A cooling device for casting processing

By using water spraying and evaporative heat absorption during the casting rotation process, the problems of low and uneven cooling efficiency of castings are solved, achieving a rapid and uniform cooling effect that can meet the processing needs of castings of different sizes and shapes.

CN119501039BActive Publication Date: 2025-11-04临清市金光机械制造有限公司
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Patent Information

Application Number
CN202411712852.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-04
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

Existing casting cooling methods suffer from low cooling efficiency and uneven cooling, resulting in inconsistent temperatures across different parts of the casting and affecting the continuity and efficiency of subsequent processing.

Method used

The system employs a method of cooling the rotating casting by spraying water and absorbing heat through evaporation. It combines spray nozzles and air jet nozzles to uniformly cool the casting within the cooling box. Cooling water is sprayed through the spray nozzles and evaporated through the evaporation chamber. Air jet nozzles in the evaporation chamber provide cooling by spraying air. A refrigerant tank provides additional refrigerant for heat exchange.

Benefits of technology

It improves the efficiency and uniformity of casting cooling, reduces the floor space required, ensures the cleanliness of the cooling area, and enables castings to quickly reach the specified temperature to meet subsequent processing needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a cooling device for casting processing, and mainly relates to the field of casting cooling. The device comprises a cooling box and a conveying line above the cooling box. A hanger is slidably connected to the conveying line. The bottom of the hanger is provided with a hook for hanging a casting. The bottom of the hanger is provided with a sliding sleeve. A sliding rod is slidably connected to the inside of the sliding sleeve in the vertical direction. A compression spring is arranged between the sliding rod and the sliding sleeve. A fixing seat is arranged on the sliding rod. Symmetrical guide wheels are rotatably connected to the fixing seat. Symmetrical guide rails are arranged above the cooling box. Transition parts for cooperating with the guide wheels are symmetrically arranged at the two ends of the guide rails. The transition parts are arranged in an inclined manner. The bottom end of the transition part in the inclined direction is connected with the guide rail. The device has the advantages that the technical problems of low cooling efficiency and uneven cooling of the existing casting cooling method can be solved. The efficiency and uniformity of the casting cooling can be greatly improved through water spraying and evaporation heat absorption of the rotating casting.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of casting cooling, in particular to a cooling device for casting processing. BACKGROUND

[0002] After the casting is formed by pouring production, in order to put it into the subsequent production and processing procedure faster, the casting needs to be cooled, and the existing method is generally to hang the casting on the conveying line to cool it after passing through the curved and extended air cooling workshop. However, this cooling method leads to a large area of the air cooling workshop, and the casting takes a long time to pass through the air cooling workshop, so the cooling and cooling efficiency is low, which affects the continuity of the subsequent processing, and the cooling method is not uniform for each position of the casting, which leads to the temperature inconsistency of each part of the casting after cooling, so that the whole casting is difficult to quickly drop to the specified temperature, and therefore the cooling and cooling method of the casting needs to be further improved in cooling efficiency and uniformity. SUMMARY

[0003] The present application aims to provide a cooling device for casting processing, which can solve the technical problems of low cooling efficiency and uneven cooling of the existing casting cooling method, and quickly take away the heat in the casting through water spraying and evaporation heat absorption of the rotating casting, thereby greatly improving the cooling efficiency and uniformity of the casting.

[0004] In order to achieve the above-mentioned purpose, the present application is realized by the following technical scheme:

[0005] The utility model provides a cooling device for casting processing, including cooling box and the conveying line who is located above cooling box, the sliding connection of conveying line is hung up frame, the bottom of hung up frame is equipped with the hook for hanging the casting, the bottom of hung up frame is equipped with the sliding sleeve, the inside of sliding sleeve is connected with the slide rod along the vertical direction, be equipped with compression spring between sliding sleeve and slide rod, be equipped with fixed seat on the slide rod, the symmetrical rotation of fixed seat is connected with the guide wheel, the top of cooling box is equipped with the guide rail, the both ends of guide rail are equipped with the transition portion who uses the cooperation guide wheel, transition portion inclines to set up, the bottom of transition portion inclines to the direction and is connected with guide rail, when the guide wheel enters guide rail, the casting enters the inside of cooling box, the rotation of the slide rod is connected with the rotating seat below the position of fixed seat, the hook sets up at the bottom of rotating seat, be equipped with the rotating disc on the rotating seat, both sides of the inside of cooling box are equipped with the drive chain for driving the rotation of rotating disc, and the moving direction of both sides drive chain is opposite, a plurality of drive blocks are arrayed on the drive chain, the side of drive block is contacted with rotating disc, the inside of cooling box is equipped with the spray cavity and the evaporation cavity, the inside of spray cavity is equipped with a plurality of spray nozzles, the inside of evaporation cavity is equipped with a plurality of air jet nozzles, the bottom of evaporation cavity is further equipped with the refrigerant tank, be equipped with a plurality of refrigerant holes on the refrigerant tank, a plurality of drainage fans are rotatably connected on the position above refrigerant hole on the refrigerant tank.

[0006] Further, the top of the slide rod is provided with a piston, the piston is slidably connected in the inside of the sliding sleeve, the bottom of the sliding sleeve is provided with a stop edge matched with the piston, and the compression spring is arranged between the piston and the stop edge.

[0007] Further, the top end and the bottom end of the transition portion are arc-shaped, and the guide wheel is in rolling contact with the lower side of the transition portion.

[0008] Further, the top of the cooling box is symmetrically provided with a fixed plate, the side surface of the guide rail is fixedly connected with the fixed plate, a driving shaft and a driven shaft are rotatably connected with the fixed plate, a motor for driving the rotation of the driving shaft is arranged on the fixed plate, and a sprocket meshed with the drive chain is arranged on the driving shaft and the driven shaft.

[0009] Further, a gear is arranged on the outside of the rotating disc, a plurality of gear slots are arranged on the drive block, the side surfaces of adjacent drive blocks are in contact, and a plurality of drive blocks with gear slots form a gear plate meshed with the gear.

[0010] Further, the side surfaces of adjacent drive blocks are provided with magnetic blocks for magnetic attraction.

[0011] Further, the drainage fan comprises a rotating shaft rotatably connected with the refrigerant tank, a plurality of fan blades are arranged on the rotating shaft, and a synchronous belt is arranged between the rotating shaft and the driving shaft.

[0012] Further, the inside of the cooling box is provided with a temperature sensor matched with the casting, and the temperature sensor is electrically connected with the motor.

[0013] Further, the inside of the cooling box is provided with a temperature sensor matched with the casting, and the temperature sensor is electrically connected with the motor.

[0014] Further, the inside of the cooling box is provided with a temperature sensor matched with the casting, and the temperature sensor is electrically connected with the motor.

[0015] Compared with the prior art, the present application has the following advantages:

[0016] 1、The structure of the present application includes a cooling box and a conveying line above the cooling box, the casting is hung on the hanger and moves along the conveying line, when it passes through the transition part of the guide rail above the cooling box, the guide wheel on the fixed seat of the hanger contacts the transition part, under the pressure of the transition part, the slide rod where the hook is located slides downward along the slide sleeve, and then the casting moves downward, when the guide wheel enters the guide rail, the casting also completely enters the inside of the cooling box, and then the casting completes the cooling and temperature reduction operation in the relatively closed cooling box, avoiding the splashing of the cooling water and other liquids used for cooling and temperature reduction to the external environment, ensuring the neatness of the cooling and temperature reduction place;

[0017] 2、The rotating seat is rotatably connected to the position below the fixed seat on the slide rod, the hook is arranged at the bottom end of the rotating seat, the rotating seat is provided with a rotating disc, the cooling box is symmetrically provided with a driving chain for driving the rotating disc to rotate, the moving directions of the two driving chains are opposite, and a plurality of driving blocks in contact with the side surface of the rotating disc are arrayed on the driving chain, such a structure makes the rotating disc on the rotating seat where the casting is located contact the driving blocks on the two driving chains after the casting enters the inside of the cooling box, so that the casting keeps advancing while also rotating under the driving of the rotating disc, and then the cooling and temperature reduction medium can uniformly contact each position of the casting, so that the cooling and temperature reduction operation of the casting is more rapid and uniform, the efficiency and uniformity of the cooling and temperature reduction are greatly improved, the land area of the cooling and temperature reduction place is greatly saved, and the continuity of the subsequent processing and production of the casting is ensured.

[0018] 3、In the interior of the cooling box is provided with spray cavity and evaporation cavity, symmetrical in the spray cavity is provided with multiple spray nozzles, symmetrical in the evaporation cavity is provided with multiple air jet nozzles, the bottom of evaporation cavity is further provided with refrigerant tank, the refrigerant hole of refrigerant tank is rotatably connected with multiple drainage fans, such structure utilizes spray nozzles to spray cooling water to the surface of rotating casting at various positions, improves the contact area of cooling water and casting surface, improves the cooling efficiency, after the casting is sprayed and cooled, the casting enters the evaporation cavity, and the air jet nozzles are used to spray air towards the surface of the casting, so that the cooling water is quickly evaporated and dried, and at the same time, the cooling water evaporates and takes away the heat on the surface of the casting, further improving the cooling efficiency, if the temperature of the cooled casting is still high, the refrigerant in the refrigerant tank can be introduced from the bottom to the surface of the casting by the drainage fan, so as to quickly exchange heat, further improve the cooling efficiency of the casting, make the surface of the casting quickly drop to the specified temperature, and further improve the cooling efficiency and uniformity of the casting. BRIEF DESCRIPTION OF DRAWINGS

[0019] BRIEF DESCRIPTION OF DRAWINGS Figure 1 It is a schematic diagram of the three-dimensional structure of the application.

[0020] BRIEF DESCRIPTION OF DRAWINGS Figure 2 It is an auxiliary drawing of the application. Figure 1 It is a partial enlarged view of site A in the application.

[0021] BRIEF DESCRIPTION OF DRAWINGS Figure 3 It is a right view of the application.

[0022] BRIEF DESCRIPTION OF DRAWINGS Figure 4 It is an auxiliary drawing of the application. Figure 3 It is a sectional view of B-B direction in the application.

[0023] BRIEF DESCRIPTION OF DRAWINGS Figure 5 It is an auxiliary drawing of the application. Figure 4 It is a sectional view of C-C direction in the application.

[0024] BRIEF DESCRIPTION OF DRAWINGS Figure 6 It is an auxiliary drawing of the application. Figure 5 It is a partial enlarged view of site D in the application.

[0025] BRIEF DESCRIPTION OF DRAWINGS Figure 7 It is an auxiliary drawing of the application. Figure 4 It is a sectional view of E-E direction in the application.

[0026] BRIEF DESCRIPTION OF DRAWINGS Figure 8 It is an auxiliary drawing of the application. Figure 4 It is a sectional view of F-F direction in the application.

[0027] Reference signs in the drawings:

[0028] 1, cooling box; 2, conveying line; 3, hanger; 4, hook; 5, sliding sleeve; 6, sliding rod; 7, compression spring; 8, fixing seat; 9, guide wheel; 10, guide rail; 11, transition part; 12, rotating seat; 13, rotating disc; 14, driving chain; 15, driving block; 16, spraying cavity; 17, evaporation cavity; 18, spraying nozzle; 19, air jet nozzle; 20, refrigerant tank; 21, refrigerant hole; 22, piston; 23, baffle; 24, fixed plate; 25, driving shaft; 26, driven shaft; 27, motor; 28, gear; 29, gear slot; 30, rotating shaft; 31, fan blade; 32, synchronous belt; 33, temperature sensor; 34, sliding plate; 35, cam; 36, return spring. DETAILED DESCRIPTION

[0029] The application is further described in conjunction with the specific embodiments. It should be understood that these embodiments are only used to explain the application and not used to limit the scope of the application. Furthermore, it should be understood that after reading the content of the application, those skilled in the art can make various modifications or changes to the application, and these equivalent forms also fall within the scope defined by the application.

[0030] REFERENCE Figure 1 AND Figure 3The application discloses a cooling device for casting processing, which comprises a cooling box and a conveying line above the cooling box. The conveying line is welded or bolted to the roof of a cooling place by a plurality of hangers, so that the conveying line can be suspended and transported. The cooling box is below the conveying line and has an open top. When the casting moves along the conveying line, the casting can enter the cooling box for cooling. A hanging rack is slidably connected to the conveying line. The longitudinal section of the conveying line is in the shape of an inverted T. The hanging rack is slidably connected to the bottom of the conveying line. A plurality of moving wheels are rotatably connected to the hanging rack by bearings. The moving wheels are in rolling contact with the bottom of the conveying line. Therefore, the external power chain can pull the hanging rack to move along the conveying line, so that the casting can be continuously transported. Hooks are arranged on the bottom of the hanging rack for hanging the casting. A sliding sleeve is welded or bolted to the bottom of the hanging rack. The sliding sleeve is in the shape of a pipe. A sliding rod is slidably connected to the inside of the sliding sleeve. A compression spring is arranged between the sliding rod and the sliding sleeve. The sliding rod is inside the sliding sleeve under the action of the compression spring. Therefore, the sliding rod and the sliding sleeve are arranged at a high position to suspend and transport the casting. The space below the conveying line is not occupied, so that the space utilization is improved. A fixing seat is welded or bolted to the sliding rod. Symmetrical guide wheels are rotatably connected to the fixing seat by bearings. Symmetrical guide rails are welded or bolted to the top of the cooling box. The sliding rod passes through the area between the two guide rails. The guide wheels on the two sides of the fixing seat are in rolling contact with the bottom of the guide rail, so that the guide wheels can move along the guide rail. Symmetrical transition portions are welded or bolted to the two ends of the guide rail. The transition portions are inclined. The transition portions are fixedly connected to the guide rail by welding or integral forming. The height of the transition portion gradually decreases along the direction of the guide rail. When the guide wheel enters the guide rail, the casting enters the inside of the cooling box. When the sliding rod and the fixing seat move along the conveying line and pass through the guide rail, the transition portion at the end of the guide rail first contacts the sliding rod and the fixing seat. The sliding rod and the fixing seat are pressed downward, so that the compression spring is compressed. The sliding rod and the fixing seat slide downward while moving along the conveying line. The guide wheels on the fixing seat roll along the transition portion and the guide rail, so that the advancing and descending process of the fixing seat is smoother. When the guide wheel rolls to the guide rail, the casting at the bottom of the sliding rod completely enters the inside of the cooling box, so that the casting in the relatively closed cooling box is cooled.The medium such as cooling water used for cooling is prevented from spilling to the surrounding environment, and the cleanness of the cooling and temperature reducing place is ensured. After the cooling and temperature reducing is completed, the guide wheel 9 is lifted along the transition part 11 at the other end of the guide rail 10 under the action of the compression spring 7, so that the casting is lifted and hung at the bottom of the conveying line 2 and continues to be conveyed forward, and the processing operation such as impurity removal after the casting is not affected, so that the whole cooling and temperature reducing process is more rapid and smooth.

[0031] A rotating seat 12 is rotatably connected to the slide rod 6 below the fixed seat 8 via a bearing. The rotating seat 12 can rotate around the center line of the slide rod 6. The hook 4 is fixed to the bottom end of the rotating seat 12 by welding or bolts, allowing the casting on the hook 4 to rotate along the bottom of the slide rod 6. This enables the cooling water and other cooling media in the cooling box 1 to be evenly sprayed onto various parts of the casting, thereby improving the uniformity of cooling the casting. A turntable 13 is fixed to the rotating seat 12 by welding or bolts, facilitating the rotation of the rotating seat 12 by the turntable 13. Both sides of the interior of the cooling box 1 are provided with drive chains 14 for driving the turntable 13 to rotate. The two drive chains 14 move in opposite directions. Multiple drive blocks 15 are arranged in an array on the 4th surface by welding or bolting. These drive blocks 15 contact the sides of the turntable 13. With this structure, after the casting enters the cooling box 1, the drive blocks 15 on the drive chains 14 on both sides of the cooling box 1 contact the sides of the turntable 13. The opposing movement of the drive chains 14 drives the turntable 13 to rotate, thus driving the casting to rotate. This ensures that the casting automatically enters a rotating and forward-moving state after entering the cooling box 1, making the entire cooling process faster and more uniform. The cooling box 1 is equipped with a spray chamber 16 and an evaporation chamber 17. The spray chamber 16 sprays cooling water or other cooling media onto the surface of the casting, while the evaporation chamber 17 sprays air towards the casting to remove excess water. Cooling media such as cooling water evaporate rapidly, carrying away heat from the casting surface during the evaporation process to achieve rapid cooling. Multiple spray nozzles 18 are symmetrically arranged within the spray chamber 16, connected to the cooling water inlet pipe, allowing for spray cooling of the rotating casting from both sides. The cooling water then removes heat from the casting through heat exchange. Multiple air jet nozzles 19 are symmetrically arranged within the evaporation chamber 17, connected to the air supply inlet pipe, allowing cooling gas to be sprayed from both sides onto the casting surface containing cooling water. This ensures rapid evaporation of the cooling water without affecting subsequent processing steps. Furthermore, the evaporation of the cooling water removes heat from the casting surface, resulting in a more uniform and efficient cooling method compared to traditional air cooling. At the bottom of component 17, a refrigerant tank 20 is provided, which stores vaporizable refrigerant substances such as dry ice. The refrigerant tank 20 has multiple refrigerant holes 21. After the refrigerant vaporizes, it is discharged from the refrigerant holes 21. Multiple exhaust fans are rotatably connected to the refrigerant tank 20 above the refrigerant holes 21. When the temperature of the casting is still high after cooling, the exhaust fans are used to quickly guide the vaporized refrigerant discharged from the refrigerant holes 21 to the bottom of the casting, so as to conduct a rapid heat exchange with the cooled casting again. At this time, the temperature of the casting has dropped significantly compared to before cooling. Therefore, the contact between the cooled casting and the refrigerant will not cause structural damage to the casting. The casting is cooled down quickly in a short time, making the overall cooling of the casting more uniform and efficient.

[0032] Preferably, referring to Figure 4 , the top of the slide rod 6 is welded or integrally formed with a piston 22, the piston 22 is slidingly connected in the interior of the slide sleeve 5, such a structure makes the sliding movement of the slide rod 6 relative to the slide sleeve 5 more smooth, and the sliding structure is more stable, the bottom of the slide sleeve 5 is welded or integrally formed with a stop edge 23 used in cooperation with the piston 22, the interior of the stop edge 23 is provided with a sliding hole, the slide rod 6 passes through the sliding hole and is slidingly connected therewith, the compression spring 7 is arranged between the piston 22 and the stop edge 23, such a structure limits the maximum distance of movement of the piston 22 by the stop edge 23, so that the slide rod 6 carrying the casting cannot be separated from the slide sleeve 5, and at the same time, the position of the compression spring 7 is limited by the piston 22 and the stop edge 23, so that the casting can be accurately upwardly reset under the reset elastic force of the compression spring 7 after the cooling and temperature reduction of the casting are completed, improving the smoothness and accuracy of the upward and downward movement of the casting.

[0033] Preferably, referring to Figure 2 , the top end and the bottom end of the transition part 11 are arc-shaped, the guide wheel 9 is in rolling contact with the lower side of the transition part 11, the arc-shaped structure makes the guide wheel 9 more smooth when rolling in contact with and moving along the transition part 11, and the casting is not easy to be stuck, so that the transition part 11 can accurately guide the fixing seat 8 with the guide wheel 9, and the casting in and out of the cooling box 1 is more smooth and efficient.

[0034] Preferably, the top of the cooling box 1 is symmetrically provided with a fixed plate 24 fixed by welding or bolts, the side surface of the guide rail 10 is fixedly connected with the fixed plate 24 by welding or bolts, the fixed plate 24 provides support for the guide rail 10, the fixed plate 24 is rotatably connected with a driving shaft 25 and a driven shaft 26 through bearings, the fixed plate 24 is fixedly connected with a motor 27 driving the driving shaft 25 to rotate through welding or bolts, the driving shaft 25 and the driven shaft 26 are both fixedly connected with sprockets engaged with the driving chain 14, the sprockets are not shown in the drawings, such a structure drives the driving shaft 25 to rotate by the motor 27, so that the driving shaft 25 is driven to rotate in cooperation with the sprockets on the driven shaft 26 to support the driving chain 14, and the fixed plate 24 supports the guide rail 10 and the driving chain 14, thereby ensuring the stability of the rotational driving of the casting.

[0035] Preferably, referring to Figure 5 and Figure 6The outer side of the rotating disc 13 is fixed with a gear 28 by welding or integral forming, the driving block 15 is provided with a plurality of tooth grooves 29, the shape of the tooth groove 29 corresponds to the gear 28, the side surfaces of the adjacent driving blocks 15 are in contact, the driving blocks 15 with the tooth grooves 29 form a gear plate meshing with the gear 28, such structure makes all the driving blocks 15 in the region between the two ends of the driving chain 14 contact to form a gear plate structure, when the casting advances in the cooling box 1, the gear 28 and the gear plate can drive the gear 28 and the rotating disc 13 to rotate automatically under the meshing of the gear 28 and the gear plate, further, when the driving chain 14 drives the gear plate to move, the rotation of the gear 28 meshing with the gear plate is accelerated, thereby the rotation speed of the casting can be adjusted by the rotation speed of the driving chain 14, and the rotation speed of the casting can be adaptively adjusted according to the size and shape of the casting, so as to meet the cooling and temperature reduction requirements of castings of different sizes and shapes, improve the adaptability of cooling and temperature reduction of castings of different sizes and shapes, and meet the requirements of rapid cooling and temperature reduction of different types of castings.

[0036] Preferably, the side surfaces of the adjacent driving blocks 15 are all welded or bolted with magnetic blocks for magnetic attraction, which are not shown in the drawings, such structure makes the driving blocks 15 between the two ends of the driving chain 14 be able to be fixed integrally by a plurality of magnetic blocks, so that the formed gear plate structure is more stable, thereby being more firm when meshing with the gear 28, avoiding the disconnection of the middle part of the driving block 15, and improving the accuracy and stability of the rotation driving of the gear 28 and the rotating disc 13.

[0037] Preferably, referring to Figure 7 The drainage fan includes a rotating shaft 30 rotatably connected to the refrigerant tank 20 through a bearing, a plurality of fan blades 31 are fixed on the rotating shaft 30 by welding or bolts, and a synchronous belt 32 is arranged between the rotating shaft 30 and the driving shaft 25, such structure makes the motor 27 not only drive the driving shaft 25 to rotate and realize the rotation driving of the driving chain 14, and further realize the adjustment of the rotation speed of the casting, but also drive the rotation of the drainage fan through the synchronous belt 32, so that the rotation speed of the fan blades 31 of the rotating shaft 30 can be adjusted, and the flow of the refrigerant can be adjusted, such structure greatly simplifies the complexity of the driving structure, improves the utilization rate of the power device, and makes the rotation speed of the casting and the usage amount of the refrigerant can be adaptively adjusted according to different types of castings, further improving the adaptability of cooling and temperature reduction of different types of castings.

[0038] Preferably, the inside of the cooling box 1 is provided with a temperature sensor 33 matched with the casting, which generally uses infrared rays to measure the temperature, and the temperature sensor 33 is electrically connected with the motor 27. Such a structure makes the temperature of the casting after the spray cooling and evaporation cooling be detected by the temperature sensor 33, so that the motor 27 can increase the rotating speed when the cooling temperature is not up to the standard, so that the casting rotates faster and more cold medium contacts the casting quickly, greatly improving the cooling speed of the casting and the cooling effect of the casting in a short time.

[0039] Preferably, referring to Figure 8 , the inside of the refrigerant tank 20 is symmetrically and slidingly connected with a sliding plate 34 for controlling the opening and closing of the refrigerant hole 21. Specifically, a track is arranged on the inner wall of the refrigerant hole 21 of the refrigerant tank 20, and the sliding plate 34 is slidingly connected with the track. The sliding plate 34 is covered with a heat preservation layer to avoid the temperature of the internal refrigerant being reduced by the influence of the outside. The refrigerant tank 20 is provided with a power assembly for driving the sliding plate 34 to slide. Such a structure drives the sliding plate 34 to slide to the bottom of the refrigerant hole 21 by the power assembly to close the refrigerant hole 21 when the refrigerant is not needed, so that the refrigerant in the refrigerant tank 20 will not overflow and be wasted. Then, the refrigerant hole 21 is opened by the sliding plate 34 when needed, so as to save the use amount of the refrigerant, avoid the waste of the refrigerant, and reduce the cost of cooling the casting.

[0040] Preferably, the power assembly includes a cam 35 and a return spring 36. The return spring 36 is arranged between the sliding plate 34 and the side wall of the refrigerant tank 20. The sliding plate 34 is compressed when it slides. The cam 35 is rotatably connected with the inside of the refrigerant tank 20 through a bearing. The cam 35 is driven to rotate by the motor 27. The side of the sliding plate 34 away from the return spring 36 is in contact with the cam 35. Such a structure drives the sliding plate 34 to slide and compresses the return spring 36 when the long axis of the cam 35 is in contact with the sliding plate 34 by the rotation of the cam 35, so as to open the refrigerant hole 21. The refrigerant hole 21 is closed by the return sliding of the sliding plate 34 under the action of the return spring 36 when the short axis of the cam 35 is in contact with the sliding plate 34 by continuous rotation, so that the opening and closing control of the refrigerant hole 21 is more convenient and accurate.

[0041] Working principle: the structure of the application includes cooling box 1 and the conveying line 2 above the cooling box 1, the castings are hung on the hanger 3 and move along the conveying line 2, when it passes through the guide rail 10 above the cooling box 1, the guide wheel 9 on the fixed seat 8 of the hanger 3 contacts the transition part 11 at the end of the guide rail 10, under the pressure of the transition part 11, the slide rod 6 where the hook 4 is located slides down along the slide sleeve 5, in turn, the castings move down, when the guide wheel 9 enters the guide rail 10, the castings also completely enter the inside of the cooling box 1, in turn, the castings complete the cooling and temperature reduction operation in the relatively closed cooling box 1, avoiding the splashing of the cooling water and other liquids used in the cooling and temperature reduction to the outside environment, ensuring the neatness of the cooling and temperature reduction place; the rotating seat 12 is rotatably connected to the position below the fixed seat 8 on the slide rod 6, the hook 4 is arranged at the bottom end of the rotating seat 12, the rotating disc 13 is arranged on the rotating seat 12, the driving chains 14 for driving the rotating disc 13 to rotate are symmetrically arranged in the cooling box 1, the moving directions of the two driving chains 14 are opposite, a plurality of driving blocks 15 in contact with the side surface of the rotating disc 13 are arrayed on the driving chains 14, such a structure makes the rotating disc 13 on the rotating seat 12 where the castings are located contact the driving blocks 15 on the two side driving chains 14 after the castings enter the inside of the cooling box 1, so that the castings keep the advancing state and also rotate under the driving of the rotating disc 13 relative to the slide rod 6, in turn, the cooling and temperature reduction medium can uniformly contact each position of the castings, so that the cooling and temperature reduction operation of the castings is faster and more uniform, greatly improving the cooling and temperature reduction efficiency and uniformity, greatly saving the land occupation of the cooling and temperature reduction place, and ensuring the continuity of the subsequent processing and production of the castings; the spraying cavity 16 and the evaporation cavity 17 are arranged in the inside of the cooling box 1, a plurality of spraying nozzles 18 are symmetrically arranged in the spraying cavity 16, a plurality of air injection nozzles 19 are symmetrically arranged in the evaporation cavity 17, and a refrigerant tank 20 is further arranged at the bottom of the evaporation cavity 17, a plurality of draught fans are rotatably connected above the refrigerant holes 21 of the refrigerant tank 20, such a structure sprays the cooling water to each position on the surface of the rotating castings by the spraying nozzles 18, improves the contact area of the cooling water and the surface of the castings, and improves the cooling efficiency, after the castings are sprayed and cooled, the castings enter the evaporation cavity 17, the air injection nozzles 19 spray air to the surface of the castings, so that the cooling water quickly evaporates and dries, and at the same time, the cooling water evaporates and takes away the heat on the surface of the castings, further improving the cooling and temperature reduction efficiency, if the temperature of the cooled castings is still high, the refrigerant in the refrigerant tank 20 can be introduced from below to the surface of the castings by the draught fan, so as to quickly exchange heat, further improve the cooling and temperature reduction efficiency of the castings, make the surface of the castings quickly drop to the specified temperature, and further improve the cooling and temperature reduction efficiency and uniformity of the castings.

Claims

1. A cooling and temperature-reducing device for casting processing, comprising a cooling box (1) and a conveyor line (2) located above the cooling box (1), wherein a hanger (3) is slidably connected to the conveyor line (2), and the bottom of the hanger (3) is provided with a hook (4) for hanging castings, characterized in that: The bottom of the hanger (3) is provided with a sliding sleeve (5), the inside of the sliding sleeve (5) is vertically slidingly connected with a sliding rod (6), a compression spring (7) is arranged between the sliding rod (6) and the sliding sleeve (5), the sliding rod (6) is provided with a fixing seat (8), the fixing seat (8) is symmetrically rotatably connected with a guide wheel (9), the upper portion of the cooling box (1) is symmetrically provided with a guide rail (10), the two ends of the guide rail (10) are symmetrically provided with a transition part (11) matched with the guide wheel (9), the transition part (11) is arranged in an inclined manner, the bottom end of the inclined transition part (11) is connected with the guide rail (10), when the guide wheel (9) enters the guide rail (10), the casting enters the inside of the cooling box (1), the sliding rod (6) is rotatably connected with a rotating seat (12) at a position below the fixing seat (8), the hook (4) is arranged at the bottom end of the rotating seat (12), the rotating seat (12) is provided with a rotating disc (13), the two sides of the inside of the cooling box (1) are provided with a driving chain (14) for driving the rotating disc (13) to rotate, the moving directions of the two driving chains (14) are opposite, the driving chain (14) is arrayed with a plurality of driving blocks (15), the driving blocks (15) are in contact with the side surface of the rotating disc (13), the inside of the cooling box (1) is provided with a spraying cavity (16) and an evaporation cavity (17), the spraying cavity (16) is symmetrically provided with a plurality of spraying nozzles (18), the evaporation cavity (17) is symmetrically provided with a plurality of air injection nozzles (19), the bottom of the evaporation cavity (17) is further provided with a refrigerant tank (20), the refrigerant tank (20) is provided with a plurality of refrigerant holes (21), the refrigerant tank (20) is rotatably connected with a plurality of drainage fans at a position above the refrigerant holes (21).

2. The cooling device for casting processing according to claim 1, characterized in that: The top of the sliding rod (6) is provided with a piston (22), the piston (22) is slidingly connected in the inside of the sliding sleeve (5), the bottom of the sliding sleeve (5) is provided with a stop edge (23) matched with the piston (22), the compression spring (7) is arranged between the piston (22) and the stop edge (23).

3. The cooling device for casting processing according to claim 1, characterized in that: The top end and the bottom end of the transition part (11) are both arc-shaped, the guide wheel (9) is in rolling contact with the lower side of the transition part (11).

4. The cooling device for casting processing according to claim 1, characterized in that: The top of the cooling box (1) is symmetrically provided with a fixed plate (24), the side surface of the guide rail (10) is fixedly connected with the fixed plate (24), the fixed plate (24) is rotatably connected with a driving shaft (25) and a driven shaft (26), the fixed plate (24) is provided with a motor (27) for driving the driving shaft (25) to rotate, the driving shaft (25) and the driven shaft (26) are both provided with a sprocket meshed with the driving chain (14).

5. The cooling device for casting processing according to claim 4, characterized in that: The outside of the rotating disc (13) is provided with a gear (28), the driving block (15) is provided with a plurality of gear grooves (29), the side surfaces of adjacent driving blocks (15) are in contact, a plurality of driving blocks (15) with gear grooves (29) form a gear plate meshed with the gear (28).

6. The cooling device for casting processing according to claim 5, characterized in that: The side surfaces of adjacent driving blocks (15) are both provided with magnetic blocks for magnetic attraction.

7. The cooling device for casting processing according to claim 4, characterized in that: The drainage fan comprises a rotating shaft (30) connected to the refrigerant tank (20), a plurality of fan blades (31) are arranged on the rotating shaft (30), and a synchronous belt (32) is arranged between the rotating shaft (30) and a driving shaft (25).

8. The cooling device for casting processing according to claim 7, characterized in that: The cooling box (1) is internally provided with a temperature sensor (33) matched with the casting, and the temperature sensor (33) is electrically connected with the motor (27).

9. The cooling device for casting processing according to claim 1, characterized in that: The refrigerant tank (20) is symmetrically and slidingly connected with a sliding plate (34) for controlling the opening and closing of a refrigerant hole (21), and a power assembly is arranged in the refrigerant tank (20) for driving the sliding plate (34) to slide.

10. The cooling device for casting processing according to claim 9, characterized in that: The power assembly comprises a cam (35) and a return spring (36), the return spring (36) is arranged between the sliding plate (34) and the side wall of the refrigerant tank (20), the cam (35) is rotationally connected to the inside of the refrigerant tank (20), and the side of the sliding plate (34) away from the return spring (36) is in contact with the cam (35).

Citation Information

Patent Citations

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    CN115836739A

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    CN116274965A