Sewage treatment device for water supply and drainage convenient for sludge discharge

By designing a sewage treatment device including spiral steel beams, U-shaped shells and filter plates, the existing sludge treatment device is easily blocked and difficult to achieve comprehensive filtration during the transportation process, and efficient sewage filtration and Sludge removal increases the system's fault tolerance.

CN119488744APending Publication Date: 2025-02-21济南市排水服务中心(济南市污水治理服务中心)
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Patent Information

Application Number
CN202411688156.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-02-21

AI Technical Summary

Technical Problem

The existing sludge treatment devices are prone to clogging during the transportation process, lack fault tolerance, and are difficult to achieve comprehensive filtration and secondary water removal, and are inconvenient to reverse removal of filtered sludge.

Method used

A sewage treatment device including a sewage pool, a sludge pool and a sludge silo was designed, and sludge treatment device was filtered using spiral steel beams, and a U-shaped shell and compressed air were used to assist in the removal of sludge, and a filter plate was installed to achieve secondary filtration.

Benefits of technology

Through the rotating filtration of the spiral steel beam and the splash-proof design of the U-shaped shell, efficient filtration of sewage and effective sludge removal are achieved, the system's fault tolerance is increased, and the use time of the outer filter cartridge is extended.

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Abstract

The invention provides a water supply and drainage sewage treatment device facilitating sludge discharge, and relates to the technical field of sludge treatment.The water supply and drainage sewage treatment device comprises a sewage pool and a sludge pool, the sewage pool and the sludge pool are of an integrated pre-buried structure, a water diversion channel is fixedly arranged above the outer edge of the sewage pool, and a main body of the water diversion channel is of a U-shaped structure; the bottom of each water diversion channel is connected with a water diversion pipe, each water diversion pipe is of a turning structure, and the lower end of each water diversion pipe turns towards a partition plate between the sewage tank and the sludge tank; the spiral steel beam is arranged, the filtering function in the conveying process is provided, the spiral steel beam is driven by unified power to rotate, the spiral steel beam is of a spiral structure, the centrifugal and propelling effects can be achieved at the same time, sewage penetrates through the outer filter cylinder to be discharged into a sewage pool, and sludge is propelled into the sludge conveying bin; and during conveying, the U-shaped housing can prevent discharged water from splashing, the multiple groups of spiral steel beams work simultaneously, sewage can be efficiently treated, and the problem that an existing treatment device lacks fault tolerance is solved.
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Description

Technical Field

[0001] The invention relates to the technical field of sludge treatment, and in particular to a sewage treatment device for water supply and drainage which is convenient for sludge discharge. Background Art

[0002] Industrial wastewater is often mixed with sludge. During the transportation process, the continuous accumulation of sludge can easily cause blockage. Therefore, the sludge needs to be removed and the wastewater and sludge need to be stored separately for treatment.

[0003] The current processing method has the following disadvantages: 1. The centralized pipeline is used for treatment, which lacks fault tolerance. Once the treatment process is blocked, it will affect the overall treatment of sewage. The diversion method will increase the treatment cost and lack the effect of comprehensive filtration during the transportation process. 2. It is inconvenient to reversely remove the filtered sludge from the treatment structure, and the filter elements need to be maintained separately after continuous operation; 3. Lack of secondary treatment effect makes it inconvenient to remove water for the second time to reduce the water content of the sludge during transportation. Summary of the invention

[0004] In view of this, the present invention aims at the deficiencies existing in the above-mentioned prior art and provides a sewage treatment device for water supply and drainage that is convenient for sludge discharge.

[0005] The present invention provides a sewage treatment device for water supply and drainage that is convenient for sludge discharge, specifically comprising: a sewage tank and a sludge tank, wherein the sewage tank and the sludge tank are integrated pre-buried structures, a water diversion channel is fixedly arranged above the outer edge of the sewage tank, the main body of the water diversion channel is a U-shaped structure, a water diversion pipe is connected to the bottom of the water diversion channel, and the water diversion pipes are all turning structures, and the lower ends of the water diversion pipes turn toward the partition plates of the sewage tank and the sludge tank; a mud conveying bin is fixedly arranged above the partition plates of the sewage tank and the sludge tank, an input pipe is integrally arranged below the side of the mud conveying bin close to the sewage tank, the input pipe is inclined upward, and the outer end of the input pipe is horizontally aligned with the lower end of the water diversion pipe; the middle of the mud conveying bin is a circular channel, the bottom side of the mud conveying bin is a slide groove structure, a filter press sealing plate is inserted at the bottom of the mud conveying bin, and a filter plate is fixedly arranged on the top of the filter press sealing plate; a spiral steel beam is arranged between the water diversion pipe and the input pipe.

[0006] Optionally, support rods are fixedly arranged at equal intervals above the sewage pool and the sludge pool; each group of mud conveying bins are installed in a close fit, and the center of the support rod is aligned with the side of the mud conveying bin; the support rod is made of a single steel body capable of supporting 50KG.

[0007] Optionally, a synchronous shaft and a transmission shaft are rotatably arranged below one side of the diversion channel, the synchronous shaft is installed horizontally, and the transmission shaft is installed vertically, and the synchronous shaft and the transmission shaft are connected by a bevel gear transmission.

[0008] Optionally, an output pipe is integrally arranged on the upper side of the sludge bin close to the sludge pool, and the output pipe is inclined downward; a top seat is fixedly arranged on the top of the sludge bin, and a transmission motor is assembled on the top of the top seat. A screw propeller is fixedly connected to the shaft end of the transmission motor, and the screw propeller is located inside the sludge bin.

[0009] Optionally, a front docking ring is fixedly provided at one end of the spiral steel beam close to the water diversion channel, and the front docking ring is rotatably arranged on the outside of the water diversion pipe in cooperation with a sealing bearing.

[0010] Optionally, a rear docking ring is fixedly provided at one end of the spiral steel beam close to the mud conveying bin, and the rear docking ring is rotatably arranged inside the input pipe in cooperation with a sealed bearing.

[0011] Optionally, an outer filter cartridge is fixedly provided on the outside of the spiral steel beam at a position between the front docking ring and the rear docking ring.

[0012] Optionally, a bevel gear ring is fixedly provided on the outside of the front docking ring, and a bevel gear is provided at the bottom end of the transmission shaft to mesh with the bevel gear ring.

[0013] Optionally, a U-shaped cover is fixedly arranged above the water distribution pipe and between the mud conveying bin, an air exhaust is fixedly arranged in the middle of the U-shaped cover, and air jets are equidistantly arranged at the bottom of the U-shaped cover; an air pipe is arranged on the top of the air exhaust and air is supplied by a compressor.

[0014] The beneficial effects are as follows: 1. Setting a spiral steel beam provides the function of filtering during the transportation process. The spiral steel beam is driven by a unified power to rotate. The spiral steel beam has a spiral structure and can achieve centrifugal and propulsive effects at the same time. The sewage water passes through the outer filter cartridge and is discharged into the sewage pool. The sludge is pushed into the sludge bin. During transportation, the U-shaped cover can prevent the discharged water from splashing. Multiple sets of spiral steel beams work at the same time, which increases fault tolerance and can efficiently treat sewage.

[0015] 2. Setting up a U-shaped cover can not only provide protection, but also assist in removing sludge. The compressed air is input into the exhaust by the compressor and sprayed out from the air jet. The compressed air is directly blown to the outer filter cartridge, which can push the sludge remaining in the gap of the outer filter cartridge in the opposite direction, remove the sludge, and gradually transport it backwards through the stirring and kneading of the spiral steel beam. By removing the sludge, the service life of the outer filter cartridge is extended, ensuring that the outer filter cartridge can work for a long time.

[0016] 3. The filter plate is set to provide a secondary treatment effect. The sludge is input into the sludge bin through the input pipe and carried by the filter plate. The residual water in the sludge is filtered downward by gravity and discharged into the sewage pool. The transmission motor is started to drive the screw propeller to rotate. The screw propeller generates a propulsion force to transport the sludge upward. The sludge is moved to the output pipe and discharged into the sludge pool for accumulation, thus realizing secondary filtration. The filter plate can be disassembled and replaced after long-term use, and the plug-in installation method is convenient for replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the three-dimensional structure of an embodiment of the present invention is shown; Figure 2 A schematic diagram of the side tilt structure of an embodiment of the present invention is shown; Figure 3 A schematic diagram of a three-dimensional cross-sectional structure of a mud conveying bin in an embodiment of the present invention is shown; Figure 4 A schematic diagram of the side elevation cross-sectional structure of the mud conveying bin in the embodiment of the present invention is shown; Figure 5 A schematic diagram of a three-dimensional disassembled structure of a spiral steel beam in an embodiment of the present invention is shown; Figure 6 A schematic diagram of the assembly structure of the spiral steel beam in the embodiment of the present invention is shown; Figure 7 A schematic diagram of a three-dimensional cross-sectional structure of a U-shaped cover in an embodiment of the present invention is shown; Figure 8 A local enlarged structural schematic diagram of an embodiment of the present invention is shown.

[0018] Reference numerals list 1. Sewage tank; 2. Sludge tank; 3. Support rod; 4. Diversion channel; 401. Diversion pipe; 402. Synchronous shaft; 403. Transmission shaft; 5. Sludge silo; 501. Input pipe; 502. Output pipe; 503. Top seat; 504. Transmission motor; 505. Screw propeller; 6. Filter press sealing plate; 7. Filter plate; 8. Spiral steel beam; 801. Front docking ring; 802. Rear docking ring; 803. External filter cartridge; 804. Conical gear ring; 9. U-shaped cover; 901. Air exhaust; 902. Jet port. DETAILED DESCRIPTION

[0019] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention.

[0020] Example 1: Please refer to the attached drawings in the specification. Figures 1 to 8 As shown: The present invention proposes a sewage treatment device for water supply and drainage that is convenient for sludge discharge, comprising: a sewage pool 1 and a sludge pool 2, wherein the sewage pool 1 and the sludge pool 2 are integrated pre-buried structures, a water diversion channel 4 is fixedly arranged above the outer edge of the sewage pool 1, the main body of the water diversion channel 4 is a U-shaped structure, and the bottom of the water diversion channel 4 is connected with a water diversion pipe 401, and the water diversion pipe 401 is a turning structure, and the lower end of the water diversion pipe 401 turns 90 degrees toward the partition plate between the sewage pool 1 and the sludge pool 2; the partition plate between the sewage pool 1 and the sludge pool 2 A mud conveying bin 5 is fixedly arranged at the top, and an input pipe 501 is integrally arranged at the bottom of the mud conveying bin 5 near the sewage pool 1. The input pipe 501 is inclined upward, and the outer end of the input pipe 501 is horizontally aligned with the lower end of the water distribution pipe 401; the middle of the mud conveying bin 5 is a circular channel, and the bottom side of the mud conveying bin 5 is a slide groove structure. A filter press sealing plate 6 is inserted at the bottom of the mud conveying bin 5, and a filter plate 7 is fixedly arranged on the top of the filter press sealing plate 6; a spiral steel beam 8 is arranged between the water distribution pipe 401 and the input pipe 501.

[0021] Among them, support rods 3 are fixedly arranged at equal distances above the sewage pool 1 and the sludge pool 2; each group of mud silos 5 are installed in a close fit, and the center of the support rod 3 is aligned with the side of the mud silo 5; the support rod 3 is made of a single steel body that can support 50KG.

[0022] A synchronous shaft 402 and a transmission shaft 403 are rotatably arranged at the lower side of the water diversion channel 4. The synchronous shaft 402 is installed horizontally, and the transmission shaft 403 is installed vertically. The synchronous shaft 402 and the transmission shaft 403 are connected by bevel gear transmission.

[0023] Among them, an output pipe 502 is integrally arranged on the upper side of the sludge bin 5 close to the sludge pool 2, and the output pipe 502 is inclined downward; a top seat 503 is fixedly arranged on the top of the sludge bin 5, and a transmission motor 504 is assembled on the top of the top seat 503. The shaft end of the transmission motor 504 is fixedly connected to a screw propeller 505, and the screw propeller 505 is located inside the sludge bin 5.

[0024] Among them, a front docking ring 801 is fixedly provided at one end of the spiral steel beam 8 close to the water diversion channel 4, and the front docking ring 801 is rotatably arranged on the outside of the water diversion pipe 401 in cooperation with a sealing bearing.

[0025] Among them, a rear docking ring 802 is fixedly provided at one end of the spiral steel beam 8 close to the mud conveying bin 5, and the rear docking ring 802 is rotatably arranged inside the input pipe 501 in conjunction with the sealed bearing. Combined with the aforementioned assembly method, this assembly method of wrapping the front side sleeve bearing with the rear side can prevent sludge from impacting the bearing.

[0026] Among them, an outer filter cartridge 803 is fixedly provided on the outside of the spiral steel beam 8 between the front docking ring 801 and the rear docking ring 802. The outer filter cartridge 803 is made of PP high molecular weight polypropylene, and the material can be adjusted as needed.

[0027] A bevel gear ring 804 is fixedly provided on the outside of the front docking ring 801 , and a bevel gear is provided on the bottom end of the transmission shaft 403 to mesh with the bevel gear ring 804 , forming a synchronous transmission connection.

[0028] Among them, a U-shaped cover shell 9 is fixedly arranged above the water distribution pipe 401 and between the mud conveying bin 5, an air exhaust 901 is fixedly arranged in the middle of the U-shaped cover shell 9, and air jets 902 are equidistantly arranged at the bottom of the U-shaped cover shell 9; an air pipe is arranged on the top of the air exhaust 901 and air is supplied by a compressor, and the air can be preheated by a heater for drying and blowing as needed.

[0029] like Figure 1-8 As shown, the sewage source is input into the diversion channel 4, and is naturally diverted through the diversion pipe 401; one end of the synchronous shaft 402 is connected to the motor for driving; The synchronous shaft 402 is driven to rotate by the motor, and the synchronous shaft 402 cooperates with the bevel gear to drive the transmission shaft 403 to rotate, and the transmission shaft 403 cooperates with the bevel gear to drive the bevel gear ring 804 and the front docking ring 801 to rotate, thereby driving the spiral steel beam 8 to rotate as a whole, thereby generating a rotating drainage effect. The spiral steel beam 8 is a spiral structure that can achieve centrifugation and propulsion at the same time, and discharge the sewage water through the outer filter cartridge 803 into the sewage pool 1, and propel the sludge into the sludge transport bin 5; During centrifugal separation, the U-shaped cover 9 can prevent the discharged water from splashing; The sludge is finally input into the sludge tank 5 through the input pipe 501, and is carried by the filter plate 7, and the residual water in the sludge is filtered downward by gravity and discharged into the sewage tank 1; The transmission motor 504 is started to drive the screw propeller 505 to rotate. The screw propeller 505 generates a propulsion force to transport the sludge upward. The sludge moves to the output pipe 502 and is discharged into the sludge pool 2 for accumulation, thereby realizing secondary filtration. The filter plate 7 can be disassembled and replaced after long-term use.

[0030] Embodiment 2: Based on embodiment 1, Figure 1 As shown, when replacing the filter plate 7, the filter plate 7 and the filter press sealing plate 6 can be removed as a whole; the middle through-hole structure of the filter press sealing plate 6 ensures the passage of sewage; Prepare two separate iron plates, each of which can be buckled above at least three groups of support rods 3. At this time, two groups of support rods 3 are used alternately to move above the sewage pool 1 and the sludge pool 2. When the filter press sealing plate 6 needs to be replaced or other maintenance is performed, this method is used for maintenance; A handle is set on the iron plate for easy control, and an anti-slip groove is set on the bottom of the iron plate for stable placement.

[0031] Embodiment 3: On the basis of Embodiment 1, when cleaning the outer filter cartridge 803, the compressed air is input into the air exhaust 901 by using a compressor, and is ejected from the air jet 902. The compressed air is directly blown onto the outer filter cartridge 803, so that the mud residue remaining in the gap of the outer filter cartridge 803 can be pushed in the reverse direction, the mud residue is removed, and the mud residue is stirred and kneaded by the spiral steel beam 8 and gradually transported backward; The compressed air is output by the compressor. A heater can be optionally provided at the compressor outlet to heat the air, and the hot air is used to dry and blow the outer filter cartridge 803, thereby accelerating the efficiency of removing the mud residue.

[0032] Specific usage and function of this embodiment: In the present invention, when in use, the sizes of the sewage pool 1, the sludge pool 2 and the diversion channel 4, as well as the number of the sludge transport bins 5 are customized according to the factory area; The sewage source is input into the diversion channel 4, and the sewage is naturally diverted through the diversion pipe 401; one end of the synchronous shaft 402 is connected to the motor for driving; The synchronous shaft 402 is driven to rotate by the motor, and the synchronous shaft 402 cooperates with the bevel gear to drive the transmission shaft 403 to rotate, and the transmission shaft 403 cooperates with the bevel gear to drive the bevel gear ring 804 and the front docking ring 801 to rotate, thereby driving the spiral steel beam 8 to rotate as a whole, thereby generating a rotating drainage effect. The spiral steel beam 8 is a spiral structure that can achieve centrifugation and propulsion at the same time, and discharge the sewage water through the outer filter cartridge 803 into the sewage pool 1, and push the sludge into the sludge transport bin 5; during this period, the U-shaped cover 9 can prevent the discharged water from splashing; The sludge is finally input into the sludge tank 5 through the input pipe 501, and is carried by the filter plate 7, and the residual water in the sludge is filtered downward by gravity and discharged into the sewage tank 1; The transmission motor 504 is started to drive the screw propeller 505 to rotate. The screw propeller 505 generates a propulsion force to transport the sludge upward. The sludge moves to the output pipe 502 and is discharged into the sludge pool 2 for accumulation, thereby realizing secondary filtration. The filter plate 7 can be disassembled and replaced after long-term use. When sewage treatment is stopped or after a long period of filtration, compressed air is input into the air exhaust 901 by using a compressor and sprayed out from the jet port 902. The compressed air is used to directly blow the outer filter cartridge 803, so that the mud residue remaining in the gap of the outer filter cartridge 803 can be pushed in the opposite direction, and the mud residue is removed and gradually transported backwards through the stirring and kneading of the spiral steel beam 8; thereby, the service life of the outer filter cartridge 803 can be extended to ensure that the outer filter cartridge 803 can work for a long time.

Claims

1. A sewage treatment device for water supply and drainage that is convenient for sludge discharge, characterized in that: include: A sewage pool (1) and a sludge pool (2), wherein the sewage pool (1) and the sludge pool (2) are integrated pre-buried structures, a water diversion channel (4) is fixedly arranged above the outer edge of the sewage pool (1), the main body of the water diversion channel (4) is a U-shaped structure, the bottom of the water diversion channel (4) is connected to a water diversion pipe (401), the water diversion pipe (401) is a turning structure, and the lower end of the water diversion pipe (401) turns 90 degrees toward the partition plate of the sewage pool (1) and the sludge pool (2); a sludge transport bin (5) is fixedly arranged above the partition plate of the sewage pool (1) and the sludge pool (2) An input pipe (501) is integrally arranged below one side of the sludge conveying bin (5) close to the sewage pool (1); the input pipe (501) is inclined upward, and the outer end of the input pipe (501) is horizontally aligned with the lower end of the water distribution pipe (401); the middle of the sludge conveying bin (5) is a circular channel, the bottom side of the sludge conveying bin (5) is a chute structure, a filter press sealing plate (6) is inserted at the bottom of the sludge conveying bin (5), and a filter plate (7) is fixedly arranged on the top of the filter press sealing plate (6); a spiral steel beam (8) is arranged between the water distribution pipe (401) and the input pipe (501).

2. A sewage treatment device for water supply and drainage that is convenient for sludge discharge as claimed in claim 1, characterized in that: Support rods (3) are fixedly arranged at equal intervals above the sewage pool (1) and the sludge pool (2); each group of sludge delivery bins (5) are installed in a close fit, and the center of the support rod (3) is aligned with the side of the sludge delivery bin (5); the support rod (3) is made of a single steel body capable of supporting 50 kg.

3. A sewage treatment device for water supply and drainage that is convenient for sludge discharge as claimed in claim 1, characterized in that: A synchronous shaft (402) and a transmission shaft (403) are rotatably arranged below one side of the water diversion channel (4); the synchronous shaft (402) is installed horizontally, and the transmission shaft (403) is installed vertically; the synchronous shaft (402) and the transmission shaft (403) are connected by a bevel gear transmission.

4. A sewage treatment device for water supply and drainage that is convenient for sludge discharge as claimed in claim 1, characterized in that: An output pipe (502) is integrally arranged on the upper side of the sludge conveying bin (5) close to the sludge pool (2), and the output pipe (502) is inclined downward; a top seat (503) is fixedly arranged on the top of the sludge conveying bin (5), a transmission motor (504) is assembled on the top of the top seat (503), a screw propeller (505) is fixedly connected to the shaft end of the transmission motor (504), and the screw propeller (505) is located inside the sludge conveying bin (5).

5. A sewage treatment device for water supply and drainage that is convenient for sludge discharge as claimed in claim 3, characterized in that: A front docking ring (801) is fixedly provided at one end of the spiral steel beam (8) close to the water diversion channel (4), and the front docking ring (801) is rotatably arranged outside the water diversion pipe (401) in cooperation with a sealing bearing.

6. A sewage treatment device for water supply and drainage that is convenient for sludge discharge as claimed in claim 5, characterized in that: A rear docking ring (802) is fixedly provided at one end of the spiral steel beam (8) close to the mud conveying bin (5), and the rear docking ring (802) is rotatably arranged inside the input pipe (501) in cooperation with a sealed bearing.

7. A sewage treatment device for water supply and drainage that is convenient for sludge discharge as claimed in claim 6, characterized in that: An outer filter cartridge (803) is fixedly provided on the outside of the spiral steel beam (8) at a position between the front docking ring (801) and the rear docking ring (802).

8. A sewage treatment device for water supply and drainage that is convenient for sludge discharge as claimed in claim 5, characterized in that: A bevel gear ring (804) is fixedly arranged on the outside of the front docking ring (801), and a bevel gear is arranged at the bottom end of the transmission shaft (403) to mesh with the bevel gear ring (804).

9. A sewage treatment device for water supply and drainage that is convenient for sludge discharge as claimed in claim 1, characterized in that: A U-shaped cover (9) is fixedly arranged above the water distribution pipe (401) and between the mud conveying bin (5), an air exhaust (901) is fixedly arranged in the middle of the U-shaped cover (9), and air jets (902) are equidistantly arranged at the bottom of the U-shaped cover (9); an air pipe is arranged at the top of the air exhaust (901) and air is supplied by a compressor.

Citation Information

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