A pressure-calibrated material taking head with adaptive lateral movement adjustment of relay core and its feeding machine

By designing a pressure calibration head with adaptive lateral adjustment of the relay core that connects support components, adjustment components, press calibration components, horizontal clamp components and vertical clamp components, the problem of synchronous automatic moving of the relay core and the accuracy of the material removal is solved, and the effect of reducing core surface damage and improving material removal accuracy is achieved.

CN119460704BActive Publication Date: 2025-05-06SHENZHEN YOUNGEN TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411879059.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-05-06
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

The prior art is difficult to realize the synchronous automatic transfer of multiple relay cores, and it is easy to cause damage to the core surface and difficulty in controlling position accuracy during material extraction.

Method used

A press-and-calibration head for adaptive lateral movement adjustment of the relay core is designed, and a combination of connecting support components, adjustment components, press-and-calibration components, horizontal clamp components and vertical clamp components is used to realize adaptive adjustment of material extraction spacing and flattening correction, reducing damage to the core surface by rigid contact.

Benefits of technology

The synchronous automatic moving of multiple relay cores is realized, which reduces damage to the core surface during material removal, improves the accuracy of material removal position, and further reduces damage during leveling correction through buffering flexible pressing and real-time pressure monitoring.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119460704B_ABST
    Figure CN119460704B_ABST
Patent Text Reader

Abstract

The present invention discloses a pressure-corrected material-grabbing head with adaptive lateral movement adjustment of a relay core and a material-grabbing machine thereof, comprising a connecting support assembly, an adjusting assembly, a pressure-corrected assembly, a transverse clamp assembly and a longitudinal clamp assembly, wherein the connecting support assembly is connected to the bottom of the power mechanism of the material-grabbing machine; at least two material-grabbing positions are arranged at the bottom of the connecting support assembly; the adjusting assembly comprises at least two groups, at least two groups of adjusting assemblies are respectively arranged at at least two material-grabbing positions; the transverse clamp assembly is arranged at the bottom of the connecting support assembly; the longitudinal clamp assembly comprises at least two groups, at least two groups of longitudinal clamp assemblies are respectively arranged on at least two groups of adjusting assemblies; the pressure-corrected assembly comprises at least two groups, at least two groups of pressure-corrected assemblies are respectively arranged at the bottom of at least two groups of transverse clamp assemblies. The present invention has the function of adaptively adjusting the material-grabbing spacing to reduce rigid contact; it has the function of flattening and correcting before material-grabbing to ensure the flatness of the core surface and improve the accuracy of the material-grabbing position, and adopts buffered flexible pressure correction and integrated pressure real-time monitoring.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of relay automatic assembly, and in particular to a pressure-corrected material taking head with adaptive lateral movement adjustment of a relay core and a material feeding machine thereof. Background Art

[0002] A relay is an electrical control device. When the change of input quantity reaches the specified requirement, it causes the controlled quantity to undergo a predetermined step change in the electrical output circuit. It has an interactive relationship between the control system (also known as the input circuit) and the controlled system (also known as the output circuit); it is usually used in automated control circuits. It is actually an "automatic switch" that uses a small current to control the operation of a large current; it plays the role of automatic adjustment, safety protection, and circuit conversion in the circuit.

[0003] The structure of the relay includes relay bracket, coil and core. The relay bracket is a metal U-shaped frame structure, the middle of which is the installation space for installing the coil, and the relay core is installed on the relay bracket. In the process of automatic assembly of relays, it is necessary to solve the problem of automatic handling and transfer of the relay core. Due to the heavy weight of the relay core itself and the need to accurately align the relay bracket for assembly in the later stage, it is necessary to design a mechanism that can be used for automatic handling and placement of the relay core. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a method for realizing the synchronous and automatic movement of multiple relay cores in view of the deficiencies of the above-mentioned prior art, and having the function of adaptively adjusting the material picking spacing to reduce the damage to the core surface caused by rigid contact; and having a flattening correction function before material picking, which effectively ensures the flatness of the core surface during material picking and improves the accuracy of the material picking position; and adopts a buffered flexible pressure correction and integrated real-time pressure monitoring to reduce the damage to the core surface during the flattening correction process, and has a relay core adaptive lateral movement adjustment pressure correction material picking head and its loader.

[0005] The technical solution adopted by the present invention is as follows: a pressure-corrected material-grabbing head with adaptive lateral movement adjustment of a relay core, which is arranged in a relay automatic assembly feeder and is used to move the relay core during the automatic assembly of the relay, comprising a connecting support component, an adjusting component, a pressure-corrected component, a transverse clamping component and a longitudinal clamping component, wherein the connecting support component is connected to the bottom of a power mechanism of the feeder and is driven by the power mechanism to move up and down in the vertical direction; at least two material-grabbing positions are arranged at the bottom of the connecting support component; the adjusting component comprises at least two groups, at least two groups of adjusting components are respectively arranged at at least two material-grabbing positions and are free to move in the transverse direction, and the adjusting components can move in the transverse direction. The horizontal clamping assembly is flexibly connected to the connecting support assembly in the horizontal direction; the horizontal clamping assembly is arranged at the bottom of the connecting support assembly and extends to the front and rear sides of at least two material picking positions, and the horizontal clamping assembly outputs power in the horizontal direction to horizontally clamp the relay core at the fixed material picking position; the vertical clamping assembly includes at least two groups, at least two groups of vertical clamping assemblies are respectively arranged on at least two groups of adjusting assemblies, and outputs power in the vertical direction to vertically clamp the relay core at the fixed material picking position; the pressure calibration assembly includes at least two groups, at least two groups of pressure calibration assemblies are respectively arranged at the lower part of at least two groups of horizontal clamping assemblies; when picking up materials, the pressure calibration assembly descends with the adjusting assembly and flexibly presses the relay core from above.

[0006] Preferably, the connecting support assembly includes a connecting seat, a support and a side support plate, wherein the connecting seat is horizontally arranged; the support is arranged on the connecting seat, and the upper part of the connecting seat is connected to the power mechanism of the loader; the side support plate includes two pieces, and the two side support plates are respectively arranged in parallel and spaced apart on the front and rear sides of the connecting seat, and respectively extend in the longitudinal direction; the side support plate extends vertically to the bottom of the connecting seat.

[0007] Preferably, the adjustment assembly includes a bearing adjustment seat and an adjustment spring, wherein the bearing adjustment seat is slidably connected to the bottom of the connecting seat in a transverse direction, and at least two spring holes are respectively provided on the front and rear side walls of the bearing adjustment seat; at least two spring holes are provided on the inner side wall of the side support plate corresponding to the bearing adjustment seat; the adjustment springs include at least two, and the at least two adjustment springs are respectively arranged on the front and rear sides of the bearing adjustment seat in the transverse direction, the inner end of the adjustment spring is inserted into the spring hole of the bearing adjustment seat, and the outer end of the adjustment spring is inserted into the spring insertion hole of the side support plate; in a natural state, the front and rear sides of the bearing adjustment seat are flexibly supported by the adjustment springs.

[0008] Preferably, the transverse clamping assembly includes a transverse clamping cylinder and a transverse clamping plate, wherein the transverse clamping cylinder is arranged below the connecting support assembly and outputs power in the transverse direction; the transverse clamping plate includes two plates, which are respectively arranged in parallel and spaced relation at the front and rear sides of the transverse clamping cylinder and extend in the longitudinal direction; the two transverse clamping plates are respectively connected to the output ends of the transverse clamping cylinder and are driven by the transverse clamping cylinder to approach or move away from each other in the transverse direction so as to clamp and fix the relay core from the front and rear sides.

[0009] Preferably, the longitudinal clamping assembly includes a longitudinal clamping cylinder and a longitudinal clamping block, wherein the longitudinal clamping cylinder is arranged at the bottom of the load-bearing adjustment seat, the left and right sides of the longitudinal clamping cylinder are output ends, and power is output along the longitudinal direction; the longitudinal clamping block includes two blocks, and the two longitudinal clamping blocks are respectively connected to the output ends on the left and right sides of the longitudinal clamping cylinder, and are driven by the longitudinal clamping cylinder to clamp and fix the relay core from the left and right sides respectively.

[0010] Preferably, the pressure correction assembly includes a pressure correction side plate, a spring limit seat and a pressure correction support plate, wherein the pressure correction side plates include two pieces, the two pressure correction side plates are arranged at the bottom of the load-bearing adjustment seat in parallel and spaced along the left and right directions, and extend vertically downward respectively; the pressure correction support plate is horizontally arranged at the lower part of the pressure correction side plate, and is fixedly connected to the two pressure correction side plates respectively; at least two mounting holes are opened on the pressure correction support plate, and the mounting holes pass through the pressure correction support plate up and down; the spring limit seat includes at least two pieces, at least two spring limit seats are respectively arranged above at least two mounting holes, and are fixed on the pressure correction support plate; the spring limit seat is an inverted U-shaped block, and its inverted buckle is arranged on the pressure correction support plate.

[0011] Preferably, the pressure correction component includes a pressure rod, a pressure block and a pressure correction sleeve, wherein the pressure correction sleeve includes at least two, and the at least two pressure correction sleeves are respectively output and inserted in the at least two mounting holes, and extend vertically downward to the bottom of the pressure correction support plate; the pressure rod includes at least two, and at least two pressure rods are respectively vertically inserted in the at least two pressure correction sleeves and can move freely in the vertical direction; the pressure block is horizontally connected to the bottom of the at least two pressure rods, and moves up and down with the pressure rods.

[0012] Preferably, the pressure correction component also includes a pressure correction spring, which includes at least two pressure correction springs, and the at least two pressure correction springs are vertically inserted in the pressure correction sleeve respectively. The bottom of the pressure correction spring abuts against the pressure rod in the pressure correction sleeve, and the top abuts against the spring limit block, which is used to elastically buffer the pressure rod.

[0013] Preferably, a pressure correction slide hole which passes through the pressure correction sleeve from top to bottom is opened in the middle part; the pressure rod and the pressure correction spring are inserted in the pressure correction slide hole; the inner diameter of the pressure correction slide hole is larger than the outer diameter of the pressure rod and the pressure correction spring, so that the pressure rod and the pressure correction spring can move freely in the pressure correction slide hole along the vertical direction; the bottom of the pressure correction slide hole is provided with a step portion extending toward the middle of the hole; the top of the pressure rod is provided with a pressure cap portion extending outward, the outer diameter of the pressure cap portion is not larger than the inner diameter of the pressure correction slide hole, and is limited by the step portion to prevent the pressure rod from sliding out of the pressure correction slide hole due to gravity.

[0014] Preferably, the pressure calibration component further includes a pressure sensor; the pressure sensor is arranged at the bottom of the pressure calibration support plate, and its test head is arranged downward, so as to detect the upward reaction force of the relay core during pressure calibration.

[0015] A feeding machine comprising a pressure-corrected material taking head with adaptive lateral movement adjustment of a relay core.

[0016] The beneficial effects of the present invention are:

[0017] In view of the defects and shortcomings of the prior art, the present invention independently developed and designed a method for realizing the synchronous and automatic movement of multiple relay cores, and having the function of adaptively adjusting the material picking spacing to reduce the damage to the core surface caused by rigid contact; and having a flattening correction function before material picking to effectively ensure the flatness of the core surface during material picking and improve the accuracy of the material picking position; and adopting a buffered flexible pressure correction and integrated real-time pressure monitoring to reduce the damage to the core surface during the flattening correction process, the relay core adaptive lateral movement adjustment pressure correction material picking head and its loader.

[0018] The present invention aims to provide an automatic core loading process used in the automatic assembly process of relays, and belongs to the pick-up and unloading actuator of the relay core automatic loading machine. The present invention is developed to address the problems of core surface damage and material position accuracy control during the pick-up and unloading process of the relay core. It adopts a flexible and adaptive adjustment method for the material picking spacing to reduce collision and scratching of the core surface during the material picking process, adopts synchronous pre-pressing and leveling during material picking to ensure the surface flatness of the core before material picking to improve the material picking position accuracy, and adopts flexible buffer contact flattening correction and real-time pressure monitoring feedback to reduce damage to the core surface during the pressure correction and leveling process. Specifically, the present invention as a whole uses a connecting seat and a support as a connecting support carrier. The connecting seat is connected to the driving mechanism above, and is driven by the driving mechanism to move back and forth between different workstations, and move up and down in the vertical direction to pick up and put materials; the support is located below the connecting seat, and a plurality of material picking positions are arranged at intervals at its bottom, and an adjustment component is arranged correspondingly at each material picking position, and a longitudinal clamping component is arranged correspondingly below each adjustment component; at the same time, a group of transverse clamping components are also arranged below the support, and the group of transverse clamping components respectively extend to the front and rear (lateral direction) sides of the plurality of material picking positions. In the actual material picking process, a group of transverse clamping components are used to clamp and fix the core bodies corresponding to the plurality of material picking positions from the front and rear sides, and a plurality of longitudinal clamping components are used to independently clamp and fix the core bodies corresponding to the plurality of material picking positions from the left and right sides (longitudinal direction), thereby achieving the clamping and fixing of the core body from four sides to ensure its clamping stability. The special feature is that the load-bearing adjustment seat of the adjustment assembly of the present invention is slidably connected to the bottom of the support along the transverse direction through a slide rail, and a plurality of adjustment spring holes are respectively spaced apart on the front and rear side walls of the load-bearing adjustment seat, and an adjustment spring is inserted in the spring hole, one end of the adjustment spring is against the load-bearing adjustment seat, and the other end is against the side support plate vertically arranged below the support, thereby realizing adaptive flexible installation of the load-bearing adjustment seat in the front and rear directions, and in the process of clamping the core body, the transverse clamping assembly and the pressure correction assembly arranged below the load-bearing adjustment seat can flexibly adjust their positions along the front and rear directions according to their relative positions with the core body, thereby realizing flexible clamping of materials and avoiding rigid collision with the core body to cause surface damage when the front and rear positions are not aligned with the core body.Furthermore, a longitudinal clamping cylinder is arranged at the lower part of the load-bearing adjustment seat of the present invention, the output end of the longitudinal clamping cylinder faces downward, and two longitudinal clamping blocks are connected at intervals, and the longitudinal clamping cylinder drives the two longitudinal clamping blocks to approach or move away from each other in the left and right directions so as to clamp and fix the core body in the longitudinal direction; a pressure correction component is arranged in the space between the two longitudinal clamping cylinders, and the pressure correction component extends vertically downward. During the material taking process, the pressure block of the pressure correction component first approaches and presses the core body from above to maintain its position stability before clamping, and at the same time corrects the flatness of the core body to ensure its position accuracy and complete the position pressure correction. After being tightly fixed and corrected for flatness, the core body is clamped and fixed in the longitudinal and transverse directions by the longitudinal clamping cylinder and the transverse clamping cylinder respectively, and then taken out; further, when the pressing block of the pressing and calibration assembly of the present invention presses the core body, the vertically arranged pressing and calibration spring is used to provide elastic buffering in the vertical direction, so as to reduce the damage to the surface of the core body during the pressing and calibration; when the pressing block is moved upward by the upward reaction force of the core body, it approaches the pressure sensor above, thereby realizing real-time and accurate monitoring of the pressing and calibration force, and through pressure feedback information, the pressing and calibration distance can be controlled in real time during the pressing and calibration process. In addition, during the pressure calibration process, the pressure block of the present invention is supported by a vertically arranged pressure rod, and the pressure rod is slidably inserted in the pressure calibration sleeve. In order to prevent the pressure rod from falling downward out of the pressure calibration sleeve due to its own gravity, a step portion arranged at the bottom of the pressure calibration sleeve and a pressure cap portion arranged at the top of the pressure rod are used to block and limit the pressure. A pressure calibration spring is vertically inserted at the top of the pressure rod, and the top of the pressure calibration spring is limited by a spring limiting column horizontally arranged on the pressure calibration support plate to provide a downward supporting force. When the pressure block is subjected to an upward force, the pressure rod is driven to compress the pressure calibration spring upward. After being compressed, the pressure calibration spring provides a downward elastic force to achieve elastic buffering of the pressure block. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is one of the three-dimensional structural schematic diagrams of the present invention.

[0020] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention.

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure after the components are hidden in the present invention.

[0022] Figure 4 This is the third schematic diagram of the three-dimensional structure of the present invention.

[0023] Figure 5 This is one of the three-dimensional structural schematic diagrams of the pressure correction assembly and the longitudinal clamping assembly of the present invention.

[0024] Figure 6 The second schematic diagram of the three-dimensional structure of the pressure correction component and the longitudinal clamping component of the present invention

[0025] Figure 7 This is one of the three-dimensional structural schematic diagrams of the pressure calibration component of the present invention.

[0026] Figure 8 This is the second schematic diagram of the three-dimensional structure of the pressure calibration component of the present invention.

[0027] Fig. 9 It is the front view of the pressure correction component of the present invention.

[0028] Fig.10 It is a cross-sectional view of the press correction component of the present invention after being disassembled.

[0029] In the figure:

[0030] 1. Connecting seat; 2. Support; 3. Side support plate; 4. Load-bearing adjustment seat; 5. Adjustment spring; 6. Horizontal clamping cylinder; 7. Horizontal clamping plate; 8. Longitudinal clamping cylinder; 9. Longitudinal clamping block; 10. Pressure calibration assembly;

[0031] 101. Pressure calibration side plate; 102. Spring limit seat; 103. Pressure calibration spring; 104. Pressure rod; 105. Pressure block; 106. Pressure sensor; 107. Pressure calibration side plate; 108. Pressure calibration sleeve; 109. Undercut part; 1010. Pressure cap part; A. Mounting hole; B. Pressure calibration sliding hole; C. Step part. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] It should be noted that all directional indications such as up, down, left, right, front, back, etc. in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0034] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example 1

[0035] like Figures 1 to 4As shown, the present invention proposes a pressure-corrected material-grabbing head with adaptive lateral movement adjustment of a relay core, which is arranged in a relay automatic assembly feeder and is used to move the relay core during the automatic assembly of the relay, including a connecting support component, an adjusting component, a pressure-corrected component, a horizontal clamping component and a vertical clamping component, wherein the connecting support component is connected to the bottom of a power mechanism of the feeder and is driven by the power mechanism to move up and down in the vertical direction; at least two material-grabbing positions are arranged at the bottom of the connecting support component; the adjusting component includes at least two groups, at least two groups of adjusting components are respectively arranged at at least two material-grabbing positions and are free to move in the horizontal direction, and the adjusting component is connected to the connecting support component in the horizontal direction. The support assembly is flexibly connected; the transverse clamp assembly is arranged at the bottom of the connecting support assembly and extends to the front and rear sides of at least two material extraction positions, and the transverse clamp assembly outputs power in the transverse direction to laterally clamp the relay core at the fixed material extraction position; the longitudinal clamp assembly includes at least two groups, at least two groups of longitudinal clamp assemblies are respectively arranged on at least two groups of adjustment assemblies, and outputs power in the longitudinal direction to longitudinally clamp the relay core at the fixed material extraction position; the pressure calibration assembly 10 includes at least two groups, at least two groups of pressure calibration assemblies 10 are respectively arranged at the lower part of at least two groups of transverse clamp assemblies; when extracting materials, the pressure calibration assembly 10 descends with the adjustment assembly and flexibly presses the relay core from above.

[0036] like Figures 1 to 4 As shown, as an embodiment of the present invention, the connecting support assembly of the present invention includes a connecting seat 1, a support 2 and a side support plate 3, wherein the connecting seat 1 is horizontally arranged; the support 2 is arranged on the connecting seat 1, and the upper part of the connecting seat 1 is connected to the power mechanism of the loader; the side support plate 3 includes two pieces, and the two side support plates 3 are respectively and parallelly arranged on the front and rear sides of the connecting seat 1 and extend in the longitudinal direction respectively; the side support plate 3 extends vertically to the bottom of the connecting seat 1.

[0037] like Figures 1 to 4 As shown, as an embodiment of the present invention, the transverse clamping assembly of the present invention includes a transverse clamping cylinder 6 and a transverse clamping plate 7, wherein the transverse clamping cylinder 6 is arranged below the connecting support assembly and outputs power in the transverse direction; the transverse clamping plate 7 includes two pieces, and the two transverse clamping plates 7 are respectively arranged in parallel and spaced relation at the front and rear sides of the transverse clamping cylinder 6 and extend in the longitudinal direction; the two transverse clamping plates 7 are respectively connected to the output ends of the transverse clamping cylinder 6, and are driven by the transverse clamping cylinder 6 to approach or move away from each other in the transverse direction, so as to clamp and fix the relay core from the front and rear sides.

[0038] Furthermore, the present invention designs a method for realizing synchronous automatic movement of multiple relay cores, having an adaptive adjustment function of the material picking spacing, reducing the damage to the core surface caused by rigid contact; and having a flattening correction function before picking, effectively ensuring the flatness of the core surface during picking, improving the accuracy of the picking position, and adopting a buffered flexible pressure correction and integrated pressure real-time monitoring to reduce the damage to the core surface during the flattening correction process. The pressure correction material head and its feeder are used to adjust the adaptive lateral movement of the relay core. The present invention aims to provide a core automatic feeding process used in the automatic assembly process of relays, belonging to the material picking and unloading actuator of the relay core automatic feeder. The present invention is developed to address the problems of core surface damage and material picking position accuracy control during the picking and placing of relay cores, adopts a flexible adaptive adjustment method of the material picking spacing to reduce collision and scratching of the core surface during the picking process, adopts synchronous pre-pressing and leveling during the picking process to ensure the surface flatness of the core before picking and improve the accuracy of the picking position, and adopts flexible buffer contact flattening correction and pressure real-time monitoring feedback to reduce the damage to the core surface during the flattening and leveling process. Specifically, the present invention as a whole uses a connecting seat and a support as a connecting support carrier. The connecting seat is connected to the driving mechanism above, and is driven by the driving mechanism to move back and forth between different workstations, and move up and down in the vertical direction to pick up and put materials; the support is located below the connecting seat, and a plurality of material picking positions are arranged at intervals at its bottom, and an adjustment component is arranged correspondingly at each material picking position, and a longitudinal clamping component is arranged correspondingly below each adjustment component; at the same time, a group of transverse clamping components are also arranged below the support, and the group of transverse clamping components respectively extend to the front and rear (lateral direction) sides of the plurality of material picking positions. In the actual material picking process, a group of transverse clamping components are used to clamp and fix the core bodies corresponding to the plurality of material picking positions from the front and rear sides, and a plurality of longitudinal clamping components are used to independently clamp and fix the core bodies corresponding to the plurality of material picking positions from the left and right sides (longitudinal direction), thereby achieving the clamping and fixing of the core body from four sides to ensure its clamping stability. Example 2

[0039] like Figures 5 and 6 As shown, as an embodiment of the present invention, the adjustment component of the present invention includes a bearing adjustment seat 4 and an adjustment spring 5, wherein the bearing adjustment seat 4 is slidably connected to the bottom of the connecting seat 1 in the transverse direction, and at least two spring holes are respectively provided on the front and rear side walls of the bearing adjustment seat 4; at least two spring holes are provided on the inner side wall of the side support plate 3 corresponding to the bearing adjustment seat 4; the adjustment spring 5 includes at least two, and at least two adjustment springs 5 ​​are respectively arranged on the front and rear sides of the bearing adjustment seat 4 in the transverse direction, the inner end of the adjustment spring 5 is inserted into the spring hole of the bearing adjustment seat 4, and the outer end of the adjustment spring 5 is inserted into the spring insertion hole of the side support plate 3; in the natural state, the front and rear sides of the bearing adjustment seat 4 are flexibly supported by the adjustment spring 5.

[0040] The load-bearing adjustment seat of the adjustment assembly of the present invention is slidably connected to the bottom of the support in the transverse direction through a slide rail, and a plurality of adjustment spring holes are respectively provided on the front and rear side walls of the load-bearing adjustment seat, and an adjustment spring is inserted in the spring hole, one end of the adjustment spring abuts against the load-bearing adjustment seat, and the other end abuts against the side support plate vertically arranged below the support, thereby realizing adaptive flexible installation of the load-bearing adjustment seat in the front and rear directions. In the process of clamping the core body, the transverse clamping assembly and the pressure correction assembly arranged below the load-bearing adjustment seat can flexibly adjust their positions in the front and rear directions according to their relative positions with the core body, thereby realizing flexible clamping of materials and avoiding rigid collision with the core body to cause surface damage when the front and rear positions are not aligned with the core body. Example 3

[0041] like Figures 5 and 6 As shown, as an embodiment of the present invention, the longitudinal clamping assembly of the present invention includes a longitudinal clamping cylinder 8 and a longitudinal clamping block 9, wherein the longitudinal clamping cylinder 8 is arranged at the bottom of the load-bearing adjustment seat 4, and the left and right sides of the longitudinal clamping cylinder 8 are output ends, and output power along the longitudinal direction; the longitudinal clamping block 9 includes two blocks, and the two longitudinal clamping blocks 9 are respectively connected to the output ends on the left and right sides of the longitudinal clamping cylinder 8, and are driven by the longitudinal clamping cylinder 8 to clamp and fix the relay core from the left and right sides.

[0042] A longitudinal clamping cylinder is arranged at the lower part of the load-bearing adjustment seat of the present invention, the output end of the longitudinal clamping cylinder faces downward, and two longitudinal clamping blocks are connected at intervals. The longitudinal clamping cylinder drives the two longitudinal clamping blocks to move closer to or away from each other in the left-right direction to clamp and fix the core body in the longitudinal direction. Example 4

[0043] like Figures 5 to 10 As shown, as an embodiment of the present invention, the pressure correction component 10 of the present invention includes a pressure correction side plate 101, a spring limit seat 102 and a pressure correction support plate 107, wherein the pressure correction side plate 101 includes two pieces, and the two pressure correction side plates 101 are arranged at the bottom of the load-bearing adjustment seat 4 in parallel and spaced along the left and right directions, and extend vertically downward respectively; the pressure correction support plate 107 is horizontally arranged at the lower part of the pressure correction side plate 101, and is fixedly connected to the two pressure correction side plates 101 respectively; at least two mounting holes A are opened on the pressure correction support plate 107, and the mounting holes A pass through the pressure correction support plate 107 up and down; the spring limit seat 102 includes at least two, and at least two spring limit seats 102 are respectively arranged above at least two mounting holes A, and fixed on the pressure correction support plate 107; the spring limit seat 102 is an inverted U-shaped block, and its inverted buckle is arranged on the pressure correction support plate 107.

[0044] The pressure correction component includes a pressure rod 104, a pressure block 105 and a pressure correction sleeve 108, wherein the pressure correction sleeve 108 includes at least two, at least two pressure correction sleeves 108 are respectively output and inserted in the at least two mounting holes A, and extend vertically downward to the bottom of the pressure correction support plate 107; the pressure rod 104 includes at least two, at least two pressure rods 104 are respectively vertically inserted in at least two pressure correction sleeves 108, and can move freely in the vertical direction; the pressure block 105 is horizontally connected to the bottom of at least two pressure rods 104, and moves up and down with the pressure rods 104.

[0045] The pressure correction component also includes a pressure correction spring 103, which includes at least two pressure correction springs 103. The at least two pressure correction springs 103 are vertically inserted in the pressure correction sleeve 108 respectively. The bottom of the pressure correction spring 103 abuts against the pressure rod 104 in the pressure correction sleeve 108, and the top abuts against the spring limit block 102, which is used to elastically buffer the pressure rod 104.

[0046] A pressure correction slide hole B which passes through the pressure correction sleeve 108 from top to bottom is provided in the middle part; the pressure rod 104 and the pressure correction spring 103 are inserted in the pressure correction slide hole B; the inner diameter of the pressure correction slide hole B is larger than the outer diameter of the pressure rod 104 and the pressure correction spring 103, so that the pressure rod 104 and the pressure correction spring 103 can move freely in the pressure correction slide hole B along the vertical direction; the bottom of the pressure correction slide hole B is provided with a step portion C extending toward the middle of the hole; the top of the pressure rod 104 is provided with a pressure cap portion 1010 extending outward, the outer diameter of the pressure cap portion 1010 is not larger than the inner diameter of the pressure correction slide hole B, and is limited by the step portion C to prevent the pressure rod 104 from sliding out of the pressure correction slide hole B due to gravity.

[0047] The pressure calibration component also includes a pressure sensor 106; the pressure sensor 106 is arranged at the bottom of the pressure calibration support plate 107, and its test head is arranged downward, and is used to detect the upward reaction force of the relay core during pressure calibration.

[0048] The pressure calibration component of the present invention is arranged in the space between two longitudinal clamping cylinders, and the pressure calibration component extends vertically downward. During the material taking process, the pressure block of the pressure calibration component first approaches and presses the core body from above to maintain its position stability before clamping, and at the same time performs flatness correction on the core body to ensure its position accuracy. After the position clamping and flatness correction are completed, the core body is clamped and fixed by the longitudinal clamping cylinder and the transverse clamping cylinder from the longitudinal and transverse directions respectively, and taken out; further, when the pressure block of the pressure calibration component of the present invention presses the core body, the vertically arranged pressure calibration spring is used to provide elastic buffering in the vertical direction to reduce damage to the core body surface during pressure calibration; when the pressure block is moved upward by the upward reaction force of the core body, it approaches the pressure sensor above, thereby realizing real-time and accurate monitoring of the pressure calibration force, and feedback information through pressure so as to control the pressure calibration distance in real time during the pressure calibration process. In addition, during the pressure calibration process, the pressure block of the present invention is supported by a vertically arranged pressure rod, and the pressure rod is slidably inserted in the pressure calibration sleeve. In order to prevent the pressure rod from falling downward out of the pressure calibration sleeve due to its own gravity, a step portion arranged at the bottom of the pressure calibration sleeve and a pressure cap portion arranged at the top of the pressure rod are used to block and limit the pressure. A pressure calibration spring is vertically inserted at the top of the pressure rod, and the top of the pressure calibration spring is limited by a spring limiting column horizontally arranged on the pressure calibration support plate to provide a downward supporting force. When the pressure block is subjected to an upward force, the pressure rod is driven to compress the pressure calibration spring upward. After being compressed, the pressure calibration spring provides a downward elastic force to achieve elastic buffering of the pressure block. Example 5

[0049] As an embodiment of the present invention, the present invention discloses a material loading machine including a pressure-corrected material taking head with adaptive lateral movement adjustment of a relay core.

[0050] The embodiments of the present invention are only to introduce its specific implementation methods and are not intended to limit its protection scope. The technicians in this industry can make some modifications inspired by this embodiment, so any equivalent changes or modifications made according to the scope of the patent of the present invention are within the scope of the patent claims of the present invention.

Claims

1. A pressure-calibrated material taking head with adaptive lateral movement adjustment of relay core, arranged in a relay automatic assembly feeder, used to move the relay core during the automatic assembly of relays, characterized in that: It includes a connecting support assembly, an adjusting assembly, a pressing assembly, a horizontal clamping assembly and a longitudinal clamping assembly, wherein: The connecting support assembly is connected to the lower part of the power mechanism of the feeder and is driven by the power mechanism to move up and down in the vertical direction; The bottom of the connecting support assembly is provided with at least two material taking positions; The adjusting components include at least two groups, the at least two groups of adjusting components are respectively arranged at at least two material taking positions and are freely movable in the transverse direction, and the adjusting components are flexibly connected to the connecting support components in the transverse direction; The transverse clamping assembly is arranged at the bottom of the connecting support assembly and extends to the front and rear sides of at least two material taking positions. The transverse clamping assembly outputs power in the transverse direction to transversely clamp the relay core at the fixed material taking position; The longitudinal clamping assembly comprises at least two groups, and the at least two groups of longitudinal clamping assemblies are respectively arranged on at least two groups of adjusting assemblies, and output power in the longitudinal direction, so as to longitudinally clamp the relay core at the fixed material taking position; The pressure calibration components (10) include at least two groups, and the at least two groups of pressure calibration components (10) are respectively arranged at the bottom of at least two groups of cross clamp components; when taking materials, the pressure calibration components (10) are lowered along with the adjustment components, and the core of the flexibly pressure calibration relay is flexibly pressed from above; The connecting support assembly comprises a connecting seat (1), a support seat (2) and a side support plate (3), wherein the connecting seat (1) is arranged horizontally; the support seat (2) is arranged on the connecting seat (1), and the upper part of the connecting seat (1) is connected to the power mechanism of the feeder; the side support plate (3) comprises two pieces, and the two side support plates (3) are arranged in parallel and spaced apart on the front and rear sides of the connecting seat (1) and extend in the longitudinal direction respectively; the side support plate (3) extends vertically to the bottom of the connecting seat (1); The adjustment assembly comprises a bearing adjustment seat (4) and an adjustment spring (5), wherein the bearing adjustment seat (4) is slidably connected to the bottom of the connection seat (1) in a transverse direction, and at least two spring holes are respectively provided on the front and rear side walls of the bearing adjustment seat (4); at least two spring holes are provided on the inner side wall of the side support plate (3) corresponding to the bearing adjustment seat (4); the adjustment spring (5) comprises at least two springs, and the at least two adjustment springs (5) are respectively arranged on the front and rear sides of the bearing adjustment seat (4) in a transverse direction, the inner end of the adjustment spring (5) is inserted into the spring hole of the bearing adjustment seat (4), and the outer end of the adjustment spring (5) is inserted into the spring insertion hole of the side support plate (3); in a natural state, the front and rear sides of the bearing adjustment seat (4) are flexibly supported by the adjustment springs (5).

2. According to claim 1, a pressure-calibrated material taking head with adaptive lateral movement adjustment of a relay core, characterized in that: The transverse clamping assembly comprises a transverse clamping cylinder (6) and a transverse clamping plate (7), wherein the transverse clamping cylinder (6) is arranged below the connecting support assembly and outputs power in the transverse direction; the transverse clamping plate (7) comprises two pieces, and the two transverse clamping plates (7) are respectively arranged in parallel and spaced relation at the front and rear sides of the transverse clamping cylinder (6) and extend in the longitudinal direction; the two transverse clamping plates (7) are respectively connected to the output ends of the transverse clamping cylinder (6) and are driven by the transverse clamping cylinder (6) to move closer to or farther from each other in the transverse direction so as to clamp and fix the relay core from the front and rear sides.

3. The pressure-calibrated material taking head with adaptive lateral movement adjustment of the relay core according to claim 1, characterized in that: The longitudinal clamping assembly comprises a longitudinal clamping cylinder (8) and a longitudinal clamping block (9), wherein the longitudinal clamping cylinder (8) is arranged at the bottom of the load-bearing adjustment seat (4), and the left and right sides of the longitudinal clamping cylinder (8) are output ends, and output power along the longitudinal direction; the longitudinal clamping block (9) comprises two blocks, and the two longitudinal clamping blocks (9) are respectively connected to the output ends on the left and right sides of the longitudinal clamping cylinder (8), and are driven by the longitudinal clamping cylinder (8) to clamp and fix the relay core from the left and right sides.

4. The pressure-calibrated material taking head with adaptive lateral movement adjustment of the relay core according to claim 1, characterized in that: The pressure calibration assembly (10) comprises a pressure calibration side plate (101), a spring limit seat (102) and a pressure calibration support plate (107), wherein the pressure calibration side plate (101) comprises two plates, the two pressure calibration side plates (101) are arranged at a distance from each other in parallel along the left-right direction at the bottom of the load-bearing adjustment seat (4), and extend vertically downward respectively; the pressure calibration support plate (107) is arranged horizontally at the bottom of the pressure calibration side plate (101), and is fixed to the two pressure calibration side plates (101) respectively. The pressure correction support plate (107) is provided with at least two mounting holes (A), and the mounting holes (A) pass through the pressure correction support plate (107) from top to bottom; the spring limit seat (102) comprises at least two, and the at least two spring limit seats (102) are respectively arranged above the at least two mounting holes (A) and fixed on the pressure correction support plate (107); the spring limit seat (102) is an inverted U-shaped block, and its inverted buckle is arranged on the pressure correction support plate (107).

5. The pressure-calibrated material taking head with adaptive lateral movement adjustment of the relay core according to claim 4, characterized in that: The pressure calibration assembly comprises a pressure rod (104), a pressure block (105) and a pressure calibration sleeve (108), wherein the pressure calibration sleeve (108) comprises at least two, and the at least two pressure calibration sleeves (108) are respectively inserted into the at least two mounting holes (A) and extend vertically downward to the bottom of the pressure calibration support plate (107); the pressure rod (104) comprises at least two, and the at least two pressure rods (104) are respectively inserted vertically into the at least two pressure calibration sleeves (108) and move freely in the vertical direction; the pressure block (105) is horizontally connected to the bottom of the at least two pressure rods (104) and moves up and down with the pressure rods (104).

6. A pressure-calibrated material taking head with adaptive lateral movement adjustment of relay core according to claim 5, characterized in that: The pressure correction component also includes a pressure correction spring (103), which includes at least two pressure correction springs (103). The at least two pressure correction springs (103) are respectively vertically inserted in the pressure correction sleeve (108), and the bottom of the pressure correction spring (103) abuts against the pressure rod (104) in the pressure correction sleeve (108), and the top abuts against the spring limit block (102), which is used for elastically buffering the pressure rod (104).

7. A pressure-calibrated material taking head with adaptive lateral movement adjustment of relay core according to claim 6, characterized in that: A pressure correction sliding hole (B) extending vertically through the pressure correction sleeve (108) is provided in the middle thereof; the pressure rod (104) and the pressure correction spring (103) are inserted into the pressure correction sliding hole (B); the inner diameter of the pressure correction sliding hole (B) is larger than the outer diameter of the pressure rod (104) and the pressure correction spring (103), so that the pressure rod (104) and the pressure correction spring (103) can freely move in the pressure correction sliding hole (B) along the vertical direction; a step portion (C) extending toward the middle of the hole is provided at the bottom of the pressure correction sliding hole (B); a pressure cap portion (1010) extending outward is provided at the top of the pressure rod (104), the outer diameter of the pressure cap portion (1010) is not larger than the inner diameter of the pressure correction sliding hole (B), and is limited by the step portion (C) to prevent the pressure rod (104) from sliding out of the pressure correction sliding hole (B) due to gravity.

8. The pressure-calibrated material taking head with adaptive lateral movement adjustment of the relay core according to claim 4, characterized in that: The pressure calibration component also includes a pressure sensor (106); the pressure sensor (106) is arranged at the bottom of the pressure calibration support plate (107), with its test head arranged downward, and is used to detect the upward reaction force of the relay core during pressure calibration.

9. A material loader comprising a pressure-calibrated material taking head with adaptive lateral movement adjustment of the relay core as claimed in claim 1.

Citation Information

Patent Citations

  • Plate taking manipulator

    CN209853279U

  • Battery cell taking clamp and battery cell transferring mechanism

    CN218274710U