Mixing and cleaning device for rice roll production

Abstract

The invention provides a mixing and cleaning device for rice roll production, and belongs to the technical field of automatic rice production lines. A material mixing and cleaning device for rice and vegetable roll production comprises two rice bin boxes, an automatic material lifting mechanism, a rice washing mechanism, a filling mechanism and a rice steaming mechanism, each rice bin box is provided with a first discharging hopper, and the first discharging hoppers are connected with the automatic material lifting mechanism; the automatic lifting mechanism comprises a lifting pipe, a spiral lifting set and a conveying roller assembly, the conveying roller assembly is installed on one side of the top of the lifting pipe, rice bin boxes are arranged on the front side and the rear side of the lifting pipe, the spiral lifting set is installed in the lifting pipe and used for conveying rice to the high point, and a first conveying frame is further installed on the top of the lifting pipe and used for conveying the rice to the high point. The first conveying belt is provided with a first conveying belt body, and the first conveying belt body penetrates through the wall to be connected with the rice washing mechanism. The method has the advantage of improving the quality of finished products.

Description

Technical Field

[0001] The invention belongs to the technical field of automatic rice production lines, in particular to a mixing and cleaning device for rice ball production. Background Art

[0002] With the improvement of automation, the automatic rice production line for making rice balls has also entered the era of automation. In the automatic production line, the rice needs to be lifted by a bucket elevator into a rice bin for storage, and then transported to a rice washing device by a conveying and unloading device to wash the rice, and then soaked in a filler before cooking in a rice cooker. In the production process of existing rice balls, when the mixed material is put into the rice washing device, the mixing rod used in the current rice washing device only directly puts the mixed material into the conveying box during the mixing process, and the rice washing device is directly installed on one side of the conveyor belt for washing the rice. After the mixed material is washed by the rice washing device, it is put into the washed rice, which will still carry some impurities in the mixed material, resulting in a decrease in the taste and quality of the subsequent finished product. Summary of the invention

[0003] The purpose of the present invention is to solve the above problems in the prior art and to provide a mixing and cleaning device for rice ball production, which has the advantage of improving the quality of the finished product.

[0004] The object of the present invention can be achieved by the following technical solutions: A mixing and cleaning device for rice ball production, comprising two rice bins, an automatic material lifting mechanism, a rice washing mechanism, a filling mechanism and a rice steaming mechanism, each of the rice bins having a first discharge hopper, and the first discharge hoppers are connected to the automatic material lifting mechanism;

[0005] The automatic material lifting mechanism includes a material lifting pipe, a spiral material lifting group and a conveying roller assembly, wherein the conveying roller assembly is installed on one side of the top of the material lifting pipe, and rice bins are provided on the front and rear sides of the lifting pipe. A spiral material lifting group is installed in the material lifting pipe for conveying rice to a high point, and a first conveying frame is also installed on the top of the material lifting pipe, and a first conveying belt is provided on the first conveying frame, and the first conveying belt passes through the wall and is connected to the rice washing mechanism;

[0006] The rice washing mechanism includes a box body, a first funnel, a first water tank, a water pump, a rice washing chamber, and a three-way pipe. The first water tank is equipped with a water pump, one end of the water pump is connected to the first water tank, and the other end is connected to the three-way pipe. The first funnel is installed on the top of the three-way pipe. The first conveyor belt has a first conveying pipe, and the first conveying pipe is located directly above the first funnel. A rice washing chamber is installed on one side of the three-way pipe, and a second conveying pipe is installed on one side of the rice washing chamber. The second conveying pipe is connected to the filling mechanism.

[0007] Preferably, the filling mechanism includes a second funnel, a mixing box, and a discharge box. The second conveying pipe is located directly above the second funnel. A mixing box is installed below the second funnel. The mixing box has a mixing assembly for mixing materials. A discharge box is fixed to the bottom of the mixing box. The bottom of the discharge box has a rice steaming mechanism.

[0008] Preferably, the stirring box has a second driving motor, the output shaft of the second driving motor has a stirring rod, and the stirring rod has a plurality of stirring rods.

[0009] Preferably, the discharge box has a third discharge port, and a guide plate is also installed on the third discharge port of the discharge box, and a sealing plate is slidably provided on the guide plate for opening or closing the sealing plate.

[0010] Preferably, the rice steaming mechanism comprises a conveying frame, a conveyor belt on the conveying frame, and a plurality of rice steaming chamber boxes located on the conveying frame, wherein the conveyor belt is installed on the conveying frame, the conveyor belt passes through the plurality of rice steaming chamber boxes, and a hot steaming pipe is provided at the bottom of the rice steaming chamber boxes.

[0011] Preferably, the top of the conveying rack is also provided with a rice steaming smoke cover plate for blocking hot steam.

[0012] Preferably, the first conveyor rack also has a detector.

[0013] Compared with the prior art, the advantages of the present invention are: 1. By arranging the rice bin box, the automatic material lifting mechanism, the rice washing mechanism, the filling mechanism and the rice steaming mechanism, before steaming, the washed rice and the materials are independently washed and then mixed and stirred, which is conducive to a cleaner washing, thereby improving the quality of the mixed materials and the subsequent finished products;

[0014] 2. During the cooking process, by adding a rice steaming smoke hood, most of the hot steam can be blocked, which is beneficial to improving the cooking effect. At the same time, it prevents the hot steam from rushing upward and affecting the personal safety of the surrounding operators, making it safer and more reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view of the present invention.

[0016] Figure 2 It is a top view of the present invention.

[0017] Figure 3 It is a front sectional view of the rice washing mechanism in the present invention.

[0018] Figure 4 It is a front view of the rice steaming mechanism of the present invention.

[0019] Figure 5It is a partial connection sectional view between the filling mechanism and the rice washing mechanism in the present invention.

[0020] In the figure, 2, rice bin box; 21, first discharge hopper; 31, lifting pipe; 32, spiral lifting group; 33, conveying roller assembly; 34, first conveying frame; 35, first conveyor belt; 4, wall; 51, box; 52, first funnel; 53, first water storage tank; 54, water pump; 55, rice washing chamber; 56, three-way pipe; 57, second conveying pipe; 61, second funnel; 62, stirring box; 621, second drive motor; 622, stirring rod; 623, stirring rod; 63, unloading box; 631, third discharge port; 632, guide plate; 633, sealing plate; 71, conveying frame; 711, rice steaming smoke cover plate; 72, conveyor belt; 73, rice steaming chamber box; 74, hot steaming box; 8, detector. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] like Figures 1 to 5 As shown, a mixing and cleaning device for rice ball production includes two rice bins 2, an automatic material lifting mechanism, a rice washing mechanism, a filling mechanism and a rice steaming mechanism. Each of the rice bins 2 has a first discharge hopper 21, and the first discharge hopper 21 is connected to the automatic material lifting mechanism.

[0023] The automatic material lifting mechanism includes a material lifting pipe 31, a spiral material lifting group 32 and a conveying roller assembly 33. The conveying roller assembly 33 is installed on one side of the top of the material lifting pipe 31. There are rice bins 2 on the front and rear sides of the lifting pipe. The material lifting pipe 31 is installed with a spiral material lifting group 32 for conveying rice to a high point. A first conveying frame 34 is also installed on the top of the material lifting pipe 31. The first conveying frame 34 has a first conveyor belt 35. The first conveyor belt 35 passes through the wall 4 and is connected to the rice washing mechanism.

[0024] By arranging two rice bin boxes 2 on both sides of the lifting pipe 31, the lifting pipe 31 is automatically filled with rice through the first discharge hopper 21, and the spiral lifting group 32 arranged in the lifting pipe 31 can automatically convey the rice to the first conveyor belt 35 on the top first conveying frame 34, and then the rice is connected to the rice washing mechanism through the first conveyor belt 35 through the wall 4, which is beneficial to separate the part of the rice conveying and the part of the rice washing mechanism through the wall 4, and is beneficial to automatically convey the rice. While the degree of mechanization is high, it is more convenient to convey and more practical.

[0025] The rice washing mechanism includes a box body 51, a first funnel 52, a first water tank 53, a water pump 54, a rice washing chamber 55, and a three-way pipe 56. The first water tank 53 is equipped with a water pump 54, one end of the water pump 54 is connected to the first water tank 53, and the other end is connected to the three-way valve. The first funnel 52 is installed on the top of the three-way pipe 56. The first conveyor belt 35 has a first conveying pipe, which is located directly above the first funnel 52. The rice washing chamber 55 is installed on one side of the three-way pipe 56, and the second conveying pipe 57 is installed on one side of the rice washing chamber 55. The second conveying pipe 57 is connected to the filling mechanism.

[0026] With the above structure, the rice material is conveyed to the first funnel 52 of the box body 51 through the first conveying pipe, and at the same time, the rice material is conveyed to the rice washing chamber 55 through the first funnel 52. At this time, the cleaning water is conveyed to the three-way pipe 56 through the water pump 54 on the side of the first water storage tank 53, and the three-way pipe 56 conveys it to the rice washing chamber 55 to perform the automatic rice washing operation. After washing the rice, the water is discharged. The degree of automation is high, and the rice is washed automatically at the same time, and the rice washing efficiency is higher.

[0027] Specifically, if Figures 1 to 5 As shown, the filling mechanism includes a second funnel 61, a stirring box 62, and a discharge box 63. The second conveying pipe 57 is located directly above the second funnel 61. A stirring box 62 is installed below the second funnel 61. The stirring box 62 has a stirring assembly for stirring materials. A discharge box 63 is fixed to the bottom of the stirring box 62. The bottom of the discharge box 63 has a rice steaming mechanism.

[0028] By adopting the above structure, a stirring assembly is provided in the stirring box 62 in the filling mechanism, and two second funnels 61 above the stirring box 62 can pour the material into the stirring box 62 for automatic stirring. Then, by opening and closing the discharge box 63, the mixed material after the materials in the rice material box are mixed is transported downward to the rice steaming mechanism, which is conducive to automatic stirring of the materials and rice, and the stirring is more uniform.

[0029] like Figures 1 to 5 As shown, the mixing box 62 has a second drive motor 621, and the output shaft of the second drive motor 621 has a stirring rod 622, and the stirring rod 622 has a plurality of stirring rods 623. By providing a plurality of stirring rods 623, starting the second drive motor 621 to rotate the stirring rods 623 on the stirring rod 622 is conducive to conveying the mixed material after the rice material box materials are mixed downward to the rice steaming mechanism, which is conducive to automatically stirring the materials and the rice material, and stirring more evenly.

[0030] like Figures 1 to 5As shown, the lower material box 63 has a third discharge port 631, and a guide plate 632 is also installed on the third discharge port 631 of the lower material box 63. A sealing plate 633 is slidably provided on the guide plate 632, which is used to open or close the sealing plate 633. The operator controls the controller to slide the sealing plate 633 at the bottom of the lower material box 63 under the guide plate 632 after automatic stirring, and the stirred mixed material is conveyed to the conveyor belt 72, which is conducive to automatically controlling the conveying mode of the mixed material, and flexibly opening and closing the sealing plate 633 is conducive to preventing the mixed material from being blocked.

[0031] like Figures 1 to 5 As shown, the rice steaming mechanism includes a conveying frame 71, a conveyor belt 72 on the conveying frame 71, and a plurality of rice steaming chamber boxes 73 located on the conveying frame 71. The conveyor belt 72 is installed on the conveying frame 71, and the conveyor belt 72 passes through the plurality of rice steaming chamber boxes 73. The bottom of the rice steaming chamber box 73 has a hot steaming pipe. By setting the hot steaming pipe, hot steam is transported to the bottom of the rice steaming chamber box 73, and the mixed material in the rice steaming chamber box 73 is steamed and cooked automatically. At the same time, the conveyor belt 72 can transport the mixed material in the rice steaming chamber box 73, and the rice steaming and cooking effect can be carried out after being transported to the corresponding rice steaming chamber box 73, which is conducive to automatic steaming, and has a high degree of automation and mechanization. At the same time, before steaming, the washed rice and materials are independently washed and then mixed and stirred, which is conducive to cleaning more cleanly, thereby improving the quality of the mixed material and subsequent finished products.

[0032] like Figures 1 to 5 As shown, the top of the conveying frame 71 is also provided with a steaming smoke cover plate 711 for blocking hot steam. By providing the steaming smoke cover plate 711, most of the hot steam can be blocked during the steaming process, which is beneficial to improving the steaming effect, and at the same time prevents the hot steam from rushing upward and affecting the personal safety of the surrounding operators, which is safer and more reliable.

[0033] like Figures 1 to 5 As shown, the first conveyor frame 34 is also provided with a detector 8. By providing the detector 8, the detector 8 can detect the amount of impurities and a series of parameters in the rice material on the first conveyor belt 35, which is conducive to real-time monitoring of the quality of the rice material.

[0034] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0035] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. At the same time, the meaning of "and / or" appearing in the full text is that it includes three schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0036] The above components are all common standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0037] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A mixing and cleaning device for rice ball production, characterized in that: It comprises two rice bin boxes (2), an automatic material lifting mechanism, a rice washing mechanism, a filling mechanism and a rice steaming mechanism, each of the rice bin boxes (2) is provided with a first discharge hopper (21), and the first discharge hopper (21) is connected to the automatic material lifting mechanism; The automatic material lifting mechanism comprises a material lifting pipe (31), a spiral material lifting group (32) and a conveying roller assembly (33), wherein the conveying roller assembly (33) is installed on one side of the top of the material lifting pipe (31), and rice bins (2) are provided on both sides of the lifting pipe. The material lifting pipe (31) is provided with a spiral material lifting group (32) for conveying rice to a high point. A first conveying frame (34) is also installed on the top of the material lifting pipe (31), and a first conveying belt (35) is provided on the first conveying frame (34), and the first conveying belt (35) passes through a wall (4) and is connected to a rice washing mechanism. The rice washing mechanism comprises a box body (51), a first funnel (52), a first water storage tank (53), a water pump (54), a rice washing chamber (55), and a three-way pipe (56). The first water storage tank (53) is equipped with a water pump (54). One end of the water pump (54) is connected to the first water storage tank (53), and the other end is connected to the three-way pipe (56). The first funnel (52) is installed on the top of the three-way pipe (56). The first conveyor belt (35) has a first conveying pipe, which is located directly above the first funnel (52). The rice washing chamber (55) is installed on one side of the three-way pipe (56). The rice washing chamber (55) is installed on one side of the three-way pipe (56). The second conveying pipe (57) is installed on one side of the rice washing chamber (55). The second conveying pipe (57) is connected to the filling mechanism.

2. A mixing and cleaning device for rice ball production according to claim 1, characterized in that: The filling mechanism comprises a second funnel (61), a stirring box (62), and a material discharge box (63); the second conveying pipe (57) is located directly above the second funnel (61); a stirring box (62) is installed below the second funnel (61); a stirring assembly is provided in the stirring box (62) for stirring materials; a material discharge box (63) is fixed at the bottom of the stirring box (62); and a rice steaming mechanism is provided at the bottom of the material discharge box (63).

3. A mixing and cleaning device for rice ball production according to claim 2, characterized in that: The stirring box (62) has a second driving motor (621) in it, the output shaft of the second driving motor (621) has a stirring rod (622), and the stirring rod (622) has a plurality of stirring rods (623).

4. A mixing and cleaning device for rice ball production according to claim 2, characterized in that: The material discharge box (63) has a third discharge port (631), and a guide plate (632) is also installed on the third discharge port (631) of the material discharge box (63). A sealing plate (633) is slidably arranged on the guide plate (632) for opening or closing the sealing plate (633).

5. The mixing and cleaning device for rice ball production according to claim 1, characterized in that: The rice steaming mechanism comprises a conveying frame (71), a conveying belt (72) on the conveying frame (71), and a plurality of rice steaming chamber boxes (73) located on the conveying frame (71); the conveying belt (72) is installed on the conveying frame (71); the conveying belt (72) passes through the plurality of rice steaming chamber boxes (73); and a hot steaming pipe is provided at the bottom of the rice steaming chamber boxes (73).

6. A mixing and cleaning device for rice ball production according to claim 1, characterized in that: The top of the conveying frame (71) is also provided with a rice steaming smoke cover plate (711) for blocking hot steam.

7. A material mixing and cleaning device for rice ball production according to claim 1, characterized in that: The first conveying frame (34) is also provided with a detector (8).

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