Soft sealing strip cutting and injection molding integrated equipment and working method thereof

By designing a integrated soft seal strip cutting and injection molding equipment integrating servo-driven punching and cutting stations and injection molding joint angle mold stations, the problems of low efficiency and high cost caused by cutting and injection molding separation in the existing production process are solved, and the problem of low efficiency and high cost is achieved. Efficient and automated production process.

CN119458774APending Publication Date: 2025-02-18TAICANG JIUBEN MACHINERY & EMJ TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411837349.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

In the existing soft seal strip production process, the two processing processes of cutting and injection molding are carried out on different equipment, resulting in low production efficiency, high cost and complex operation.

Method used

Design a integrated equipment for cutting and injection molding of soft seal strips, integrating servo drive punching and cutting stations and injection molding angle mold stations to achieve synchronous operation of injection molding and cutting.

Benefits of technology

The integrated cutting and injection molding of soft seal strips is realized, which saves equipment and labor costs, improves production efficiency, and ensures processing accuracy and product quality through clamping mechanisms and punching guide blocks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119458774A_ABST
    Figure CN119458774A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of automobile part production, and particularly relates to soft sealing strip cutting and injection molding integrated equipment and a working method thereof.The soft sealing strip cutting and injection molding integrated equipment comprises a workbench, a set of servo drive punching stations and an injection molding corner connecting mold station, and the injection molding corner connecting mold station is arranged in the middle of the workbench; the servo drive punching stations are arranged at the two ends of the workbench in a sliding mode. The injection molding corner connecting mold station comprises an injection molding mold, a micro injection molding machine and profiling clamping mechanisms, the injection molding mold is arranged on the workbench and connected with the micro injection molding machine, and the profiling clamping mechanisms are arranged on the two sides of the injection molding mold. The servo drive punching stations on the two sides move to the cutting position to complete cutting while the corner connection injection molding procedure of the soft sealing strip is completed on the injection molding corner connection mold station, cutting and injection molding integration of the soft sealing strip is achieved, the equipment cost and the labor cost are greatly saved, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of automobile parts production, and in particular relates to a soft sealing strip cutting and injection molding integrated device and a working method thereof. Background Art

[0002] With the rapid development of my country's automobile industry, the scale of automobile production is getting larger and larger, and the demand for sealing strips as a part of automobiles is also increasing. A complete set of sealing strips needs to go through two production processes, cutting and injection molding, to form a complete finished product. In order to meet the demand for large quantities of products, an automated production line integrating cutting and injection molding is established to improve production efficiency.

[0003] In the past, soft sealing strips had corner joints, so the cutting and injection molding processes were processed on two different devices, which required multiple people to operate the equipment and transport the products. In addition, the soft sealing strips were soft, so the operators had to hold the products in their hands and insert them into the punching equipment, which was time-consuming and labor-intensive, and reduced production efficiency. Therefore, it is necessary to design an integrated cutting and injection molding equipment for soft sealing strips. Summary of the invention

[0004] Purpose of the invention: In order to overcome the above shortcomings, the purpose of the present invention is to provide a soft sealing strip cutting and injection molding integrated equipment and its working method, which has a simple structure and reasonable design, realizes the integration of injection molding and cutting, and solves the above technical problems.

[0005] Technical solution: In order to achieve the above-mentioned purpose, the present invention provides a soft sealing strip cutting and injection molding integrated equipment, including a workbench, a group of servo-driven punching stations and an injection molding corner mold station, wherein the injection molding corner mold station is arranged in the middle of the workbench, and the servo-driven punching station is slidably arranged at both ends of the workbench; The injection molding corner mold station comprises an injection mold, a micro injection molding machine and a contour clamping mechanism. The injection mold is arranged on a workbench, the injection mold is connected to the micro injection molding machine, and the contour clamping mechanism is arranged on both sides of the injection mold.

[0006] During production, the soft sealing strip is first injection molded by the injection molding corner mold station. At the same time, the servo drives the punching station to slide to the cutting position for cutting, realizing the integration of cutting and injection molding of the soft sealing strip.

[0007] Furthermore, the servo driven punching station includes a servo slide and a punching tool, the workbench is provided with a linear guide rail, the servo slide is slidably arranged on the linear guide rail, and the punching tool is arranged on the servo slide. The servo slide can drive the punching tool to move accurately to the cutting position along the linear guide rail.

[0008] Furthermore, the injection mold is provided with at least one group of injection mold cavities, the injection mold cavities are connected to the micro injection molding machine, at least one group of reference blocks are provided in the middle of the upper part of the injection mold, and the injection mold cavities are located on both sides of the reference blocks. The micro injection molding machine injects the injection material into the injection mold cavity for injection molding, and the reference blocks assist in the clamping and installation of the soft sealing strip.

[0009] Furthermore, the injection mold cavity includes an upper mold and a lower mold, the upper mold and the lower mold are connected by a rotating shaft, and corner cavities are provided in the upper mold and the lower mold.

[0010] Furthermore, the clamping mechanism includes a clamping cylinder, a profiling support plate, a profiling pressure plate and a mounting block, wherein the mounting block is arranged on the side of the injection mold, the mounting block is L-shaped, the profiling support plate is arranged at one end of the mounting block, the clamping cylinder is arranged at the other end of the mounting block, the profiling pressure plate is connected to the piston rod of the clamping cylinder, and the profiling pressure plate can be pressed on the profiling support plate. The clamping cylinder drives the profiling pressure block to move downward, and clamps the soft sealing strip between the profiling support plate and the profiling pressure plate.

[0011] Furthermore, the opposite surfaces of the profiling support plate and the profiling pressing plate are provided with grooves matching the shape of the soft sealing strip. The groove design on the profiling support plate and the profiling pressing plate can not only clamp the soft sealing strip, but also avoid damaging the shape of the soft sealing strip due to pressure.

[0012] Furthermore, a punching guide block is provided at the feed inlet of the punching tool, and the soft sealing strip smoothly enters the punching tool under the guidance of the punching guide block.

[0013] Furthermore, it also includes a frame, the workbench is arranged on the frame, and the micro injection molding machine is arranged on the inner wall of the frame.

[0014] Furthermore, a working method of a soft sealing strip cutting and injection molding integrated device comprises the following steps: S1, the operator places the soft sealing strip on the injection mold cavity and the contoured pallet on the injection mold, with one end close to the reference block and the other end placed on the guide opening of the punching guide block on the punching tooling. At this time, the strip installation is completed; S2, the operator starts the equipment, and the contoured pressing plate moves down and clamps the soft sealing strip under the drive of the clamping cylinder. Then the injection mold cavity is closed and the mold connection begins. At the same time, the servo-driven punching stations on both sides drive the punching tooling on them to move forward. The soft sealing strip is guided by the punching guide block into the punching tooling for punching processing; S3, after the punching is completed, the servo slide drives the punching tooling on it to retreat. After the mold connection is completed, the injection mold cavity on the injection mold rotates to open, and the contoured pressing plate moves up to open. At this time, the soft sealing strip processing is completed and the equipment can be removed.

[0015] It can be seen from the above technical solution that the present invention has the following beneficial effects: 1. The present invention provides an integrated cutting and injection molding equipment for soft sealing strips. While the soft sealing strips complete the corner injection molding process at the injection molding corner mold station, the servo-driven punching stations on both sides move to the cutting position to complete the cutting, thereby realizing the integrated cutting and injection molding of the soft sealing strips, greatly saving equipment costs and labor costs, and improving production efficiency.

[0016] 2. The present invention is designed with a clamping mechanism and a punching guide block. The clamping mechanism can clamp and lift the soft sealing strip on the equipment to ensure that it will not be disturbed during injection molding to affect the injection molding effect. On the other hand, no disturbance will be sent to affect the cutting accuracy during the process of the soft sealing strip entering the punching tool. The punching guide block can lift the tail of the soft sealing strip on the one hand, and can smoothly guide the soft sealing strip into the punching tool on the other hand, which saves time and labor and has a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of a soft sealing strip cutting and injection molding integrated device according to the present invention; Figure 2 It is a front view of a soft sealing strip cutting and injection molding integrated device according to the present invention; Figure 3 It is a structural schematic diagram of the servo-driven punching station of the present invention; Figure 4 It is a structural schematic diagram of the corner injection mold station of the present invention; Figure 5 It is a structural schematic diagram of the injection mold cavity of the present invention; Figure 6 It is a structural schematic diagram of the clamping mechanism of the present invention; Figure 7 The figure is a schematic diagram of the assembly of the workbench and the frame of the present invention (the injection mold and the punching tool are omitted.

[0018] In the figure: 1-workbench, 11-linear guide, 2-servo driven punching station, 21-servo slide, 22-punching tooling, 221-punching guide block, 3-injection corner mold station, 31-injection mold, 311-injection mold cavity, 3111-upper mold, 3112-lower mold, 312-reference block, 32 micro injection molding machine, 33-clamping mechanism, 331-clamping cylinder, 332-contact support plate, 333-contact pressure plate, 334-mounting block, 4-frame, 5-soft sealing strip. DETAILED DESCRIPTION

[0019] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

[0020] like Figure 1-Figure 2 As shown: a soft sealing strip cutting and injection molding integrated equipment, including a workbench 1, a group of servo-driven punching stations 2 and an injection molding corner mold station 3, wherein the injection molding corner mold station 3 is arranged in the middle of the workbench 1, and the servo-driven punching station 2 is slidably arranged at both ends of the workbench 1; The injection molding corner mold station 3 includes an injection mold 31, a micro injection molding machine 32 and a contour clamping mechanism 33. The injection mold 31 is arranged on the workbench 1, the injection mold 31 is connected to the micro injection molding machine 32, and the contour clamping mechanism 33 is arranged on both sides of the injection mold 31.

[0021] like Figure 3 As shown, the servo-driven punching station 2 includes a servo slide 21 and a punching tool 22 , a linear guide rail 11 is provided on the workbench 1 , the servo slide 21 is slidably arranged on the linear guide rail 11 , and the punching tool 22 is arranged on the servo slide 21 .

[0022] In this embodiment, if Figure 4 As shown, the injection mold 31 is provided with at least one group of injection mold cavities 311, and the injection mold cavities 311 are connected to the micro injection molding machine 32. At least one group of reference blocks 312 is provided in the middle of the upper part of the injection mold 31, and the injection mold cavities 311 are located on both sides of the reference blocks 312. In this embodiment, there are two groups of injection mold cavities, each group has two, and the specific number of injection mold cavities can be selected according to needs. It should be noted that the position and pairing of the injection mold cavity 311 and the reference block 312 are determined according to the product mold connection requirements. Two injection mold cavities 311 can share one reference block 312, or one injection mold cavity 311 can use one reference block 312.

[0023] Specifically, Figure 5 As shown, the injection mold cavity 311 includes an upper mold 3111 and a lower mold 3112 , and the upper mold 3111 and the lower mold 3112 are connected by a rotating shaft, and corner cavities are provided in the upper mold 3111 and the lower mold 3112 .

[0024] like Figure 6 As shown, the clamping mechanism 33 includes a clamping cylinder 331, a contoured support plate 332, a contoured pressure plate 333 and a mounting block 334. The mounting block 334 is arranged on the side of the injection mold 31, and the mounting block 334 is L-shaped. The contoured support plate 332 is arranged at one end of the mounting block 334, and the clamping cylinder 331 is arranged at the other end of the mounting block 334. The contoured pressure plate 333 is connected to the piston rod of the clamping cylinder 331, and the contoured pressure plate 333 can be crimped onto the contoured support plate 332.

[0025] The opposite surfaces of the contoured support plate 332 and the contoured pressure plate 333 are both provided with grooves that match the shape of the soft sealing strip.

[0026] Please refer again Figure 3 A punching guide block 221 is provided at the feed port of the punching tool 22.

[0027] like Figure 7 As shown, it also includes a frame 4, the workbench 1 is arranged on the frame 4, and the micro injection molding machine 32 is arranged on the inner wall of the frame 4.

[0028] A working method of a soft sealing strip cutting and injection molding integrated device comprises the following steps: S1, the operator places the soft sealing strip 5 on the injection mold cavity 311 and the contoured support plate 332 on the injection mold 31, with one end close to the reference block 312 and the other end placed on the guide opening of the punching guide block 221 on the punching tool 22, and the strip installation is completed; S2, the operator starts the equipment, the profiling plate 333 moves down and clamps the soft sealing strip 5 under the drive of the clamping cylinder 331, then the injection mold cavity 311 is closed and starts to connect the molds, and at the same time, the servo-driven punching station 2 on both sides drives the punching tool 22 thereon to move forward, and the soft sealing strip 5 is guided by the punching guide block 221 into the punching tool 22 for punching processing; S3, after the punching is completed, the servo slide 21 drives the punching tool 22 thereon to retreat, and after the mold connection is completed, the injection mold cavity 311 on the injection mold 31 is rotated to open, and the contoured pressing plate 333 is moved up to open. At this time, the soft sealing strip processing 5 is completed and the equipment can be removed.

[0029] The above description is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.

Claims

1. A soft sealing strip cutting and injection molding integrated equipment, characterized in that: It comprises a workbench (1), a group of servo-driven punching stations (2) and an injection molding corner mold station (3), wherein the injection molding corner mold station (3) is arranged in the middle of the workbench (1), and the servo-driven punching station (2) is slidably arranged at both ends of the workbench (1); The injection molding corner mold station (3) comprises an injection mold (31), a micro injection molding machine (32) and a contour clamping mechanism (33); the injection mold (31) is arranged on a workbench (1); the injection mold (31) is connected to the micro injection molding machine (32); and the contour clamping mechanism (33) is arranged on both sides of the injection mold (31).

2. The integrated cutting and injection molding equipment for soft sealing strips according to claim 1, characterized in that: The servo-driven punching station (2) comprises a servo slide (21) and a punching tool (22); a linear guide rail (11) is provided on the workbench (1); the servo slide (21) is slidably disposed on the linear guide rail (11); and the punching tool (22) is disposed on the servo slide (21).

3. The integrated cutting and injection molding equipment for soft sealing strips according to claim 1, characterized in that: The injection mold (31) is provided with at least one group of injection mold cavities (311), the injection mold cavities (311) are connected to the micro injection molding machine (32), at least one group of reference blocks (312) are provided in the middle of the upper part of the injection mold (31), and the injection mold cavities (311) are located on both sides of the reference blocks (312).

4. The integrated cutting and injection molding equipment for soft sealing strips according to claim 3 is characterized in that: The injection mold cavity (311) comprises an upper mold (3111) and a lower mold (3112); the upper mold (3111) and the lower mold (3112) are connected via a rotating shaft; and corner cavities are provided in the upper mold (3111) and the lower mold (3112).

5. The integrated cutting and injection molding equipment for soft sealing strips according to claim 1, characterized in that: The clamping mechanism (33) comprises a clamping cylinder (331), a contoured support plate (332), a contoured pressure plate (333) and a mounting block (334); the mounting block (334) is arranged on a side of the injection mold (31); the mounting block (334) is L-shaped; the contoured support plate (332) is arranged at one end of the mounting block (334); the clamping cylinder (331) is arranged at the other end of the mounting block (334); the contoured pressure plate (333) is connected to a piston rod of the clamping cylinder (331); and the contoured pressure plate (333) can be crimped onto the contoured support plate (332).

6. The integrated cutting and injection molding equipment for soft sealing strips according to claim 5, characterized in that: The opposing surfaces of the contoured support plate (332) and the contoured pressure plate (333) are both provided with grooves that match the shape of the soft sealing strip.

7. The integrated cutting and injection molding equipment for soft sealing strips according to claim 2, characterized in that: A punching guide block (221) is provided at the feed inlet of the punching tool (22).

8. The integrated cutting and injection molding equipment for soft sealing strips according to claim 1, characterized in that: It also includes a frame (4), the workbench (1) is arranged on the frame (4), and the micro injection molding machine (32) is arranged on the inner side wall of the frame (4).

9. A working method of a soft sealing strip cutting and injection molding integrated device, implemented based on the soft sealing strip cutting and injection molding integrated device according to any one of claims 1 to 8, characterized in that: The steps include: S1, the operator places the soft sealing strip (5) on the injection mold cavity (311) and the contoured support plate (332) on the injection mold (31), with one end close to the reference block (312) and the other end placed on the guide opening of the punching guide block (221) on the punching tool (22), and the strip installation is now completed; S2, the operator starts the equipment, the contoured pressing plate (333) moves downward under the drive of the clamping cylinder (331) and clamps the soft sealing strip (5), then the injection mold cavity (311) is closed and the mold connection begins, while the servo-driven punching stations (2) on both sides drive the punching tooling (22) thereon to move forward, and the soft sealing strip (5) is guided by the punching guide block (221) into the punching tooling (22) for punching processing; S3, after the punching is completed, the servo slide (21) drives the punching tool (22) thereon to retreat, and after the mold connection is completed, the injection mold cavity (311) on the injection mold (31) is rotated to open, and the contoured pressing plate (333) is moved upward to open. At this time, the soft sealing strip processing (5) is completed and the equipment can be removed.