Blowdown system of air purifier
By designing a compact air purifier sewage exhaust system, the compact layout of the base and sewage valve seat and the automatic switching function of the electromagnetic drive mechanism are solved, and the traditional sewage valve is realized. Miniaturization and integration requirements.
Patent Information
- Application Number
- CN202411436540.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-10-15
AI Technical Summary
Traditional sewage valves have large volume and large weight, making it difficult to miniaturize and integrate compressed air purification devices, and the air intake position is not convenient for program control of automatic switching functions.
An air purifier sewage exhaust system is designed, including a base, sewage valve seat and an electromagnetic drive mechanism. Through the compact layout in the C-shaped notch and the automatic switching function of the electromagnetic drive mechanism, miniaturization and integration requirements are achieved.
The sewage discharge system is compact and compact, adapting to the miniaturization needs of compressed air purification devices, and automatically switching functions are realized through electromagnetic drive to meet the integrated needs.
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Figure CN119467712A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of compressed air purification and processing, and in particular to a sewage discharge system of an air purifier. Background Art
[0002] As the core process equipment for supplying dry and clean compressed air to instruments, air springs, pneumatic doors, brake systems, clamping systems, medical equipment, food production equipment, etc., compressed air purification devices are widely used in various types of industrial equipment. As one of the key and important components of a small compressed air purification device, the drain valve is installed at the front end of the purification device. Its performance and reliability are directly related to whether the air quality entering the compressed air purification device meets the design requirements.
[0003] At present, the traditional drain valve is large in size and heavy in weight, which makes it difficult to miniaturize the compressed air purification device. The air inlet position cannot conveniently complete the program-controlled automatic switch function, making it difficult to meet the needs of miniaturization and integration of purification devices. Summary of the invention
[0004] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an air purifier sewage discharge system, which can be small and compact in structure and can meet the needs of miniaturization and integration of purification devices.
[0005] The air purifier sewage discharge system according to an embodiment of the present invention includes: a base, a C-shaped notch is provided on the base, a sewage discharge cavity is provided in the base, and the lower end of the sewage discharge cavity is connected to a sewage discharge flow channel arranged to be inclined downward; a sewage discharge valve seat, the sewage discharge valve seat is installed on the base, a sewage discharge channel is provided in the sewage discharge valve seat along the axial direction, and the sewage discharge cavity is connected to the sewage discharge channel through the sewage discharge flow channel. An electromagnetic drive mechanism is arranged on the drain valve seat. The electromagnetic drive mechanism is located in the C-shaped notch of the base. The electromagnetic drive mechanism includes a static iron core, a moving iron core and an electromagnetic coil. The static iron core, the moving iron core and the electromagnetic coil are all arranged along the axis of the drain valve seat. The electromagnetic coil is included on the outside of the static iron core and the moving iron core. The moving iron core can be moved up and down on the static iron core. The moving iron core is connected to the static iron core through a spring. The power on and off of the electromagnetic coil is controlled to control the rise and fall of the moving iron core. When the moving iron core rises, the drain cavity is connected to the drain channel; when the moving iron core descends, the connection between the drain cavity and the drain channel is blocked by the dynamic iron core.
[0006] The air purifier sewage discharge system according to the embodiment of the present invention has at least the following beneficial effects: since the sewage valve seat and the electromagnetic drive mechanism are both located in the C-shaped notch, the sewage valve seat body is cut and processed on the base of the small compressed air purification device, and the valve core and other components are attached to the base of the small compressed air purification device, the air purifier sewage discharge system is small and compact as a whole, which is suitable for the miniaturization requirements of compressed air purification devices. The sewage discharge channel is connected to the sewage discharge cavity through the sewage discharge flow channel, and the sewage discharge channel and the sewage discharge cavity can be connected and blocked by controlling the power on and off of the electromagnetic coil, thereby completing the program-controlled automatic switch function, meeting the customer's needs for miniaturization and integration of purification devices.
[0007] According to some embodiments of the present invention, a boss portion is provided at the upper end of the drain valve seat, the boss portion is provided along the axis of the drain valve seat, the drain channel passes through the boss portion, and the boss portion abuts against the moving iron core.
[0008] According to some embodiments of the present invention, when the moving iron core rises, the gap between the moving iron core and the boss portion is smaller than the diameter of the drain channel.
[0009] According to some embodiments of the present invention, the electromagnetic drive mechanism includes a sealing gasket, which is annular and coaxially arranged with the drain valve seat, and is arranged between the drain valve seat and the static iron core.
[0010] According to some embodiments of the present invention, a filter screen is provided at the bottom of the sewage discharge chamber.
[0011] According to some embodiments of the present invention, a first sealing ring is further included, and the first sealing ring is arranged between the base and the sewage valve seat.
[0012] According to some embodiments of the present invention, a heating mechanism is further included. The heating mechanism is disposed on the base and is located below the sewage flow channel. The heating mechanism is used to heat the sewage flow channel to prevent ice from clogging the sewage flow channel.
[0013] According to some embodiments of the present invention, the heating mechanism includes a heating plate and a heating cover plate. The heating plate is arranged in the base, and the heating cover plate is covered on the base. The heating cover plate is connected to the base by bolts. The bolts are tightened so that the heating cover plate presses the heating plate into the base.
[0014] According to some embodiments of the present invention, a second sealing ring is provided between the heating cover plate and the base.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments:
[0017] Figure 1 is a cross-sectional view of a sewage discharge system of an air purifier according to an embodiment of the present invention in a connected state;
[0018] Figure 2 yes Figure 1 A partial enlarged view of the middle A;
[0019] Figure 3 is a cross-sectional view of a sewage discharge system of an air purifier according to an embodiment of the present invention in a closed state;
[0020] Figure 4 yes Figure 3 A partial enlarged view of point B in the middle.
[0021] Description of reference numerals:
[0022] Base 100; C-shaped notch 110; sewage cavity 120; sewage flow channel 130; filter screen 140;
[0023] Drain valve seat 200; drain channel 210; boss portion 220; first sealing ring 230;
[0024] Electromagnetic drive mechanism 300; static iron core 310; moving iron core 340; electromagnetic coil 350; spring 360; sealing gasket 370;
[0025] Heating mechanism 400; heating plate 410; heating cover plate 420; bolt 430; second sealing ring 440;
[0026] The gap K between the moving iron core and the boss part; the diameter D of the sewage channel. DETAILED DESCRIPTION
[0027] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0028] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0030] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0031] refer to Figures 1 to 4 An air purifier sewage treatment system according to an embodiment of the present invention is described.
[0032] like Figures 1 to 4 As shown, the sewage discharge system of an air purifier according to an embodiment of the present invention includes: a base 100, a C-shaped notch 110 is opened on the base 100, a sewage discharge cavity 120 is opened in the base 100, and the lower end of the sewage discharge cavity 120 is connected to a sewage discharge flow channel 130 which is arranged downwardly inclined; a sewage discharge valve seat 200, the sewage discharge valve seat 200 is installed on the base 100, and a sewage discharge channel 210 is opened in the sewage discharge valve seat 200 along the axial direction, and the sewage discharge cavity 120 is connected to the sewage discharge channel 210 through the sewage discharge flow channel 130. The electromagnetic drive mechanism 300 is arranged on the drain valve seat 200. The electromagnetic drive mechanism 300 is located in the C-shaped notch 110 of the base 100. The electromagnetic drive mechanism 300 includes a static iron core 310, a moving iron core 340 and an electromagnetic coil 350. The static iron core 310, the moving iron core 340 and the electromagnetic coil 350 are all arranged along the axis of the drain valve seat 200. The electromagnetic coil 350 is included on the outside of the static iron core 310 and the moving iron core 340. The moving iron core 340 is movably arranged on the static iron core 310 up and down. The moving iron core 340 is connected to the static iron core 310 through a spring 360. The power on and off of the electromagnetic coil 350 is controlled to control the rise and fall of the moving iron core 340. When the moving iron core 340 rises, the sewage cavity 120 is connected to the sewage channel 210; when the moving iron core 340 falls, the connection between the sewage cavity 120 and the sewage channel 210 is blocked by the moving iron core 340.
[0033] like Figures 1 to 4As shown, a C-shaped notch 110 is opened on the left side of the base 100, and a drain valve seat 200 is installed on the C-shaped notch 110. An electromagnetic drive mechanism 300 is installed on the upper end of the drain valve seat 200, and the electromagnetic drive mechanism 300 is located in the C-shaped notch 110. The electromagnetic drive mechanism 300 is used to switch the connection state between the drain channel 210 in the drain valve seat 200 and the drain cavity 120 in the base 100. Since the drain valve seat 200 and the electromagnetic drive mechanism 300 are both located in the C-shaped notch 110, the drain valve seat 200 body is cut and processed on the base 100 of the small compressed air purification device, and other components such as the valve core are attached to the base 100 of the small compressed air purification device. Therefore, the air purifier drain system is small and compact as a whole, which meets the miniaturization requirements of compressed air purification devices. The sewage channel 210 is connected to the sewage chamber 120 through the sewage flow channel 130. The sewage channel 210 can be connected and blocked with the sewage chamber 120 by controlling the power on and off of the electromagnetic coil 350, thereby completing the program-controlled automatic switching function and meeting customers' needs for miniaturization and integration of purification devices.
[0034] like Figures 1 to 4 As shown, a boss portion 220 is provided at the upper end of the drain valve seat 200, and the boss portion 220 is provided along the axis of the drain valve seat 200, and the drain channel 210 passes through the boss portion 220, and the boss portion 220 abuts against the moving iron core 340. When the electromagnetic coil 350 is energized, the moving iron core 340 is attracted and lifted upward by the electromagnetic force, and a gap is opened between the moving iron core 340 and the upper surface of the boss, and this gap connects the drain channel 210 with the drain flow channel 130 and the drain cavity 120. The high-pressure gas in the drain cavity 120 drives the sewage to flow along the drain flow channel 130 inclined downward, enters the drain channel 210 through the gap between the moving iron core 340 and the upper surface of the boss, and is discharged along the drain channel 210. When the electromagnetic coil 350 loses power, the movable iron core 340 is reset by the elastic force of the spring 360 and moves downward, and the movable iron core 340 closes the drainage channel 210 on the drainage valve seat 200, and the drainage action stops. The cone height of the boss portion 220 on the drainage valve seat 200, together with the base 100, forms a small annular liquid accumulation groove close to the drainage channel 210, which effectively improves the drainage efficiency.
[0035] like Figure 2 As shown, when the moving iron core 340 rises, the gap K between the moving iron core 340 and the boss portion 220 is smaller than the diameter D of the drain channel 210. As a result, debris cannot enter the drain channel 210, thereby effectively preventing the drain channel 210 from being blocked.
[0036] like Figures 1 to 4As shown, the electromagnetic drive mechanism 300 includes a sealing gasket 370, which is annular, coaxially arranged with the drain valve seat 200, and arranged between the drain valve seat 200 and the static iron core 310. A filter screen 140 is laid at the bottom of the drain cavity 120. It also includes a first sealing ring 230, which is arranged between the base 100 and the drain valve seat 200. The sealing gasket 370 and the first sealing ring 230 can prevent sewage leakage and improve the airtightness and reliability of the sewage system.
[0037] like Figures 1 to 4 As shown, the sewage discharge system of the air purifier also includes a heating mechanism 400, which is arranged on the base 100, and the heating mechanism 400 is located below the sewage discharge channel 130. The heating mechanism 400 is used to heat the sewage discharge channel 130 to prevent ice from blocking the sewage discharge channel 130. The heating mechanism 400 includes a heating plate 410 and a heating cover plate 420. The heating plate 410 is arranged in the base 100, and the heating cover plate 420 is covered on the base 100. The heating cover plate 420 is connected to the base 100 by bolts 430. Tightening the bolts 430 allows the heating cover plate 420 to press the heating plate 410 into the base 100. A second sealing ring 440 is arranged between the heating cover plate 420 and the base 100. When the room temperature is higher than the start-up setting value of the heating plate 410, the heating plate 410 shall not be energized, and the heating plate 410 shall not work. When the room temperature is lower than the start-up setting value of the heating plate 410, the heating plate 410 is energized and starts working. The heating power is greater than the heat dissipation power. The sewage channel 130 above the heating plate 410 is in a heated and temperature-rising state at this time, thereby effectively preventing ice from clogging the sewage channel 210.
[0038] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An air purifier sewage discharge system, characterized in that: include: A base (100), wherein a C-shaped notch (110) is provided on the base (100), a sewage discharge cavity (120) is provided in the base (100), and a sewage discharge flow channel (130) arranged to be inclined downward is connected to the lower end of the sewage discharge cavity (120); A sewage valve seat (200), the sewage valve seat (200) being mounted on the base (100), the sewage valve seat (200) being provided with a sewage channel (210) opened along the axial direction, the sewage cavity (120) being in communication with the sewage channel (210) through the sewage flow channel (130); An electromagnetic drive mechanism (300), the electromagnetic drive mechanism (300) being arranged on the drain valve seat (200), the electromagnetic drive mechanism (300) being located in the C-shaped notch (110) of the base (100), the electromagnetic drive mechanism (300) comprising a static iron core (310), a moving iron core (340) and an electromagnetic coil (350), the static iron core (310), the moving iron core (340) and the electromagnetic coil (350) being arranged along the axis of the drain valve seat (200), the electromagnetic coil (350) comprising a static iron core (310) and a moving iron core (340) ) outside, the moving iron core (340) is movably arranged on the static iron core (310) up and down, the moving iron core (340) is connected to the static iron core (310) through a spring (360), and the rising and falling of the moving iron core (340) are controlled by controlling the power on and off of the electromagnetic coil (350). When the moving iron core (340) rises, the sewage discharge cavity (120) is connected to the sewage discharge channel (210); when the moving iron core (340) falls, the connection between the sewage discharge cavity (120) and the sewage discharge channel (210) is blocked by the moving iron core (340).
2. The air purifier sewage discharge system according to claim 1, characterized in that: A boss portion (220) is provided at the upper end of the sewage valve seat (200), the boss portion (220) is arranged along the axis of the sewage valve seat (200), the sewage channel (210) passes through the boss portion (220), and the boss portion (220) abuts against the moving iron core (340).
3. The air purifier sewage discharge system according to claim 2, characterized in that: When the moving iron core (340) rises, the gap between the moving iron core (340) and the boss portion (220) is smaller than the diameter of the sewage discharge channel (210).
4. The air purifier sewage discharge system according to claim 1, characterized in that: The electromagnetic drive mechanism (300) comprises a sealing gasket (370) which is annular in shape and is coaxially arranged with the sewage valve seat (200). The sealing gasket (370) is arranged between the sewage valve seat (200) and the static iron core (310).
5. The air purifier sewage discharge system according to claim 1, characterized in that: A filter screen (140) is provided at the bottom of the sewage discharge cavity (120).
6. The air purifier sewage discharge system according to claim 1, characterized in that: It also includes a first sealing ring (230), wherein the first sealing ring (230) is arranged between the base (100) and the sewage valve seat (200).
7. The air purifier sewage discharge system according to claim 1, characterized in that: It also includes a heating mechanism (400), which is arranged on the base (100) and located below the sewage discharge channel (130). The heating mechanism (400) is used to heat the sewage discharge channel (130) to prevent ice from clogging the sewage discharge channel (130).
8. The air purifier sewage discharge system according to claim 7, characterized in that: The heating mechanism (400) comprises a heating plate (410) and a heating cover plate (420); the heating plate (410) is arranged inside the base (100); the heating cover plate (420) is covered on the base (100); the heating cover plate (420) is connected to the base (100) via bolts (430); and the bolts (430) are screwed so that the heating cover plate (420) presses the heating plate (410) tightly inside the base (100).
9. The air purifier sewage discharge system according to claim 8, characterized in that: A second sealing ring (440) is provided between the heating cover plate (420) and the base (100).
Citation Information
Patent Citations
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