Ultrasonic detection device for multi-material additive manufacturing hardware
By designing the shaft alignment mechanism and detection mechanism of the multi-material additive manufacturing hardware ultrasonic detection device, automatic alignment and ultrasonic detection of arc-shaped carbon fiber reinforced composite sheets are realized, and the problems of complex operation and low efficiency in the prior art are solved. Significantly improves detection efficiency and accuracy.
Patent Information
- Application Number
- CN202411614872.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-12
AI Technical Summary
The prior art uses ultrasonic detection of arc-shaped carbon fiber reinforced composite sheets, and the operation is complex and inefficient. Especially for sheets of different diameters, the probe movement trajectory needs to be manually adjusted, and the working efficiency needs to be improved.
A multi-material additive manufacturing hardware ultrasonic detection device is designed, including a shaft adjustment mechanism and a detection mechanism. The shaft mechanism realizes automatic alignment of arc-shaped carbon fiber reinforced composite sheets through the inner support assembly and the locking assembly, and the detection mechanism realizes automatic rotation and translation through the ultrasonic detection probe and center-orbiting assembly to complete the detection of arc-shaped surfaces.
Automatic alignment and ultrasonic detection of arc-shaped carbon fiber reinforced composite sheets of different diameters is realized, which improves detection efficiency and accuracy, simplifies operating procedures and reduces maintenance costs.
Smart Images

Figure CN119470632A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ultrasonic testing technology, and in particular to a hardware ultrasonic testing device for multi-material additive manufacturing. Background Technology
[0002] Multimaterial additive manufacturing technology has developed rapidly in recent years, especially in industries such as aerospace, medical, automotive and electronics. In order to ensure the quality and reliability of multimaterial additive manufacturing parts, ultrasonic testing, as a non-destructive testing method, is widely used to detect internal defects and structural integrity of these parts.
[0003] Carbon fiber reinforced composite sheets are a type of hardware in the field of multi-material additive manufacturing technology. During the production process, carbon fiber reinforced composite sheets may be affected by various factors, such as the irregular shape and size of carbon fibers, the chemical reaction rate during the manufacturing process, the content of various elements, the amount and viscosity of resin, etc. These factors may lead to defects or damage in the product. Therefore, carbon fiber reinforced composite sheets need to be sampled and ultrasonically tested. Ultrasonic testing can effectively detect defects such as delamination, voids, and inclusions in carbon fiber reinforced composite sheets. Carbon fiber reinforced composite sheets can be manufactured into various shapes according to design requirements, such as arcs.
[0004] In existing technologies, ultrasonic testing of curved carbon fiber reinforced composite panels requires the application of coupling agent to both the testing surface of the panel and the probe. The panel is then manually moved to align with the ultrasonic probe. Since the probe's trajectory must remain in close contact with the panel, the central axis of the probe's trajectory must coincide with the central axis of the panel. This manual movement requires the use of positioning fixtures, making the process cumbersome. Furthermore, for curved carbon fiber reinforced composite panels of different diameters, the probe's trajectory must be modified, further compromising work efficiency. Summary of the Invention
[0005] Technical problem to be solved: The present invention provides a hardware ultrasonic testing device for multi-material additive manufacturing, which can solve the above-mentioned problems.
[0006] Technical Solution: To achieve the above objectives, the present invention adopts the following technical solution: a multi-material additive manufacturing hardware ultrasonic testing device, comprising a working panel and a bottom support plate symmetrically fixedly connected to the lower side of the working panel. The working panel has a third movable opening, a second movable opening, and a first movable opening symmetrically distributed from the center to the side. The lower side of the working panel is also symmetrically fixedly connected to a support plate. The upper side of the working panel is provided with an alignment mechanism for aligning the central axis of the arc-shaped carbon fiber reinforced composite material to the left-right central axis surface of the working panel. Above the alignment mechanism is a testing mechanism for performing ultrasonic testing on the arc-shaped carbon fiber reinforced composite material.
[0007] The axis alignment mechanism includes an inner support assembly located at the center of the upper side of the work panel for supporting the inner wall of the arc-shaped carbon fiber reinforced composite plate to change the position of the central axis of the arc-shaped carbon fiber reinforced composite plate, and a locking assembly located in the third movable opening on both sides for locking the front and rear ends of the arc-shaped carbon fiber reinforced composite plate.
[0008] The testing mechanism includes an ultrasonic testing probe that is perpendicular to the central axis of the arc-shaped carbon fiber reinforced composite board and movably mounted above the working panel. The ultrasonic testing probe is fixedly connected to the mounting block, which is fixedly connected to the output end of the electric push rod three. The electric push rod three is equipped with a hub assembly for controlling its rotation around the central axis of the arc-shaped carbon fiber reinforced composite board. The hub assembly includes an arc-shaped seat located behind the ultrasonic testing probe, and translation components for controlling its forward and backward movement are provided at both ends of the arc-shaped seat.
[0009] By using the shaft mechanism and the detection mechanism in combination, the alignment and detection of the curved carbon fiber reinforced composite plate can be completed automatically.
[0010] As a preferred embodiment of the present invention, the locking assembly includes abutment plates symmetrically slidably connected to the second movable opening on the same side. The lower ends of two abutment plates symmetrically distributed on the front and rear sides are fixedly connected to the same movable plate. The front and rear movable plates are symmetrically threaded to a bidirectional lead screw and slidably connected to a guide rod. The bidirectional lead screw is rotatably connected between the front and rear support plates. The guide rod is fixedly connected between the front and rear support plates. The front end of the bidirectional lead screw extends to the outside of the front support plate and is fixedly connected to the output end of a motor. The motor is fixedly connected to the front support plate.
[0011] As a preferred embodiment of the present invention, the inner support assembly includes a mounting base fixedly connected to the center position of the working panel from left to right. The upper end of the mounting base is symmetrically rotatably connected to a rotating shaft. The front and rear ends of the rotating shaft are fixedly connected to connecting arms. The ends of the front and rear connecting arms on the same rotating shaft that are away from the rotating shaft are rotatably connected to a support roller. The front ends of the left and right rotating shafts are jointly provided with an adjustment component for controlling their rotation. The second movable openings on the left and right sides are jointly provided with a secondary adjustment component for adjusting the left and right ends of the arc-shaped carbon fiber reinforced composite plate to the same height.
[0012] As a preferred embodiment of the present invention, the adjusting component includes a rotating gear fixedly connected to the front end of the left and right rotating shafts, and a double-sided rack meshing between the rotating gears on both sides. The upper end of the double-sided rack is fixedly connected to the output end of the electric push rod two, and the electric push rod two is fixedly connected to the working panel.
[0013] As a preferred embodiment of the present invention, the secondary adjustment component includes a support plate embedded in the second movable opening, a bottom connecting plate fixedly connected to the center of the lower side of the support plate, a connecting plate two fixedly connected between the left and right bottom connecting plates, the lower side of the connecting plate two fixedly connected to the output end of a plurality of electric push rods one, the plurality of electric push rods one together fixedly connected to the connecting plate one, and the connecting plate one fixedly connected between the left and right bottom support plates.
[0014] As a preferred embodiment of the present invention, the core assembly includes an arch frame fixedly connected to the rear side of the electric push rod three. A roller is rotatably connected to the upper side inside the arch frame. An arc-shaped groove is provided on the arc-shaped seat. The roller is limited and rolled within the arc-shaped groove. A rotating rod is rotatably connected to the lower side inside the arch frame. A self-propelled gear is fixedly connected to the center of the rotating rod. The inner ring wall of the arc-shaped seat passes through the arch frame and a gear ring segment is provided on the side near the central axis of the arc-shaped seat. The gear ring segment meshes with the self-propelled gear. The rear end of the rotating rod extends to the outside of the arch frame and is fixedly connected to the output end of the electric motor three. The electric motor three is fixedly connected to the outside of the arch frame.
[0015] As a preferred embodiment of the present invention, the translation component includes movable blocks fixedly connected to the lower sides of the left and right ends of the arc-shaped seat. The two movable blocks pass through the first movable openings on both sides and are respectively threaded to the translation screw and slidably connected to the guide rod. The translation screw is rotatably connected between the front and rear side support plates. The front end of the translation screw extends to the outside of the front side support plate and is fixedly connected to the output end of the motor. The motor is fixedly connected to the front side support plate, and the guide rod is fixedly connected between the front and rear side support plates.
[0016] As a preferred embodiment of the present invention, the ultrasonic detection probe is a soft contact probe.
[0017] Beneficial effects:
[0018] 1. The alignment mechanism used in this invention can automatically align the central axis of arc-shaped carbon fiber reinforced composite panels of different diameters with the rotational central axis of the ultrasonic testing probe, effectively improving the alignment efficiency of the arc-shaped carbon fiber reinforced composite panels. It is convenient and quick to use. At the same time, the locking method can increase the firmness of the arc-shaped carbon fiber reinforced composite panels and avoid the positional displacement of the arc-shaped carbon fiber reinforced composite panels caused by the movement and contact friction of the ultrasonic testing probe, which is conducive to ensuring the stability of the contact between the ultrasonic testing probe and the panel.
[0019] 2. The testing mechanism used in this invention can perform arc surface testing on arc-shaped carbon fiber reinforced composite panels of different diameters. The testing angle is always perpendicular to the arc-shaped carbon fiber reinforced composite panel, ensuring testing accuracy. The overall structure is relatively simple and the use and maintenance costs are low.
[0020] 3. The alignment mechanism and detection mechanism used in this invention work together to automatically complete the comprehensive ultrasonic testing of curved carbon fiber reinforced composite panels of different diameters. The operation is simple, the alignment is accurate, and the testing efficiency of curved carbon fiber reinforced composite panels is significantly improved. At the same time, the testing quality of curved carbon fiber reinforced composite panels can be guaranteed, and the use is time-saving and labor-saving. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0023] Figure 2 This is a three-dimensional structural diagram of the shaft mechanism of the present invention.
[0024] Figure 3 This is the present invention. Figure 2 A magnified structural diagram of region A in the middle.
[0025] Figure 4 This is a three-dimensional structural diagram of the testing mechanism of the present invention.
[0026] Figure 5 This is a front view structural diagram of the present invention.
[0027] Figure 6 This is a three-dimensional structural diagram of the present invention excluding the detection mechanism portion.
[0028] Figure 7 This is a bottom-view structural diagram of the present invention.
[0029] In the diagram: 1. Working panel; 11. Base support plate; 12. Support plate; 13. First movable opening; 14. Second movable opening; 15. Third movable opening; 2. Shaft alignment mechanism; 21. Locking assembly; 211. Abutting plate; 212. Double-acting lead screw; 213. Moving plate; 214. Guide rod one; 215. Motor one; 22. Inner support assembly; 221. Support roller; 222. Connecting arm; 223. Rotating shaft; 224. Mounting base; 225. Secondary adjustment component; 2251. Support plate; 2252. Bottom connecting plate; 2253. Connecting plate one; 2254. Connecting plate two; 22 55. Electric push rod one; 226. Adjustment component; 2261. Double-sided rack; 2262. Gear with rotation; 2263. Electric push rod two; 3. Detection mechanism; 31. Ultrasonic detection probe; 32. Mounting block; 33. Electric push rod three; 34. Core assembly; 341. Arc seat; 3411. Arc groove; 342. Roller; 343. Motor three; 344. Rotating rod; 345. Self-propelled gear; 346. Gear ring section; 347. Arch frame; 35. Translation assembly; 351. Moving block; 352. Motor four; 353. Guide rod two; 354. Translation lead screw. Detailed Implementation
[0030] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
[0031] See Figure 1 and Figure 6 An ultrasonic testing device for multi-material additive manufacturing hardware includes a working panel 1 and a bottom support plate 11 symmetrically fixedly connected to the lower side of the working panel 1. The working panel 1 has a third movable opening 15, a second movable opening 14 and a first movable opening 13 symmetrically distributed from the center to the side. The working panel 1 also has a support plate 12 symmetrically fixedly connected to the lower side of the working panel 1. The upper side of the working panel 1 is provided with an axis adjustment mechanism 2 for adjusting the position of the central axis of the arc-shaped carbon fiber reinforced composite material. Above the axis adjustment mechanism 2 is a testing mechanism 3 for ultrasonic testing of the arc-shaped carbon fiber reinforced composite material.
[0032] See Figure 1 , Figure 2 and Figure 6 The axis-aligning mechanism 2 includes an inner support component 22 disposed at the center of the upper side of the working panel 1 for supporting the inner wall of the arc-shaped carbon fiber reinforced composite plate to change the position of the central axis of the arc-shaped carbon fiber reinforced composite plate, and a locking component 21 disposed in the third movable opening 15 on both sides for locking the front and rear ends of the arc-shaped carbon fiber reinforced composite plate.
[0033] See Figure 1 and Figure 4The detection mechanism 3 includes an ultrasonic detection probe 31 that is perpendicular to the central axis of the arc-shaped carbon fiber reinforced composite plate and movably mounted above the working panel 1. The ultrasonic detection probe 31 is fixedly connected to the mounting block 32, and the mounting block 32 is fixedly connected to the output end of the electric push rod 33. The electric push rod 33 is provided with a rotating component 34 for controlling its rotation around the central axis of the arc-shaped carbon fiber reinforced composite plate. The rotating component 34 includes an arc-shaped seat 341 located behind the ultrasonic detection probe 31. The left and right ends of the arc-shaped seat 341 are provided with translation components 35 for controlling its forward and backward movement.
[0034] In actual operation, the installation block 32 is controlled by the electric push rod 33 to drive the ultrasonic detection probe 31 to approach the surface of the arc-shaped carbon fiber reinforced composite board, so as to meet the contact effect of the ultrasonic detection probe 31 with arc-shaped carbon fiber reinforced composite boards of different diameters.
[0035] By using the shaft mechanism 2 and the detection mechanism 3 in combination, the alignment and detection of the arc-shaped carbon fiber reinforced composite plate can be completed automatically.
[0036] See Figure 1 , Figure 6 and Figure 7 The locking assembly 21 includes abutment plates 211 that are symmetrically slidably connected to the second movable opening 14 on the same side. The lower ends of the two abutment plates 211, which are symmetrically distributed on the front and rear sides, are fixedly connected to the same movable plate 213. The front and rear movable plates 213 are symmetrically threaded to the bidirectional lead screw 212 and slidably connected to the guide rod 214. The bidirectional lead screw 212 is rotatably connected between the front and rear support plates 12. The guide rod 214 is fixedly connected between the front and rear support plates 12. The front end of the bidirectional lead screw 212 extends to the outside of the front support plate 12 and is fixedly connected to the output end of the motor 215. The motor 215 is fixedly connected to the front support plate 12.
[0037] In actual operation, the motor 215 drives the bidirectional lead screw 212 to rotate, and the bidirectional lead screw 212 controls the front and rear moving plates 213 to drive the clamping plate 211 to move in opposite directions along the guide rod 214. The clamping plate 211 clamps the front and rear ends of the arc-shaped carbon fiber reinforced composite plate to ensure the concentricity of the arc-shaped carbon fiber reinforced composite plate and the arc-shaped seat 341.
[0038] See Figure 1 and Figure 2The inner support assembly 22 includes a mounting base 224 fixedly connected to the center position of the working panel 1. The upper end of the mounting base 224 is symmetrically rotatably connected to a rotating shaft 223. The front and rear ends of the rotating shaft 223 are fixedly connected to connecting arms 222. The ends of the front and rear connecting arms 222 on the same rotating shaft 223 away from the rotating shaft 223 are rotatably connected to a support roller 221. The front ends of the left and right rotating shafts 223 are jointly provided with an adjustment component 226 for controlling their rotation. The left and right second movable openings 14 are jointly provided with a secondary adjustment component 225 for adjusting the left and right ends of the arc-shaped carbon fiber reinforced composite plate to the same height.
[0039] See Figure 3 The adjusting component 226 includes a rotating gear 2262 fixedly connected to the front end of the left and right rotating shafts 223. The left and right rotating gears 2262 are meshed together with a double-sided rack 2261. The upper end of the double-sided rack 2261 is fixedly connected to the output end of the electric push rod 2263. The electric push rod 2263 is fixedly connected to the working panel 1.
[0040] See Figure 2 , Figure 5 and Figure 6 The secondary adjustment component 225 includes a support plate 2251 embedded in the second movable opening 14. A bottom connecting plate 2252 is fixedly connected to the center of the lower side of the support plate 2251. A connecting plate 2254 is fixedly connected between the bottom connecting plates 2252 on the left and right sides. The lower side of the connecting plate 2254 is fixedly connected to the output end of a plurality of electric push rods 2255. The plurality of electric push rods 2255 are fixedly connected to the connecting plate 2253. The connecting plate 2253 is fixedly connected between the left and right bottom support plates 11.
[0041] In actual operation, the electric push rod 2263 controls the up-and-down movement of the double-sided rack 2261, which in turn controls the rotation of the gears 2262 on both sides. The gears 2262, through the rotating shaft 223, control the connecting arm 222 to drive the support roller 221 to revolve around the rotating shaft 223, thereby changing the height of the support roller 221. When adjusting the height of the support roller 221, after the support roller 221 contacts the inner wall of the arc-shaped carbon fiber reinforced composite board, the height of the support roller 221 is further increased. If the arc-shaped carbon fiber reinforced composite board... The central axis of the material is not located on the left-right central axis surface of the working panel 1. The inner wall of the arc-shaped carbon fiber reinforced composite plate will only contact one side of the support roller 221. As the support roller 221 is raised, the arc-shaped carbon fiber reinforced composite plate will tilt slightly when it contacts both support rollers 221 at the same time, that is, the heights of the left and right ends are different. Then, the electric push rod 2255 controls the connecting plate 2254 to drive the bottom connecting plate 2252 to lift the support plate 2251. The support plate 2251 that first contacts the lower end of the arc-shaped carbon fiber reinforced composite plate will continuously... Raise the lower end of the curved carbon fiber reinforced composite plate, and the two side support rollers 221 roll and rotate the curved carbon fiber reinforced composite plate until the two side support plates 2251 and the two ends of the curved carbon fiber reinforced composite plate contact simultaneously. The curved carbon fiber reinforced composite plate can then achieve the centering effect in the left and right directions. Before testing, the central axis of the curved seat 341 and the curved carbon fiber reinforced composite plate needs to be aligned. After the left and right directions are aligned, the alignment of the central axis is performed. Given the distance S from the top of the curved seat 341 to the working panel 1, and the diameters R1 and R2 of the curved carbon fiber reinforced composite plate and the curved seat 341, first remove the support of the support rollers 221, and then move the curved carbon fiber reinforced composite plate upward as a whole through the support plate 2251. Measure the distance M from the top of the curved carbon fiber reinforced composite plate to the working panel 1 with a ruler. Continue moving upward until R1-M = R2-S, indicating that the central axis of the curved carbon fiber reinforced composite plate and the curved seat 341 are aligned. Then stop moving the support plate 2251 upward.
[0042] See Figure 4 The core assembly 34 includes an arch frame 347 fixedly connected to the rear side of the electric push rod 33. A roller 342 is rotatably connected to the upper side inside the arch frame 347. An arc-shaped groove 3411 is provided on the arc-shaped seat 341. The roller 342 is limited and rolled in the arc-shaped groove 3411. A rotating rod 344 is rotatably connected to the lower side inside the arch frame 347. A self-propelled gear 345 is fixedly connected to the center of the rotating rod 344. The inner ring wall of the arc-shaped seat 341 passes through the arch frame 347 and a gear ring segment 346 is provided on the side of the arc-shaped seat 341 near the central axis. The gear ring segment 346 is meshed with the self-propelled gear 345. The rear end of the rotating rod 344 extends to the outside of the arch frame 347 and is fixedly connected to the output end of the motor 343. The motor 343 is fixedly connected to the outside of the arch frame 347.
[0043] In actual operation, the motor 343 controls the rotating rod 344 to drive the self-propelled gear 345 to rotate. The self-propelled gear 345 will then rotate around the central axis of the arc-shaped seat 341 along the gear ring segment 346. The self-propelled gear 345 will drive the ultrasonic detection probe 31 to rotate through the arch frame 347, so that the ultrasonic detection probe 31 can perform arc-shaped trajectory detection.
[0044] See Figure 6 and Figure 7 The translation component 35 includes movable blocks 351 fixedly connected to the lower sides of the left and right ends of the arc-shaped seat 341. The two movable blocks 351 pass through the first movable openings 13 on both sides and are respectively threaded to the translation screw 354 and slidably connected to the guide rod 353. The translation screw 354 is rotatably connected between the front and rear side support plates 12. The front end of the translation screw 354 extends to the outside of the front side support plate 12 and is fixedly connected to the output end of the motor 352. The motor 352 is fixedly connected to the front side support plate 12, and the guide rod 353 is fixedly connected between the front and rear side support plates 12.
[0045] In actual operation, the translation screw 354 is rotated by the motor 352, and the translation screw 354 drives the arc-shaped seat 341 to translate in the front and back direction through the moving block 351. After the ultrasonic detection probe 31 completes the detection of the current segment, the arc-shaped seat 341 performs translation work, and the translation distance is one body position of the ultrasonic detection probe 31.
[0046] See Figure 4 The ultrasonic testing probe 31 is a soft contact probe.
[0047] In practical applications, the soft contact probe has good adaptability and can fit closely to curved surfaces.
[0048] In use: S1: Place the curved carbon fiber reinforced composite board on the working panel 1. Then, control the double-sided rack 2261 to move up and down via the electric push rod 2263. The double-sided rack 2261 controls the rotation of the gears 2262 on both sides. The gears 2262 control the connecting arm 222 to drive the support roller 221 to revolve around the rotating shaft 223 via the rotating shaft 223, thereby changing the height of the support roller 221. When adjusting the height of the support roller 221, after the support roller 221 contacts the inner wall of the curved carbon fiber reinforced composite board, continue to raise the height of the support roller 221. If the central axis of the curved carbon fiber reinforced composite board... The line is not located on the left-right central axis of the working panel 1. The inner wall of the curved carbon fiber reinforced composite plate will only contact one side of the support roller 221. As the support roller 221 is raised, the curved carbon fiber reinforced composite plate will tilt slightly when it contacts both support rollers 221 at the same time, that is, the heights of the left and right ends are different. Then, the electric push rod 2255 controls the connecting plate 2254 to drive the bottom connecting plate 2252 to lift the support plate 2251. The support plate 2251 that first contacts the lower end of the curved carbon fiber reinforced composite plate will continuously raise the height of the lower end of the curved carbon fiber reinforced composite plate. The support rollers 221 on both sides will contact the curved carbon fiber... The reinforced composite plate is rotated until the two side support plates 2251 and both ends of the arc-shaped carbon fiber reinforced composite plate simultaneously contact each other, thus achieving centering in the left and right directions. Before testing, the central axis of the arc-shaped seat 341 and the arc-shaped carbon fiber reinforced composite plate needs to be aligned. After centering in the left and right directions, the alignment of the central axis is performed. Given the distance S from the top of the arc-shaped seat 341 to the working panel 1, and the diameters R1 and R2 of the arc-shaped carbon fiber reinforced composite plate and the arc-shaped seat 341, the support of the support roller 221 is removed first, and then the plate 2251 is rotated through the support plate 2251. 251 drives the arc-shaped carbon fiber reinforced composite plate to move upward as a whole. The distance M from the top of the arc-shaped carbon fiber reinforced composite plate to the working panel 1 is measured by a ruler. The upward movement continues until R1-M=R2-S, indicating that the central axis of the arc-shaped carbon fiber reinforced composite plate and the arc-shaped seat 341 coincides. Then the upward movement of the support plate 2251 is stopped. The bidirectional lead screw 212 is driven to rotate by the motor 215. The bidirectional lead screw 212 controls the front and rear side moving plates 213 to drive the pressing plate 211 to move in opposite directions along the guide rod 214. The pressing plate 211 presses against the front and rear ends of the arc-shaped carbon fiber reinforced composite plate.
[0049] S2: The translation screw 354 is rotated by the motor 352. The translation screw 354 drives the arc seat 341 to move in the front and back direction through the moving block 351. After moving to one end of the arc carbon fiber reinforced composite plate, the movement stops. Then, the installation block 32 is controlled by the electric push rod 33 to drive the ultrasonic detection probe 31 to approach the surface of the arc carbon fiber reinforced composite plate.
[0050] S3: The motor 343 controls the rotating rod 344 to drive the self-propelled gear 345 to rotate. The self-propelled gear 345 will rotate around the central axis of the arc-shaped seat 341 along the gear ring segment 346. The self-propelled gear 345 will drive the ultrasonic detection probe 31 to rotate through the arch frame 347, so that the ultrasonic detection probe 31 can detect the arc trajectory. After the ultrasonic detection probe 31 completes the detection of the current segment, the arc-shaped seat 341 will perform translation work. The translation distance is one body position of the ultrasonic detection probe 31, and then the detection of the arc trajectory of the ultrasonic detection probe 31 will continue again.
[0051] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A multi-material additive manufacturing hardware ultrasonic detection device, comprising a working panel (1), and a bottom support plate (11) fixedly connected to the lower side of the working panel (1) in a bilaterally symmetrical manner, characterized in that: The working panel (1) is provided with a third movable opening (15), a second movable opening (14) and a first movable opening (13) which are symmetrically distributed from the center to the side. A support plate (12) is also symmetrically fixedly connected to the lower side of the working panel (1) in a front-to-back manner. An axis alignment mechanism (2) for adjusting the position of the central axis of the arc-shaped carbon fiber reinforced composite plate is provided on the upper side of the working panel (1). A detection mechanism (3) for performing ultrasonic detection on the arc-shaped carbon fiber reinforced composite plate is provided above the axis alignment mechanism (2). The axis alignment mechanism (2) comprises an inner support assembly (22) arranged at the center of the upper side of the working panel (1) for supporting the inner wall of the arc-shaped carbon fiber reinforced composite plate so as to change the position of the central axis of the arc-shaped carbon fiber reinforced composite plate, and also comprises a locking assembly (21) arranged in the third movable openings (15) on both sides for locking the front and rear ends of the arc-shaped carbon fiber reinforced composite plate; The detection mechanism (3) comprises an ultrasonic detection probe (31) which is perpendicular to the central axis of the arc-shaped carbon fiber reinforced composite plate and movably arranged above the working panel (1); the ultrasonic detection probe (31) is fixedly connected to a mounting block (32); the mounting block (32) is fixedly connected to the output end of an electric push rod (33); the electric push rod (33) is provided with a winding assembly (34) for controlling the electric push rod to rotate around the central axis of the arc-shaped carbon fiber reinforced composite plate; the winding assembly (34) comprises an arc seat (341) arranged at the rear side of the ultrasonic detection probe (31); and the left and right ends of the arc seat (341) are jointly provided with a translation assembly (35) for controlling the electric push rod to move forward and backward. By using the axis alignment mechanism (2) and the detection mechanism (3) in coordination, the alignment and detection of the arc-shaped carbon fiber reinforced composite plate can be automatically completed.
2. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 1, characterized in that: The locking assembly (21) comprises a clamping plate (211) symmetrically slidably connected to the second movable opening (14) on the same side, and the lower ends of the two clamping plates (211) symmetrically distributed on the front and rear sides are fixedly connected to the same movable plate (213).
3. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 2, characterized in that: The locking assembly (21) further comprises a bidirectional screw rod (212) and a guide rod 1 (214) which are respectively threadedly connected and slidably connected to the front and rear side movable plates (213); the bidirectional screw rod (212) is rotatably connected between the front and rear side support plates (12); the guide rod 1 (214) is fixedly connected between the front and rear side support plates (12); the front end of the bidirectional screw rod (212) extends to the outside of the front side support plate (12) and is fixedly connected to the output end of the motor 1 (215); and the motor 1 (215) is fixedly connected to the front side support plate (12).
4. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 1, characterized in that: The inner support assembly (22) comprises a mounting seat (224) fixedly connected to the left-right center position of the working panel (1); the upper end of the mounting seat (224) is symmetrically rotatably connected to a rotating shaft (223); the front and rear ends of the rotating shaft (223) are fixedly connected to connecting arms (222); a supporting roller (221) is rotatably connected between the front and rear end connecting arms (222) on the same rotating shaft (223) and one end of the rotating shaft (223) that is higher than the rotating shaft (223); the front ends of the left and right rotating shafts (223) are commonly provided with an adjusting component (226) for controlling the rotation thereof; and the left and right second movable openings (14) are commonly provided with a secondary positioning component (225) for adjusting the left and right ends of the arc-shaped carbon fiber reinforced composite plate to the same height.
5. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 4, characterized in that: The adjusting component (226) comprises a rotating gear (2262) fixedly connected to the front ends of the left and right rotating shafts (223); a double-sided rack (2261) is meshedly connected between the rotating gears (2262) on the left and right sides; the upper end of the double-sided rack (2261) is fixedly connected to the output end of the second electric push rod (2263); and the second electric push rod (2263) is fixedly connected to the working panel (1).
6. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 4, characterized in that: The secondary positioning component (225) comprises a supporting plate (2251) embedded in the second movable opening (14); a bottom connecting plate (2252) is fixedly connected to the center of the lower side of the supporting plate (2251); a second connecting plate (2254) is fixedly connected between the left and right bottom connecting plates (2252); the lower side of the second connecting plate (2254) is fixedly connected to the output end of a plurality of electric push rods (2255); the plurality of electric push rods (2255) are fixedly connected to a first connecting plate (2253); and the first connecting plate (2253) is fixedly connected between the left and right bottom supporting plates (11).
7. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 1, characterized in that: The winding core assembly (34) comprises an arch frame (347) fixedly connected to the rear side of the electric push rod three (33), a roller (342) is rotatably connected to the upper side of the arch frame (347), an arc-shaped groove (3411) is formed on the arc-shaped seat (341), and the roller (342) is limitedly rollingly connected in the arc-shaped groove (3411).
8. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 6, characterized in that: The winding assembly (34) also includes a rotating rod (344) rotatably connected to the lower side of the interior of the arch frame (347), a self-propelled gear (345) being fixedly connected to the center of the rotating rod (344), an inner ring wall of the arc seat (341) passing through the arch frame (347) and a gear ring segment (346) is provided on the side close to the central axis of the arc seat (341), the gear ring segment (346) is meshed and connected with the self-propelled gear (345), a rear end of the rotating rod (344) extends to the outside of the arch frame (347) and is fixedly connected to the output end of the motor three (343), and the motor three (343) is fixedly connected to the outside of the arch frame (347).
9. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 1, characterized in that: The translation assembly (35) comprises a moving block (351) fixedly connected to the lower sides of the left and right ends of the arc seat (341), the moving blocks (351) on both sides pass through the first movable openings (13) on both sides and are respectively threadedly connected to the translation screw rod (354) and slidably connected to the second guide rod (353), the translation screw rod (354) is rotatably connected between the front and rear side support plates (12), the front end of the translation screw rod (354) extends to the outside of the front side support plate (12) and is fixedly connected to the output end of the fourth motor (352), the fourth motor (352) is fixedly connected to the front side support plate (12), and the second guide rod (353) is fixedly connected between the front and rear side support plates (12).
10. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 1, characterized in that: The ultrasonic detection probe (31) is a soft contact probe.
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