Lutein lentinus sauce, and production device and process

By using the distribution mechanism and transmission components of the lutein-infused mushroom sauce production device, the problems of sauce sedimentation and uneven distribution during the fermentation process were solved, achieving uniform mixing and packaging of the sauce.

CN119499920BActive Publication Date: 2026-02-10HUBEI WANSONGTANG HEALTH PHARM GRP CO LTD
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Patent Information

Application Number
CN202411762645.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2026-02-10
Estimated Expiration
2044-12-03

AI Technical Summary

Technical Problem

During the fermentation process of making sauces, a lot of sauce is easily mixed in, which leads to sedimentation and stratification of the sauce after bottling, as well as uneven distribution of solid sauce.

Method used

A lutein-based mushroom sauce production device is used, including a mixing cylinder, a dispensing mechanism, a dispensing component, and a transmission component. Through intermittent motion and power transmission, the sauce is dispensed and stirred, preventing sedimentation and uneven distribution.

Benefits of technology

It achieves uniform mixing and packaging of sauces, avoids sauce sedimentation, and ensures the uniformity and quality of sauce packaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of sauce production, and particularly discloses a lutein shiitake mushroom sauce, a production device and a production process. The device comprises a mixing barrel, the inner bottom surface of the mixing barrel is closed, a fixed column is fixed to the inner bottom surface of the mixing barrel, a transmission cavity is formed in the fixed column, a transmission assembly is arranged in the transmission cavity, and a deposition cover is arranged at the bottom of the mixing barrel. The sauce to be mixed is placed in the mixing barrel, the driving ring is reciprocatingly rotated, the inner liner sleeve is intermittently driven, the sauce in the mixing barrel is sequentially filled into the intervals separated by the partition plate in the inner liner sleeve, the sauce is drained from the filled sauce during the rotation of the inner liner sleeve, the sauce is discharged after the inner liner sleeve is opposite to the discharge pipe, and the transmission assembly is triggered to work when the driving ring works, the driving shaft is driven to rotate, and the stirring rod stirs the sauce in the mixing barrel.
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Description

Technical Field

[0001] This invention relates to the field of sauce production technology, and in particular to a lutein-based mushroom sauce, as well as its production apparatus and process. Background Technology

[0002] Lutein-enriched mushroom sauce is a ready-to-eat condiment made primarily from mushrooms, along with lutein, soybean paste, blended oil, five-spice powder, ginger, salt, and white sugar. Because the finished sauce contains lutein, it has the effect of maintaining vision and preventing eye diseases, and can be consumed daily as a health supplement.

[0003] Currently, when making sauces in fermentation processes, various raw materials need to be mixed evenly before the sauce is divided into equal portions and bottled. However, in order to make the sauce easier to mix, a lot of sauce is mixed into the sauce. When there is a lot of sauce, it will cause the sauce to settle and separate into layers after bottling. At the same time, it will also cause the solid sauce in the bottle to be uneven in quantity. Summary of the Invention

[0004] In order to solve the problems existing in the prior art, the present invention provides a lutein-based mushroom sauce, as well as a production apparatus and process.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a lutein mushroom sauce production device, comprising a mixing cylinder, wherein the inner bottom surface of the mixing cylinder is closed, a fixing column is fixed to the inner bottom surface of the mixing cylinder, a transmission cavity is opened inside the fixing column, a transmission component is arranged inside the transmission cavity, a deposition cover is arranged at the bottom of the mixing cylinder, a dispensing component is arranged inside the deposition cover, and a dispensing mechanism is arranged on the outer surface of the mixing cylinder near the bottom edge;

[0006] A drive shaft is installed inside the transmission cavity. The top of the drive shaft slides through to the outside of the fixed column and extends into the interior of the mixing cylinder. Multiple stirring rods are fixed at equal intervals along the circumferential direction on the outer surface of the drive shaft. Scrapers are fixed near the two side edges of the outer surface of the drive shaft. The outer surfaces of the two scrapers are in contact with the inner wall of the mixing cylinder. Multiple blades are arranged at equal intervals along the circumferential direction between the inner wall of the mixing cylinder and the outer surface of the fixed column. One end of each blade extends into the interior of the transmission cavity, and the other end of each blade extends to the outside of the mixing cylinder. A rotating shaft is fixed to the other end of each blade.

[0007] Preferably, the dispensing mechanism includes a drive ring, and an annular cavity is formed on the side wall of the mixing cylinder near the bottom edge. The drive ring is slidably embedded on the outer surface of the mixing cylinder near the bottom edge. The top of the annular cavity extends to the bottom of the drive ring, and one side of the annular cavity extends into the interior of the mixing cylinder near the bottom edge.

[0008] Preferably, an indexing ring is slidably connected inside the annular cavity. Multiple dials are equidistantly provided at the top of the indexing ring and the bottom of the drive ring. A lever is movably connected between the inner walls of the dials on the drive ring. The bottom of each lever extends into the dial on the indexing ring. A connector is fixed to one end of each of the multiple rotating shafts. An oblong opening is provided on the outer surface of each connector near the bottom edge. Multiple protrusions are equidistantly fixed on the outer surface of the drive ring along the circumferential direction. One end of each protrusion extends into the oblong opening.

[0009] Preferably, the dispensing assembly includes an inner sleeve located inside the deposition hood. The top and bottom of the inner sleeve are open. The top of the inner sleeve slides and seals against the bottom of the mixing cylinder, and the bottom of the inner sleeve slides and seals against the inner bottom surface of the deposition hood. Multiple partition plates are provided inside both the deposition hood and the inner sleeve. One end of the partition plates inside the deposition hood is equidistantly fixed to one side of the inner wall of the deposition hood along the circumferential direction, and the other end of the partition plates extends to fit against the outer surface of the inner sleeve. The partition plates inside the inner sleeve are equidistantly fixed between the two inner walls of the inner sleeve along the circumferential direction. The partition plates divide the interior of the inner sleeve and the interior of the deposition hood into multiple equal sections.

[0010] Preferably, the outer surface of the inner sleeve is provided with multiple filter ports at equal intervals along the circumferential direction, and each of the multiple partition plates inside the deposition hood is provided with a through-hole extending to the other side. Sliding plates are slidably arranged between the inner walls of the multiple through-holes, and the tops of the multiple sliding plates extend to the bottom of the drive ring and are fixed to the drive ring. Multiple drain pipes are equidistantly connected to the bottom of the deposition hood along the circumferential direction. A bridging ring is fixed near the top edge of the outer surface of the inner sleeve. The bridging ring is slidably engaged inside the annular cavity and is fixed to the indexing ring.

[0011] Preferably, the mixing cylinder has an inlet on its inner bottom surface, the inlet extending to the bottom of the mixing cylinder and opposite to the top of the inner sleeve. The bottom of the sedimentation hood is fixed with an outlet pipe near one side edge, the outlet pipe extending into the interior of the sedimentation hood and opposite to the bottom of the inner sleeve. The inlet and outlet pipe are located on opposite sides of one of the partition plates.

[0012] Preferably, the transmission assembly includes a docking ring, and a plurality of guide rods are fixed at equal intervals along the circumferential direction on the inner top surface of the transmission cavity. The docking ring is slidably connected between the outer surfaces of the plurality of guide rods. A spring is fixed on the inner top surface of the transmission cavity, and the bottom of the spring is slidably attached to the top of the docking ring. The bottom of the drive shaft extends to the bottom of the docking ring, and the outer surface of the drive shaft and the inner wall of the docking ring are slidably engaged with each other.

[0013] Preferably, a cam is fixed to one end of each of the plurality of blades, and the plurality of cams are located inside the transmission cavity. A friction ring is fixed to the top of the docking ring near the outer surface edge. The outer surfaces of the plurality of cams are in contact with the top of the friction rings. A motor is fixed to the bottom surface of the transmission cavity. A friction disc is fixed to the output end of the motor. A friction plate is fixed to the bottom of the drive shaft. The friction plate and the friction disc are in contact with each other.

[0014] This invention also provides a lutein-based mushroom sauce production process, applied to a lutein-based mushroom sauce production apparatus, the lutein-based mushroom sauce production process comprising the following steps:

[0015] Step S1: Place the sauce to be mixed inside the mixing cylinder. By reciprocating the rotation of the drive ring, the inner sleeve can be intermittently agitated. During agitation, the sauce inside the mixing cylinder will sequentially fill the sections separated by the partition plate inside the inner sleeve. At the same time, during the rotation of the inner sleeve, the sauce in the filled sauce will be drained out until it is aligned with the discharge pipe, at which point the sauce can be discharged. When the drive ring is working, it will also trigger the transmission component to work, driving the drive shaft to rotate, so that the stirring rod can stir the sauce inside the mixing cylinder.

[0016] Step S2: When the sorting mechanism is working, the reciprocating drive ring can drive multiple blades to flip, intermittently separating the sauce above and below the mixing cylinder. At the same time, it will also drive the indexing ring to rotate intermittently, thereby driving the inner sleeve to rotate intermittently, so as to achieve the purpose of intermittent dispensing.

[0017] Step S3: When the dispensing component is working, when the inner sleeve rotates to below the inlet, the sauce will flow into the inner sleeve. During the rotation, the sauce in the inner sleeve is drained. When the inner sleeve rotates to the outlet pipe, the sauce that has been drained can be discharged, and the sauce is dispensed.

[0018] Step S4: When the transmission assembly is working, the drive ring rotates, which drives the blade to rotate, thereby causing the cam at one end of the blade to rotate. Under the pressure of the cam, the docking ring slides downward until the friction plate at the bottom of the drive shaft and the friction disk come into contact with each other. At this time, the motor rotates, which drives the friction disk to rotate, and thus drives the drive shaft to rotate to stir the sauce inside the mixing cylinder.

[0019] The present invention also provides a lutein-infused shiitake mushroom sauce, which is produced using a lutein-infused shiitake mushroom sauce production process and includes the following ingredients: 7-15 parts shiitake mushrooms, 10-15 parts lutein, 20-30 parts soybean paste, 3-5 parts blended oil, 1-3 parts five-spice powder, 1-3 parts ginger, 3-7 parts salt, 6-8 parts white sugar, 3-5 parts soy sauce, 3-5 parts oyster sauce, and 0.5-1 part potassium sorbate.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] 1. This invention, by setting a dispensing mechanism, can drive the dispensing component to move intermittently, while controlling the power transmission of the transmission component. By setting the dispensing component, the sauce inside the mixing cylinder can be dispensed and the sauce inside can be drained out. The intermittent movement facilitates the subsequent packaging of the sauce. By setting the transmission component, the drive shaft can be driven to rotate, so that multiple stirring rods mix the sauce inside the mixing cylinder. The dispensing mechanism controls the operation of the transmission component.

[0022] 2. When the sorting mechanism is working, the reciprocating drive ring can drive multiple blades to rotate, intermittently separating the sauce above and below the mixing cylinder. At the same time, it will also drive the indexing ring to rotate intermittently, thereby driving the inner sleeve to rotate intermittently, so as to achieve the purpose of intermittent dispensing.

[0023] 3. When the transmission component is working, the drive ring rotates, which drives the blade to rotate, thereby causing the cam at one end of the blade to rotate. Under the pressure of the cam, the docking ring slides downward until the friction plate at the bottom of the drive shaft and the friction disk come into contact with each other. At this time, the motor rotates, which drives the friction disk to rotate, and thus drives the drive shaft to rotate to stir the sauce inside the mixing cylinder.

[0024] 4. When the dispensing component is working, when the inner sleeve rotates to below the inlet, the sauce will flow into the inner sleeve. During the rotation, the sauce in the inner sleeve will be drained. When the inner sleeve rotates to the outlet pipe, the sauce that has been drained will be discharged, and the sauce will be dispensed. Attached Figure Description

[0025] Figure 1 This invention provides a top-view three-dimensional structural diagram of a lutein-based mushroom sauce production device;

[0026] Figure 2 This invention provides a bottom-view three-dimensional structural diagram of a lutein-based mushroom sauce production device;

[0027] Figure 3 This invention provides a side-section perspective view of a lutein-based mushroom sauce production device.

[0028] Figure 4 This invention provides a three-dimensional cross-sectional view of another side of a lutein-based mushroom sauce production device.

[0029] Figure 5 This invention provides a cross-sectional three-dimensional structural diagram of a fixed column and a deposition hood in a lutein-based mushroom sauce production device;

[0030] Figure 6 This invention provides a cross-sectional three-dimensional structural diagram of the deposition hood and inner liner sleeve in a lutein-rich mushroom sauce production device.

[0031] Figure 7 For the present invention Figure 3 A magnified view of a portion of point A in the middle;

[0032] Figure 8 For the present invention Figure 3 A magnified view of a portion of point B in the middle;

[0033] Figure 9 For the present invention Figure 5 A magnified view of a portion of point C.

[0034] In the diagram: 1. Mixing cylinder; 2. Sedimentation hood; 3. Drive shaft; 4. Stirring rod; 5. Scraper; 6. Drive ring; 7. Protruding rod; 8. Connecting piece; 9. Waist-shaped inlet; 10. Rotating shaft; 11. Discharge pipe; 12. Fixed column; 13. Transmission chamber; 14. Motor; 15. Blade; 16. Inner sleeve; 17. Feed inlet; 18. Discharge pipe; 19. Filter port; 20. Sliding plate; 21. Through port; 22. Separator plate; 23. Cam; 24. Guide rod; 25. Connecting ring; 26. Friction ring; 27. Friction disc; 28. Friction plate; 29. ​​Annular cavity; 30. Indexing ring; 31. Divider; 32. Bridging ring; 33. Divider rod; 34. Spring. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] Fermentation engineering refers to a new technology that uses modern engineering techniques to utilize the specific functions of microorganisms to produce useful products for humans, or to directly apply microorganisms to industrial production processes. Fermentation engineering includes aspects such as strain selection, culture medium preparation, sterilization, scale-up cultivation and inoculation, and the separation and purification of fermentation processes and products. Currently, the specific production steps for producing lutein-rich mushroom sauce using fermentation engineering are as follows:

[0037] Please see Figure 1-9 The present invention provides a technical solution: a lutein mushroom sauce production device, including a mixing cylinder 1, the bottom surface of the mixing cylinder 1 is closed, a fixing column 12 is fixed on the bottom surface of the mixing cylinder 1, a transmission cavity 13 is opened inside the fixing column 12, a transmission component is arranged inside the transmission cavity 13, a sedimentation cover 2 is arranged at the bottom of the mixing cylinder 1, a dispensing component is arranged inside the sedimentation cover 2, and a dispensing mechanism is arranged on the outer surface of the mixing cylinder 1 near the bottom edge;

[0038] The transmission cavity 13 is equipped with a drive shaft 3. The top of the drive shaft 3 slides through to the outside of the fixed column 12 and extends into the interior of the mixing cylinder 1. Multiple stirring rods 4 are fixed at equal intervals along the circumferential direction on the outer surface of the drive shaft 3. Scrapers 5 are fixed near the two edges on the outer surface of the drive shaft 3. The outer surfaces of the two scrapers 5 are in contact with the inner wall of the mixing cylinder 1. Multiple blades 15 are arranged at equal intervals along the circumferential direction between the inner wall of the mixing cylinder 1 and the outer surface of the fixed column 12. One end of each blade 15 extends into the interior of the transmission cavity 13, and the other end of each blade 15 extends to the outside of the mixing cylinder 1. A rotating shaft 10 is fixed to the other end of each blade 15.

[0039] The effect achieved is that by setting a dispensing mechanism, the dispensing component can be driven to move intermittently, while controlling the power transmission of the transmission component. By setting a dispensing component, the sauce inside the mixing cylinder 1 can be dispensed and the sauce inside can be drained out. The intermittent movement facilitates the subsequent packaging of the sauce. By setting a transmission component, the drive shaft 3 can be driven to rotate, so that multiple stirring rods 4 mix the sauce inside the mixing cylinder 1. When the transmission component is working, it is controlled by the dispensing mechanism. During the stirring process, the outer surface of the scraper 5 is in contact with the inner wall of the mixing cylinder 1, which can prevent the sauce from sticking to the inner wall of the mixing cylinder 1, avoid residue, and help with the subsequent cleaning of the mixing cylinder 1.

[0040] like Figure 1 , Figure 3 , Figure 5 , Figure 8 and Figure 9As shown, the dispensing mechanism includes a drive ring 6. An annular cavity 29 is formed on the side wall of the mixing cylinder 1 near the bottom edge. The drive ring 6 is slidably embedded on the outer surface of the mixing cylinder 1 near the bottom edge. The top of the annular cavity 29 extends to the bottom of the drive ring 6, and one side of the annular cavity 29 extends to the interior of the mixing cylinder 1 near the bottom edge. An indexing ring 30 is slidably connected inside the annular cavity 29. Multiple dials 31 are equidistantly formed on the top of the indexing ring 30 and the bottom of the drive ring 6. A lever 33 is movably connected between the inner walls of the dials 31 on the drive ring 6. The bottoms of the multiple levers 33 extend into the dials 31 on the indexing ring 30. A connector 8 is fixed to one end of each of the multiple rotating shafts 10. A waist-shaped opening 9 is formed on the outer surface of each of the multiple connectors 8 near the bottom edge. Multiple protrusions 7 are equidistantly formed on the outer surface of the drive ring 6 along the circumferential direction. One end of each of the multiple protrusions 7 extends into the interior of the waist-shaped opening 9.

[0041] The effect achieved is that the reciprocating rotation of the drive ring 6 can drive multiple blades 15 to rotate, intermittently separating the sauce above and below the mixing cylinder 1. At the same time, it will also drive the indexing ring 30 to rotate intermittently, thereby driving the inner sleeve 16 to rotate intermittently, so as to achieve the purpose of intermittent dispensing. When the drive ring 6 rotates, it will drive the lever 33 located inside the bottom dial 31 of the drive ring 6 to slide. At this time, the bottom of the lever 33 will slide out from the dial 31 on the indexing ring 30 and slide on the top of the indexing ring 30. Then, when the drive ring 6 rotates in the opposite direction, the bottom of the lever 33 sliding on the top of the indexing ring 30 will slide into the dial 31 at the top of the indexing ring 30, thereby driving the indexing ring 30 to rotate. When the indexing ring 30 rotates, it will drive the inner sleeve 16 to rotate.

[0042] like Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, the packaging assembly includes an inner sleeve 16, which is located inside the deposition hood 2. The top and bottom of the inner sleeve 16 are open. The top of the inner sleeve 16 slides and seals against the bottom of the mixing cylinder 1, and the bottom of the inner sleeve 16 slides and seals against the inner bottom surface of the deposition hood 2. Multiple partition plates 22 are provided inside both the deposition hood 2 and the inner sleeve 16. One end of each partition plate 22 inside the deposition hood 2 is equidistantly fixed to one side of the inner wall of the deposition hood 2 along the circumferential direction, and the other end extends to fit against the outer surface of the inner sleeve 16. The partition plates 22 inside the inner sleeve 16 are equidistantly fixed between the two inner walls of the inner sleeve 16 along the circumferential direction. The partition plates 22 divide the interior of the inner sleeve 16 and the interior of the deposition hood 2 into multiple equal sections. Multiple filter ports 19 are equidistantly opened along the circumferential direction on the outer surface of the inner sleeve 16. Multiple partition plates 22 located inside the deposition hood 2 each have a through-hole 21 extending to the other side. Sliding plates 20 are slidably arranged between the inner walls of the multiple through-holes 21. The tops of the multiple sliding plates 20 extend to the bottom of the drive ring 6 and are fixed to the drive ring 6. Multiple discharge pipes 11 are equidistantly connected to the bottom of the deposition hood 2 along the circumferential direction. A bridging ring 32 is fixed to the outer surface of the inner sleeve 16 near the top edge. The bridging ring 32 is slidably engaged inside the annular cavity 29 and is fixed to the indexing ring 30. A feed inlet 17 is opened on the bottom surface of the mixing cylinder 1. The feed inlet 17 extends to the bottom of the mixing cylinder 1 and is opposite to the top of the inner sleeve 16. A discharge pipe 18 is fixed to the bottom of the deposition hood 2 near one side edge. The discharge pipe 18 extends into the interior of the deposition hood 2 and is opposite to the bottom of the inner sleeve 16. The feed inlet 17 and the discharge pipe 18 are located on both sides of one of the partition plates 22.

[0043] The effect achieved is that the top of the inner sleeve 16 slides and seals against the bottom of the mixing cylinder 1, and at the same time, the bottom of the inner sleeve 16 slides and seals against the inner bottom surface of the sedimentation hood 2, so that the top and bottom of the inner sleeve 16 can be sealed to prevent leakage during conveying. While rotating the drive ring 6, it also drives the sliding plate 20 to slide inside the through-hole 21. Through the reciprocating sliding of the sliding plate 20, the area space separated by the separator plate 22 inside the sedimentation hood 2 can be separated, so that the drained sauce can be initially deposited. Then, at the inner edge space of the sedimentation hood 2, when the inner sleeve 16 rotates to below the inlet 17, the sauce will flow into the inner sleeve 16. During the rotation, the sauce in the inner sleeve 16 is drained. When the inner sleeve 16 rotates to the outlet pipe 18, the sauce with drained sauce can be discharged, and the sauce can be packaged.

[0044] like Figure 1 , Figure 3 and Figure 7As shown, the transmission assembly includes a docking ring 25. Multiple guide rods 24 are equidistantly fixed on the inner top surface of the transmission cavity 13 along the circumferential direction. The docking ring 25 is slidably connected between the outer surfaces of the multiple guide rods 24. A spring 34 is fixed on the inner top surface of the transmission cavity 13. The bottom of the spring 34 slides against the top of the docking ring 25. The bottom of the drive shaft 3 extends to the bottom of the docking ring 25. The outer surface of the drive shaft 3 slides against the inner wall of the docking ring 25. A cam 23 is fixed at one end of each of the multiple blades 15. The multiple cams 23 are all located inside the transmission cavity 13. Friction rings 26 are fixed near the outer edge of the top of the docking ring 25. The outer surfaces of the multiple cams 23 are correspondingly against the top of the friction rings 26. A motor 14 is fixed on the inner bottom surface of the transmission cavity 13. A friction disc 27 is fixed at the output end of the motor 14. A friction plate 28 is fixed on the bottom of the drive shaft 3. The friction plate 28 and the friction disc 27 are against each other.

[0045] The effect achieved is that when stirring the sauce inside the mixing cylinder 1, the friction plate 28 and the friction disk 27 need to be connected. The motor 14 drives the friction disk 27 to rotate. First, when the drive ring 6 rotates, it will drive the blade 15 to rotate, thereby causing the cam 23 at one end of the blade 15 to rotate. Under the pressure of the cam 23, the docking ring 25 slides downward until the friction plate 28 at the bottom of the drive shaft 3 and the friction disk 27 are in contact with each other. At this time, the motor 14 rotates and drives the friction disk 27 to rotate, which can drive the drive shaft 3 to rotate and stir the sauce inside the mixing cylinder 1. When the docking ring 25 slides downward, the spring 34 always generates an elastic force at the top of the docking ring 25, so that there is a pressing force between the docking ring 25 and the cam 23. The friction force generated by the connection between the friction plate 28 and the friction disk 27 makes it easy for the torque of the motor 14 to be transmitted to the drive shaft 3.

[0046] Working principle: First, the sauce to be mixed is placed inside the mixing cylinder 1. The reciprocating rotation of the drive ring 6 drives multiple blades 15 to flip, intermittently separating the sauce at the top and bottom of the mixing cylinder 1. This prevents the sauce inside the mixing cylinder 1 from flowing into the inner sleeve 16. The sauce that is not mixed evenly at the top is flipped to the bottom under the action of the stirring force. When the blades 15 flip, they drive the cam 23 at one end to rotate. Under the pressure of the cam 23, the docking ring 25 slides downward until the friction plate 28 at the bottom of the drive shaft 3 and the friction disc 27 are in contact with each other. At this time, the motor 14 rotates and drives the friction disc 27 to rotate, which in turn drives the drive shaft 3 to rotate and stir the sauce inside the mixing cylinder 1. When the drive ring 6 rotates back and forth, it also drives the indexing ring 30 to rotate intermittently, thereby driving the inner sleeve 16 to rotate intermittently. When the inner sleeve 16 rotates to below the inlet 17, the sauce will flow into the interior of the inner sleeve 16. During the rotation, the sauce juice in the sauce inside the inner sleeve 16 is drained. When the inner sleeve 16 rotates to the outlet pipe 18, the sauce that has been drained can be discharged, and the sauce is packaged.

[0047] For example, in one embodiment, the present invention also provides a process for producing lutein-rich mushroom sauce, applied to the above-mentioned lutein-rich mushroom sauce production apparatus, comprising the following steps:

[0048] Step S1: Place the sauce to be mixed inside the mixing cylinder 1. By reciprocating the rotation of the drive ring 6, the inner sleeve 16 can be intermittently agitated. During agitation, the sauce inside the mixing cylinder 1 will sequentially fill the area separated by the partition plate 22 inside the inner sleeve 16. At the same time, during the rotation of the inner sleeve 16, the sauce in the filled sauce will be drained out until it is aligned with the discharge pipe 18, at which point the sauce can be discharged. When the drive ring 6 is working, it will also trigger the transmission component to work, driving the drive shaft 3 to rotate, so that the stirring rod 4 stirs the sauce inside the mixing cylinder 1.

[0049] Step S2: When the sorting mechanism is working, the reciprocating drive ring 6 can drive multiple blades 15 to flip, intermittently separating the sauce above and below the mixing cylinder 1. At the same time, it will also drive the indexing ring 30 to rotate intermittently, thereby driving the inner sleeve 16 to rotate intermittently, so as to achieve the purpose of intermittent dispensing.

[0050] Step S3: When the dispensing component is working, when the inner sleeve 16 rotates to below the inlet 17, the sauce will flow into the interior of the inner sleeve 16. During the rotation, the sauce in the inner sleeve 16 is drained out. When the inner sleeve 16 rotates to the outlet pipe 18, the sauce that has been drained is discharged, and the sauce is dispensed.

[0051] Step S4: When the transmission assembly is working, the drive ring 6 will rotate, which will drive the blade 15 to rotate, thereby causing the cam 23 at one end of the blade 15 to rotate. Under the pressure of the cam 23, the docking ring 25 will slide downward until the friction plate 28 at the bottom of the drive shaft 3 and the friction disk 27 are in contact with each other. At this time, the motor 14 rotates and drives the friction disk 27 to rotate, which can drive the drive shaft 3 to rotate and stir the sauce inside the mixing cylinder 1.

[0052] For example, in one embodiment, the present invention also provides a lutein-infused mushroom sauce, which is produced using a lutein-infused mushroom sauce production process and includes the following ingredients: 7-15 parts mushrooms, 10-15 parts lutein, 20-30 parts soybean paste, 3-5 parts blended oil, 1-3 parts five-spice powder, 1-3 parts ginger, 3-7 parts salt, 6-8 parts white sugar, 3-5 parts soy sauce, 3-5 parts oyster sauce, and 0.5-1 part potassium sorbate.

[0053] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A lutein-rich mushroom sauce production apparatus, characterized in that, The mixing cylinder (1) is enclosed at the bottom. A fixed column (12) is fixed at the bottom of the mixing cylinder (1). A transmission cavity (13) is opened inside the fixed column (12). A transmission component is provided inside the transmission cavity (13). A deposition cover (2) is provided at the bottom of the mixing cylinder (1). A dispensing component is provided inside the deposition cover (2). A dispensing mechanism is provided on the outer surface of the mixing cylinder (1) near the bottom edge. The transmission cavity (13) is provided with a drive shaft (3). The top of the drive shaft (3) slides through to the outside of the fixed column (12) and extends into the inside of the mixing cylinder (1). Multiple stirring rods (4) are fixed at equal intervals along the circumferential direction on the outer surface of the drive shaft (3). Scrapers (5) are fixed near the two edges on the outer surface of the drive shaft (3). The outer surfaces of the two scrapers (5) are in contact with the inner wall of the mixing cylinder (1). Multiple blades (15) are provided at equal intervals along the circumferential direction between the inner wall of the mixing cylinder (1) and the outer surface of the fixed column (12). One end of each blade (15) extends into the inside of the transmission cavity (13), and the other end of each blade (15) extends to the outside of the mixing cylinder (1). A rotating shaft (10) is fixed to the other end of each blade (15). The dispensing mechanism includes a drive ring (6), and an annular cavity (29) is provided on the side wall of the mixing cylinder (1) near the bottom edge. The drive ring (6) is slidably embedded on the outer surface of the mixing cylinder (1) near the bottom edge. The top of the annular cavity (29) extends to the bottom of the drive ring (6), and one side of the annular cavity (29) extends into the interior of the mixing cylinder (1) near the bottom edge. An indexing ring (30) is slidably connected inside the annular cavity (29). Multiple dials (31) are equidistantly provided on the top of the indexing ring (30) and the bottom of the drive ring (6). A lever (33) is movably connected between the inner walls of the dials (31) on the drive ring (6). The bottoms of the multiple levers (33) extend into the dials (31) on the indexing ring (30).

2. The lutein-rich mushroom sauce production apparatus according to claim 1, characterized in that: One end of each of the multiple rotating shafts (10) is fixed with a connector (8), and the outer surface of each of the multiple connectors (8) is provided with a waist-shaped opening (9) near the bottom edge. The outer surface of the drive ring (6) is fixed with multiple protrusions (7) at equal intervals along the circumferential direction, and one end of each of the multiple protrusions (7) extends into the interior of the waist-shaped opening (9).

3. The lutein-rich mushroom sauce production apparatus according to claim 2, characterized in that: The dispensing assembly includes an inner sleeve (16) located inside the deposition hood (2). The top and bottom of the inner sleeve (16) are open. The top of the inner sleeve (16) slides and seals against the bottom of the mixing cylinder (1), and the bottom of the inner sleeve (16) slides and seals against the inner bottom surface of the deposition hood (2). Multiple partition plates (22) are provided inside both the deposition hood (2) and the inner sleeve (16). One end of a plurality of partition plates (22) inside the deposition hood (2) is fixed at equal intervals along the circumferential direction on one side of the inner wall of the deposition hood (2), and the other end of the partition plates (22) extends to fit against the outer surface of the inner sleeve (16). The plurality of partition plates (22) inside the inner sleeve (16) are fixed at equal intervals along the circumferential direction between the inner walls on both sides of the inner sleeve (16). The partition plates (22) divide the interior of the inner sleeve (16) and the interior of the deposition hood (2) into a plurality of equal sections.

4. The lutein-rich mushroom sauce production apparatus according to claim 3, characterized in that: The outer surface of the inner sleeve (16) is provided with multiple filter ports (19) at equal intervals along the circumferential direction. Multiple partition plates (22) located inside the deposition hood (2) are provided with through ports (21) on one side that extend to the other side. Sliding plates (20) are slidably arranged between the inner walls of the multiple through ports (21). The tops of the multiple sliding plates (20) extend to the bottom of the drive ring (6) and are fixed to each other with the drive ring (6). Multiple drain pipes (11) are equidistantly connected to the bottom of the deposition hood (2) along the circumferential direction. A bridging ring (32) is fixed near the top edge of the outer surface of the inner sleeve (16). The bridging ring (32) is slidably engaged inside the annular cavity (29) and is fixed to each other with the indexing ring (30).

5. The lutein-rich mushroom sauce production apparatus according to claim 4, characterized in that: The mixing cylinder (1) has an inlet (17) on its inner bottom surface. The inlet (17) extends to the bottom of the mixing cylinder (1) and is opposite to the top of the inner sleeve (16). The bottom of the sedimentation hood (2) is fixed with a discharge pipe (18) near one side edge. The discharge pipe (18) extends into the interior of the sedimentation hood (2) and is opposite to the bottom of the inner sleeve (16). The inlet (17) and the discharge pipe (18) are located on both sides of one of the partition plates (22).

6. The lutein-rich mushroom sauce production apparatus according to claim 5, characterized in that: The transmission assembly includes a docking ring (25). Multiple guide rods (24) are fixed at equal intervals along the circumferential direction on the inner top surface of the transmission cavity (13). The docking ring (25) is slidably connected between the outer surfaces of the multiple guide rods (24). A spring (34) is fixed on the inner top surface of the transmission cavity (13). The bottom of the spring (34) slides against the top of the docking ring (25). The bottom of the drive shaft (3) extends to the bottom of the docking ring (25). The outer surface of the drive shaft (3) and the inner wall of the docking ring (25) slide and engage with each other.

7. The lutein-rich mushroom sauce production apparatus according to claim 6, characterized in that: A cam (23) is fixed to one end of each of the multiple blades (15). The multiple cams (23) are located inside the transmission cavity (13). A friction ring (26) is fixed to the top of the docking ring (25) near the edge of its outer surface. The outer surfaces of the multiple cams (23) are in contact with the top of the friction ring (26). A motor (14) is fixed to the bottom surface of the transmission cavity (13). A friction disk (27) is fixed to the output end of the motor (14). A friction plate (28) is fixed to the bottom of the drive shaft (3). The friction plate (28) and the friction disk (27) are in contact with each other.

8. A process for producing lutein-rich mushroom sauce, based on a lutein-rich mushroom sauce production apparatus as described in any one of claims 1-7, characterized in that, Includes the following steps: Step S1: Place the sauce to be mixed inside the mixing cylinder (1). By reciprocating the rotation of the drive ring (6), the dispensing mechanism can intermittently drive the inner sleeve (16) to move. When moving, the sauce inside the mixing cylinder (1) will fill the area separated by the partition plate (22) inside the inner sleeve (16) in sequence. At the same time, during the rotation of the inner sleeve (16), the sauce in the filled sauce will be drained out until it is opposite to the discharge pipe (18) and then the sauce can be discharged. When the drive ring (6) is working, it will also trigger the transmission component to work, drive the drive shaft (3) to rotate, and make the stirring rod (4) stir the sauce inside the mixing cylinder (1). Step S2: When the sorting mechanism is working, the reciprocating drive ring (6) can drive multiple blades (15) to flip, which will intermittently separate the sauce from the top and bottom of the mixing cylinder (1). At the same time, it will also drive the indexing ring (30) to rotate intermittently, thereby driving the inner sleeve (16) to rotate intermittently, so as to achieve the purpose of intermittent dispensing. Step S3: When the dispensing component is working, when the inner sleeve (16) rotates to below the inlet (17), the sauce will flow into the interior of the inner sleeve (16). During the rotation, the sauce in the inner sleeve (16) is drained out. When the inner sleeve (16) rotates to the outlet (18), the sauce that has been drained out can be discharged, and the sauce is dispensed. Step S4: When the transmission assembly is working, the drive ring (6) will drive the blade (15) to rotate, thereby causing the cam (23) at one end of the blade (15) to rotate. Under the pressure of the cam (23), the docking ring (25) slides down until the friction plate (28) at the bottom of the drive shaft (3) and the friction disk (27) are in contact with each other. At this time, the motor (14) rotates and drives the friction disk (27) to rotate, which can drive the drive shaft (3) to rotate and stir the sauce inside the mixing cylinder (1).

9. A lutein-rich mushroom sauce, prepared using the lutein-rich mushroom sauce production process described in claim 8, characterized in that, The ingredients include: 7-15 parts shiitake mushrooms, 10-15 parts lutein, 20-30 parts soybean paste, 3-5 parts blended oil, 1-3 parts five-spice powder, 1-3 parts ginger, 3-7 parts salt, 6-8 parts white sugar, 3-5 parts soy sauce, 3-5 parts oyster sauce, and 0.5-1 part potassium sorbate.

Citation Information

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