Large-particle chili sauce filling equipment

Abstract

The invention provides large-particle chilli sauce filling equipment, and relates to the technical field of material packaging and quantifying, the large-particle chilli sauce filling equipment comprises a storage tank, a quantifying mechanism, a material distributing assembly and a crushing and discharging assembly, a top plate is welded to the top of the storage tank, a feeding port is formed in the surface of the top plate, and a communicating sleeve is welded to the bottom of the storage tank; and the bottom end of the communicating sleeve is fixedly welded to the top of the quantifying mechanism, and a base is welded to the bottom of the quantifying mechanism. A large batch of chili sauce products can be conveyed into the quantifying mechanism at the bottom according to the fixed solid-liquid proportion by means of the driving mechanism and the material distributing assembly in the material storage tank, then dispersion treatment is conducted according to the equal proportion, the solid-liquid proportion in each bottle of products after final filling is kept consistent all the time, the uniformity of the products is improved, and the production efficiency is improved. And part of large-size whole food materials are crushed again by means of the crushing and discharging assembly, so that the quality of final finished products is improved.

Description

Technical Field

[0001] The invention relates to the technical field of material packaging and quantitative determination, in particular to large-particle chili sauce filling equipment. Background Art

[0002] After the production and processing of chili sauce is completed, filling equipment is needed to quantify and transport the chili sauce. Filling equipment also has the advantages of improving production efficiency, ensuring filling quality, and reducing material waste. Fully automatic liquid filling machines are widely used in various industries. They can perform automatic quantitative filling and sealing operations and are deeply favored by companies. These devices usually adopt a highly automated design and can be customized according to needs to meet the specific requirements of different industries.

[0003] The filling equipment used in the prior art after the production of chili sauce uses a piston mechanism or a quantitative container to weigh the accumulated chili sauce products and then transport and fill them. However, since the chili sauce itself is in a state of solid-liquid coexistence, a large amount of chili sauce products will produce solid-liquid stratification inside the storage tank. Therefore, conventional filling equipment is prone to changes in the solid-liquid ratio in the early and late stages when quantitatively measuring the accumulated chili sauce products of the same batch, and thus the solid content of products produced from different batches will also have certain differences. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a large-particle chili sauce filling equipment to solve the problems raised in the above background technology. The present invention provides a two-separation quantitative process. With the help of the driving mechanism and the material distribution component inside the storage tank, a large amount of chili sauce products can be transported to the quantitative mechanism at the bottom according to a fixed solid and liquid ratio, and then dispersed in equal proportion, so that the solid-liquid ratio in each bottle of product after the final filling is always consistent, thereby improving the uniformity of the product, and with the help of the crushing and discharging component, some large-volume whole food materials are crushed again. The quality of the final product is improved.

[0005] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a large-particle chili sauce filling equipment, including a filling equipment body, the filling equipment body including a storage tank, a quantitative mechanism, a distribution component and a crushing and discharging component, the top of the storage tank is welded with a top plate, the surface of the top plate is provided with a feeding port, the bottom of the storage tank is welded with a connecting sleeve, the bottom end of the connecting sleeve is welded and fixed to the top of the quantitative mechanism, the bottom of the quantitative mechanism is welded with a base, and the side of the quantitative mechanism is embedded with a liquid level gauge, the middle of the storage tank is inserted with a driving mechanism, the side of the driving mechanism is embedded with a distribution component, the interior of the storage tank is connected with the interior of the quantitative mechanism below through the middle cavity area of ​​the driving mechanism, the bottom of the quantitative mechanism is provided with a discharging port, the top of the quantitative mechanism is installed with a crushing and discharging component, and the top of the crushing and discharging component is fixed below the storage tank, and the bottom of the crushing and discharging component is inserted into the interior of the discharging port.

[0006] Furthermore, the driving mechanism includes a first motor and a conveying sleeve, a driving shaft is inserted into the output end of the first motor, a conveying sleeve is welded to the end of the driving shaft, a supporting rod is welded to the bottom of the top plate, a connecting hole is opened at the bottom of the conveying sleeve, and a feeding notch is opened on one side of the conveying sleeve.

[0007] Furthermore, the bottom of the conveying sleeve is embedded in the middle area of ​​the bottom of the storage tank, and the interior of the conveying sleeve is connected to the interior of the connecting sleeve through a connecting hole, and the top of the conveying sleeve is in a closed state, and a gap is provided between the side of the supporting rod and the surface of the conveying sleeve.

[0008] Furthermore, the material dividing assembly includes an arc plate, a shovel plate and a plug-in plate, one side of the shovel plate is integrally formed with the plug-in plate, a spring rod is plugged into the side of the plug-in plate, and the other side of the shovel plate is integrally formed with a sealing plate.

[0009] Furthermore, an arc-shaped plate is integrally formed on the top of the shovel plate, and the cross-section of the arc-shaped plate is a semicircular structure, and an inner convex plate is integrally formed on the inner wall of the conveying sleeve, and a telescopic interlayer is provided inside the inner convex plate.

[0010] Furthermore, the end of the plug-in plate and the entire spring rod are embedded in the interior of the telescopic interlayer, and the other end of the spring rod is welded to the inner wall of the telescopic interlayer. The shovel plate, plug-in plate and sealing plate are used to seal the feed notch, and the supporting rod is used to support the outer area of ​​the arc plate.

[0011] Furthermore, the quantitative mechanism includes a quantitative tank and a second motor, the second motor is screwed to the middle position of the bottom of the quantitative tank, and the end of the output shaft of the second motor is integrally formed with a conical column, a plurality of partitions are welded to the side of the conical column, and a quantitative gap is arranged between adjacent partitions, and the bottom of the quantitative tank is integrally formed with a bottom plate.

[0012] Furthermore, the bottom of the partition is pressed against the surface of the bottom plate, the central axis of the conical column coincides with the central axis of the conveying sleeve, and the second motor synchronously drives each partition to rotate at a uniform speed through the conical column, and the side edges of each partition are in contact with the inner wall of the quantitative tank.

[0013] Furthermore, the crushing and discharging assembly includes an electric lifting rod and a pressing plate, a stacking trough is opened on the surface of the bottom plate, a top rod is connected to the bottom of the electric lifting rod, the pressing plate is welded to the end of the top rod, and the discharge port is connected to the bottom of the stacking trough.

[0014] Furthermore, a support ring is clamped on the inner wall of the discharge port, and a plurality of cutting blades are inserted on the inner side of the support ring. The pressing plate moves downward from the inside of the stacking trough and presses on the surface of the cutting blades.

[0015] Beneficial effects of the present invention: 1. The large-particle chili sauce filling equipment provides two separation and quantitative processes. With the help of the driving mechanism and the dividing assembly inside the storage tank, a large amount of chili sauce products can be transported to the quantitative mechanism at the bottom according to a fixed solid-liquid ratio, so that a large amount of products in the storage tank can be stably transported toward the bottom according to the solid-liquid ratio in both the early and later conveying stages, thereby improving the uniformity of the product.

[0016] 2. After the large-grain chili sauce filling equipment conveys the product with the same solid-liquid ratio to the quantitative mechanism at the bottom, the product can be divided into multiple equal portions with the help of multiple quantitative gaps evenly divided on the inside of the quantitative mechanism, and each small portion maintains the same solid-liquid ratio.

[0017] 3. The large-particle chili sauce filling equipment pushes the material part that has been quantitatively measured twice toward the bottom through the crushing and discharging component to complete the discharge and filling process. In the discharging process, the existing large-volume whole food can be crushed again to avoid large-volume food directly entering the filling container, thereby improving the quality of the final product. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the appearance of a large-particle chili sauce filling device of the present invention; Figure 2 It is a structural schematic diagram of the driving mechanism part of the present invention; Figure 3 A top cross-sectional view of the inner side of the delivery casing of the present invention; Figure 4 It is a structural schematic diagram of the material distribution component part of the present invention; Figure 5 It is a structural diagram of the internal structure of the quantitative mechanism of the present invention; Figure 6 for Figure 5 A magnified image of area A; Figure 7 An exploded view of the crushing and discharging component of the present invention; In the figure: 1. storage tank; 2. quantitative mechanism; 3. top plate; 4. feeding port; 5. driving mechanism; 6. connecting sleeve; 7. base; 8. liquid level meter; 9. crushing and discharging assembly; 10. first motor; 11. driving shaft; 12. conveying sleeve; 13. supporting rod; 14. material dividing assembly; 15. shovel plate; 16. sealing plate; 17. arc plate; 18. plug-in plate; 19. connecting hole; 20. inner convex plate; 21. telescopic interlayer; 22. feeding notch; 23. spring rod; 24. quantitative tank; 25. second motor; 26. conical column; 27. partition; 28. quantitative gap; 29. ​​discharging port; 30. bottom plate; 31. stacking trough; 32. electric lifting rod; 33. top rod; 34. pressing plate; 35. support ring; 36. cutting disc. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0020] See also Figures 1 to 7The present invention provides the following technical solutions: a large-particle chili sauce filling device, comprising a filling device body, the filling device body comprising a storage tank 1, a quantitative mechanism 2, a material distribution component 14 and a crushing and discharging component 9, a top plate 3 is welded on the top of the storage tank 1, a feeding port 4 is opened on the surface of the top plate 3, a connecting sleeve 6 is welded on the bottom of the storage tank 1, the bottom end of the connecting sleeve 6 is welded and fixed to the top of the quantitative mechanism 2, a base 7 is welded on the bottom of the quantitative mechanism 2, and the side of the quantitative mechanism 2 is welded. The side is embedded with a level gauge 8, the middle of the storage tank 1 is inserted with a driving mechanism 5, the side of the driving mechanism 5 is embedded with a material distribution component 14, the interior of the storage tank 1 is connected to the interior of the quantitative mechanism 2 below through the middle cavity area of ​​the driving mechanism 5, the bottom of the quantitative mechanism 2 is provided with a discharge port 29, the top of the quantitative mechanism 2 is installed with a crushing and discharging component 9, and the top of the crushing and discharging component 9 is fixed under the storage tank 1, and the bottom of the crushing and discharging component 9 is inserted into the inside of the discharge port 29. The large-particle chili sauce filling equipment is used to take the prepared chili sauce raw materials in proportion, and then discharge and fill after completing multiple quantitative processes.

[0021] When the present invention is used, a large amount of prepared chili sauce is directly injected into the interior of the storage tank 1 from the feeding port 4 at the top, and natural sedimentation and accumulation are generated inside. Then the driving mechanism 5 at the top is started, and the conveying sleeve 12 at the bottom and the dividing component 14 at the side are driven to rotate by means of the driving mechanism 5. In the process of rotation, the accumulated chili sauce raw materials at different heights are evenly scraped from the center position by means of the dividing sleeve, so that the solution part of the top layer and the solid components of the bottom layer can enter the interior of the conveying sleeve 12 by means of the dividing component 14 at the same time, and then enter the quantitative mechanism 2 at the bottom along the conveying sleeve 12, and quickly realize the diffusion quantitative process inside the quantitative mechanism 2. Finally, when the quantitative mechanism 2 at the bottom is in operation, each portion of the chili sauce raw material after quantification can be discharged toward the bottom by means of the crushing and discharging component 9, and the filling process is completed.

[0022] In this embodiment, the driving mechanism 5 includes a first motor 10 and a conveying sleeve 12, the output end of the first motor 10 is inserted with a driving shaft 11, the end of the driving shaft 11 is welded with a conveying sleeve 12, the bottom of the top plate 3 is welded with a supporting rod 13, the bottom of the conveying sleeve 12 is provided with a connecting hole 19, and one side of the conveying sleeve 12 is provided with a feed notch 22. The bottom of the conveying sleeve 12 is embedded in the bottom middle area of ​​the storage tank 1, and the inside of the conveying sleeve 12 is connected to the inside of the connecting sleeve 6 through the connecting hole 19, and the top of the conveying sleeve 12 is in a closed state, and a gap is set between the side of the supporting rod 13 and the surface of the conveying sleeve 12. Specifically, after starting the first motor 10 at the top, the driving shaft 11 and the conveying sleeve 12 below the driving shaft 11 are driven to rotate by the first motor 10, and the conveying sleeve 12 drives the side material distribution component 14 to perform synchronous rotation, and during the rotation of the material distribution component 14, the side chili sauce raw materials are shoveled into the inside.

[0023] In this embodiment, the material distribution component 14 includes an arc plate 17, a shovel plate 15 and a plug-in plate 18. The plug-in plate 18 is integrally formed on one side of the shovel plate 15, and a spring rod 23 is plugged into the side of the plug-in plate 18. The sealing plate 16 is integrally formed on the other side of the shovel plate 15. The top of the shovel plate 15 is integrally formed with an arc plate 17, and the cross section of the arc plate 17 is a semicircular structure. The inner wall of the conveying sleeve 12 is integrally formed with an inner convex plate 20, and a telescopic interlayer 21 is opened inside the inner convex plate 20. The end of the plug-in plate 18 and the spring rod 23 are integrally embedded in the interior of the telescopic interlayer 21, and the other end of the spring rod 23 is welded to the inner wall of the telescopic interlayer 21. The shovel plate 15, the plug-in plate 18 and the sealing plate 16 are used to block the feed gap 22 part, and the supporting rod 13 is used to support the outer area of ​​the arc plate 17. With the help of the driving mechanism 5 and the dividing assembly 14 inside the storage tank 1, large quantities of chili sauce products can be transported to the quantitative mechanism 2 at the bottom according to a fixed solid-liquid ratio, so that large quantities of products inside the storage tank 1 can be stably transported toward the bottom according to the solid-liquid ratio both in the early and later conveying stages, thereby improving the uniformity of the product.

[0024] Specifically, after the conveying sleeve 12 rotates, the entire material distribution component 14 is driven to rotate. Since only one side of the material distribution component 14 is embedded in the inner wall of the conveying sleeve 12 through the plug-in plate 18, and the other side is in an open state, Figure 3 and Figure 4 As shown, in Figure 3In the process, the first motor 10 is started and the material distribution component 14 is controlled to rotate clockwise, so that the chili sauce raw materials on the side can be pushed into the interior of the conveying sleeve 12 with the help of the shovel plate 15, and in this process, the shovel plate 15 can directly shovel the chili sauce raw materials into any layer position. Therefore, whether the chili sauce raw materials of this batch are in the early stage or the later stage, when they are shoveled into by the material distribution component 14, it can be ensured that the top layer solution and the bottom layer solid components are shoveled in at an equal ratio, ensuring that the solid-liquid ratio pushed to the bottom quantitative mechanism 2 each time is kept consistent, and the chili sauce raw materials can be kept in a stable state. The above process continues until the liquid level meter 8 at the bottom detects that the chili sauce raw material transported to the interior of the quantitative mechanism 2 below reaches a preset depth. At this time, the first motor 10 can be controlled to continue rotating the material distribution component 14 until it contacts the supporting rod 13 again. With the pressure of the supporting rod 13 against the arc plate 17, the entire material distribution component 14 is embedded into the interior of the conveying sleeve 12. At this time, the spring rod 23 is compressed, and the plug-in plate 18 is embedded into the interior of the telescopic interlayer 21. The feed notch 22 can be partially sealed with the help of the plug-in plate 18 and the sealing plate 16.

[0025] In this embodiment, the quantitative mechanism 2 includes a quantitative tank 24 and a second motor 25, the second motor 25 is screwed to the middle position of the bottom of the quantitative tank 24, and the output shaft end of the second motor 25 is integrally formed with a tapered column 26, the side of the tapered column 26 is welded with a plurality of partitions 27, and a quantitative gap 28 is provided between adjacent partitions 27, and the bottom of the quantitative tank 24 is integrally formed with a bottom plate 30. The bottom of the partition 27 is pressed on the surface of the bottom plate 30, the central axis of the tapered column 26 coincides with the central axis of the conveying sleeve 12, and the second motor 25 synchronously drives each partition 27 to rotate at a uniform speed through the tapered column 26, and the side of each partition 27 is in contact with the inner wall of the quantitative tank 24. After the same solid-liquid ratio product is delivered to the quantitative mechanism 2 at the bottom, the product can be divided into multiple equal portions by means of multiple quantitative gaps 28 evenly divided inside the quantitative mechanism 2, and each small portion maintains the same solid-liquid ratio. The crushing and discharging assembly 9 includes an electric lifting rod 32 and a pressing plate 34. A stacking trough 31 is provided on the surface of the bottom plate 30. A top rod 33 is connected to the bottom of the electric lifting rod 32. The pressing plate 34 is welded to the end of the top rod 33. The discharging port 29 is connected to the bottom of the stacking trough 31. A support ring 35 is clamped on the inner wall of the discharging port 29. A plurality of cutting blades 36 are inserted inside the support ring 35. The pressing plate 34 moves downward from the inside of the stacking trough 31 and presses on the surface of the cutting blade 36. The crushing and discharging component 9 pushes the material portion that has undergone two quantitative measurements toward the bottom to complete the discharge and filling process. In the discharging process, the existing large-volume whole food can be crushed again to prevent the large-volume food from directly entering the filling container, thereby improving the quality of the final product.

[0026] Specifically, when the chili sauce raw materials are transported to the quantitative mechanism 2 at the bottom through the top material dividing component 14, the fallen chili sauce raw materials will be evenly diverted and diffused toward the surroundings through the conical column 26, and will be inside each quantitative gap 28. After the second motor 25 is started, each partition 27 is driven to rotate, so that the chili sauce raw materials inside each quantitative gap 28 can be pushed into the stacking trough 31 on the bottom plate 30, and fall into the discharge port 29 below inside the stacking trough 31. At this time, the electric lifting rod 32 on the top is started, and the pressing plate 34 is moved downward with the help of the downward movement, and the chili sauce raw material residue adhering to the inner wall of the discharge port 29 is continued to be pushed downward and discharged. When a large volume of block raw materials appears, it will be blocked by the cutting blade 36 at the bottom, and then the pressing plate 34 is locked and moved downward, so that the block raw materials can be cut and then discharged.

[0027] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A large-particle chili sauce filling device, comprising a filling device body, characterized in that: The filling equipment body comprises a material storage tank (1), a quantitative mechanism (2), a material distribution component (14) and a crushing and discharging component (9). A top plate (3) is welded to the top of the material storage tank (1), a material feeding port (4) is provided on the surface of the top plate (3), a connecting sleeve (6) is welded to the bottom of the material storage tank (1), the bottom end of the connecting sleeve (6) is welded and fixed to the top of the quantitative mechanism (2), a base (7) is welded to the bottom of the quantitative mechanism (2), and a liquid level meter (8) is embedded on the side of the quantitative mechanism (2). ) is inserted in the middle of the material storage tank (1), and a material distribution component (14) is embedded in the side of the driving mechanism (5). The interior of the material storage tank (1) is connected to the interior of the quantitative mechanism (2) below through the middle cavity area of ​​the driving mechanism (5). A discharge port (29) is provided at the bottom of the quantitative mechanism (2). A crushing and discharging component (9) is installed on the top of the quantitative mechanism (2), and the top end of the crushing and discharging component (9) is fixed below the material storage tank (1), and the bottom of the crushing and discharging component (9) is inserted into the interior of the discharge port (29).

2. The large-particle chili sauce filling equipment according to claim 1 is characterized in that: The driving mechanism (5) comprises a first motor (10) and a conveying sleeve (12); a driving shaft (11) is inserted into the output end of the first motor (10); a conveying sleeve (12) is welded to the end of the driving shaft (11); a supporting rod (13) is welded to the bottom of the top plate (3); a connecting hole (19) is provided at the bottom of the conveying sleeve (12); and a feeding notch (22) is provided on one side of the conveying sleeve (12).

3. The large-particle chili sauce filling equipment according to claim 2 is characterized in that: The bottom of the conveying sleeve (12) is embedded in the middle area of ​​the bottom of the storage tank (1), and the interior of the conveying sleeve (12) is connected to the interior of the connecting sleeve (6) through the connecting hole (19), and the top of the conveying sleeve (12) is in a closed state, and a gap is provided between the side of the supporting rod (13) and the surface of the conveying sleeve (12).

4. The large-particle chili sauce filling equipment according to claim 2 is characterized in that: The material distribution assembly (14) comprises an arc-shaped plate (17), a shovel plate (15) and a plug-in plate (18); the plug-in plate (18) is integrally formed on one side of the shovel plate (15); a spring rod (23) is plugged into the side of the plug-in plate (18); and a sealing plate (16) is integrally formed on the other side of the shovel plate (15).

5. The large-particle chili sauce filling equipment according to claim 4 is characterized in that: The top of the shovel plate (15) is integrally formed with an arc plate (17), and the cross section of the arc plate (17) is a semicircular structure. The inner wall of the conveying sleeve (12) is integrally formed with an inner convex plate (20), and a telescopic interlayer (21) is provided inside the inner convex plate (20).

6. The large-particle chili sauce filling equipment according to claim 5 is characterized in that: The end of the plug plate (18) and the spring rod (23) are integrally embedded in the telescopic interlayer (21), and the other end of the spring rod (23) is welded to the inner wall of the telescopic interlayer (21). The shovel plate (15), the plug plate (18) and the sealing plate (16) are used to seal the feed notch (22). The supporting rod (13) is used to support the outer area of ​​the arc plate (17).

7. The large-particle chili sauce filling equipment according to claim 2 is characterized in that: The quantitative mechanism (2) comprises a quantitative tank (24) and a second motor (25), the second motor (25) being screwed to the middle position of the bottom of the quantitative tank (24), and the end of the output shaft of the second motor (25) being integrally formed with a conical column (26), a plurality of partitions (27) being welded to the side of the conical column (26), and quantitative gaps (28) being provided between adjacent partitions (27), and a bottom plate (30) being integrally formed at the bottom of the quantitative tank (24).

8. The large-particle chili sauce filling equipment according to claim 7 is characterized in that: The bottom of the partition (27) is pressed against the surface of the bottom plate (30), the central axis of the conical column (26) coincides with the central axis of the conveying sleeve (12), the second motor (25) synchronously drives each partition (27) to rotate at a uniform speed through the conical column (26), and the side edge of each partition (27) is in contact with the inner wall of the quantitative tank (24).

9. The large-particle chili sauce filling equipment according to claim 7, characterized in that: The crushing and discharging assembly (9) comprises an electric lifting rod (32) and a pressing plate (34); a material stacking trough (31) is provided on the surface of the bottom plate (30); a top rod (33) is connected to the bottom of the electric lifting rod (32); the pressing plate (34) is welded to the end of the top rod (33); and the discharging port (29) is connected to the bottom of the material stacking trough (31).

10. The large-particle chili sauce filling equipment according to claim 9, characterized in that: A support ring (35) is clamped on the inner wall of the discharge port (29), a plurality of cutting blades (36) are inserted inside the support ring (35), and the pressing plate (34) moves downward from the inside of the stacking trough (31) and presses on the surface of the cutting blades (36).

Images