An insulating gas pipeline connector manufacturing and processing equipment and connector

By precisely controlling the position of the mold and connectors and synchronizing internal and external cooling, the problems of offset and uneven cooling of gas pipeline connectors during the insulation injection molding process are solved, achieving high-quality insulation effects and production efficiency.

CN119458773BActive Publication Date: 2025-09-23LANGFANG PANDUIT PIPE FITTINGS CO LTD
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Patent Information

Application Number
CN202411693232.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-23
Estimated Expiration
2044-11-25

AI Technical Summary

Technical Problem

In the prior art, gas pipeline connectors are prone to deviation and detachment during insulation injection molding, resulting in uneven insulation attachment positions, uneven cooling, and prone to cracks or insulation layer detachment, affecting product quality and insulation effect.

Method used

The system uses a combination of motion-distributing components and inlet and outlet assembly, and precisely controls the position of the mold and connectors through inlet and outlet electric slides, belt drive boxes, switching motors and other components. Synchronous cooling is achieved by combining internal and external cooling pipes. Multiple sets of cooling components and cleaning equipment are used to ensure cooling uniformity. Constant temperature heating and vacuum treatment are used to improve the fluidity and compactness of the injection molding material.

Benefits of technology

It achieves stable fitting between the connector and the mold, uniform cooling inside and outside, avoids product deviation and uneven cooling, improves product quality and production efficiency, and ensures the uniformity of the insulation layer and the compactness of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an insulating gas pipeline connector manufacturing and processing equipment and its connector, relating to the field of gas pipeline insulation technology, an integrated support frame top side is equidistantly installed with inlet and outlet electric slide rails, the tops of the two inlet and outlet electric slide rails are connected to the inlet and outlet integrated frame through a slide rail seat, the top middle part of the inlet and outlet integrated frame is clamped with a belt transmission box, the top of the belt transmission box is corresponding to the input shaft position and a transmission motor is installed through a motor seat, and the side end of the inlet and outlet integrated frame is rotatably sleeved with a combined position change frame. The present invention effectively solves the problem in the prior art that the product and the mold are unstable, resulting in the position of the connector being offset and the insulating part being unevenly attached, and avoids the problem of insufficient cooling speed and uneven cooling uniformity caused by single-sided cooling, thereby ensuring the overall uniformity of the insulating parts on the product surface and improving the product quality and molding speed.
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Description

Technical Field

[0001] The present invention relates to the technical field of gas pipeline insulation, and in particular to an insulating gas pipeline connector manufacturing and processing equipment and the connector. Background Art

[0002] Gas pipe connectors are installation components used to connect, divert, distribute or terminate the fluid in the gas pipeline. Currently, the pipeline connectors are union series and pipe connection series. Their structure has two parts. In order to prevent the gas pipeline from being affected by leakage or lightning strikes, the connection contact points will be insulated and attached.

[0003] The patent with application number 202021798796.7 mentions "an injection molding device for plastic parts molding processing". This patent effectively prevents the molten plastic from cooling in the injection channel by heating the spiral tube.

[0004] However, when the insulation injection molding is performed on the surface of the connector, the product and the mold will be offset and detached during the fitting, resulting in the insulation attachment position being offset and uneven thickness. In addition, during the cooling process, only external cooling is used, resulting in unequal cooling speeds inside and outside, uneven thermal expansion and contraction effects, and cracks or insulation layer detachment are likely to occur, affecting product quality and the insulation effect of the product. Summary of the Invention

[0005] The present invention provides an insulating gas pipeline connector manufacturing and processing equipment and its connector, which can effectively solve the problem raised in the above background technology that when the insulating injection molding and attachment sleeve are currently performed on the surface of the connector, the product and the mold will be offset and detached when fitting, resulting in the insulation attachment position being offset and uneven thickness. In addition, during the cooling process, only external cooling is performed, resulting in unequal cooling speeds inside and outside, uneven thermal expansion and contraction effects, and prone to cracks or detachment of the insulation layer, affecting product quality and the insulation effect of the product.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an insulating gas pipeline connector manufacturing and processing equipment, comprising an integrated support frame, wherein a distributing joint assembly is provided inside the integrated support frame;

[0007] The distributing joint assembly includes an inlet and outlet electric slide rail;

[0008] An in-and-out electric slide rail is equidistantly installed on one side of the top of the integrated support frame. The top ends of the two in-and-out electric slide rails are connected to the in-and-out integrated frame through a slide rail seat. A belt transmission box is clamped in the middle of the top end of the in-and-out integrated frame. A transmission motor is installed at the position of the input shaft corresponding to the top end of the belt transmission box through a motor seat. The side end of the in-and-out integrated frame is rotatably sleeved with a combined transposition frame.

[0009] A fixed air pump is installed at the bottom inner end of the combined transposition frame through the motor seat, a battery is fixed on the inner side of the combined transposition frame, and a plurality of hollow T-shaped tubes are welded at equal intervals on the bottom of the side end of the combined transposition frame. An outer row electric push rod is sleeved on the inner side of the hollow T-shaped tube, and one end of the outer row electric push rod is clamped with a lower groove outer push plate;

[0010] The bottom ends of the multiple hollow T-shaped tubes are rotatably connected to the collecting fixed barrels, the top inner side of the integrated support frame is installed with a switching motor through a motor seat, the bottom end of the switching motor output shaft is clamped with a switching integrated frame, and the side ends of the switching integrated frame are symmetrically and equidistantly installed with a number of counter-position hydraulic cylinders, one end of the two counter-position hydraulic cylinders is fixedly connected to the forming half mold, a cooling cavity is opened on the inside of the forming half mold, the forming half mold and the side end of the switching integrated frame are both penetrated by injection cooling pipes, a booster pump is installed at the position of the injection cooling pipe at the inner end of the switching integrated frame corresponding to the injection cooling pipe through the motor seat, the top of the forming half mold is penetrated by a circulating fixed pipe, and one end of the forming half mold is penetrated by an injection molding pipe rack.

[0011] According to the above technical solution, a fixed airbag is embedded and installed at one end of the inner side of the hollow T-shaped tube, the top of the fixed airbag is connected with an air intake pipe rack, the bottom of the fixed airbag is connected with an outer fixed pipe, the inner side of the injection molded tube rack is fixedly connected with an isolation treatment cylinder, the inner side of the isolation treatment cylinder is sleeved with an isolation electric push rod, and one end of the isolation electric push rod is fixed with an isolation extrapolation block.

[0012] According to the above technical solution, the output shaft of the belt transmission box is engaged with the side end of the combined transposition frame, the outer push plate of the lower groove is slidably sleeved on the inner side of the hollow T-shaped tube, and the collection fixed barrel is fixedly installed on the inner bottom end of the inlet and outlet integration frame.

[0013] According to the above technical solution, an injection cooling pipe is sleeved between the two forming half molds, the bottom end of the injection cooling pipe passes through the inner side of the cooling inlet and outlet barrel, and one end of the injection cooling pipe is connected to one end of the booster pump through an adapter.

[0014] According to the above technical solution, a cooling inlet and outlet barrel is installed at the bottom inner end of the integrated support frame corresponding to the position of the switching integrated frame, and cleaning electric push rods are clamped at both ends of the integrated support frame, and an integrated fixing sleeve is fixed at one end of the cleaning electric push rod, and a cleaning motor is installed on the inner side of the integrated fixing sleeve through a motor seat, and a reciprocating porous frame is clamped at one end of the output shaft of the cleaning motor, and a number of cleaning soft brushes are fixed at equal distances on the side end of the reciprocating porous frame, and the side end of the reciprocating porous frame is symmetrically connected to a slag discharge fixed pipe through an adapter, and a vacuum cleaner is installed at the side end of the integrated support frame corresponding to the position of the slag discharge fixed pipe, and one end of the air intake pipe rack and the external exhaust fixed pipe are embedded with a matching valve, and one end of the injection cooling pipe and the injection molding pipe rack are embedded with a control valve.

[0015] According to the above technical solution, one end of the circulation fixed pipe is connected to one end of the cooling inlet and outlet barrel, the integrated fixed sleeve is rotated and sleeved with the back and forth porous frame, and one end of the vacuum cleaner is connected to one end of the slag discharge fixed pipe through an adapter;

[0016] The input ends of the in-and-out electric slide rail, the transmission motor, the switching motor, the alignment hydraulic cylinder, the booster pump, the isolation electric push rod, the cleaning electric push rod, the cleaning motor, the vacuum cleaner and the control valve are all electrically connected to the output end of the external controller;

[0017] The input ends of the fixed air pump, the external electric push rod and the matching valve are all electrically connected to the output end of the battery, and the input end of the battery is wirelessly connected to the output end of the external controller;

[0018] The input end of the external controller is electrically connected to the output end of the external power supply.

[0019] According to the above technical solution, an inlet and outlet combination assembly is provided at the top of the integrated support frame;

[0020] The in-and-out combination assembly includes a storage fixed barrel;

[0021] A storage fixed barrel is fixed on the top of the integrated support frame, a constant temperature electric heater is sleeved on the inner side of the storage fixed barrel, a quantitative motor is installed on the top of the storage fixed barrel through a motor seat, a segmented pushing rack is clamped on the bottom end of the output shaft of the quantitative motor, a plurality of pressing electric push rods are equidistantly installed on the top of the storage fixed barrel, and arc-shaped pressing plates are clamped on the bottom ends of the pressing electric push rods, a vacuum air pump is installed on one side of the top of the storage fixed barrel through the motor seat, and an exhaust fixed pipe is connected through the position of the vacuum air pump on one side of the top of the storage fixed barrel;

[0022] The side ends of the in-and-out integrated frame are symmetrically connected with a number of direct-blowing fixed pipes, the inner side of the direct-blowing fixed pipe is embedded with a guide fan, one end of the in-and-out integrated frame is fixed with a brushing electric push rod, one end of the brushing electric push rod is installed with a brushing motor through a motor seat, one end of the brushing motor output shaft is clamped with an embedded brush frame, and both ends of the inner side of the in-and-out integrated frame are symmetrically installed with extrusion electric push rods, and one end of the two extrusion electric push rods is fixed with an extrusion arc plate;

[0023] The top end of the inner side of the entry and exit integration frame is equidistantly installed with a fitting electric slide rail, the bottom end of the fitting electric slide rail is connected to the fitting processing frame through a slide rail seat, the inner side of the fitting processing frame is symmetrically installed with a lifting electric slide rail, one end of the lifting electric slide rail is installed with an electromagnetic locking sleeve through the slide rail seat, a collecting linkage frame is magnetically connected between the two electromagnetic locking sleeves, a lifting spring is installed at one end of the inner side of the collecting linkage frame, and the bottom end of the lifting spring is clamped with a positioning lifting plate.

[0024] According to the above technical solution, the segmented pushing rack is rotatably installed on the inner side of the storage fixed barrel, the side end of the arc-shaped pressing plate slides and fits with the inner end of the storage fixed barrel, and the embedded brush rack and the extruded arc plate are both placed on the inner side of the entry and exit integration rack.

[0025] According to the above technical solution, the bottom end of the receiving linkage frame is slidably fitted with the bottom end of the inner side of the in-and-out integration frame, and the alignment lifting plate is slidably installed on the inner side of the receiving linkage frame;

[0026] The input ends of the constant temperature electric heater, quantitative motor, pressing electric push rod, vacuum air pump, guide fan, brushing electric push rod, brushing motor, extrusion electric push rod, fitting electric slide rail, lifting electric slide rail and electromagnetic locking sleeve are all electrically connected to the output end of the external controller.

[0027] According to the above technical solution, an insulating gas pipeline connector includes a pipeline connector, wherein an insulating closed sleeve is sleeved on one outer end of the pipeline connector.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1. It is equipped with a distribution joint component. The in-and-out electric slide rail drives the in-and-out integration frame to move and switch. The belt drive box and the transmission motor drive the combined transposition frame and the inner hollow T-shaped tube to rotate. The in-and-out electric slide rail drives the in-and-out integration frame to move. The outer row of electric push rods drives the lower groove push plate to push and extrude the connecting piece. The positioning hydraulic cylinder drives the forming half mold to fit and connect the connecting piece. The lower groove push plate and the forming half mold limit and extrude the connecting piece. The switching motor drives the switching integration frame and the forming half mold to rotate, adjust the mold position, and use the extrusion limit and rotation alignment to accurately place the connecting piece inside the mold and accurately and stably extrude the connecting piece to the side end of the mold, thereby avoiding the offset and separation between the product and the mold, and improving product quality.

[0030] By switching the motor to change the position of the forming half mold, the cleaning electric push rod and the cleaning motor drive the porous rack and the cleaning soft brush to clean the mold back and forth, and cooperate with the vacuum cleaner and the slag discharge fixed pipe to cool the mold for slag discharge. The combined transposition rack drives the inner hollow T-shaped tube to replace the product. By using multiple groups of coordination, the switching process is carried out synchronously to increase the speed of material replacement. The coolant is drawn into the cooling cavity by the injection cooling pipe and the booster pump, and the circulating fixed pipe is cooperated with the circulating cooling to cool the outside of the product. At the same time, the injection cooling pipe, the booster pump, the inner hollow T-shaped tube and the collecting fixed barrel are used to circulate the cooling inside the connector to achieve internal cooling of the product. By operating the internal and external cooling at the same time, the internal and external cooling speeds are uniform and the cooling speed is increased. At the same time, different thermal expansion cooling caused by uneven cooling is avoided, which leads to cracking and deformation. The overall cooling speed is improved to ensure the quality of the product.

[0031] By switching between two groups of rotations, the position of the mold and the position of the product are changed, and by extrusion alignment, a fixed combination of the product and the mold is achieved. In conjunction with the internal and external double cooling cycles, the cooling speed is improved, the uniformity of internal and external cooling is ensured, and the deformation and cracking of the product due to uneven cooling is reduced. This effectively solves the problem in the prior art that the product and the mold are unstable, resulting in the position of the connector being offset and the thickness of the insulating parts being unevenly attached. It also avoids the problem of insufficient cooling speed and uneven cooling uniformity caused by external cooling, thereby ensuring the overall uniformity of the insulating parts on the product surface and improving the product quality and molding speed.

[0032] 2. It is equipped with an in-and-out combination component, and the guide fan and the direct-blowing fixed pipe are used to directly blow the surface of the insulating part. The brushing electric push rod drives the brushing motor to insert the embedded brushing frame into the inner side of the connecting part to clean the insulating part and the connecting part, and cool it, so as to realize rapid molding and finalization of the product, ensure product quality and processing efficiency, and use magnetic attraction to connect the electromagnetic clamping sleeve and the collecting linkage frame. The fitting processing frame is driven by the fitting electric slide rail to move, and the lifting electric slide rail drives the collecting linkage frame to move. The outer row electric push rod drives the lower trough outer push plate to push the connecting part into the inner side of the collecting linkage frame, and the gravity and lifting spring are used to support the positioning lifting plate, so that the position of the in-and-out material can be ensured to be at the same height during the loading and unloading processing, and the speed of the in-and-out material positioning is improved through multiple sets of guide in-and-out material limiters, which reduces the waiting time for material collection, improves the processing speed and the accuracy of the material collection position, and avoids the situation where the thickness of the insulating sleeve is different due to position offset;

[0033] The storage fixed barrel is heated at a constant temperature by a constant temperature electric heater to ensure the fluidity of the injection molding material. The vacuum air pump and the exhaust fixed pipe are used to reduce the air and generate a large number of bubbles in the injection molding material, which leads to the subsequent loose extrusion. The quantitative motor drives the segmented pushing rack to push the injection molding material to flow and extrude it, and then cooperates with the pressing electric push rod to drive the arc-shaped pressing plate to push the injection molding material into the mold. Exhaust is used to reduce bubbles, and two sets of extrusion equipment are used for extrusion flow to ensure the compactness of the feed, thereby improving the compactness of the product and avoiding bubbles affecting the product quality.

[0034] In summary, by coordinating the moving joint components and the in-and-out combined components, utilizing feed extrusion, mold alignment, and steady extrusion of the mold and the product, the insulating layer attached to the surface of the connector can be evenly produced and fitted. By coordinating multiple sets of cooling components and product switching components, the production speed of the product is increased, the waiting time required is reduced, and the production efficiency and product quality of the product are improved through the cooperation of multiple components. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0036] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0037] Figure 2 It is a structural schematic diagram of the distributing joint assembly of the present invention;

[0038] Figure 3 It is a schematic diagram of the installation structure of the inlet and outlet integrated rack of the present invention;

[0039] Figure 4 Schematic diagram of the installation structure of the combined transposition frame of the present invention;

[0040] Figure 5 It is a schematic diagram of the installation structure of the forming half mold of the present invention;

[0041] Figure 6 It is a schematic diagram of the installation structure of the cooling cavity of the present invention;

[0042] Figure 7 It is a schematic diagram of the installation structure of the isolation and extrapolation block of the present invention;

[0043] Figure 8 This is a schematic diagram of the installation structure of the slag discharge fixed pipe of the present invention;

[0044] Figure 9 It is a structural schematic diagram of the inlet and outlet combination assembly of the present invention;

[0045] Figure 10 Schematic diagram of the installation structure of the arc-shaped pressed plate of the present invention;

[0046] Figure 11 It is a schematic diagram of the installation structure of the laminated electric slide rail of the present invention;

[0047] Figure 12 This is a schematic diagram of the installation structure of the pipe connector of the present invention;

[0048] Numbers in the figure: 1, integrated support frame;

[0049] 2. Distributing joint assembly; 201. In-and-out electric slide rail; 202. In-and-out integrated frame; 203. Belt drive box; 204. Drive motor; 205. Combined transposition frame; 206. Fixed air pump; 207. Battery; 208. Inner hollow T-shaped pipe; 209. External electric push rod; 210. Lower trough external push plate; 211. Fixed air bag; 212. Inlet pipe frame; 213. External fixed pipe; 214. Collection fixed bucket; 215. Switching motor; 216. Switching integrated frame; 217. Alignment hydraulic cylinder; 21 8. Molding half-mold; 219. Cooling cavity; 220. Injection cooling pipe; 221. Booster pump; 222. Circulation fixed pipe; 223. Injection pipe rack; 224. Isolation treatment barrel; 225. Isolation electric push rod; 226. Isolation push block; 227. Cooling inlet and outlet barrel; 228. Cleaning electric push rod; 229. Integrated fixed sleeve; 230. Cleaning motor; 231. Back and forth porous rack; 232. Cleaning soft brush; 233. Slag discharge fixed pipe; 234. Vacuum cleaner; 235. Matching valve; 236. Control valve.

[0050] 3. Inlet and outlet assembly; 301. Storage fixed barrel; 302. Constant temperature electric heater; 303. Dosing motor; 304. Segmented pushing rack; 305. Pressing electric push rod; 306. Arc pressing plate; 307. Vacuum air pump; 308. Exhaust fixed pipe; 309. Direct blowing fixed pipe; 310. Diversion fan; 311. Scrubbing electric push rod; 312. Scrubbing motor; 313. Embedded scrubbing rack; 314. Extrusion electric push rod; 315. Extrusion arc plate; 316. Laminating electric slide rail; 317. Laminating processing rack; 318. Lifting electric slide rail; 319. Electromagnetic locking sleeve; 320. Collection linkage rack; 321. Lifting spring; 322. Alignment lifting plate;

[0051] 4. Pipe connector; 5. Insulation closure. DETAILED DESCRIPTION

[0052] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0053] Example: Figure 1-11 As shown, the present invention provides a technical solution, an insulating gas pipeline connector manufacturing and processing equipment, including an integrated support frame 1, and a distribution joint component 2 is provided inside the integrated support frame 1;

[0054] The distribution joint assembly 2 includes an in-and-out electric slide rail 201, an in-and-out integration frame 202, a belt drive box 203, a transmission motor 204, a combined transposition frame 205, a fixed air pump 206, a battery 207, an inner hollow T-shaped pipe 208, an outer discharge electric push rod 209, a lower tank outer push plate 210, a fixed air bag 211, an air intake pipe frame 212, an outer discharge fixed pipe 213, a collection fixed barrel 214, a switching motor 215, a switching integration frame 216, a positioning hydraulic cylinder 217, and a complete set of components. Mold half 218, cooling cavity 219, injection cooling pipe 220, booster pump 221, circulation fixed pipe 222, injection molding pipe rack 223, isolation treatment barrel 224, isolation electric push rod 225, isolation push block 226, cooling inlet and outlet barrel 227, cleaning electric push rod 228, integrated fixed sleeve 229, cleaning motor 230, reciprocating porous rack 231, cleaning soft brush 232, slag discharge fixed pipe 233, vacuum cleaner 234, matching valve 235 and control valve 236;

[0055] An in-and-out electric slide rail 201 is equidistantly installed on one side of the top of the integrated support frame 1. The tops of the two in-and-out electric slide rails 201 are connected to the in-and-out integrated frame 202 through a slide rail seat. A belt transmission box 203 is clamped in the middle of the top of the in-and-out integrated frame 202. A transmission motor 204 is installed at the position of the input shaft corresponding to the top of the belt transmission box 203 through a motor seat. A combined transposition frame 205 is rotatably sleeved on the side end of the in-and-out integrated frame 202. The output shaft of the belt transmission box 203 is clamped and connected to the side end of the combined transposition frame 205 to achieve a steady transmission connection and ensure steady operation of the rotation and transposition.

[0056] A fixed air pump 206 is installed at the bottom inner end of the combined transposition frame 205 through the motor seat, a battery 207 is fixed to the inner side of the combined transposition frame 205, and a number of inner hollow T-shaped tubes 208 are welded at equal distances on the bottom side end of the combined transposition frame 205. An outer row electric push rod 209 is sleeved on the inner side of the inner hollow T-shaped tube 208, and a lower groove outer push plate 210 is clamped on one end of the outer row electric push rod 209. The lower groove outer push plate 210 is slidably sleeved on the inner side of the inner hollow T-shaped tube 208 to achieve steady pushing of material in and out and ensure steady material discharge. A fixed air bag 211 is embedded in one end of the inner side of the inner hollow T-shaped tube 208, and the top of the fixed air bag 211 is connected with an air inlet pipe frame 212, and the bottom end of the fixed air bag 211 is connected with an outer row fixed pipe 213;

[0057] The bottom ends of multiple hollow T-shaped tubes 208 are rotatably connected to a collection fixed barrel 214, which is fixedly installed at the bottom end of the inner side of the inlet and outlet integration frame 202 to achieve steady recovery processing. A switching motor 215 is installed on the top inner side of the integration support frame 1 through a motor seat. The bottom end of the output shaft of the switching motor 215 is clamped with a switching integration frame 216. Several positioning hydraulic cylinders 217 are symmetrically installed on the side ends of the switching integration frame 216. One end of the two positioning hydraulic cylinders 217 is fixedly connected to a forming half mold 218. A cooling cavity 219 is opened inside the forming half mold 218. The side ends of the molding half mold 218 and the switching integration frame 216 are both connected through an injection cooling pipe 220. A booster pump 221 is installed at the position of the injection cooling pipe 220 at one end of the inner side of the switching integration frame 216 through a motor seat. A circulation fixed pipe 222 is connected through the top of the molding half mold 218. An injection molding pipe rack 223 is connected through one end of the molding half mold 218. An isolation treatment cylinder 224 is fixedly connected to the inside of the injection molding pipe rack 223. An isolation electric push rod 225 is sleeved on the inside of the isolation treatment cylinder 224. An isolation push rod 225 is fixed to one end of the isolation push rod 225.

[0058] A cooling inlet and outlet barrel 227 is installed at the position of the switching integrated frame 216 at the inner bottom end of the integrated support frame 1. An injection cooling pipe 220 is sleeved between the two forming half-molds 218. The bottom end of the injection cooling pipe 220 is sleeved on the inner side of the cooling inlet and outlet barrel 227. One end of the injection cooling pipe 220 is connected to one end of the booster pump 221 through an adapter, and one end of the circulation fixed pipe 222 is connected to one end of the cooling inlet and outlet barrel 227, so that simultaneous cooling of multiple positions inside and outside can be achieved during the cooling process, thereby improving the cooling speed and efficiency. Cleaning electric push rods 228 are clamped at both ends of the integrated support frame 1, and an integrated fixing sleeve 229 is fixed at one end of the cleaning electric push rod 228. A cleaning motor 230 is installed on the inner side of the integrated fixing sleeve 229 through the motor seat. One end of the output shaft 30 is clamped with a reciprocating porous frame 231, and the integrated fixed sleeve 229 is rotatably fitted with the reciprocating porous frame 231 to achieve linkage support and ensure the steady operation of the clamping combination. Several cleaning soft brushes 232 are equidistantly fixed to the side ends of the reciprocating porous frame 231. The side ends of the reciprocating porous frame 231 are symmetrically connected to the slag discharge fixed pipe 233 through adapters. A dust collector 234 is installed at the side end of the integrated support frame 1 corresponding to the position of the slag discharge fixed pipe 233. One end of the dust collector 234 is connected to one end of the slag discharge fixed pipe 233 through an adapter to achieve steady slag discharge processing. The air intake pipe frame 212 and the external fixed pipe 213 are both embedded with a matching valve 235. The injection cooling pipe 220 and the injection molding pipe frame 223 are both embedded with a control valve 236.

[0059] For stable operation of the equipment, the input ends of the in-and-out electric slide rail 201, the transmission motor 204, the switching motor 215, the alignment hydraulic cylinder 217, the booster pump 221, the isolation electric push rod 225, the cleaning electric push rod 228, the cleaning motor 230, the vacuum cleaner 234 and the control valve 236 are all electrically connected to the output end of the external controller;

[0060] The input ends of the fixed air pump 206, the external electric push rod 209 and the matching valve 235 are all electrically connected to the output end of the battery 207, and the input end of the battery 207 is wirelessly connected to the output end of the external controller;

[0061] The input end of the external controller is electrically connected to the output end of the external power supply.

[0062] An inlet and outlet assembly 3 is provided at the top of the integrated support frame 1;

[0063] The in-and-out assembly 3 includes a storage fixed barrel 301, a constant temperature electric heater 302, a quantitative motor 303, a segmented pushing rack 304, a pressing electric push rod 305, an arc pressing plate 306, a vacuum air pump 307, an exhaust fixed pipe 308, a direct blowing fixed pipe 309, a guide fan 310, a brushing electric push rod 311, a brushing motor 312, an embedded brushing rack 313, an extrusion electric push rod 314, an extrusion arc plate 315, a laminating electric slide rail 316, a laminating processing rack 317, a lifting electric slide rail 318, an electromagnetic locking sleeve 319, a collection linkage rack 320, a lifting spring 321 and an alignment lifting plate 322;

[0064] A storage fixed barrel 301 is fixed on the top of the integrated support frame 1, and a constant temperature electric heater 302 is sleeved on the inner side of the storage fixed barrel 301. A quantitative motor 303 is installed on the top of the storage fixed barrel 301 through a motor seat, and a segmented pushing rack 304 is clamped on the bottom end of the output shaft of the quantitative motor 303. A number of pressing electric push rods 305 are equidistantly installed on the top of the storage fixed barrel 301, and an arc-shaped pressing plate 306 is clamped on the bottom end of the several pressing electric push rods 305. The segmented pushing rack 304 is rotatably installed on the inner side of the storage fixed barrel 301, and the side end of the arc-shaped pressing plate 306 is slidably fitted with the inner end of the storage fixed barrel 301, so that steady operation is achieved during pushing processing and discharging alignment. A vacuum air pump 307 is installed on one side of the top of the storage fixed barrel 301 through the motor seat, and an exhaust fixed pipe 308 is connected through the position of the vacuum air pump 307 on one side of the top of the storage fixed barrel 301;

[0065] A plurality of straight-blowing fixed pipes 309 are symmetrically connected to the side ends of the in-and-out integrated frame 202, and a guide fan 310 is embedded in the inner side of the straight-blowing fixed pipe 309. A brushing electric push rod 311 is fixed to one end of the in-and-out integrated frame 202, and a brushing motor 312 is installed on one end of the brushing electric push rod 311 through a motor seat. An embedded brush frame 313 is clamped on one end of the output shaft of the brush motor 312. Extrusion electric push rods 314 are symmetrically installed on both ends of the inner side of the in-and-out integrated frame 202, and an extrusion arc plate 315 is fixed on one end of the two extrusion electric push rods 314. The embedded brush frame 313 and the extrusion arc plate 315 are both placed on the inner side of the in-and-out integrated frame 202, and the bottom end of the collecting linkage frame 320 slides and fits with the inner bottom end of the in-and-out integrated frame 202 to achieve steady operation of counter-position support and transposition support.

[0066] The top of the inner side of the in-and-out integration frame 202 is equidistantly installed with a bonding electric slide rail 316, and the bottom end of the bonding electric slide rail 316 is connected to the bonding processing frame 317 through a slide rail seat. The inner side of the bonding processing frame 317 is symmetrically installed with a lifting electric slide rail 318, and one end of the lifting electric slide rail 318 is installed with an electromagnetic clamping sleeve 319 through the slide rail seat. A collecting linkage frame 320 is magnetically connected between the two electromagnetic clamping sleeves 319. A lifting spring 321 is installed at one end of the inner side of the collecting linkage frame 320, and the bottom end of the lifting spring 321 is clamped with an alignment lifting plate 322. The alignment lifting plate 322 is slidably installed on the inner side of the collecting linkage frame 320, so that the sliding exchange and alignment processing can be smoothly coordinated.

[0067] The input ends of the constant temperature electric heater 302, the quantitative motor 303, the pressing electric push rod 305, the vacuum air pump 307, the guide fan 310, the brushing electric push rod 311, the brushing motor 312, the extrusion electric push rod 314, the bonding electric slide rail 316, the lifting electric slide rail 318 and the electromagnetic locking sleeve 319 are all electrically connected to the output end of the external controller.

[0068] like Figure 12 As shown, an insulating type gas pipeline connector manufacturing and processing equipment produces a connector, including a pipeline connector 4, and an insulating closed sleeve 5 is sleeved on one end of the outer side of the pipeline connector 4.

[0069] The working principle and use process of the present invention are as follows: an insulating closed sleeve 5 is produced and sleeved on the surface of the pipe connector 4, an external power supply is used to power the external controller, the external controller powers the equipment, the battery 207 is wirelessly powered, and the battery 207 powers some equipment. The staff places the pipe connectors 4 one by one on the inner side of the collecting linkage frame 320, and uses gravity to push the alignment lifting plate 322 to move downward along the collecting linkage frame 320. At this time, the lifting spring 321 is stretched, and the collecting linkage frame 320 storing the pipe connector 4 is sleeved on the side end of the electromagnetic clamping sleeve 319. The electromagnetic clamping sleeve 319 is magnetically combined with the collecting linkage frame 320 by magnetic attraction, and the pipe connector 4 is placed on the combined transposition frame 205 and the side end of the inner empty T-shaped tube 208, and the empty collecting linkage frame 320 can be placed in the discharge position, realizing steady feeding and unloading operations;

[0070] The laminating electric slide 316 drives the laminating processing frame 317 to move along the in-and-out integration frame 202 to the side end of the inner hollow T-shaped tube 208, and the lifting electric slide 318 drives the electromagnetic clamping sleeve 319 and the collecting linkage frame 320 to rise, and the pipe connector 4 is fitted onto one end of the inner hollow T-shaped tube 208, and the laminating electric slide 316 drives the laminating processing frame 317 to insert the pipe connector 4 into the inner side of the inner hollow T-shaped tube 208, and the air inlet pipe frame 212 is opened by the matching valve 235, and the fixed air pump 206 and the air inlet pipe frame 212 supply air to the fixed air bag 211, and the fixed air bag 211 is used to clamp and fit the pipe connector 4 to achieve steady feeding processing, and the lifting spring 321 drives the alignment lifting plate 322 to push the pipe connector 4 upward along the collecting linkage frame 320 to achieve continuous feeding and discharging processing and ensure the stability of feeding and discharging;

[0071] After the loading is completed, the transmission motor 204 and the belt transmission box 203 drive the combined transposition frame 205 to rotate along the in-and-out integration frame 202. During the rotation of the combined transposition frame 205, the combined transposition frame 205 drives the inner hollow T-shaped pipe 208 to rotate, and the pipe connector 4 is placed in the position for loading injection molding. At the same time, the switching motor 215 drives the switching integration frame 216 to move along the position of the integration support frame 1. At this time, the positioning hydraulic cylinder 217 drives the molding half mold 218 to move in opposite directions, separating the two molding half molds 218. When the molding half mold 218 rotates, the molding half mold 218 is rotated. Turn and unfold to the position of the pipe connector 4, cooperate with the in-and-out electric slide rail 201 to drive the in-and-out integration frame 202 to move along the integration support frame 1, so that the pipe connector 4 is completely inserted between the two forming half-molds 218, and the forming half-molds 218 are driven to move relative to each other by multiple positioning hydraulic cylinders 217, so that the pipe connector 4 and the forming half-molds 218 are fitted together to achieve the combined fitting of the mold and the connector, and then the outer row electric push rod 209 drives the lower groove outer push plate 210 to push the pipe connector 4 accurately to fit the side end of the forming half-mold 218, so as to achieve accurate material alignment;

[0072] After the assembly is completed, the hot melt injection plastic is squeezed into the inner side of the storage fixed barrel 301 by an external extruder, and the injection plastic in the storage fixed barrel 301 is heated at a constant temperature by a constant temperature electric heater 302 to ensure the fluidity of the injection plastic. During the feeding process, the air in the storage fixed barrel 301 is extracted by a vacuum air pump 307 and an exhaust fixed pipe 308 to reduce the impact of air on the injection plastic and avoid a large number of bubbles in the injection plastic that affect the stability of subsequent feeding. The quantitative motor 303 drives the segmented pushing of the material. The rack 304 rotates along the storage fixed barrel 301, pushing the injection plastic to the position of the injection molding pipe rack 223. The injection molding pipe rack 223 is opened by the control valve 236. The pressing electric push rod 305 drives the arc-shaped pressing plate 306 along the segmented pushing rack 304 to push the injection plastic along the injection molding pipe rack 223 into the position of the forming half mold 218. The injection plastic is fitted along the forming half mold 218 to the side end of the pipe connector 4, and the side end of the pipe connector 4 is attached and fitted, thereby achieving stable fitting production of the insulating closed sleeve 5.

[0073] After the production of the insulating sleeve is completed, the coolant in the cooling inlet and outlet barrel 227 is extracted by the booster pump 221 and the injection cooling pipe 220, and the coolant enters the inner side of the cooling cavity 219 along the injection cooling pipe 220, and finally flows back to the inner side of the cooling inlet and outlet barrel 227 along the circulation fixed pipe 222. At the same time, the injection cooling pipe 220 located at the position of the two cooling cavities 219 injects coolant into the position of the pipe connector 4, and the coolant enters the inner side of the collecting fixed barrel 214 along the injection cooling pipe 220, the pipe connector 4 and the inner hollow T-shaped pipe 208, so as to realize coolant recovery. The cooling molding is carried out at multiple points at the same time, the speed of the cooling process is improved, the simultaneous molding of the inside and the outside is ensured, the speed of the cooling molding is improved, and the stability of the molding separation or the bonding connection with the mold is avoided due to single cooling. After the molding is completed, the positioning hydraulic cylinder 217 opens the molding half mold 218, and the isolation electric push rod 225 drives the isolation push block 226 to push the insulating closing sleeve 5 out of the inner side of the molding half mold 218 along the isolation processing cylinder 224 to achieve steady production.

[0074] After the discharge is completed, the switching integration frame 216 is driven by the switching motor 215 to rotate and change the molding half mold 218. After the molding half mold 218 is replaced, the cleaning electric push rod 228 drives the integration fixing sleeve 229 to move, so that the back and forth porous frame 231 and the cleaning soft brush 232 are inserted into the side end of the molding half mold 218. The cleaning motor 230 drives the back and forth porous frame 231 and the cleaning soft brush 232 to rotate along the molding half mold 218 to push the impurities adhered to the inner side of the molding half mold 218. The cleaning soft brush 232 is used to remove the impurities. The dust collector 234 and the slag discharge fixed pipe 233 cooperate with the back and forth porous frame 231 to extract the cleaning soft brush 232 to scrape off the detached impurities. The impurities are sucked into the inside of the dust collector 234 to achieve impurity collection, and the molding half mold 218 is cooled, so that the slag cleaning and injection molding can be processed simultaneously during injection molding, thereby improving the efficiency of the operation.

[0075] After the cleaning is completed, the brush 313 is driven by the brush motor 312 to clean the surface of the brush 313 and the brush motor 312 is turned to clean the brush 313.

[0076] After cooling and scrubbing, the connector is rotated to the discharge position, and the bonding processing frame 317 is driven to move by the bonding electric slide 316, and the lifting electric slide 318 drives the electromagnetic locking sleeve 319 and the collecting linkage frame 320 to move up and down, so that the collecting linkage frame 320 is fitted with the inner hollow T-shaped tube 208. At this time, the matching valve 235 opens the outer fixed tube 213, and the air in the fixed airbag 211 is discharged to loosen the pipe connector 4. The outer electric push rod 209 drives the lower groove outer push plate 210 to push the pipe connector 4 into the inner side of the collecting linkage frame 320, and the gravity of the pipe connector 4 is used to push the alignment lifting plate 322 to move downward along the collecting linkage frame 320. At this time, the lifting spring 321 is stretched, realizing a steady product collection operation, thereby realizing continuous production, and improving the processing speed through the injection molding intermittent multi-stage cooperation operation;

[0077] When the pipe connectors 4 are assembled and connected, the insulating closure sleeve 5 is sleeved onto their side ends, and multiple groups of pipe connectors are assembled and connected to each other using threads, so that the insulating closure sleeve 5 can be used for insulation treatment during connection, and the pipe fittings and unions at the pipeline connection are injection-molded and insulated, so that they have a high voltage resistance insulation effect.

[0078] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An insulating gas pipeline connector manufacturing and processing equipment, comprising an integrated support frame (1), characterized in that: A distribution joint component (2) is provided inside the integrated support frame (1); The distribution joint assembly (2) includes an inlet and outlet electric slide rail (201); An in-and-out electric slide rail (201) is equidistantly installed on one side of the top of the integration support frame (1), and the tops of the two in-and-out electric slide rails (201) are connected to an in-and-out integration frame (202) through a slide rail seat, a belt transmission box (203) is clamped in the middle of the top of the in-and-out integration frame (202), and a transmission motor (204) is installed at the position corresponding to the input shaft of the top of the belt transmission box (203) through a motor seat, and a combined transposition frame (205) is rotatably sleeved on the side end of the in-and-out integration frame (202); A fixed air pump (206) is installed at the bottom inner end of the combined transposition frame (205) through a motor seat, a battery (207) is fixed inside the combined transposition frame (205), a plurality of hollow inner T-shaped tubes (208) are welded at equal intervals at the bottom of the side end of the combined transposition frame (205), an outer row electric push rod (209) is sleeved on the inner side of the inner hollow T-shaped tube (208), and a lower groove outer push plate (210) is clamped at one end of the outer row electric push rod (209); The bottom ends of the plurality of hollow T-shaped tubes (208) are rotatably connected to a collecting fixed barrel (214), the top inner side of the integrated support frame (1) is provided with a switching motor (215) via a motor seat, the bottom end of the output shaft of the switching motor (215) is clamped with a switching integrated frame (216), the side ends of the switching integrated frame (216) are symmetrically provided with a plurality of counter-position hydraulic cylinders (217), one end of two of the counter-position hydraulic cylinders (217) is fixedly connected to a forming half mold (218), and the forming half mold A cooling cavity (219) is provided on the inner side of (218), and the side ends of the molding half mold (218) and the switching integration frame (216) are both penetrated and connected with an injection cooling pipe (220), and a booster pump (221) is installed at a position corresponding to the injection cooling pipe (220) on the inner side of the switching integration frame (216) through a motor seat, and a circulation fixed pipe (222) is penetrated and connected at the top end of the molding half mold (218), and an injection molding pipe rack (223) is penetrated and connected at one end of the molding half mold (218); A fixed air bag (211) is embedded in one end of the inner side of the hollow T-shaped tube (208), an air intake pipe frame (212) is connected to the top of the fixed air bag (211), an outer fixed pipe (213) is connected to the bottom of the fixed air bag (211), an isolation treatment cylinder (224) is fixedly connected to the inner side of the injection molding pipe frame (223), an isolation electric push rod (225) is sleeved on the inner side of the isolation treatment cylinder (224), and an isolation push block (226) is fixed to one end of the isolation electric push rod (225); The top end of the inner side of the entry and exit integration frame (202) is equidistantly installed with a fitting electric slide rail (316), the bottom end of the fitting electric slide rail (316) is connected to the fitting processing frame (317) through a slide rail seat, and the inner side of the fitting processing frame (317) is symmetrically installed with a lifting electric slide rail (318), one end of the lifting electric slide rail (318) is installed with an electromagnetic locking sleeve (319) through a slide rail seat, and a collecting linkage frame (320) is magnetically connected between the two electromagnetic locking sleeves (319), and a lifting spring (321) is installed at one end of the inner side of the collecting linkage frame (320), and the bottom end of the lifting spring (321) is clamped with a positioning lifting plate (322).

2. The insulating gas pipeline connector manufacturing and processing equipment according to claim 1, characterized in that: The output shaft of the belt transmission box (203) is engaged with the side end of the combined transposition frame (205), the lower groove push plate (210) is slidably sleeved on the inner side of the hollow T-shaped tube (208), and the collecting fixed barrel (214) is fixedly installed on the inner bottom end of the inlet and outlet integration frame (202).

3. The insulating gas pipeline connector manufacturing and processing equipment according to claim 1, characterized in that: An injection cooling pipe (220) is sleeved between the two forming half molds (218), and the bottom end of the injection cooling pipe (220) is sleeved on the inner side of the cooling inlet and outlet barrel (227), and one end of the injection cooling pipe (220) is connected to one end of the booster pump (221) via an adapter.

4. The insulating gas pipeline connector manufacturing and processing equipment according to claim 1, characterized in that: A cooling inlet and outlet barrel (227) is installed at the position of the switching integrated frame (216) corresponding to the inner bottom end of the integrated support frame (1), and a cleaning electric push rod (228) is clamped at both ends of the integrated support frame (1). An integrated fixing sleeve (229) is fixed at one end of the cleaning electric push rod (228), and a cleaning motor (230) is installed on the inner side of the integrated fixing sleeve (229) through a motor seat. A reciprocating porous frame (231) is clamped at one end of the output shaft of the cleaning motor (230), and the reciprocating porous frame (231) A plurality of cleaning soft brushes (232) are fixed at equal intervals on the side ends, the side ends of the reciprocating porous frame (231) are symmetrically connected to a slag discharge fixed pipe (233) through an adapter, a dust collector (234) is installed at the side end of the integrated support frame (1) corresponding to the position of the slag discharge fixed pipe (233), one end of the air intake pipe frame (212) and the external discharge fixed pipe (213) are embedded with a matching valve (235), and one end of the injection cooling pipe (220) and the injection molding pipe frame (223) are embedded with a control valve (236).

5. The insulating gas pipeline connector manufacturing and processing equipment according to claim 4, characterized in that: One end of the circulation fixed pipe (222) is connected to one end of the cooling inlet and outlet barrel (227), the integrated fixed sleeve (229) is rotatably fitted with the reciprocating porous frame (231), and one end of the dust collector (234) is connected to one end of the slag discharge fixed pipe (233) via an adapter; The input ends of the in-and-out electric slide rail (201), the transmission motor (204), the switching motor (215), the counter-position hydraulic cylinder (217), the booster pump (221), the isolation electric push rod (225), the cleaning electric push rod (228), the cleaning motor (230), the dust collector (234) and the control valve (236) are all electrically connected to the output end of the external controller; The input ends of the fixed air pump (206), the external electric push rod (209) and the matching valve (235) are all electrically connected to the output end of the battery (207), and the input end of the battery (207) is wirelessly connected to the output end of the external controller; The input end of the external controller is electrically connected to the output end of the external power supply.

6. The insulating gas pipeline connector manufacturing and processing equipment according to claim 5, characterized in that: The top end of the integrated support frame (1) is provided with an inlet and outlet combination component (3); The in-and-out combination assembly (3) includes a storage fixed barrel (301); A storage fixed barrel (301) is fixed on the top of the integrated support frame (1), a constant temperature electric heater (302) is sleeved on the inner side of the storage fixed barrel (301), a quantitative motor (303) is installed on the top of the storage fixed barrel (301) through a motor seat, and a segmented pushing rack (304) is clamped on the bottom end of the output shaft of the quantitative motor (303), a plurality of pressing electric push rods (305) are equidistantly installed on the top of the storage fixed barrel (301), and a plurality of the pressing electric push rods (305) are clamped on the bottom ends of the arc pressing plates (306), a vacuum air pump (307) is installed on one side of the top of the storage fixed barrel (301) through the motor seat, and an exhaust fixed pipe (308) is connected through the position of the vacuum air pump (307) on one side of the top of the storage fixed barrel (301); The side ends of the in-and-out integration frame (202) are symmetrically connected with a plurality of direct-blowing fixed pipes (309), the inner side of the direct-blowing fixed pipe (309) is embedded with a guide fan (310), one end of the in-and-out integration frame (202) is fixed with a brushing electric push rod (311), one end of the brushing electric push rod (311) is installed with a brushing motor (312) through a motor seat, one end of the output shaft of the brushing motor (312) is clamped with an embedded brushing frame (313), and both ends of the inner side of the in-and-out integration frame (202) are symmetrically installed with extrusion electric push rods (314), and one end of the two extrusion electric push rods (314) is fixed with an extrusion arc plate (315).

7. The insulating gas pipeline connector manufacturing and processing equipment according to claim 6, characterized in that: The segmented pushing rack (304) is rotatably mounted on the inner side of the storage fixed barrel (301), the side end of the arc-shaped pressing plate (306) is slidably fitted with the inner side end of the storage fixed barrel (301), and the embedded brushing rack (313) and the extrusion arc plate (315) are both placed on the inner side of the inlet and outlet integration rack (202).

8. The insulating gas pipeline connector manufacturing and processing equipment according to claim 6, characterized in that: The bottom end of the collecting linkage frame (320) is slidably fitted with the bottom end of the inner side of the inlet and outlet integration frame (202), and the alignment lifting plate (322) is slidably mounted on the inner side of the collecting linkage frame (320); The input ends of the constant temperature electric heater (302), the quantitative motor (303), the pressing electric push rod (305), the vacuum air pump (307), the guide fan (310), the brushing electric push rod (311), the brushing motor (312), the extrusion electric push rod (314), the fitting electric slide rail (316), the lifting electric slide rail (318) and the electromagnetic locking sleeve (319) are all electrically connected to the output end of the external controller.

9. An insulating gas pipeline connector, a connector produced by the insulating gas pipeline connector manufacturing and processing equipment according to claim 8, characterized in that: It comprises a pipe connector (4), wherein an outer end of the pipe connector (4) is sleeved with an insulating closed sleeve (5).

Citation Information

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