Gravity separator with dust removal structure
By designing multi-level dust removal and cleaning components in the gravity separator, the problem of poor dust removal effect when the gravity separator is used to process dusty gas has been solved, achieving efficient dust removal and reduced maintenance frequency.
Patent Information
- Application Number
- CN202411861040.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-12-17
AI Technical Summary
Existing gravity separators are ineffective at removing dust when handling gases containing large amounts of dust and suspended solids. Dust easily accumulates, leading to decreased separation efficiency and increasing maintenance costs and the risk of production interruptions.
A gravity separator with a dust removal structure was designed, including a first dust removal component, a second dust removal component, and a third dust removal component. Through different dust removal methods and cleaning components, it removes dust from particles with a density greater than that of air, particles suspended in the air, and particles that are easily soluble in liquids, respectively. The cleaning frequency and dust removal efficiency are adjusted according to the airflow size by the drive component.
It improves the dust removal efficiency for different types of particles in the airflow, reduces dust accumulation, ensures the efficient operation of the dust removal components, and reduces maintenance frequency and cost.
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Figure CN119499794B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of gravity separators, in particular to a gravity separator with a dust removal structure. BACKGROUND
[0002] As a common industrial equipment, gravity separators are widely used in chemical, metallurgical, pharmaceutical and other industries for separating solid particles in mixed gas. The device separates by taking advantage of the density difference between different substances, thereby improving production efficiency and product quality. Traditional gravity separators usually use simple physical methods such as sedimentation, centrifugation, etc. Although these methods are simple to operate and low in cost, their separation effect is often unsatisfactory when dealing with gas containing a large amount of dust and impurities.
[0003] To address the above challenges, existing technical solutions mainly focus on improving the structural design of the separation device. For example, some common methods include adding multiple filter screens in the separation tank to enhance the separation effect by changing the gas flow rate; or adding a pretreatment device outside the separation tank to remove some large particle impurities in advance, reducing the burden on the main separator. In addition, there are methods of adding vibration devices to promote particle sedimentation, and designs of changing the gas inlet position to optimize gas flow distribution. These methods have improved separation efficiency to some extent, but still have some shortcomings.
[0004] However, the existing gravity separator still has the problem of poor dust removal effect when dealing with gas containing a large amount of dust and suspended matter. Especially after a long time of operation, the dust removal assembly is prone to dust accumulation, which leads to a decrease in separation effect and requires frequent shutdown for cleaning, increasing maintenance costs and the risk of production interruption. Therefore, how to effectively improve the dust removal effect and reduce dust accumulation is a technical problem that needs to be solved urgently. SUMMARY
[0005] In order to improve the load capacity of the opening of the load-bearing wall, the present application provides a gravity separator with a dust removal structure, which adopts the following technical scheme:
[0006] A gravity separator with a dust removal structure, a separation tank, a first dust removal assembly for removing substances with a density greater than air from the gas entering the separation tank, and a second dust removal assembly for removing suspended matter in the air;
[0007] The separation tank is vertically arranged, the first dust removal assembly and the second dust removal assembly are sequentially installed in the separation tank from high to low, the separation tank is provided with an air inlet pipe in communication with external gas at one end and located between the first dust removal assembly and the second dust removal assembly in the separation tank at the other end, and the separation tank is provided with an outlet at the top end;
[0008] The first dust removal assembly is provided with a first cleaning assembly for cleaning the first dust removal assembly.
[0009] The second dust removal assembly is provided with a second cleaning assembly for cleaning the second dust removal assembly.
[0010] Further, the first dust removal assembly comprises a conical slide cone, the conical head of the slide cone faces upward and is arranged at the bottom of the separation tank, one end of the air inlet pipe located in the separation tank is connected with a vertical section, the vertical section vertically faces downward, and the vertical section is coaxial with the slide cone.
[0011] Further, the first cleaning assembly comprises a scraper, one side of the scraper is in contact with the surface of the slide cone, and the scraper is rotationally connected to the separation tank, and the rotation axis of the scraper and the separation tank coincides with the axis of the slide cone.
[0012] The bottom wall of the separation tank is provided with an annular collection groove concentric with the slide cone.
[0013] Further, the first driving assembly for driving the rotation of the scraper is further included, the first driving assembly comprises a first rotating shaft and an impeller, the first rotating shaft is coaxially rotationally connected to the vertical section, the impeller is coaxially fixedly connected to the first rotating shaft and located in the vertical section, and one end of the first rotating shaft close to the slide cone is fixed with the scraper.
[0014] Further, the second dust removal assembly comprises a dust removal disc, the dust removal disc is horizontally installed on the inner wall of the separation tank and separates the separation tank into upper and lower areas that are not in communication with each other, one side of the dust removal disc facing the slide cone is provided with a plurality of air inlet grooves in the vertical direction, the plurality of air inlet grooves are uniformly distributed along the circumference of the dust removal disc, and the other side of the dust removal disc away from the slide cone is provided with a plurality of air outlet grooves in the vertical direction, one air outlet groove is located between two air inlet grooves, and a plurality of filter holes communicating between adjacent two air outlet grooves are formed in the side wall of the air inlet groove.
[0015] Further, the second cleaning assembly comprises a plurality of cleaning plates and a plurality of connecting rods, one cleaning plate is arranged in one air inlet groove, the side wall of the cleaning plate abuts against the side wall of the air inlet groove, one end of one connecting rod is fixed with one cleaning plate, the other end of the connecting rod extends above the dust removal disc through the dust removal disc, and the connecting rod is elastically and slidingly connected to the dust removal disc, and the cleaning plate is in contact with the top wall of the air inlet groove in the normal state.
[0016] The first rotating shaft extends through the dust removal disc coaxially to above the dust removal disc, the first rotating shaft is located on the side wall above the dust removal disc, a first spiral groove is formed along a spiral line with one turn on the first rotating shaft, the first spiral groove is communicated through a vertical first communication groove at both ends, so that the first spiral groove and the first communication groove form a space closed loop, and the end of the connecting rod away from the cleaning plate is provided with a first sliding block capable of sliding in the first spiral groove and the first communication groove.
[0017] Further, a third dust removal assembly for removing particles smaller than the filter hole from the air is further included, the third dust removal assembly includes a conical mounting disc, the mounting disc is located above the dust removal disc with the conical head upward, and the mounting disc is coaxial with the first rotating shaft, the mounting disc is fixed with the inner wall of the separation tank through a mounting ring, and the mounting disc and the mounting ring divide the separation tank into upper and lower areas which are not communicated with each other;
[0018] A plurality of first air inlet channels are formed on the mounting disc in a direction parallel to the generatrix of the mounting disc, the first air inlet channels communicate the upper and lower areas of the mounting disc, and a plurality of the first air inlet channels are distributed circumferentially along the mounting disc, a second rotating shaft is coaxially arranged in the first air inlet channel, the second rotating shaft is mounted on the mounting disc, and the second rotating shaft is sequentially provided with an atomizing nozzle, a plurality of contact hairs and a water absorption cylinder sleeved on the second rotating shaft from low to high;
[0019] A water storage tank is fixed below the mounting disc, the water storage tank is connected with each first air inlet channel through a connecting pipe, and the connecting pipe is connected with the first air inlet channel below the atomizing nozzle.
[0020] Further, a second water inlet channel is formed in the first rotating shaft, and a water outlet is formed in the peripheral wall below the impeller and communicated with the second water inlet channel;
[0021] The water storage tank is communicated with the second water inlet channel, and a pressure control valve is arranged at the communication position of the water storage tank and the second water inlet channel, when the water level in the water storage tank exceeds a certain limit, the pressure control valve communicates the water storage tank with the second water inlet channel.
[0022] Further, the second rotating shaft rotates coaxially on the mounting disc, an extrusion disc is arranged between the contact hairs and the water absorption cylinder of the second rotating shaft, the extrusion disc elastically slides along the axis of the second rotating shaft on the second rotating shaft, and the extrusion disc has a tendency to move away from the water absorption cylinder in normal state;
[0023] The second spiral groove is opened on the first air inlet channel peripheral wall along a spiral line with one turn, the second spiral groove is communicated through a second communication groove parallel to the second rotating shaft axis, so that the second spiral groove and the second communication groove form a space closed loop, and the second sliding block is arranged on the extrusion disc and can slide in the second spiral groove and the second communication groove.
[0024] Further, the second driving assembly for driving the second rotating shaft is further included, the second driving assembly includes a first bevel gear and a bevel gear plate, each second rotating shaft extends below the mounting disc and is coaxially fixed with the first bevel gear, the bevel gear plate is coaxially and rotationally connected on the separation tank and coaxial with the first rotating shaft, and the bevel gear plate and the first rotating shaft are connected with each other through a connecting rod.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. The gravity separator with dust removal structure is designed, the first dust removal assembly, the second dust removal assembly and the third dust removal assembly are used to remove the particles larger than the air density, the particles suspended in the air and the particles easily soluble in the liquid in the airflow.
[0027] 2. The gravity separator with dust removal structure is designed, the first driving assembly controls the cleaning frequency of the first cleaning assembly and the second cleaning assembly on the first dust removal assembly and the second dust removal assembly respectively according to the size of the airflow entering the separation tank, so as to ensure that the first dust removal assembly and the second dust removal assembly are always in high-efficiency dust removal effect.
[0028] 3. The gravity separator with dust removal structure is designed, the second driving assembly is connected with the first rotating shaft, and then drives the second rotating shaft to control the dust removal efficiency of the third dust removal assembly according to the size of the airflow entering the separation tank. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a whole structure schematic diagram of the gravity separator with dust removal structure of the embodiment of the present application;
[0030] Figure 2 It is a sectional view of the gravity separator with dust removal structure of the embodiment of the present application;
[0031] Figure 3 It is a partial structure schematic diagram of the gravity separator with dust removal structure of the embodiment of the present application, which aims to show the first dust removal assembly, the first cleaning assembly and the first driving part;
[0032] Figure 4is a partial structural schematic diagram of a gravity separator with a dust removal structure according to an embodiment of the present application, which aims to show a second dust removal assembly and a second cleaning assembly;
[0033] Figure 5 is Figure 4 another angle schematic diagram;
[0034] Figure 6 is Figure 4 a cross-sectional schematic diagram;
[0035] Figure 7 is a partial structural schematic diagram of a gravity separator with a dust removal structure according to an embodiment of the present application, which aims to show a third dust removal assembly and a second driving member;
[0036] Figure 8 is Figure 7 a cross-sectional schematic diagram;
[0037] Figure 9 is a partial structural schematic diagram of a gravity separator with a dust removal structure according to an embodiment of the present application.
[0038] The drawings show that: 1, separation tank; 11, air inlet pipe; 12, vertical section; 13, collection groove; 14, collection drawer; 2, first dust removal assembly; 21, material sliding cone; 22, artificial turf; 3, second dust removal assembly; 31, dust removal disc; 32, air inlet groove; 33, air outlet groove; 34, filter hole; 4, first cleaning assembly; 41, scraper; 5, second cleaning assembly; 51, cleaning plate; 52, connecting rod; 521, first sliding block; 53, vibrating plate; 54, elastic member; 55, flow guide groove; 6, first driving assembly; 61, first rotating shaft; 611, first spiral groove; 612, first communication groove; 613, second water inlet channel; 614, pressure control valve; 62, impeller; 7, third dust removal assembly; 71, mounting disc; 72, mounting ring; 73, first air inlet channel; 731, second spiral groove; 732, second communication groove; 733, first plugging disc; 734, first ventilation opening; 74, second rotating shaft; 741, second plugging disc; 75, atomizing nozzle; 76, contact whisker; 77, water suction cylinder; 78, water storage tank; 79, extrusion disc; 791, second sliding block; 8, second driving assembly; 81, first bevel gear; 82, bevel gear plate. DETAILED DESCRIPTION
[0039] The drawings show that: Figures 1-9 The present application is further described in detail.
[0040] The present application discloses a gravity separator with a dust removal structure.
[0041] Reference Figure 1 and Figure 2The utility model provides a gravity separator with dust removal structure, which comprises a separation tank 1, a first dust removal assembly 2 for removing substances with a density greater than that of air from gas entering the separation tank 1, and a second dust removal assembly 3 for removing suspended substances in air.
[0042] The separation tank 1 is vertically arranged, the first dust removal assembly 2 and the second dust removal assembly 3 are sequentially arranged from top to bottom in the separation tank 1, the separation tank 1 is provided with an air inlet pipe 11, one end of which is connected to external gas, and the other end is located between the first dust removal assembly 2 and the second dust removal assembly 3 in the separation tank 1, and the separation tank 1 is provided with an outlet at the top end.
[0043] The first dust removal assembly 2 is provided with a first cleaning assembly 4 for cleaning the first dust removal assembly 2,
[0044] The second dust removal assembly 3 is provided with a second cleaning assembly 5 for cleaning the second dust removal assembly 3.
[0045] When the gas to be removed enters the separation tank 1 through the air inlet pipe 11, the substances with a density greater than that of air fall on the first dust removal assembly 2, and the remaining gas is removed by the second dust removal assembly 3 and then discharged from the outlet of the separation tank 1, so as to achieve the effect of removing the gas to be removed. At the same time, the first dust removal assembly 2 and the second dust removal assembly 3 are cleaned by the first cleaning assembly 4 and the second cleaning assembly 5 respectively, so as to ensure the efficiency of dust removal.
[0046] With reference to Figure 2 and Figure 3 , in order to better remove the substances with a density greater than that of air, the first dust removal assembly 2 comprises a conical sliding cone 21, the conical sliding cone 21 has a conical head facing upward and is arranged at the bottom of the separation tank 1, the vertical section 12 is connected to one end of the air inlet pipe 11 located in the separation tank 1, the vertical section 12 vertically faces downward, and the vertical section 12 is coaxial with the sliding cone 21.
[0047] The gas to be removed is sprayed from the vertical section 12 and hits the sliding cone 21, so that the particles with a density greater than that of air hit the sliding cone 21 and slide down from the conical surface of the sliding cone 21, and the vertical spraying mode of the vertical section 12 increases the speed of the particles with a density greater than that of air, so that the particles are prevented from being blown up by the airflow and entering the second dust removal assembly 3.
[0048] With reference to Figure 3 , in order to further increase the dust removal effect of the first dust removal assembly 2, a layer of artificial turf 22 is wrapped on the surface of the sliding cone 21, and the filaments on the artificial turf 22 are used to intercept the particles in the airflow.
[0049] With reference to Figure 2 and Figure 3In order to clean and collect the particles on the surface of the slide cone 21, the first cleaning assembly 4 comprises a scraper 41, one side of which is tangent to the surface of the slide cone 21 and is tangent to the artificial turf 22 when the artificial turf 22 is laid, and the scraper 41 is rotationally connected to the separation tank 1, and the rotational axis of the scraper 41 and the separation tank 1 coincides with the axis of the slide cone 21; the bottom wall of the separation tank 1 is provided with an annular collecting groove 13 concentric with the slide cone 21;
[0050] The rotating scraper 41 is used to push the particles on the artificial turf 22 to fall into the collecting groove 13.
[0051] Referring to Figure 1 and Figure 2 , in order to facilitate personnel to take out the particles in the collecting groove 13, the bottom of the separation tank 1 is detachably provided with a collecting drawer 14, and the bottom of the collecting groove 13 is provided with a plurality of drop holes communicating with the collecting drawer 14;
[0052] Referring to Figure 3 , in order to facilitate the particles in the collecting groove 13 to drop from the drop holes, the scraper 41 extends into the collecting groove 13.
[0053] Referring to Figure 2 and Figure 3 , in order to adjust the cleaning frequency of the scraper 41 according to the flow rate of the gas entering the separation tank 1, the gravity separator with a dust removal structure further comprises a first driving assembly 6 for driving the scraper 41 to rotate, the first driving assembly 6 comprising a first rotating shaft 61 and an impeller 62, the first rotating shaft 61 being coaxially and rotationally connected to the vertical section 12, the impeller 62 being coaxially and fixedly connected to the first rotating shaft 61 and located in the vertical section 12, and the end of the first rotating shaft 61 close to the slide cone 21 being fixed with the scraper 41;
[0054] In this way, the impeller 62 is driven to rotate by the dust removal air in the vertical section 12, and the impeller 62 drives the first rotating shaft 61 to rotate while driving the scraper 41 to rotate, and the impeller 62 changes the rotation rate according to the flow rate of the airflow in the vertical section 12, so as to change the rotation rate of the scraper 41.
[0055] Referring to Figure 2 , Figure 4 , Figure 5 and Figure 6, in order to clean the particles suspended in the dust removal gas, the second dust removal assembly 3 comprises a dust removal disc 31 horizontally installed on the inner wall of the separation tank 1, and the separation tank 1 is divided into upper and lower areas which are not communicated with each other, and a plurality of air inlet grooves 32 are formed on the side of the dust removal disc 31 facing the slide cone 21 in the vertical direction, and the plurality of air inlet grooves 32 are uniformly distributed along the circumferential direction of the dust removal disc 31, and a plurality of air outlet grooves 33 are formed on the side of the dust removal disc 31 away from the slide cone 21 in the vertical direction, one air outlet groove 33 is located between two air inlet grooves 32, and a plurality of filter holes 34 are formed on the side wall of the air inlet groove 32, which are communicated with the adjacent two air outlet grooves 33;
[0056] In this way, the gas sprayed from the vertical section 12 moves upward after colliding with the slide cone 21, enters the air inlet groove 32, and is filtered out from the air outlet groove 33 through the filter hole 34, so as to filter the suspended matter in the dust removal gas.
[0057] Referring to Figure 2 , Figure 4 , Figure 5 and Figure 6 , in order to clean the surface of the filter hole 34 in the air inlet groove 32, the second cleaning assembly 5 comprises a plurality of cleaning plates 51 and a plurality of connecting rods 52, one air inlet groove 32 is provided with one cleaning plate 51, the side wall of the cleaning plate 51 abuts with the side wall of the air inlet groove 32, one end of one connecting rod 52 is fixed with one cleaning plate 51, the other end extends through the dust removal disc 31 to above the dust removal disc 31, and the connecting rod 52 is elastically and slidably connected to the dust removal disc 31, and the cleaning plate 51 is attached to the top wall of the air inlet groove 32 in normal state;
[0058] The first rotating shaft 61 coaxially extends through the dust removal disc 31 to above the dust removal disc 31, and the first rotating shaft 61 is located on the side wall above the dust removal disc 31, and a first spiral groove 611 is formed along a spiral line with one turn, and the two ends of the first spiral groove 611 are communicated through a vertical first communication groove 612, so that the first spiral groove 611 and the first communication groove 612 form a space closed loop, and the end of the connecting rod 52 away from the cleaning plate 51 is provided with a first sliding block 521, and the first sliding block 521 can slide in the first spiral groove 611 and the first communication groove 612;
[0059] When the first rotating shaft 61 rotates, the first sliding block slides in the first spiral groove 611, and drives the connecting rod 52 to slide along the first spiral groove 611, and drives the cleaning plate 51 to slide downward to clean the filter holes 34 on the inner wall of the air inlet groove 32. When the first sliding block 521 slides to the first communication groove 612, the connecting rod 52 is elastically and slidably connected with the dust removal disc 31, at this time, the first sliding block 521 along the first communication groove 612 returns to the initial state, and the cleaning frequency of the cleaning plate 51 can also change with the flow rate of the gas entering the separation tank 1.
[0060] At the same time, by providing a plurality of air inlet grooves 32 and a plurality of cleaning plates 51, one cleaning plate 51 cleans one air inlet groove 32 to block part of the filter holes 34, while the cleaning plate 51 in another air inlet groove 32 returns to the initial state. Compared with a single air inlet groove 32, the number of filter holes 34 that can be used normally will not change greatly, and the air pressure in the separation tank 1 will not change greatly, which will not cause turbulence of the gas flow, forcibly push the impurities and particles at the filter holes 34 through the filter holes 34, and affect the filtering quality.
[0061] Referring to Figure 6 In order to further clean the filter holes 34, the second cleaning assembly 5 further comprises a vibrating plate 53 and an elastic member 54, and one vibrating plate 53 is arranged in each exhaust groove 33. The vibrating plate 53 is connected with the bottom wall of the exhaust groove 33 through the elastic member 54, and the elastic member 54 is a spring in the application. When the cleaning plate 51 cleans the air inlet groove 32, the air flow speed on both sides of the exhaust groove 33 changes, driving the vibrating plate 53 to swing, and the vibrating plate 53 cleans the filter holes 34 by hitting the exhaust groove 33 on both sides.
[0062] Referring to Figure 5 In order to reduce the particles scraped off from the side wall of the air inlet groove 32 by the cleaning plate 51 and re-entering the air inlet groove 32 along the air flow, the side wall of the air inlet groove 32, where the filter holes 34 are arranged, is provided with a flow guide groove 55, and the flow guide groove 55 gradually inclines downward toward the center of the dust removal disc 31 in a direction parallel to the diameter of the dust removal disc 31.
[0063] When the cleaning plate 51 scrapes the particles on the side wall of the air inlet groove 32 and drops them into the flow guide groove 55, the particles drop on the side close to the center of the dust removal disc 31 through the flow guide groove 55. Due to the conical shape of the sliding material cone 21, the air flow rises along the side of the separation tank 1, so that the closer the dust removal disc 31 is to the center, the smaller the air flow speed, which is more conducive to the particles falling in the flow guide groove 55.
[0064] Referring to Figure 2 , Figure 7 , Figure 8 and Figure 9In order to further remove the particles less than the filter hole 34 and dissolved in the liquid in the air, the gravity separator with the dust removal structure further comprises a third dust removal assembly 7, the third dust removal assembly 7 comprises a conical mounting disc 71, the mounting disc 71 is located above the dust removal disc 31, the conical head is upward, and the mounting disc 71 is coaxial with the first rotating shaft 61, the mounting disc 71 is fixed with the inner wall of the separation tank 1 through a mounting ring 72, and the mounting disc 71 and the mounting ring 72 divide the separation tank 1 into upper and lower areas which are not communicated with each other;
[0065] A plurality of first air inlet channels 73 are formed in the mounting disc 71 in a direction parallel to the generatrix of the mounting disc 71, the first air inlet channels 73 communicate the upper and lower areas of the mounting disc 71, and the plurality of first air inlet channels 73 are distributed in the circumferential direction of the mounting disc 71, a second rotating shaft 74 is coaxially arranged in the first air inlet channel 73, the second rotating shaft 74 is mounted on the mounting disc 71, and the second rotating shaft 74 is sequentially provided with an atomizing nozzle 75, a plurality of contact hairs 76 and a water absorption cylinder 77 sleeved on the second rotating shaft 74 from low to high, and the water absorption cylinder 77 is a sponge cylinder in the application;
[0066] A water storage tank 78 is fixed below the mounting disc 71, the water storage tank 78 is connected with each first air inlet channel 73 through a connecting pipe, and the connecting pipe is connected with the first air inlet channel 73 below the atomizing nozzle 75;
[0067] In this way, the gas discharged from the exhaust groove 33 enters the first air inlet channel 73, passes through the water mist sprayed by the atomizing nozzle 75 on the first rotating shaft 61, the particles easily soluble in water are dissolved in the small water droplets in the airflow, then contact with the contact hairs 76, the contact hairs 76 block the small water droplets in the airflow on one hand, and block part of the particles in the airflow on the other hand, when the airflow passes through the water absorption cylinder 77, the water vapor in the airflow is absorbed by the water absorption cylinder 77, then the airflow is discharged from the first air inlet channel 73, and finally discharged from the gas outlet of the separation tank 1;
[0068] The water flow collected in the first air inlet channel 73 flows into the water storage tank 78 from the connecting pipe.
[0069] Referring to Figure 3 , Figure 8 and Figure 9 In order to increase the dust removal effect of the first dust removal assembly 2, a second water inlet channel 613 is formed in the first rotating shaft 61, and a water outlet is formed in the circumferential wall below the impeller 62 and communicated with the second water inlet channel;
[0070] The water storage tank 78 is communicated with the second water inlet channel 613, and a pressure control valve 614 is arranged at the communication position of the water storage tank 78 and the second water inlet channel 613, when the water level in the water storage tank 78 exceeds a certain limit, the pressure control valve 614 communicates the water storage tank 78 and the second water inlet channel 613;
[0071] When the water level in the water storage tank 78 reaches a certain height, the pressure control valve 614 opens, and the water in the water storage tank 78 flows into the second water inlet channel 613, and the water flows out of the water outlet and flows onto the surface of the material sliding cone 21 or the artificial turf 22, enhancing the adsorption force on the particles;
[0072] At the same time, due to the presence of the pressure control valve 614, only when the water pressure plus the air pressure reaches a certain pressure, the pressure control valve 614 will start to work, thereby ensuring that the airflow will not flow back from the second water inlet channel 613 to the dust removal disc 31 below.
[0073] Referring to Figure 8 and Figure 9 , in order to shake off the adhering particles and water droplets on the contact whisk 76, and at the same time squeeze the water absorption cylinder 77 to squeeze out the water in it, the second shaft 74 is coaxially rotated on the mounting disc 71, and the second shaft 74 is located between the contact whisk 76 and the water absorption cylinder 77. The squeezing disc 79 is elastically slid along the axis of the second shaft 74 on the second shaft 74, and in normal state, the squeezing disc 79 has a tendency to move away from the water absorption cylinder 77;
[0074] A second spiral groove 731 is formed on the peripheral wall of the first air inlet channel 73 along a spiral line with one turn, and the two ends of the second spiral groove 731 are connected by a second communication groove 732 parallel to the axis of the second shaft 74, so that the second spiral groove 731 and the second communication groove 732 form a spatially closed loop. The second sliding block 791 is provided on the squeezing disc 79, and the second sliding block 791 can slide in the second spiral groove 731 and the second communication groove 732;
[0075] The second shaft 74 and the water pipe supplying water source for the atomizing nozzle 75 are connected through a rotating joint;
[0076] In this way, the second shaft 74 is rotated to drive the contact whisk 76 to rotate, and the adhering matter on the contact whisk 76 is shaken off by centrifugal force. At the same time, the second shaft 74 drives the squeezing disc 79 to rotate, and due to the presence of the second sliding block 791, the second spiral groove 731 and the second communication groove 732, the squeezing disc 79 reciprocates along the axis of the second shaft 74 during rotation of the second shaft 74, and the water in the water absorption cylinder 77 is squeezed out, ensuring that the water absorption performance of the water absorption cylinder 77 is always at a high level.
[0077] Referring to Figure 8 and Figure 9In order to control the rotating speed of the second rotating shaft 74 according to the flow rate of the airflow entering the separation tank 1, the gravity separator with the dust removal structure further comprises a second driving assembly 8 for driving the second rotating shaft 74 to rotate, the second driving assembly 8 comprising a first bevel gear 81 and a bevel gear plate 82, each second rotating shaft 74 extending below the mounting plate 71 and coaxially fixed with a first bevel gear 81, the bevel gear plate 82 being coaxially and rotatably connected to the separation tank 1 and coaxial with the first rotating shaft 61, the bevel gear plate 82 and the first rotating shaft 61 being connected to each other through a connecting rod;
[0078] The first rotating shaft 61 drives the bevel gear plate 82 to rotate, the bevel gear plate 82 drives the first bevel gear 81 to rotate, and then drives the second rotating shaft 74 to rotate.
[0079] Referring to Figure 8 and Figure 9 In order to avoid the water flow extruded by the water cylinder during the extrusion of the extrusion plate 79 on the water cylinder 77 from blocking the first air inlet channel 73 or the phenomenon of upward flow of the airflow in the first air inlet channel 73, in the present application, a first blocking disc 733 is arranged at the air inlet of the first air inlet channel 73, the peripheral wall of the first blocking disc 733 abutting against the peripheral wall of the first air inlet channel 73, the second rotating shaft 74 being fixed with a second blocking disc 741 abutting against the first blocking disc 733, the first blocking disc and the second blocking disc 741 being respectively provided with coinciding air vents; the bevel gears on the bevel gear plate 82 are provided with a plurality of notches, each section of the bevel gears being capable of driving the second rotating shaft 74 to rotate one round;
[0080] In this way, only part of the first bevel gears 81 mesh with the bevel gears on the bevel gear plate 82 and rotate with the bevel gear plate 82, the second blocking disc 741 rotating with the second rotating shaft 74, the air vents on the second blocking disc 741 and the air vents on the first blocking disc 733 being dislocated with the first air inlet channel 73 being closed, the air vents on the second blocking disc 741 and the air vents on the first blocking disc 733 being coincided with the first air inlet channel 73 being opened after the second rotating shaft 74 rotates one round.
[0081] The above are the preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A gravity separator with a dust removal structure, characterized in that: The invention comprises a separation tank (1), a first dust removal component (2) for removing dust from substances with a density greater than that of air in the gas entering the separation tank (1), and a second dust removal component (3) for removing dust from suspended matter in the air; the separation tank (1) is vertically arranged, the first dust removal component (2) and the second dust removal component (3) are sequentially installed in the separation tank (1) from low to high, an air inlet pipe (11) is installed on the separation tank (1), one end of which is connected to the external gas, and the other end is located in the separation tank (1) between the first dust removal component (2) and the second dust removal component (3), and an exhaust port is provided at the top of the separation tank (1); the first dust removal component (2) is provided with a first cleaning component (4) for cleaning the first dust removal component (2), and the second dust removal component (3) is provided with a second cleaning component (5) for cleaning the second dust removal component (3); The first dust removal component (2) includes a conical sliding cone (21), the sliding cone (21) has its cone head facing upward and is arranged at the bottom of the separation tank (1), and one end of the air inlet pipe (11) located in the separation tank (1) is connected to a vertical section (12), the vertical section (12) faces vertically downward, and the vertical section (12) is coaxial with the sliding cone (21); The first cleaning assembly (4) includes a scraper (41), one side of which is engaged with the surface of the sliding cone (21), and the scraper (41) is rotatably connected to the separation tank (1), and the rotation axis of the scraper (41) and the separation tank (1) coincides with the axis of the sliding cone (21); the bottom wall of the separation tank (1) is provided with an annular collecting groove (13) concentric with the sliding cone (21); The first drive assembly (6) further comprises a first rotating shaft (61) for driving the scraper (41) to rotate, wherein the first driving assembly (6) comprises a first rotating shaft (61) and an impeller (62), wherein the first rotating shaft (61) is coaxially rotatably connected to the vertical section (12), and the impeller (62) is coaxially fixedly connected to the first rotating shaft (61) and is located in the vertical section (12), and the first rotating shaft (61) is fixed to the scraper (41) at one end close to the sliding cone (21); The second dust removal component (3) includes a dust removal disc (31), which is horizontally installed on the inner wall of the separation tank (1) and divides the separation tank (1) into upper and lower areas that are not connected to each other. The dust removal disc (31) is provided with a plurality of air inlet grooves (32) in the vertical direction on one side facing the sliding cone (21), and the plurality of air inlet grooves (32) are evenly distributed along the circumference of the dust removal disc (31). The dust removal disc (31) is provided with a plurality of exhaust grooves (33) in the vertical direction on one side away from the sliding cone (21), and one exhaust groove (33) is located between two exhaust grooves (32). The side wall of the air inlet groove (32) is provided with a plurality of filter holes (34) that connect two adjacent exhaust grooves (33); The second cleaning assembly (5) includes a plurality of cleaning plates (51) and a plurality of connecting rods (52), one of the cleaning plates (51) is provided in the air inlet groove (32), the side wall of the cleaning plate (51) is in contact with the side wall of the air inlet groove (32), one end of the connecting rod (52) is fixed to the cleaning plate (51), and the other end passes through the dust removal disc (31) and extends to the top of the dust removal disc (31), and the connecting rod (52) is elastically slidably connected to the dust removal disc (31), and when the connecting rod (52) is in normal state, the cleaning plate (51) is in contact with the top wall of the air inlet groove (32); The first rotating shaft (61) coaxially passes through the dust removal disc (31) and extends to the top of the dust removal disc (31). The first rotating shaft (61) is located on the side wall above the dust removal disc (31), and a first spiral groove (611) is opened along a spiral line with one turn. The two ends of the first spiral groove (611) are connected by a vertical first connecting groove (612), so that the first spiral groove (611) and the first connecting groove (612) form a spatial closed loop. The end of the connecting rod (52) away from the cleaning plate (51) is provided with a first sliding block (521), and the first sliding block (521) can slide in the first spiral groove (611) and the first connecting groove (612).
2. A gravity separator with a dust removal structure according to claim 1, characterized in that: The invention also includes a third dust removal component (7) for removing particles in the air that are smaller than the filter hole (34), the third dust removal component (7) including a conical mounting plate (71), the mounting plate (71) being located above the dust removal disc (31) with the cone head facing upward, the mounting plate (71) being coaxial with the first rotating shaft (61), the mounting plate (71) being fixed to the inner wall of the separation tank (1) via a mounting ring (72), the mounting plate (71) and the mounting ring (72) separating the separation tank (1) into upper and lower areas that are not connected to each other; A plurality of first air inlet channels (73) are provided on the mounting plate (71) in a direction parallel to the busbar of the mounting plate (71), the first air inlet channels (73) connect the upper and lower areas of the mounting plate (71), and the plurality of first air inlet channels (73) are distributed circumferentially along the mounting plate (71), a second rotating shaft (74) is coaxially provided in the first air inlet channel (73), the second rotating shaft (74) is installed on the mounting plate (71), and an atomizing nozzle (75), a plurality of contact whiskers (76) and a water suction cylinder (77) sleeved on the second rotating shaft (74) are sequentially provided on the second rotating shaft (74) from low to high; a water storage tank (78) is fixed below the mounting plate (71), the water storage tank (78) is connected to each of the first air inlet channels (73) through a connecting pipe, and the connecting point between the connecting pipe and the first air inlet channel (73) is located below the atomizing nozzle (75).
3. The gravity separator with dust removal structure according to claim 2, characterized in that: A second water inlet channel (613) is provided inside the first rotating shaft (61), and a water outlet communicating with the second water inlet channel is provided on a peripheral wall of the first rotating shaft (61) located below the impeller (62); the water storage tank (78) is communicated with the second water inlet channel (613), and a pressure control valve (614) is provided at the connection between the water storage tank (78) and the second water inlet channel (613); when the water level in the water storage tank (78) exceeds a certain limit, the pressure control valve (614) connects the water storage tank (78) with the second water inlet channel (613).
4. The gravity separator with a dust removal structure according to claim 3, characterized in that: The second rotating shaft (74) rotates coaxially on the mounting plate (71), and the second rotating shaft (74) is provided with an extrusion plate (79) between the contact whisker (76) and the water suction cylinder (77). The extrusion plate (79) elastically slides along the axis of the second rotating shaft (74) on the second rotating shaft (74). In normal operation, the extrusion plate (79) tends to move toward a side away from the water suction cylinder (77); a second spiral groove (731) is provided on the peripheral wall of the first air inlet channel (73) along a spiral line with one turn, and the two ends of the second spiral groove (731) are connected by a second connecting groove (732) parallel to the axis of the second rotating shaft (74), so that the second spiral groove (731) and the second connecting groove (732) form a spatial closed loop, and a second sliding block (791) is provided on the extrusion plate (79), and the second sliding block (791) can slide in the second spiral groove (731) and the second connecting groove (732).
5. The gravity separator with dust removal structure according to claim 4, characterized in that: The invention also includes a second drive assembly (8) for driving the second rotating shaft (74) to rotate, wherein the second drive assembly (8) includes a first bevel gear (81) and a bevel gear plate (82), each of the second rotating shafts (74) extends below the mounting plate (71) and is coaxially fixed with one of the first bevel gears (81), the bevel gear plate (82) is coaxially rotatably connected to the separation tank (1), and is coaxial with the first rotating shaft (61), and the bevel gear plate (82) and the first rotating shaft (61) are connected to each other via a connecting rod.
Citation Information
Patent Citations
Desulfurization and denitrification dust remover for boiler flue gas purification
CN115814532A