A cutting device for wind power flange processing

By designing a cutting device for wind power flange processing, the problems of difficulty in transportation and low cutting accuracy during transportation and assembly are solved, and the stable positioning and efficient cutting of wind power flange are achieved, which improves cutting efficiency and accuracy.

CN119489225BActive Publication Date: 2025-04-25山西宝航重工有限公司

Patent Information

Application Number
CN202510072036.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-04-25
Estimated Expiration
2045-01-17

AI Technical Summary

Technical Problem

During the transportation and assembly process, wind power flanges are difficult to transport due to their large diameter and size. The existing cutting methods rely on manual labor, which cannot guarantee the stability of wind power flanges, resulting in a decrease in cutting accuracy.

Method used

A cutting device for wind power flange processing is designed, including a mounting base, a supporting round table, a positioning support unit and a synchronous cutting unit. The synchronous cutting unit consists of a support transmission and control assembly, an automatic drive and control assembly, a retractable and retractable cutting assembly and a synchronous pressure guide assembly, which can automatically locate, lock and cut the wind power flange in pieces.

Benefits of technology

Through this cutting device, the stability of the wind power flange during processing can be ensured, cutting accuracy and efficiency can be improved, operation can be simplified, and the pick-up, placement and assembly of the wind power flange can be facilitated.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of wind turbine flange processing, and specifically to a cutting device for wind turbine flange processing, comprising: a mounting base; a supporting truncated table; a positioning support unit, wherein the positioning support unit is arranged around the outer side of the supporting truncated table and connected to the supporting truncated table; a synchronous cutting unit, wherein the synchronous cutting unit is connected to the mounting base, the supporting truncated table, and the positioning support unit; wherein the synchronous cutting unit comprises: a supporting transmission control component, an automatic drive control component, a retractable cutting component, and a synchronous pressure-conducting component. By setting the synchronous cutting unit, wind turbine flanges of different sizes can be supported and positioned, and the wind turbine flanges can be fully locked, thereby ensuring the stability of the wind turbine flanges during processing, and the wind turbine flanges can be cut in pieces at one time, and the cutting equipment can be automatically retracted and released during the locking process, thereby facilitating people to take and place the wind turbine flanges, and improving the cutting efficiency and accuracy.
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Description

Technical Field

[0001] The invention relates to the technical field of wind power flange processing, and in particular to a cutting device for wind power flange processing. Background Art

[0002] A wind turbine generally consists of components such as a wind rotor, a generator (including devices), a stabiliser (tail wing), a tower, a speed limiting safety mechanism and an energy storage device. A segmented tower is a type of tower commonly used for the convenience of transportation. However, the wind turbine flange used in the assembly process of the segmented tower has a diameter that is consistent with the diameter of the tower. During transportation, it also faces the dilemma of height and width restrictions, which leads to the problem of difficult transportation. Therefore, the wind turbine flange also needs to be cut before transportation. The current cutting method is still manual cutting. During cutting, the stability of the wind turbine flange cannot be guaranteed, resulting in a decrease in cutting accuracy. Therefore, in view of the above situation, it is urgent to develop a cutting device for wind turbine flange processing to overcome the shortcomings in current practical applications. Summary of the invention

[0003] The object of the present invention is to provide a cutting device for wind power flange processing to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A cutting device for processing wind turbine flanges, comprising: a mounting base; a supporting truncated table, the supporting truncated table being fixedly connected and arranged on the outer side of the top end of the mounting base; a positioning support unit, the positioning support unit being arranged around the outer side of the supporting truncated table and connected to the supporting truncated table, and being used to cooperate with the supporting truncated table to realize the support and positioning of the wind turbine flange; a synchronous cutting unit, the synchronous cutting unit being connected to the mounting base, the supporting truncated table, and the positioning support unit, and being used to drive the positioning support unit to realize the locking of the positioned wind turbine flange and complete the slice cutting of the locked wind turbine flange; wherein the synchronous cutting unit comprises: a support transmission control component, an automatic drive control component, a retractable cutting component, and a synchronous pressure guide The component, the support and control component is fixedly connected to the mounting base, one end of which is connected to the automatic drive and control component arranged on the inner side of the mounting base, and the other end is connected to the retractable cutting component arranged on the outer side of the top end of the supporting truncated table. The automatic drive and control component is connected to the mounting base, and is used to cooperate with the mounting base to drive the support and control component to realize the lifting and lowering of the retractable cutting component, and realize the automatic retraction and extension of the retractable cutting component during the lifting and lowering, so as to complete the automatic slice cutting of the locked rear wind turbine flange. A synchronous pressure-conducting component arranged opposite to the support and control component is also provided on the inner side of the supporting truncated table. The synchronous pressure-conducting component is also connected to the positioning support unit, and is used to cooperate with the support and control component to drive the positioning support unit to realize the clamping and locking of the positioned rear wind turbine flange.

[0006] As a further solution of the present invention: the support transmission control component includes: a support column, a vent pipe, a lifting plate, a control rod, a connecting slide, a pressure transmission piece, a connecting rod, a piston groove, a sealing ring and a fixed rod. The support column runs through the supporting truncated table, and the bottom end is fixedly connected to the mounting base. A lifting plate connected to the retractable cutting component is arranged around the outside of the top end. A connecting slide that is slidably connected to the shell wall of the support column is fixedly connected to the inner wall of the lifting plate near one end of the support column. The other end of the connecting slide is fixedly connected to the control rod. A fixing rod is slidably connected to the outside of the bottom end of the control rod, and a spring is fixedly connected between the fixing rod and the control rod. A sealing ring is fixedly connected to the outside of the other end of the fixed rod, and the sealing ring is slidably connected to the piston groove arranged on the inner side of the support column. The piston groove is also connected to a ventilation pipe fixedly connected to the support column. The ventilation pipe is connected to the automatic drive control component, which is used to cooperate with the automatic drive control component to control the sealing ring to rise and fall inside the piston groove to realize the retraction and extension of the retractable cutting component. A connecting rod arranged opposite to the synchronous pressure-conducting component is also fixedly connected to the outside of the bottom end of the lifting plate, and a pressure transmission part is slidably connected to the outside of the connecting rod. A spring is fixedly connected between the pressure transmission part and the connecting rod, which is used to cooperate with the movement of the lifting plate to realize the driving of the synchronous pressure-conducting component.

[0007] As a further solution of the present invention: the automatic drive control component includes: a connecting sleeve, a pressure control tube, a control panel, a telescopic part and a pressure control part. The connecting sleeve is sleeved on the outside of the bottom end of the support column, fixedly connected to the mounting base, and the cover is arranged on the outside of the ventilation pipe. The pressure control tube is symmetrically arranged on the outside of the connecting sleeve, one end of the pressure control tube is fixedly connected to the connecting sleeve, and the other end is slidingly connected to the inside of the other end. The other end of the pressure control part is fixedly connected to the control panel arranged on the inside of the mounting base, and a telescopic part is fixedly connected between the control panel and the mounting base, which is used to cooperate with the telescopic drive of the telescopic part to drive the air flow inside the connecting sleeve to realize the lifting and lowering of the lifting plate.

[0008] As a further solution of the present invention: the retractable cutting assembly includes: a support frame, a servo motor, a threaded rod, a movable slider, a cutting machine, a positioning plate, a control rack, a rotating rod, a retractable gear, a synchronous block and a positioning block. The support frame is arranged between adjacent connecting rods, and a rotating rod rotatably connected to the lifting plate is fixedly connected on the outside. A servo motor is also fixedly connected on the outside of the support frame. The output end of the servo motor is fixedly connected to the threaded rod rotatably connected to the inside of the support frame. A movable slider slidably connected to the inner wall of the support frame is threadedly connected on the outside of the threaded rod. The movable slider is arranged on the outside There is a cutting machine, and a retracting and releasing part is fixedly connected between the cutting machine and the movable slider, and retracting and releasing gears are fixedly connected to the outer sides of the rotating rods on both sides, and a control rack is meshingly connected to the outer side of the retracting and releasing gears, and a positioning plate fixedly connected to the supporting round table is slidingly connected to the inner side of the control rack, and a strong spring is fixedly connected between the positioning plate and the control rack, which is used to cooperate with the lifting and lowering drive of the lifting plate to rotate the rotating rod to realize the retraction and release of the cutting machine, and synchronization blocks are also fixedly connected to the outer sides of the rotating rods on both sides, and a positioning stopper fixedly connected to the lifting plate is provided on the outer side of the synchronization block, which is used to realize the positioning of the rotating rod after rotation.

[0009] As a further solution of the present invention: the synchronous pressure-conducting assembly includes: a transmission and control seat, a sensing chamber, an energy-gathering tube and a pressure-transmitting tube. The transmission and control seat is fixedly connected to the inner side of the supporting truncated cone, and a plurality of sensing chambers corresponding to the pressure-transmitting parts are arranged on the inner side. An energy-gathering tube connected to the sensing chamber is fixedly connected to the top of the transmission and control seat, which is used to cooperate with the moving pressure-transmitting parts to realize the flow of air inside the sensing chamber. The sensing chamber is also connected to the pressure-transmitting tube fixedly connected to the transmission and control seat. The other end of the pressure-transmitting tube is connected to the positioning support unit, which is used to cooperate with the air flowing inside the sensing chamber to complete the driving of the positioning support unit.

[0010] As a further solution of the present invention: the positioning support unit includes: a placing table, a side panel, an adjusting member, a positioning lever and a clamping and locking assembly. The placing table is arranged around the outer side of the supporting circular table, and side panels are fixedly connected on both sides of the placing table. An adjusting member is fixedly connected between the side panel and the supporting circular table. Positioning levers are symmetrically arranged on the outer side of one end of the placing table away from the supporting circular table. The positioning lever is fixedly connected to the placing table, and is used to cooperate with the moving placing table to complete the support and positioning of the wind turbine flange. A clamping and locking assembly connected to the placing table is arranged on the positioning lever, and the clamping and locking assembly is also connected to the synchronous pressure-conducting assembly, and is used to cooperate with the synchronous pressure-conducting assembly to realize the clamping and locking of the wind turbine flange located on the placing table.

[0011] As a further solution of the present invention: the clamping and locking assembly includes: a control tube, a synchronous plate, a sensing member, a response member, a locking splint and a lifting member. The control tube is fixedly connected to the placement table, one end of which is connected to the synchronous pressure-conducting assembly, and the other end is slidably connected inside and is provided with a sensing member. The other end of the sensing member is fixedly connected to the synchronous plate arranged on the inner side of the placement table, and a reset spring is fixedly connected between the synchronous plate and the placement table. The synchronous plate is also fixedly connected to the response member slidably connected to the inner side of the positioning lever, and the other end of the positioning lever is slidably connected inside and is provided with a lifting member. The lifting member is fixedly connected to the locking splint arranged on the outer side of the top end of the placement table, and is used to cooperate with the movement of the synchronous plate to realize the lifting and lowering of the locking splint, thereby completing the clamping and locking of the wind turbine flange on the placement table.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] When the device is running, the wind turbine flange is placed on the positioning support unit. The positioning support unit cooperates with the supporting round table to support and position the wind turbine flange. The automatic drive control component drives the support transmission control component. On the one hand, the support transmission control component can drive the retractable cutting component to rise and fall, and cooperate with the supporting round table to complete automatic retraction. The displayed retractable cutting component is arranged relative to the wind turbine flange located on the positioning support unit. On the one hand, the support transmission control component can drive the positioning support unit through the synchronous pressure-conducting component to clamp and lock the positioned wind turbine flange, thereby ensuring the stability of the wind turbine flange during processing. As the wind turbine flange is locked, the retractable cutting component is unfolded. The component can perform synchronous slice cutting on the wind turbine flange. Compared with the prior art, the cutting method of the wind turbine flange is still performed manually. During cutting, the stability of the wind turbine flange cannot be guaranteed, resulting in a decrease in cutting accuracy. By setting a synchronous cutting unit and cooperating with a positioning support unit, wind turbine flanges of different sizes can be supported and positioned, and the wind turbine flange can be fully locked, thereby ensuring the stability of the wind turbine flange during processing. The slice cutting of the wind turbine flange can be completed at one time, and the cutting equipment can be automatically retracted and released during the locking process, which is convenient for people to take and place the wind turbine flange, thereby improving the cutting efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of a cutting device used for wind power flange processing.

[0015] Figure 2 It is a cross-sectional view of a cutting device used for processing wind power flanges.

[0016] Figure 3 This is a schematic diagram of the structure of the support and control components in the cutting device used for wind power flange processing.

[0017] Figure 4 It is a cross-sectional view of the support and control assembly in the cutting device used for wind power flange processing.

[0018] Figure 5 The figure is a schematic diagram of the structure of the automatic drive control component in the cutting device used for wind power flange processing.

[0019] Figure 6 The figure is a schematic diagram of the structure of a retractable cutting assembly in a cutting device used for processing wind power flanges.

[0020] Figure 7 It is a cross-sectional view of a retractable cutting assembly in a cutting device used for processing wind power flanges.

[0021] Figure 8 This is a partial structural schematic diagram of a retractable cutting assembly in a cutting device used for wind power flange processing.

[0022] Fig. 9 for Figure 8 Schematic diagram of the enlarged structure at point A in the middle.

[0023] Fig.10 The figure is a schematic diagram of the structure of the synchronous pressure-conducting assembly in the cutting device used for processing wind power flanges.

[0024] Fig.11 The figure is a schematic diagram of the structure of the positioning support unit in the cutting device used for wind power flange processing.

[0025] Fig.12 The figure is a schematic diagram of the structure of the clamping and locking assembly in the cutting device used for wind power flange processing.

[0026] In the figure: 1-mounting base, 2-supporting truncated table, 3-positioning support unit, 4-wind power flange, 5-synchronous cutting unit, 6-support transmission control component, 7-automatic drive control component, 8-retractable cutting component, 9-synchronous pressure guiding component, 10-support column, 11-ventilation pipe, 12-lifting plate, 13-control rod, 14-connecting slide plate, 15-pressure transmission part, 16-connecting rod, 17-piston groove, 18-sealing ring, 19-fixing rod, 20-connecting sleeve, 21-pressure control tube, 22-control board, 23-telescopic part, 24-pressure control part, 25-support Frame, 26-servo motor, 27-threaded rod, 28-movable slider, 29-cutting machine, 30-positioning plate, 31-control rack, 32-rotating rod, 33-retracting gear, 34-retracting member, 35-synchronizing block, 36-positioning block, 37-transmission and control seat, 38-sensing chamber, 39-energy-gathering tube, 40-pressure transmission tube, 41-placing table, 42-side plate, 43-adjusting member, 44-positioning lever, 45-clamping and locking assembly, 46-control tube, 47-synchronizing plate, 48-sensing member, 49-response member, 50-locking splint, 51-lifting member. DETAILED DESCRIPTION

[0027] The technical solution of the present application is further described in detail below in conjunction with specific implementation methods.

[0028] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0029] See also Figure 1 and Figure 2 In one embodiment of the present invention, a cutting device for processing a wind turbine flange includes: a mounting base 1; a support truncated table 2, the support truncated table 2 is fixedly connected to the outside of the top of the mounting base 1; a positioning support unit 3, the positioning support unit 3 is arranged around the outside of the support truncated table 2, connected to the support truncated table 2, and used to cooperate with the support truncated table 2 to achieve support and positioning of the wind turbine flange 4; a synchronous cutting unit 5, the synchronous cutting unit 5 is connected to the mounting base 1, the support truncated table 2, and the positioning support unit 3, and is used to drive the positioning support unit 3 to achieve locking of the positioned wind turbine flange 4 and complete the slice cutting of the locked wind turbine flange 4; wherein the synchronous cutting unit 5 includes: a support transmission control component 6, an automatic drive control component 7, and a retractable cutting component 8 and a synchronous pressure-conducting component 9, the support and control component 6 is fixedly connected to the mounting base 1, one end of which is connected to an automatic drive and control component 7 arranged on the inner side of the mounting base 1, and the other end is connected to a retractable cutting component 8 arranged on the outer side of the top of the supporting truncated table 2, the automatic drive and control component 7 is connected to the mounting base 1, and is used to cooperate with the mounting base 1 to drive the support and control component 6 to realize the lifting and lowering of the retractable cutting component 8, and realize the automatic retraction and extension of the retractable cutting component 8 during the lifting and lowering, so as to complete the automatic slice cutting of the locked rear wind turbine flange 4, the inner side of the supporting truncated table 2 is also provided with a synchronous pressure-conducting component 9 arranged opposite to the support and control component 6, the synchronous pressure-conducting component 9 is also connected to the positioning support unit 3, and is used to cooperate with the support and control component 6 to drive the positioning support unit 3 to realize the clamping and locking of the positioned rear wind turbine flange 4.

[0030] In this embodiment, when the device is running, the wind turbine flange 4 is placed on the positioning support unit 3, and the positioning support unit 3 cooperates with the supporting truncated table 2 to complete the support and positioning of the wind turbine flange 4. The automatic drive control component 7 drives the support transmission control component 6. The support transmission control component 6 can drive the retractable cutting component 8 to rise and fall, and cooperate with the supporting truncated table 2 to complete automatic retraction. The displayed retractable cutting component 8 is arranged opposite to the wind turbine flange 4 located on the positioning support unit 3. The support transmission control component 6 can drive the positioning support unit 3 through the synchronous pressure-conducting component 9 to clamp and lock the positioned wind turbine flange 4, thereby ensuring the stability of the wind turbine flange during processing. As the wind turbine flange 4 is locked, the wind turbine flange 4 is unfolded. The retractable cutting assembly 8 can perform synchronous slice cutting on the wind turbine flange. Compared with the prior art, the cutting method of the wind turbine flange 4 is still performed manually. During cutting, the stability of the wind turbine flange 4 cannot be guaranteed, resulting in a decrease in cutting accuracy. By setting a synchronous cutting unit 5 and cooperating with the positioning support unit 3, wind turbine flanges 4 of different sizes can be supported and positioned, and the wind turbine flange 4 can be fully locked, thereby ensuring the stability of the wind turbine flange 4 during processing. The slice cutting of the wind turbine flange 4 can also be completed at one time, and the cutting equipment can be automatically retracted and extended during the locking process, which is convenient for people to take and place the wind turbine flange 4 and improves the cutting efficiency and accuracy.

[0031] In one embodiment of the present invention, please refer to Figure 3 and Figure 4The support transmission control component 6 includes: a support column 10, a ventilating pipe 11, a lifting plate 12, a control rod 13, a connecting slide 14, a pressure input part 15, a connecting rod 16, a piston groove 17, a sealing ring 18 and a fixed rod 19. The support column 10 passes through the support truncated table 2, and the bottom end is fixedly connected to the mounting base 1. The top outer side is surrounded by a lifting plate 12 connected to the retractable cutting component 8. The lifting plate 12 is fixedly connected to the inner wall of one end of the support column 10 and is slidably connected to the shell wall of the support column 10. The other end of the connecting slide 14 is fixedly connected to the control rod 13. The outer side of the bottom end of the control rod 13 is slidably connected to a fixing rod 19. A spring is fixedly connected between the fixing rod 19 and the control rod 13. A sealing ring 18 is fixedly connected to the outside of the other end of the rod 19. The sealing ring 18 is slidably connected to the piston groove 17 arranged on the inner side of the support column 10. The piston groove 17 is also connected to the ventilation pipe 11 fixedly connected to the support column 10. The ventilation pipe 11 is connected to the automatic drive control component 7, which is used to cooperate with the automatic drive control component 7 to control the sealing ring 18 to rise and fall inside the piston groove 17, so as to realize the retraction and extension of the retractable cutting component 8. The outer side of the bottom end of the lifting plate 12 is also fixedly connected to a connecting rod 16 arranged opposite to the synchronous pressure-conducting component 9. A pressure input component 15 is slidably connected to the outer side of the connecting rod 16. A spring is fixedly connected between the pressure input component 15 and the connecting rod 16, which is used to cooperate with the movement of the lifting plate 12 to realize the driving of the synchronous pressure-conducting component 9.

[0032] In this embodiment, four connecting rods 16 are fixedly connected to the outer side of the bottom end of the lifting plate 12, and each connecting rod 16 is equidistantly distributed in a ring shape. A retractable cutting assembly 8 is arranged between adjacent connecting rods 16, and a pressure input component 15 is arranged on the outer side of the bottom end of the connecting rod 16, wherein the pressure input component 15 includes a first push rod slidably connected to the outer side of the connecting rod 16 and a first piston fixedly connected to the outer side of the bottom end of the first push rod, and a spring is fixedly connected between the first push rod and the connecting rod 16. The automatic drive control assembly 7 realizes the flow of air inside the piston groove 17 through the ventilation pipe 11. As the air pressure inside the piston groove 17 changes, the lifting and lowering of the sealing ring 18 inside the piston groove 17 is realized. The sealing ring 18 has the same function as the piston. The sealing ring 1 8 cooperates with the fixing rod 19, the control rod 13 and the connecting slide plate 14 to realize the lifting and lowering of the lifting plate 12. When the lifting plate 12 moves downward, on the one hand, it can cooperate with the supporting table 2 to realize the unfolding of the retractable cutting assembly 8, and on the other hand, it drives the first piston to move downward through the connecting rod 16. As the lifting plate 12 continues to move downward, the first piston enters the inner side of the synchronous pressure-conducting assembly 9, and drives the positioning support unit 3 through the synchronous pressure-conducting assembly 9 to complete the locking of the wind power flange 4. By setting the support transmission control assembly 6, it can cooperate with the automatic drive control assembly 7 to synchronously complete the driving of the retractable cutting assembly 8 and the positioning support unit 3, which not only ensures the stability of the wind power flange 4 during processing, but also completes the piece-by-piece cutting of the wind power flange 4 at one time, greatly improving the processing efficiency.

[0033] In one embodiment of the present invention, please refer to Figure 5 The automatic drive control component 7 includes: a connecting sleeve 20, a pressure control tube 21, a control panel 22, a telescopic member 23 and a pressure control member 24. The connecting sleeve 20 is sleeved on the outer side of the bottom end of the support column 10, fixedly connected to the mounting base 1, and covered on the outer side of the ventilation pipe 11. The pressure control tube 21 is symmetrically arranged on the outer side of the connecting sleeve 20. One end of the pressure control tube 21 is fixedly connected to the connecting sleeve 20, and the other end is slidably connected to the inner side of the other end. The other end of the pressure control member 24 is fixedly connected to the control panel 22 arranged on the inner side of the mounting base 1. A telescopic member 23 is fixedly connected between the control panel 22 and the mounting base 1, which is used to cooperate with the telescopic drive of the telescopic member 23 to drive the air flow inside the connecting sleeve 20 to realize the lifting and lowering of the lifting plate 12.

[0034] In this embodiment, the telescopic member 23 is symmetrically arranged on the outside of the control panel 22, fixedly connected to the control panel 22, and the other end is fixedly connected to the inner wall of the mounting base 1. The telescopic member 23 is an electric telescopic rod. In addition, the pressure control member 24 includes a second piston slidably connected to the inner side of the pressure control tube 21 and a second push rod fixedly connected to the second piston. The other end of the second push rod is fixedly connected to the control panel 22, and the connecting sleeve 20 is fixedly connected to the outer wall of the support column 10. The telescopic member 23 drives the control panel 22 to move. The control panel 22 is equipped with The second push rod drives the second piston to move inside the pressure control tube 21, and the air inside the pressure control tube 21 enters the inside of the connecting sleeve 20, and enters the inside of the piston groove 17 along the ventilation pipe 11, thereby realizing the lifting and lowering of the lifting plate 12, and successively completing the driving of the retractable cutting component 8 and the synchronous pressure guiding component 9. By setting the automatic drive control component 7, the driving of the supporting transmission control component 6 can be completed. The symmetrical setting ensures the reliability of the equipment during operation, shortens the control distance, thereby reducing the size of the equipment and improving the convenience of the equipment during use.

[0035] In one embodiment of the present invention, please refer to Figure 6 , Figure 7 , Figure 8 and Fig. 9The retractable cutting assembly 8 includes: a support frame 25, a servo motor 26, a threaded rod 27, a movable slider 28, a cutting machine 29, a positioning plate 30, a control rack 31, a rotating rod 32, a retractable gear 33, a synchronous block 35 and a positioning block 36. The support frame 25 is arranged between adjacent connecting rods 16, and a rotating rod 32 rotatably connected to the lifting plate 12 is fixedly connected on the outside. The servo motor 26 is also fixedly connected on the outside of the support frame 25. The output end of the servo motor 26 is fixedly connected to the threaded rod 27 rotatably connected to the inner side of the support frame 25. The outer side of the threaded rod 27 is threadedly connected to a movable slider 28 slidably connected to the inner wall of the support frame 25. The outer side of the movable slider 28 is provided with a cutting Machine 29, a retractable member 34 is fixedly connected between the cutting machine 29 and the movable slider 28, and retractable gears 33 are fixedly connected to the outer sides of the rotating rods 32 on both sides, and a control rack 31 is meshingly connected to the outer side of the retractable gear 33, and a positioning plate 30 fixedly connected to the supporting round table 2 is slidably connected to the inner side of the control rack 31, and a strong spring is fixedly connected between the positioning plate 30 and the control rack 31, which is used to cooperate with the lifting and lowering drive rotating rod 32 to rotate to realize the retraction and release of the cutting machine 29, and synchronous blocks 35 are also fixedly connected to the outer sides of the rotating rods 32 on both sides, and a positioning stopper 36 fixedly connected to the lifting disk 12 is provided on the outer side of the synchronous block 35, which is used to realize the positioning of the rotating rod 32 after rotation.

[0036] In this embodiment, the number of the support frames 25 is four, and a servo motor 26 is fixedly connected to the outside of each support frame 25. The servo motor 26 drives the threaded rod 27 to rotate, and the threaded rod 27 drives the movable slider 28 to move along the inner wall of the support frame 25. The movable slider 28 cooperates with the retractable component 34 to drive the cutting machine 29 to move synchronously, wherein the retractable component 34 is an electric telescopic rod, and a plurality of strong springs are fixedly connected between the positioning plate 30 and the control rack 31. When the lifting plate 12 moves downward, the retractable gear 33 cooperates with the control rack 31 to drive the rotating rod 32 to rotate, and the rotating rod 32 drives the support frame 25 to flip to the side away from the support column 10, and the synchronous block 35 on the rotating rod 32 abuts against the positioning block 36 to complete the positioning of the rotating rod 32. At this time, the support frame 25 It is horizontally arranged and vertically arranged with respect to the fixed wind turbine flange 4. As the support frame 25 is unfolded, the vertical distance between the cutting machine 29 and the wind turbine flange 4 is adjusted by using the retractable member 34. The movable slider 28 cooperates with the retractable member 34 to drive the cutting machine 29 to move, thereby completing the automatic cutting of the wind turbine flange 4. Each cutting machine 29 moves synchronously, thereby completing the slice cutting of the wind turbine flange 4 at one time. By setting up the retractable cutting assembly 8, the cutting machine 29 can be automatically retracted and extended during the locking process of the wind turbine flange 4. On the one hand, it can facilitate people to take and place the wind turbine flange 4, and on the other hand, it can complete the precise separation of the wind turbine flange 4, greatly improving the cutting efficiency, and can assemble the cut and sliced ​​flanges more scientifically, thereby ensuring the strength of the wind turbine flange 4 to the greatest extent.

[0037] In one embodiment of the present invention, please refer to Fig.10 The synchronous pressure-conducting assembly 9 includes: a transmission and control seat 37, a sensing chamber 38, an energy-gathering tube 39 and a pressure-transmitting tube 40. The transmission and control seat 37 is fixedly connected to the inner side of the supporting truncated table 2, and a plurality of sensing chambers 38 corresponding to the pressure-transmitting components 15 are arranged on the inner side. An energy-gathering tube 39 connected to the sensing chamber 38 is fixedly connected to the top of the transmission and control seat 37, and is used to cooperate with the moving pressure-transmitting component 15 to realize the flow of air inside the sensing chamber 38. The sensing chamber 38 is also connected to the pressure-transmitting tube 40 fixedly connected to the transmission and control seat 37. The other end of the pressure-transmitting tube 40 is connected to the positioning support unit 3, and is used to cooperate with the air flowing inside the sensing chamber 38 to complete the driving of the positioning support unit 3.

[0038] In this embodiment, the sensing chamber 38 is arranged in a one-to-one correspondence with the pressure transmission component 15, and each of the sensing chambers 38 is provided with an energy-gathering tube 39 and a pressure transmission tube 40. When the first piston enters the inner side of the energy-gathering tube 39, the air located inside the sensing chamber 38 is positioned along the inner side of the pressure transmission tube 40 to the inner side of the support unit 3, wherein the end of the pressure transmission tube 40 away from the control seat 37 is slidably connected to the control tube 46 on the inner side of the positioning support unit 3. By setting a synchronous pressure-conducting component 9, the driving of the positioning support unit 3 can be completed in cooperation with the supporting control component 6 in operation, so that the positioning support unit 3 can perform multi-directional synchronous locking of the wind power flange 4, thereby ensuring the stability and reliability of the wind power flange 4 during processing.

[0039] In one embodiment of the present invention, please refer to Fig.11 The positioning support unit 3 includes: a placement table 41, a side plate 42, an adjusting member 43, a positioning lever 44 and a clamping and locking assembly 45. The placement table 41 is arranged around the outer side of the supporting circular table 2. The side plates 42 are fixedly connected on both sides of the placement table 41. The adjusting member 43 is fixedly connected between the side plate 42 and the supporting circular table 2. The positioning lever 44 is symmetrically arranged on the outer side of one end of the placement table 41 away from the supporting circular table 2. The positioning lever 44 is fixedly connected to the placement table 41, and is used to cooperate with the placement table 41 after the movement to complete the support and positioning of the wind power flange 4. The positioning lever 44 is provided with a clamping and locking assembly 45 connected to the placement table 41. The clamping and locking assembly 45 is also connected to the synchronous pressure-conducting assembly 9, and is used to cooperate with the synchronous pressure-conducting assembly 9 to realize the clamping and locking of the wind power flange 4 located on the placement table 41.

[0040] In this embodiment, the number of the placing platforms 41 is four, and the placing platforms 41 are arranged between adjacent cutting machines 29. Side panels 42 are fixedly connected on both sides of the placing platforms 41. An adjusting member 43 is fixedly connected between the side panels 42 and the supporting truncated table 2. The adjusting member 43 is an electric telescopic rod. The wind turbine flange 4 is placed on each placing platform 41. The adjusting member 43 cooperates with the side panels 42 to drive the placing platform 41 to move horizontally. Each placing platform 41 moves synchronously. At the same time, the positioning lever 44 arranged on the outside of the placing platform 41 is connected to the wind turbine flange 4 outer wall abuts, each positioning lever 44 cooperates with each other to complete the positioning of the wind turbine flange 4. At the same time, the synchronous pressure-conducting component 9 cooperates with the supporting transmission control component 6 in operation to drive the clamping and locking component 45, and the clamping and locking component 45 clamps and locks the wind turbine flange 4 located on the placement table 41. By setting the positioning support unit 3, the synchronous cutting unit 5 can be cooperated to complete the support and locking of the wind turbine flange 4, realize the all-round fixation of the wind turbine flange 4, ensure the stability of the wind turbine flange 4 during cutting, and greatly improve the cutting accuracy.

[0041] In one embodiment of the present invention, please refer to Fig.12The clamping and locking assembly 45 includes: a control tube 46, a synchronous plate 47, a sensing member 48, a response member 49, a locking clamping plate 50 and a lifting member 51. The control tube 46 is fixedly connected to the placement platform 41, one end of which is connected to the synchronous pressure-conducting assembly 9, and the other end is slidably connected inside and is provided with a sensing member 48. The other end of the sensing member 48 is fixedly connected to the synchronous plate 47 arranged on the inner side of the placement platform 41, and a return spring is fixedly connected between the synchronous plate 47 and the placement platform 41. The synchronous plate 47 is also fixedly connected to the response member 49 slidably connected to the inner side of the positioning lever 44, and the other end of the positioning lever 44 is slidably connected inside and is provided with a lifting member 51. The lifting member 51 is fixedly connected to the locking clamping plate 50 arranged on the outer side of the top end of the placement platform 41, and is used to cooperate with the movement of the synchronous plate 47 to realize the lifting and lowering of the locking clamping plate 50, thereby completing the clamping and locking of the wind power flange 4 on the placement platform 41.

[0042] In this embodiment, the sensing member 48 includes a third piston slidably connected to the inner side of the control tube 46 and a third push rod fixedly connected to the third piston, the other end of the third push rod is fixedly connected to the synchronous plate 47, the responding member 49 includes a fourth push rod fixedly connected to the synchronous plate 47 and a fourth piston fixedly connected to the fourth push rod, the fourth piston is slidably connected to the positioning lever 44, and the lifting member 51 includes a fifth piston slidably connected to the inner side of the positioning lever 44 and a fifth push rod fixedly connected to the fifth piston, the other end of the fifth push rod is connected to the locking clip The plate 50 is fixedly connected. As the first piston moves inside the energy-gathering tube 39, the air inside the sensing chamber 38 enters the inside of the control tube 46 along the pressure pipe 40, and cooperates with the third piston to realize the movement of the synchronous plate 47. The synchronous plate 47 drives the fourth piston to move inside the positioning lever 44, and cooperates with the fifth piston to realize the lifting and lowering of the locking clamp 50, thereby completing the clamping and locking of the wind turbine flange 4 on the placement table 41. By setting the clamping and locking assembly 45, the positioned wind turbine flange 4 can be clamped and locked, which greatly improves the stability of the wind turbine flange 4 before and after cutting.

[0043] The cutting device for processing wind turbine flanges can support and position wind turbine flanges 4 of different sizes by setting a synchronous cutting unit 5 and cooperating with the positioning support unit 3, and complete the all-round locking of the wind turbine flange 4, thereby ensuring the stability of the wind turbine flange 4 during processing, and can also complete the piece-by-piece cutting of the wind turbine flange 4 at one time, and can realize the automatic retraction and release of the cutting equipment during the locking process, which is convenient for people to take and place the wind turbine flange 4, and improves the cutting efficiency and accuracy. By setting the support transmission control component 6, the automatic drive control component 7 can be cooperated with to synchronously complete the driving of the retractable cutting component 8 and the positioning support unit 3, which not only ensures the stability of the wind turbine flange 4 during processing, but also completes the piece-by-piece cutting of the wind turbine flange 4 at one time, greatly improving the processing efficiency. By setting the automatic drive control component 7, the driving of the support transmission control component 6 can be completed. The symmetrical setting ensures the reliability of the equipment during operation, and can shorten the control distance, thereby reducing the size of the equipment and improving the convenience of the equipment when in use. The cutting component 8 can realize the automatic retraction and extension of the cutting machine 29 during the locking process of the wind turbine flange 4. On the one hand, it can facilitate people to take and place the wind turbine flange 4, and on the other hand, it can complete the precise separation of the wind turbine flange 4, greatly improving the cutting efficiency, and can assemble the cut and segmented flanges more scientifically, thereby ensuring the strength of the wind turbine flange 4 to the greatest extent. By setting the synchronous pressure-conducting component 9, it can cooperate with the supporting transmission and control component 6 in operation to complete the driving of the positioning support unit 3, so that the positioning support unit 3 can perform multi-directional synchronous locking of the wind turbine flange 4, thereby ensuring the stability and reliability of the wind turbine flange 4 during processing. By setting the positioning support unit 3, it can cooperate with the synchronous cutting unit 5 to complete the support and locking of the wind turbine flange 4, thereby realizing the all-round fixation of the wind turbine flange 4, thereby ensuring the stability of the wind turbine flange 4 during cutting, thereby greatly improving the cutting accuracy. By setting the clamping and locking component 45, the positioned wind turbine flange 4 can be clamped and locked, thereby greatly improving the stability of the wind turbine flange 4 before and after cutting.

[0044] The above are only preferred embodiments of the present invention. It should be pointed out that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the protection scope of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.

Claims

1. A cutting device for wind power flange processing, characterized in that: include: Install the base; A supporting truncated platform, the supporting truncated platform is fixedly connected and arranged on the outer side of the top end of the mounting base; A positioning support unit, which is disposed around the outside of the supporting truncated platform and connected to the supporting truncated platform, and is used to cooperate with the supporting truncated platform to realize the support and positioning of the wind turbine flange; A synchronous cutting unit, the synchronous cutting unit is connected to the mounting base, the supporting truncated table, and the positioning support unit, and is used to drive the positioning support unit to lock the positioned wind turbine flange and complete the slice cutting of the locked wind turbine flange; Wherein, the synchronous cutting unit comprises: a support transmission control component, an automatic drive control component, a retractable cutting component and a synchronous pressure-conducting component; the support transmission control component is fixedly connected to the mounting base, one end of which is connected to the automatic drive control component arranged on the inner side of the mounting base, and the other end is connected to the retractable cutting component arranged on the outer side of the top end of the supporting truncated table; the automatic drive control component is connected to the mounting base, and is used to cooperate with the mounting base to drive the support transmission control component to realize the lifting and lowering of the retractable cutting component, and realize the automatic retraction and extension of the retractable cutting component during the lifting and lowering, so as to complete the automatic slice cutting of the locked rear wind power flange; a synchronous pressure-conducting component arranged opposite to the support transmission control component is also provided on the inner side of the supporting truncated table; the synchronous pressure-conducting component is also connected to the positioning support unit, and is used to cooperate with the support transmission control component to drive the positioning support unit to realize the clamping and locking of the positioned rear wind power flange; The support transmission control assembly includes: a support column, a vent pipe, a lifting plate, a control rod, a connecting slide, a pressure transmission piece, a connecting rod, a piston groove, a sealing ring and a fixed rod. The support column runs through the support truncated table, and the bottom end is fixedly connected to the mounting base. A lifting plate connected to the retractable cutting assembly is arranged around the outside of the top end. A connecting slide that is slidably connected to the shell wall of the support column is fixedly connected to the inner wall of the lifting plate near one end of the support column. The other end of the connecting slide is fixedly connected to the control rod. A fixing rod is slidably connected to the outside of the bottom end of the control rod. A spring is fixedly connected between the fixing rod and the control rod. The other end of the fixing rod A sealing ring is fixedly connected to the outside, and the sealing ring is slidably connected to the piston groove arranged on the inner side of the support column. The piston groove is also connected to a ventilation pipe fixedly connected to the support column. The ventilation pipe is connected to the automatic drive control component, which is used to cooperate with the automatic drive control component to control the sealing ring to rise and fall inside the piston groove to realize the retraction and extension of the retractable cutting component. A connecting rod arranged opposite to the synchronous pressure-conducting component is also fixedly connected to the outside of the bottom end of the lifting plate, and a pressure-transmitting member is slidably connected to the outside of the connecting rod. A spring is fixedly connected between the pressure-transmitting member and the connecting rod, which is used to cooperate with the movement of the lifting plate to realize the driving of the synchronous pressure-conducting component. The automatic drive control assembly includes: a connecting sleeve, a pressure control tube, a control panel, a telescopic member and a pressure control member. The connecting sleeve is sleeved on the outside of the bottom end of the support column, fixedly connected to the mounting base, and the cover is arranged on the outside of the ventilation pipe. The connecting sleeve is symmetrically provided with a pressure control tube on the outside. One end of the pressure control tube is fixedly connected to the connecting sleeve, and the other end is provided with a pressure control member on the inside of the other end in a sliding connection. The other end of the pressure control member is fixedly connected to the control panel arranged on the inside of the mounting base. A telescopic member is fixedly connected between the control panel and the mounting base, and is used to cooperate with the telescopic drive of the telescopic member to drive the air flow inside the connecting sleeve to realize the lifting and lowering of the lifting plate. The retractable cutting assembly includes: a support frame, a servo motor, a threaded rod, a movable slider, a cutting machine, a positioning plate, a control rack, a rotating rod, a retractable gear, a synchronous block and a positioning block. The support frame is arranged between adjacent connecting rods, and a rotating rod rotatably connected to the lifting plate is fixedly connected on the outside. The servo motor is also fixedly connected on the outside of the support frame. The output end of the servo motor is fixedly connected to the threaded rod rotatably connected to the inner side of the support frame. A movable slider slidably connected to the inner wall of the support frame is threadedly connected on the outer side of the threaded rod. The cutting machine is arranged on the outer side of the movable slider. A retractable member is fixedly connected between the mower and the movable slider, and retractable gears are fixedly connected to the outer sides of the rotating rods on both sides, and a control rack is meshingly connected to the outer side of the retractable gear, and a positioning plate fixedly connected to the supporting round table is slidably connected to the inner side of the control rack, and a strong spring is fixedly connected between the positioning plate and the control rack, which is used to drive the rotating rod to rotate in coordination with the lifting and lowering of the lifting disk to realize the retraction and release of the cutting machine, and synchronous blocks are also fixedly connected to the outer sides of the rotating rods on both sides, and a positioning stopper fixedly connected to the lifting disk is provided on the outer side of the synchronous block, which is used to realize the positioning of the rotating rod after rotation; The synchronous pressure-conducting assembly includes: a transmission and control seat, a sensing chamber, an energy-gathering tube and a pressure-transmitting tube. The transmission and control seat is fixedly connected to the inner side of the supporting truncated table, and a plurality of sensing chambers corresponding to the pressure-transmitting parts are arranged on the inner side. An energy-gathering tube connected to the sensing chamber is fixedly connected to the top of the transmission and control seat, and is used to cooperate with the moving pressure-transmitting parts to realize the flow of air inside the sensing chamber. The sensing chamber is also connected to the pressure-transmitting tube fixedly connected to the transmission and control seat, and the other end of the pressure-transmitting tube is connected to the positioning support unit, and is used to cooperate with the air flowing inside the sensing chamber to complete the driving of the positioning support unit.

2. The cutting device for wind power flange processing according to claim 1, characterized in that: The positioning support unit includes: a placing table, side panels, an adjusting member, a positioning lever and a clamping and locking assembly. The placing table is arranged around the outside of the supporting circular table. Side panels are fixedly connected on both sides of the placing table. An adjusting member is fixedly connected between the side panels and the supporting circular table. Positioning levers are symmetrically arranged on the outside of one end of the placing table away from the supporting circular table. The positioning lever is fixedly connected to the placing table and is used to cooperate with the moving placing table to complete the support and positioning of the wind turbine flange. A clamping and locking assembly connected to the placing table is arranged on the positioning lever. The clamping and locking assembly is also connected to the synchronous pressure-conducting assembly and is used to cooperate with the synchronous pressure-conducting assembly to achieve clamping and locking of the wind turbine flange located on the placing table.

3. The cutting device for wind power flange processing according to claim 2, characterized in that: The clamping and locking assembly includes: a control tube, a synchronous plate, a sensing member, a response member, a locking clamp and a lifting member. The control tube is fixedly connected to the placement table, one end of which is connected to the synchronous pressure-conducting assembly, and the other end is slidably connected inside and is provided with a sensing member. The other end of the sensing member is fixedly connected to a synchronous plate arranged on the inner side of the placement table, and a reset spring is fixedly connected between the synchronous plate and the placement table. The synchronous plate is also fixedly connected to a response member slidably connected to the inner side of a positioning lever, and a lifting member is slidably connected inside the other end of the positioning lever. The lifting member is fixedly connected to a locking clamp arranged on the outer side of the top end of the placement table, and is used to cooperate with the movement of the synchronous plate to realize the lifting and lowering of the locking clamp, thereby completing the clamping and locking of the wind turbine flange on the placement table.

Citation Information

Patent Citations

  • Stainless steel pipe groove cutting machine

    CN110497034A

  • Pouring gate removing cutting machine capable of detecting flatness for thin-wall high-precision tubular part

    CN115338392A

Cited By

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