on the lower end of the rotating rod 703 and is fixedly connected to the lower end of the rotating rod 703, and meshes with the first bevel gear 702.
[0168] Several cutting blades 705 are arranged horizontally on the side of the rotating rod 703, and several cutting blades 705 are arranged above the filter plate 701, and are fixedly connected to the side surface of the rotating rod 703.
[0169] When the screw 603 rotates, it drives the first bevel gear 702 to rotate. The first bevel gear 702 rotates, which in turn drives the second bevel gear 704 to rotate. The second bevel gear 704 rotates, which in turn drives the rotating rod 703 to rotate. The rotating rod 703 rotates, which in turn drives several cutting blades 705 to rotate. The filter plate 701 moves upward.
[0170] When the rotating rod 703 rotates, it drives several cutting blades 705 to rotate, thereby performing a cutting operation on the rubber.
[0171] When the rotating rod 703 rotates and drives the filter plate 701 to move upward, the upward movement of the filter plate 701 drives the rubber to move upward. The upward movement of the rubber can effectively allow the crushed qualified rubber to fall from the screening holes of the filter plate 701 to the bottom of the mixing box 4, while avoiding the filter plate 701 from being blocked.
[0172] When the screw 603 rotates, it drives the first bevel gear 702 to rotate. The first bevel gear 702 rotates, which in turn drives the second bevel gear 704 to rotate. The second bevel gear 704 rotates, which in turn drives the rotating rod 703 to rotate. The rotating rod 703 rotates, which in turn drives several cutting blades 705 to rotate. The filter plate 701 moves downward.
[0173] When the rotating rod 703 rotates, it drives several cutting blades 705 to rotate, thereby performing a cutting operation on the rubber.
[0174] When the rotating rod 703 rotates and drives the filter plate 701 to move downward, the filter plate 701 moves downward and drives the rubber to move downward. The downward movement of the rubber can effectively allow the crushed qualified rubber to fall from the screening holes of the filter plate 701 to the bottom of the mixing box 4, while avoiding the filter plate 701 from being blocked.
[0175] A spiral blade is fixedly connected to one side of the rotating rod 703.
[0176] The spiral blades can effectively flip the rubber at the bottom of the filter plate 701 to the top.
[0177] A valve is fixedly connected to the inner wall of the feed hopper.
[0178] The valves prevent toxic dust generated during cutting operations from escaping into the outside environment.
[0179] Working principle: When it is necessary to mix rubber, the operator puts the rubber into the filter plate 701 from the feed hopper. Then the operator turns on the motor 601 through the controller. The motor 601 rotates forward and reverse repeatedly.
[0180] When motor 601 rotates forward, the rotation of motor 601 drives the right rotating column 3 to rotate, and the rotation of the right rotating column 3 drives the first gear 602 and the mixing box 4 to rotate in sequence.
[0181] When the rotating column 3 on the right drives the mixing box 4 to rotate, the mixing box 4 swings forward at an angle, which helps the rubber inside the mixing box 4 to make more full contact and collision, thereby speeding up the mixing speed and improving the mixing efficiency.
[0182] When the rotating column 3 on the right rotates, it drives the first gear 602 to rotate. The rotation of the first gear 602 drives the second gear 604 to rotate. The rotation of the second gear 604 drives the screw 603 to rotate. The rotation of the screw 603 drives the two first sliders 605 to move to the left and the first bevel gear 702 to rotate in sequence.
[0183] When the screw 603 rotates, it drives the first bevel gear 702 to rotate. The first bevel gear 702 rotates, which in turn drives the second bevel gear 704 to rotate. The second bevel gear 704 rotates, which in turn drives the rotating rod 703 to rotate. The rotating rod 703 rotates, which in turn drives several cutting blades 705 to rotate in sequence, and the filter plate 701 moves upward.
[0184] When the rotating rod 703 rotates, it drives several cutting blades 705 to rotate, thereby performing a cutting operation on the rubber;
[0185] When the rotating rod 703 rotates and drives the filter plate 701 to move upward, the filter plate 701 moves upward and drives the rubber to move upward. The upward movement of the rubber can effectively allow the crushed qualified rubber to fall from the screening holes of the filter plate 701 to the bottom of the mixing box 4, while avoiding the filter plate 701 from being blocked.
[0186] When the screw 603 rotates and drives the two first sliders 605 to move to the left, the two first sliders 605 move to the left and respectively drive the two stirring rods 606 to move to the left. The two stirring rods 606 move to the left and respectively drive the two third gears 610, a number of stirring blades 611, and the two second sliders 607 to move to the left.
[0187] When the two stirring rods 606 move to the left, they drive the two third gears 610 to move to the left respectively. At this time, the two third gears 610 rotate under the action of the first tooth plate 609. The rotation of the two third gears 610 drives the two stirring rods 606 to rotate respectively. The rotation of the two stirring rods 606 drives a number of stirring blades 611 to rotate respectively, thereby performing stirring operations.
[0188] When the two stirring rods 606 move to the left, they respectively drive a number of stirring blades 611 to move to the left. The movement of the stirring blades 611 to the left can ensure that the rubber is evenly distributed in the mixing box 4, thereby improving the quality and performance of the rubber product.
[0189] When the two stirring rods 606 move to the left, causing the two second sliders 607 to move to the left, the two second sliders 607 move to the left, causing the fixed plate 815 to move to the left. The fixed plate 815 moves to the left, causing the third toothed plate 816 to move to the left. The third toothed plate 816 moves to the left, causing the seventh gear 817 to rotate. The rotation of the seventh gear 817 causes the transmission rod 811 to rotate. The rotation of the transmission rod 811 causes the sixth gear 812 to rotate. The rotation of the sixth gear 812 causes the second toothed plate 813 to move to the left. The movement of the second toothed plate 813 moves to the left, causing the moving frame 809 to move to the left. The movement of the moving frame 809 moves to the left, causing the two unblocking plates 814 and the transmission plate 810 to move to the left in sequence.
[0190] When the moving frame 809 moves to the left, it causes the two unblocking plates 814 to move to the left. The movement of the two unblocking plates 814 to the left can effectively prevent blockage at the discharge port 5.
[0191] When the moving frame 809 moves to the left, causing the transmission plate 810 to move to the left, the transmission plate 810 moves to the left, causing the gear chain 808 to rotate. The rotation of the gear chain 808 causes the fourth gear 805 to rotate. The rotation of the fourth gear 805 causes the unblocking rod 803 to rotate. The rotation of the unblocking rod 803 causes several unblocking blades 804 to rotate, thereby performing unblocking operations. This effectively prevents the rubber from clogging the outlet of the equipment during the mixing process and ensures the smooth flow of materials during the mixing process.
[0192] When motor 601 reverses, the rotation of motor 601 drives the right rotating column 3 to rotate, and the rotation of the right rotating column 3 drives the first gear 602 and the mixing box 4 to rotate in sequence.
[0193] When the rotating column 3 on the right drives the mixing box 4 to rotate, the mixing box 4 swings to the rear at an angle, which helps the rubber inside the mixing box 4 to make more full contact and collision, thereby speeding up the mixing speed and improving the mixing efficiency.
[0194] When the rotating column 3 on the right rotates, it drives the first gear 602 to rotate. The rotation of the first gear 602 drives the second gear 604 to rotate. The rotation of the second gear 604 drives the screw 603 to rotate. The rotation of the screw 603 drives the two first sliders 605 to move to the right and the first bevel gear 702 to rotate in sequence.
[0195] When the screw 603 rotates, it drives the first bevel gear 702 to rotate. The first bevel gear 702 rotates, which in turn drives the second bevel gear 704 to rotate. The second bevel gear 704 rotates, which in turn drives the rotating rod 703 to rotate. The rotating rod 703 rotates, which in turn drives several cutting blades 705 to rotate in sequence, and the filter plate 701 moves downward.
[0196] When the rotating rod 703 rotates, it drives several cutting blades 705 to rotate, thereby performing a cutting operation on the rubber;
[0197] When the rotating rod 703 rotates and drives the filter plate 701 to move downward, the filter plate 701 moves downward and drives the rubber to move downward. The downward movement of the rubber can effectively allow the crushed qualified rubber to fall from the screening holes of the filter plate 701 to the bottom of the mixing box 4, while avoiding the filter plate 701 from being blocked.
[0198] When the screw 603 rotates and drives the two first sliders 605 to move to the right, the two first sliders 605 move to the right and respectively drive the two stirring rods 606 to move to the right. The two stirring rods 606 move to the right and respectively drive the two third gears 610, a number of stirring blades 611, and the two second sliders 607 to move to the right.
[0199] When the two stirring rods 606 move to the right, they drive the two third gears 610 to move to the right respectively. At this time, the two third gears 610 rotate under the action of the first tooth plate 609. The rotation of the two third gears 610 drives the two stirring rods 606 to rotate respectively. The rotation of the two stirring rods 606 drives a number of stirring blades 611 to rotate respectively, thereby performing stirring operations.
[0200] When the two stirring rods 606 move to the right, they respectively drive a number of stirring blades 611 to move to the right. The movement of the stirring blades 611 to the right can ensure that the rubber is evenly distributed in the mixing box 4, thereby improving the quality and performance of the rubber product.
[0201] When the two stirring rods 606 move to the right, causing the two second sliders 607 to move to the right, the two second sliders 607 move to the right, causing the fixed plate 815 to move to the right. The fixed plate 815 moves to the right, causing the third toothed plate 816 to move to the right. The third toothed plate 816 moves to the right, causing the seventh gear 817 to rotate. The rotation of the seventh gear 817 causes the transmission rod 811 to rotate. The rotation of the transmission rod 811 causes the sixth gear 812 to rotate. The rotation of the sixth gear 812 causes the second toothed plate 813 to move to the right. The movement of the second toothed plate 813 to the right causes the moving frame 809 to move to the right. The movement of the moving frame 809 to the right sequentially causes the two unblocking plates 814 and the transmission plate 810 to move to the right.
[0202] When the moving frame 809 moves to the right, it drives the two unblocking plates 814 to move to the right. The movement of the two unblocking plates 814 to the right can effectively prevent blockage at the discharge port 5.
[0203] When the moving frame 809 moves to the right, it drives the transmission plate 810 to move to the right. The transmission plate 810 moves to the right, which drives the gear chain 808 to rotate. The rotation of the gear chain 808 drives the fourth gear 805 to rotate. The rotation of the fourth gear 805 drives the unblocking rod 803 to rotate. The rotation of the unblocking rod 803 drives several unblocking blades 804 to rotate, thereby performing unblocking operations. This can effectively prevent rubber from clogging the outlet of the equipment during the mixing process and ensure the smooth flow of materials during the mixing process.
[0204] The above embodiments are only some embodiments of the present invention, and not all embodiments. Other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are all within the scope of protection of the present invention.
Claims
1. An elastomer mixing device, characterized in that: Includes a base (1), two support plates (2), two rotating columns (3), a mixing box (4), a discharge port (5), a mixing device, a cutting device, a high-efficiency anti-clogging device, and a controller. The base (1) is a cuboid and is arranged horizontally; The two support plates (2) are respectively vertically symmetrically arranged above the base (1) and fixedly connected to the upper surface of the base (1); The two rotating columns (3) are arranged horizontally and perpendicular to the two support plates (2). The two rotating columns (3) are symmetrically arranged between the two support plates (2). One end of the two rotating columns (3) is rotatably connected to the side surface of the two support plates (2). Their rotation axes are arranged horizontally and perpendicular to the two support plates (2). The mixing box (4) is cylindrical and is disposed between the two rotating columns (3). The side surface of the mixing box (4) is fixedly connected to the other end of the two rotating columns (3); The discharge port (5) is located at the bottom of the mixing box (4). The upper end of the discharge port (5) is connected to the inside of the mixing box (4), and the lower end is connected to the outside. The mixing device is disposed inside the mixing box (4), connected to the mixing box (4), connected to the two support plates (2), and connected to the two rotating columns (3); The cutting device is located above the mixing device and is connected to the mixing box (4) and the mixing device; The high-efficiency anti-clogging device is located at the bottom of the mixing tank (4), connected to the mixing tank (4), and connected to the mixing device; The controller is disposed above the base (1), fixedly connected to the upper surface of the base (1), and electrically connected to the mixing device; The mixing device includes a motor (601), a first gear (602), a screw (603), a second gear (604), two first sliders (605), two stirring rods (606), two second sliders (607), a connecting plate (608), a first toothed plate (609), two third gears (610), and several stirring blades (611). The axis of the motor (601) is arranged horizontally and coincides with the axis of the two rotating columns (3). The motor (601) is located on the right side of the support plate (2). The shaft of the motor (601) passes through the support plate (2) on the right and is fixedly connected to one end of the rotating column (3) on the right. The motor (601) is fixedly connected to the side surface of the support plate (2) on the right and is electrically connected to the controller. The first gear (602) has its shaft axis arranged horizontally and coincides with the axes of the two rotating columns (3). The first gear (602) is sleeved on the rotating column (3) on the right and is fixedly connected to the rotating column (3) on the right. The screw (603) is arranged horizontally on the axis of the two rotating columns (3) and is located above the two rotating columns (3). The screw (603) is located inside the mixing box (4). One end of the screw (603) is rotatably connected to the inner side of the mixing box (4) and its rotation axis is arranged horizontally on the axis of the two rotating columns (3). The other end of the screw (603) passes through the mixing box (4) and extends to the outside of the mixing box (4). The second gear (604) is arranged laterally on the axis and coincides with the axis of the screw (603). The second gear (604) is sleeved on the other end of the screw (603) and fixedly connected to the other end of the screw (603), and meshes with the first gear (602). The two first sliders (605) are symmetrically arranged, and the two first sliders (605) are respectively sleeved on the screw (603) and respectively threadedly connected to the screw (603); The axes of the two stirring rods (606) are respectively vertically arranged, and the two stirring rods (606) are respectively arranged below the two first sliders (605). The upper ends of the two stirring rods (606) are respectively rotatably connected to the lower surfaces of the two first sliders (605), and their rotation axes are respectively vertically arranged. Two second sliders (607) are respectively disposed at the lower ends of the two stirring rods (606). The upper surfaces of the two second sliders (607) are rotatably connected to the two stirring rods (606), and their rotation axes are respectively set vertically. The two second sliders (607) are respectively slidably connected to the bottom surface inside the mixing box (4), and their sliding directions are respectively set horizontally and perpendicular to the two support plates (2). The connecting plate (608) is arranged horizontally and perpendicular to the two support plates (2). The connecting plate (608) is located below the screw (603) and directly behind the two stirring rods (606). Both ends of the connecting plate (608) are fixedly connected to the inner side of the mixing box (4). The first toothed plate (609) is arranged horizontally and perpendicular to the two support plates (2). The first toothed plate (609) is located in front of the connecting plate (608) and is fixedly connected to the side surface of the connecting plate (608). The axes of the two third gears (610) are respectively arranged vertically and coincide with the axes of the two stirring rods (606). The two third gears (610) are respectively arranged on the side of the toothed plate. The two third gears (610) are respectively sleeved on the two stirring rods (606) and are respectively fixedly connected to the two stirring rods (606) and respectively mesh with the first toothed plate (609). Several stirring blades (611) are respectively arranged laterally on the sides of the two stirring rods (606) and are fixedly connected to the side surfaces of the two stirring rods (606).
2. The elastomer mixing device according to claim 1, characterized in that... It includes a feed hopper, which is located above the mixing box (4). The lower end of the feed hopper passes through the mixing box (4) and is connected to the mixing box (4).
3. The elastomer mixing device according to claim 1, characterized in that... A heater is fixedly connected to one side of the outer wall of the mixing box (4).
4. The elastomer mixing device according to claim 1, characterized in that... The high-efficiency anti-clogging device includes an anti-clogging chamber (801), a transmission chamber (802), a dredging rod (803), several dredging blades (804), a fourth gear (805), a support rod (806), a fifth gear (807), a gear chain (808), a moving frame (809), a through hole, a transmission plate (810), a transmission rod (811), a sixth gear (812), a second gear plate (813), two dredging plates (814), a fixing plate (815), a third gear plate (816), and a seventh gear (817). The anti-blocking cavity (801) is located at the bottom of the mixing box (4), and the anti-blocking cavity (801) is located on the side of the discharge port (5); The transmission chamber (802) is located at the bottom of the mixing box (4), and the transmission chamber (802) is located directly in front of the anti-blocking chamber (801); The unblocking rod (803) is arranged horizontally and parallel to the two support rods (806). The unblocking rod (803) is located inside the discharge port (5). One end of the unblocking rod (803) is rotatably connected to the inner wall of the discharge port (5). Its rotation axis is arranged horizontally and parallel to the two support plates (2). The other end of the transmission rod (811) passes through the mixing box (4) and extends into the transmission cavity (802). It is rotatably connected to the inner wall of the transmission cavity (802). Its rotation axis is arranged horizontally and parallel to the two support plates (2). A plurality of the aforementioned unblocking blades (804) are respectively disposed on the side of the unblocking rod (803) and are respectively fixedly connected to the side surface of the unblocking rod (803); The fourth gear (805) is arranged laterally on the axis and coincides with the axis of the unblocking rod (803). The fourth gear (805) is arranged in the transmission cavity (802) and sleeved on the unblocking rod (803), and is fixedly connected to the unblocking rod (803). The axis of the support rod (806) is arranged laterally and is parallel to the axis of the unblocking rod (803). The support rod (806) is arranged inside the transmission cavity (802) and is located on the side of the unblocking rod (803). Both ends of the support rod (806) are rotatably connected to the inner wall of the transmission cavity (802), and their rotation axes are arranged laterally and are parallel to the axis of the unblocking rod (803). The fifth gear (807) is arranged laterally on the axis and coincides with the axis of the support rod (806). The fifth gear (807) is sleeved on the support rod (806) and fixedly connected to the support rod (806). The toothed chain (808) is respectively sleeved on the fourth gear (805) and the fifth gear (807), and meshes with the fourth gear (805) and the fifth gear (807) respectively; The movable frame (809) is disposed in the anti-blocking cavity (801) and is slidably connected to the inner wall of the anti-blocking cavity (801). Its sliding direction is set laterally and perpendicular to the two support plates (2). The through hole is rectangular and is located between the transmission cavity (802) and the anti-blocking cavity (801). One end of the through hole is connected to the inside of the transmission cavity (802), and the other end is connected to the inside of the anti-blocking cavity (801). The transmission plate (810) is disposed above the movable frame (809) and close to the through hole. One end of the transmission plate (810) is fixedly connected to the upper surface of the movable frame (809), and the other end passes through the through hole and extends to the upper surface of the toothed chain (808) and is fixedly connected to the upper surface of the toothed chain (808). The transmission rod (811) is vertically oriented and coincides with the axis of the mixing box (4). The transmission rod (811) is located inside the movable frame (809). The lower end of the transmission rod (811) is rotatably connected to the bottom surface inside the anti-blocking cavity (801). Its rotation axis is vertically oriented. The upper end of the transmission rod (811) extends upward through the mixing box (4) and into the mixing box (4). The sixth gear (812) is vertically oriented and coincides with the axis of the transmission rod (811). The sixth gear (812) is located inside the movable frame (809) and is sleeved on the transmission rod (811) and fixedly connected to the transmission rod (811). The second toothed plate (813) is arranged horizontally and perpendicular to the two support plates (2). The second toothed plate (813) is located directly behind the sixth gear (812). The second toothed plate (813) is fixedly connected to the inner side of the movable frame (809) and meshes with the sixth gear (812). The two unblocking plates (814) are respectively arranged horizontally and perpendicular to the two support plates (2). The two unblocking plates (814) are arranged above the moving frame (809) and close to the discharge port (5). One end of the two unblocking plates (814) is fixedly connected to the upper surface of the moving frame (809), and the other end passes through the mixing box (4) and extends into the discharge port (5). The fixing plate (815) is located directly behind the two second sliders (607) and is fixedly connected to the side surfaces of the two second sliders (607) respectively; The third toothed plate (816) is arranged laterally in front of the fixed plate (815) and is fixedly connected to the side surface of the fixed plate (815); The seventh gear (817) is vertically aligned with the axis of the transmission rod (811). The seventh gear (817) is sleeved on the upper end of the transmission rod (811) and fixedly connected to the upper end of the transmission rod (811), and meshes with the third toothed plate (816).
5. An elastomer mixing device according to claim 4, characterized in that... Includes a baffle plate, which is laterally disposed on the outside of the mixing box (4) and near the discharge port (5). The baffle plate passes through the mixing box (4) and extends into the discharge port (5).
6. The elastomer mixing device according to claim 1, characterized in that... Includes a viewing window, which is embedded in the side of the mixing box (4) and fixedly connected to the mixing box (4).
7. An elastomer mixing device according to claim 4, characterized in that... The cutting device includes a filter plate (701), a first bevel gear (702), a rotating rod (703), a second bevel gear (704), and several cutting blades (705). The filter plate (701) is horizontally arranged above the screw (603), and the filter plate (701) is slidably connected to the inner side of the mixing box (4), with its sliding direction being vertical. The first bevel gear (702) is arranged laterally and coincides with the axis of the screw (603). The first bevel gear (702) is arranged between the two first sliders (605). The first bevel gear (702) is sleeved on the screw (603) and fixedly connected to the screw (603). The rotating rod (703) is vertically oriented and coincides with the axis of the mixing box (4). The rotating rod (703) is positioned above the filter plate (701). The upper end of the rotating rod (703) is rotatably connected to the inner top surface of the mixing box (4), and its rotation axis is vertically oriented. The lower end of the rotating rod (703) penetrates the filter plate (701) downward and extends to the bottom of the filter plate (701), where it is threadedly connected to the filter plate (701). The second bevel gear (704) is vertically oriented and coincides with the axis of the rotating rod (703). The second bevel gear (704) is located on the side of the first bevel gear (702). The second bevel gear (704) is sleeved on the lower end of the rotating rod (703) and fixedly connected to the lower end of the rotating rod (703), and meshes with the first bevel gear (702). A plurality of cutting blades (705) are respectively arranged laterally on the side of the rotating rod (703), and a plurality of cutting blades (705) are respectively arranged above the filter plate (701) and are respectively fixedly connected to the side surface of the rotating rod (703).
8. An elastomer mixing device according to claim 7, characterized in that... A spiral blade is fixedly connected to one side of the rotating rod (703).
9. An elastomer mixing device according to claim 2, characterized in that... A valve is fixedly connected to the inner wall of the feed hopper.
Citation Information
Patent Citations
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