Vibrating separator

Abstract

The present invention discloses a vibrating and loosening machine, and the key points of its technical solution include a transmission mechanism; and a vibrating mechanism, wherein the vibrating mechanism contacts the top of the bagged material located on the transmission mechanism to transmit vibration into the bagged material; the transmission mechanism includes transmission rollers; a transmission belt; and auxiliary rods, the cross-section of the auxiliary rods perpendicular to their own length direction is polygonal, a plurality of auxiliary rods are provided and are located between the upper and lower layers of the transmission belt, and the plurality of auxiliary rods are arranged along the transmission direction of the transmission belt. When the edges of the auxiliary rods rotate upwards, the auxiliary rods push up one side of the top of the transmission belt; through the arrangement of the transmission mechanism and the vibrating mechanism, the bagged material can break the caked material under the vibration of the vibrating mechanism during the transmission on the transmission mechanism, and the extrusion of the bagged material can be carried out by the upward pushing of the edges of the auxiliary rods, improving the crushing effect and crushing efficiency, without manual crushing, which is more time-saving and labor-saving.

Description

Technical Field

[0001] The present invention relates to the technical field of loosening compacted materials, and more specifically, it relates to a loosening machine. Background Art

[0002] Fertilizer is a very common material in agricultural production. Fertilizer refers to a substance that provides one or more essential nutrient elements for plants, improves soil properties, and enhances soil fertility level. It is one of the material bases for agricultural production, mainly including ammonium phosphate fertilizers, water-soluble fertilizers with major elements, medium element fertilizers, biological fertilizers, organic fertilizers, multi-dimensional field energy concentrated organic fertilizers, etc.

[0003] Both fertilizers themselves and the granular raw materials for producing fertilizers have good water absorption. Therefore, during the process of bagged storage, the phenomenon of material caking often easily occurs. Before use, most of the materials in the bag are broken manually. However, this method has the problems of high labor intensity and low work efficiency. Summary of the Invention

[0004] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide a loosening machine. Through the settings of the transmission mechanism and the vibration mechanism, when the bagged material is being transported on the transmission mechanism, the compacted material can be broken under the vibration of the vibration mechanism, and the bagged material can be extruded by the edges of the auxiliary rods rising upwards, improving the crushing effect and efficiency, without the need for manual crushing, which is more time-saving and labor-saving.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A loosening machine, including a transmission mechanism for transporting bagged materials;

[0006] And a vibration mechanism that contacts the top of the bagged material located on the transmission mechanism to transmit vibration into the bagged material;

[0007] The transmission mechanism includes transmission rollers, and there are two transmission rollers arranged along the material transmission direction;

[0008] A transmission belt that is arranged in a closed loop around the two transmission rollers;

[0009] And auxiliary rods. The length direction of the auxiliary rods is parallel to the axis direction of the transmission rollers. The cross-section of the auxiliary rods perpendicular to their own length direction is polygonally arranged. There are multiple auxiliary rods located between the upper and lower layers of the transmission belt. The multiple auxiliary rods are arranged along the transmission direction of the transmission belt. When the edges of the auxiliary rods rotate upwards, the auxiliary rods will lift the top side of the transmission belt upwards.

[0010] The present invention is further configured such that: the auxiliary rods are arranged as equilateral polygons, and the distances between adjacent auxiliary rods are equal.

[0011] The present invention is further configured such that: when the edge of any one of the auxiliary rods rotates upward and pushes up the top layer of the conveyor belt, the adjacent auxiliary rod rotates to have its side face upward and there is a distance between it and the top layer of the conveyor belt.

[0012] The present invention is further configured such that: the sorting of the auxiliary rods gradually increases from the feeding end to the discharging end of the conveyor belt;

[0013] The part where the bagged material is pushed up by the edge of any one of the auxiliary rods is the acting part. When the bagged material moves forward and the next edge of this auxiliary rod rotates to the top, the acting part is located between this auxiliary rod and the auxiliary rod with a higher sorting than this auxiliary rod.

[0014] The present invention is further configured such that: the conveying mechanism further includes a conveying frame, and the conveying rollers are rotatably connected to the conveying frame;

[0015] The vibrating mechanism includes a vibrating frame, and the vibrating frame is arranged above the conveying frame and can slide up and down relative to the conveying frame;

[0016] And vibrating rollers, the vibrating rollers are rotatably connected to the vibrating frame, there are a plurality of vibrating rollers arranged along the conveying direction of the conveyor belt, and the vibrating rollers are pressed against the top of the bagged materials on the conveyor belt.

[0017] The present invention is further configured such that: a plurality of vibrating rollers correspond to a plurality of auxiliary rods one by one, the axis of the vibrating roller is parallel to the length direction of the auxiliary rod, and the vibrating roller is located directly above the corresponding auxiliary rod.

[0018] The present invention is further configured such that: the vibrating mechanism further includes guide rods, there are a plurality of guide rods arranged vertically, the plurality of guide rods are respectively fixedly connected to both sides of the top of the conveying frame, and the guide rods vertically penetrate the vibrating frame;

[0019] And first elastic members, each guide rod corresponds to a first elastic member, and the first elastic member is arranged between the vibrating frame and the conveying frame.

[0020] The present invention is further configured such that: the vibrating mechanism further includes second elastic members, and each guide rod corresponds to a second elastic member;

[0021] And nuts, nuts are threadedly connected to the guide rods above the vibrating frame, and the second elastic members are located between the nuts and the vibrating frame.

[0022] The present invention is further configured such that: it further includes a loading and unloading mechanism;

[0023] The conveying mechanism further includes a loading belt, and the loading belt is located at the loading end of the conveyor belt;

[0024] and an unloading belt, and the unloading belt is located at the unloading end of the conveyor belt;

[0025] There are two loading and unloading mechanisms, which respectively correspond to the loading belt and the unloading belt. The loading and unloading mechanism corresponding to the loading belt is used to move the bagged materials onto the loading belt, and the loading and unloading mechanism corresponding to the unloading belt is used to take the bagged materials on the unloading belt off the unloading belt.

[0026] The present invention is further configured as: the loading and unloading mechanism includes a material rack, and there are two material racks, which are respectively located on both sides of the loading belt or the unloading belt;

[0027] lifting blocks, and each material rack is provided with a lifting block that can slide up and down;

[0028] a transverse moving block, and the transverse moving block can slide between the two lifting blocks along the conveying direction of the conveyor belt;

[0029] a moving block, and the moving block is arranged on the transverse moving block and can slide on the transverse moving block along the horizontal direction perpendicular to the sliding direction of the transverse moving block;

[0030] and clamping jaws, and the clamping jaws are arranged at the bottom of the moving block, and there are two clamping jaws, and the two clamping jaws slide in the directions of approaching and separating from each other to realize clamping and releasing of the bagged materials.

[0031] In summary, compared with the prior art, the present invention has the following beneficial effects: through the settings of the conveying mechanism and the vibrating mechanism, the present invention enables the bagged materials to break up the caked materials under the vibration of the vibrating mechanism during the process of being conveyed on the conveying mechanism, and can extrude the bagged materials by the edges of the auxiliary rods pushing upwards, improving the crushing effect and efficiency, without manual crushing, which is more time-saving and labor-saving. Description of the Drawings

[0032] Figure 1 is a schematic diagram of the overall structure of the embodiment;

[0033] Figure 2 is Figure 1 an enlarged schematic diagram of part A of

[0034] Figure 3 is Figure 1 an enlarged schematic diagram of part B of

[0035] Figure 4 is a schematic diagram showing the auxiliary rods in the embodiment.

[0036] In the figure: 1. Transmission mechanism; 11. Transmission rack; 12. Transmission belt; 13. Transmission roller; 14. Loading belt; 15. Unloading belt; 16. Auxiliary rod; 2. Vibration mechanism; 21. Vibration rack; 22. Vibration roller; 23. Vibration belt; 24. Vibration motor; 25. Guide rod; 26. First elastic member; 27. Second elastic member; 28. Nut; 3. Loading and unloading mechanism; 31. Material rack; 32. Lifting block; 33. Transverse moving block; 34. Moving block; 35. Claw. Detailed implementation mode

[0037] In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Based on the embodiments in this application, other similar embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application. In addition, the directional terms mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only with reference to the directions in the drawings. Therefore, the directional terms used are for illustration rather than limitation of the present invention.

[0038] The present invention will be further described below in conjunction with the drawings and preferred embodiments.

[0039] Embodiment: A vibrating and loosening machine, see the attached Figure 1 - attached Figure 4 , including a transmission mechanism 1 and a vibration mechanism 2. The transmission mechanism 1 is used for transmitting bagged materials; the vibration mechanism 2 contacts the top of the bagged materials located on the transmission mechanism 1 to transmit vibration into the bagged materials; the transmission mechanism 1 includes two transmission rollers 13, a transmission belt 12 and auxiliary rods 16. The two transmission rollers 13 are arranged along the transmission direction of the materials; the transmission belt 12 is arranged in a closed loop around the two transmission rollers 13; the length direction of the auxiliary rod 16 is parallel to the axis direction of the transmission roller 13. The cross-section of the auxiliary rod 16 perpendicular to its own length direction is polygonally arranged. A plurality of auxiliary rods 16 are arranged between the upper and lower layers of the transmission belt 12. The plurality of auxiliary rods 16 are arranged along the transmission direction of the transmission belt 12. When the edge of the auxiliary rod 16 rotates upwards, the auxiliary rod 16 jacks up the top side of the transmission belt 12.

[0040] The bagged materials enter the conveying mechanism 1 from the feeding end of the conveying mechanism 1. The conveying mechanism 1 conveys the bagged materials forward. During the conveying process of the bagged materials, the vibration mechanism 2 vibrates itself, and the vibration mechanism 2 transfers its own vibration to the bagged materials through contact with the top of the bagged materials on the conveying mechanism 1. The agglomerated materials in the materials are shaken loose through the vibration of the bagged materials. Through the setting of the auxiliary rod 16, when the auxiliary rod 16 rotates, it can periodically lift the top layer of the conveyor belt upward, that is, lift the bagged materials on the conveyor belt upward, so that the lifted part of the bagged materials is squeezed by the auxiliary rod 16 and the vibration mechanism 2. Through the squeezing, the agglomerated materials can be broken, and through the squeezing, the materials in the lifted part of the bagged materials can be driven to move around, so that frictional movement occurs between the materials, and the breaking efficiency of the agglomerated materials is accelerated through the friction.

[0041] Specifically, the cross-section of the auxiliary rod 16 is set as an equilateral polygon, and the distance between adjacent auxiliary rods 16 is equal. More specifically, the cross-section of the auxiliary rod 16 is set as a square.

[0042] Specifically, when the edge of any auxiliary rod 16 rotates upward and lifts the top layer of the conveyor belt 12 upward, the adjacent auxiliary rod 16 rotates to the side facing upward and there is a distance between it and the top layer of the conveyor belt 12. By setting the upward lifting of the edges of the adjacent two auxiliary rods 16 as an intermittent action, the edges of the adjacent two auxiliary rods 16 will not simultaneously lift the bagged materials upward, thus preventing the problem of the packaging bags being damaged due to multiple adjacent parts of the bagged materials being squeezed at the same time.

[0043] The sorting of the auxiliary rods 16 gradually increases from the feeding end to the discharging end of the conveyor belt 12; the part of the bagged materials lifted upward by the edge of any auxiliary rod 16 is the acting part. When the bagged materials move forward and the next edge of this auxiliary rod 16 rotates to the top, the acting part is located between this auxiliary rod 16 and the auxiliary rod 16 with a higher sorting than this auxiliary rod 16.

[0044] Taking two adjacent auxiliary rods 16 as an example for illustration, among two adjacent auxiliary rods 16, the auxiliary rod 16 with a lower sorting is set as the first auxiliary rod 16, and the auxiliary rod 16 with a higher sorting is set as the second auxiliary rod 16; the process of the auxiliary rod 16 rotating from the edge facing up to the plane facing up is set as the lowering stage, and the process of rotating from the plane facing up to the edge facing up is the lifting stage. When the bagged material is lifted upward under the action of the edge of the first auxiliary rod 16, at this time, the edge of the first auxiliary rod 16 faces up, and the first auxiliary rod 16 is at the time point of converting from the lifting stage to the lowering stage, while the second auxiliary rod 16 is at the time point of converting from the lowering stage to the lifting stage. The position where the bagged material contacts the edge of the first auxiliary rod 16 is set as the acting part. The bagged material continues to move forward. When the first auxiliary rod 16 completes the lowering stage and rotates to the plane facing up, the second auxiliary rod 16 completes the lowering stage and rotates to the edge facing up. At this time, the acting part is located between the first auxiliary rod 16 and the second auxiliary rod 16. The distance between the first auxiliary rod 16 and the second auxiliary rod 16 is set as three equal segments. At this time, the acting part is at the connection of the first segment and the second segment. When the acting part continues to move to the connection of the second segment and the third segment, the first auxiliary rod 16 completes the lifting stage and rotates to the edge facing up, and the second auxiliary rod 16 completes the lowering stage and rotates to the plane facing up. Then the acting part continues to move forward. When the acting part moves to the top of the second auxiliary rod 16, the second auxiliary rod 16 just completes the lifting stage and rotates to the edge facing up, and the acting part is pushed up again. That is to say, by setting the time for each auxiliary rod 16 to complete a stage, the distance that the bagged material moves on the conveyor belt 12 is equal to one-third of the distance between the two auxiliary rods 16.

[0045] Specifically, the conveying mechanism 1 further includes a conveying frame 11, and the conveying roller 13 is rotatably connected to the conveying frame 11; the vibrating mechanism 2 includes a vibrating frame 21 and vibrating rollers 22. The vibrating frame 21 is arranged above the conveying frame 11 and can slide up and down relative to the conveying frame 11; the vibrating rollers 22 are rotatably connected to the vibrating frame 21. A plurality of the vibrating rollers 22 are arranged along the conveying direction of the conveyor belt 12, and the vibrating rollers 22 are pressed against the top of the bagged material on the conveyor belt 12.

[0046] Specifically, a plurality of vibrating rollers 22 correspond to a plurality of auxiliary rods 16 one by one. The axis of the vibrating roller 22 is parallel to the length direction of the auxiliary rod 16, and the vibrating roller 22 is located directly above the corresponding auxiliary rod 16.

[0047] Specifically, the vibrating mechanism 2 further includes a vibrating belt 23, and the vibrating belt 23 surrounds a plurality of vibrating rollers 22 to form a closed loop.

[0048] Specifically, the vibration mechanism 2 further includes guide rods 25, a vibration motor 24, and a first elastic member 26. There are multiple guide rods 25 which are vertically arranged. The multiple guide rods 25 are respectively fixedly connected to both sides of the top of the transmission frame 11, and the guide rods 25 vertically penetrate through the vibration frame 21. Each guide rod 25 corresponds to a first elastic member 26, and the first elastic member 26 is arranged between the vibration frame 21 and the transmission frame 11. The vibration motor 24 is fixedly connected to the vibration frame 21.

[0049] Through the arrangement of the first elastic member 26, the vibration motor 24 can drive the entire vibration frame 21 to vibrate, so that the vibration can be transmitted to the bagged materials.

[0050] Specifically, the vibration mechanism 2 further includes a second elastic member 27 and nuts 28. Each guide rod 25 corresponds to a second elastic member 27. A nut 28 located above the vibration frame 21 is threadedly connected to each guide rod 25, and the second elastic member 27 is located between the nut 28 and the vibration frame 21.

[0051] Specifically, both the first elastic member 26 and the second elastic member 27 are set as springs, and the springs are sleeved outside the corresponding guide rods 25. Through the arrangement of the nuts 28, the height of the vibration mechanism 2 can be adjusted by adjusting the position of the nuts 28 on the guide rods 25, so that the vibration mechanism 2 can be applicable to the vibration-dispersing operation of bagged materials with different thicknesses.

[0052] Specifically, this embodiment further includes a loading and unloading mechanism 3. The transmission mechanism 1 further includes a loading belt 14 and an unloading belt 15. The loading belt 14 is located at the loading end of the transmission belt 12. The unloading belt 15 is located at the unloading end of the transmission belt 12. There are two loading and unloading mechanisms 3 which respectively correspond to the loading belt 14 and the unloading belt 15. The loading and unloading mechanism 3 corresponding to the loading belt 14 is used to move the bagged materials onto the loading belt 14, and the loading and unloading mechanism 3 corresponding to the unloading belt 15 is used to remove the bagged materials on the unloading belt 15 from the unloading belt 15.

[0053] Specifically, the loading and unloading mechanism 3 includes a material rack 31, a lifting block 32, a transverse moving block 33, a moving block 34, and a clamping jaw 35. There are two material racks 31 which are respectively located on both sides of the loading belt 14 or the unloading belt 15. A lifting block 32 capable of sliding up and down is arranged on each material rack 31. The transverse moving block 33 can slide between the two lifting blocks 32 along the transmission direction of the transmission belt 12. The moving block 34 is arranged on the transverse moving block 33 and can slide on the transverse moving block 33 in a horizontal direction perpendicular to the sliding direction of the transverse moving block 33. The clamping jaw 35 is arranged at the bottom of the moving block 34, and there are two clamping jaws 35. The two clamping jaws 35 slide in the directions of approaching and separating from each other to realize the clamping and loosening of the bagged materials.

[0054] Specifically, the lifting block 32, the transverse movement block 33, and the movement block 34 are all driven by a lead screw and a nut; the two jaws 35 are fixedly connected to the jaw 35 cylinder, and the jaw 35 cylinder is fixedly connected to the bottom of the movement block 34.

[0055] The above is only the preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A dispersing machine, characterized in that: It comprises a transmission mechanism (1), wherein the transmission mechanism (1) is used to transmit bagged materials; and a vibration mechanism (2), wherein the vibration mechanism (2) contacts the top of the bagged material on the conveying mechanism (1) to transmit vibration into the bagged material; The transmission mechanism (1) comprises a transmission roller (13), wherein two transmission rollers (13) are provided and arranged along the transmission direction of the material; A conveyor belt (12), wherein the conveyor belt (12) is arranged in a closed loop around two conveyor rollers (13); and an auxiliary rod (16), wherein the length direction of the auxiliary rod (16) is parallel to the axial direction of the transmission roller (13), and the cross section of the auxiliary rod (16) perpendicular to its own length direction is arranged in a polygonal shape, a plurality of auxiliary rods (16) are arranged and located between the upper and lower layers of the transmission belt (12), and the plurality of auxiliary rods (16) are arranged along the transmission direction of the transmission belt (12), and when the ridges of the auxiliary rods (16) are rotated to face upward, the auxiliary rods (16) push up one side of the top of the transmission belt (12); The auxiliary rods (16) are arranged in an equilateral polygon, and the distances between two adjacent auxiliary rods (16) are equal; When the ridges of any auxiliary rod (16) are rotated to face upward and lift the top layer of the conveyor belt (12) upward, the adjacent auxiliary rod (16) is rotated to face sideways upward and leave a distance between it and the top layer of the conveyor belt (12); The auxiliary rods (16) are arranged in a sequence that gradually increases from the feed end to the discharge end of the conveyor belt (12); The portion where the bagged material is pushed upward by the ridge of any auxiliary rod (16) is the action portion. When the bagged material moves forward and the next ridge of the auxiliary rod (16) rotates to the top, the action portion is located between the auxiliary rod (16) and the auxiliary rod (16) one level higher than the auxiliary rod (16). The auxiliary rod (16) can periodically lift up the top layer of the conveyor belt during the rotation process, so that the lifted portion of the bagged material is squeezed by the auxiliary rod (16) and the vibration mechanism (2).

2. The dispersing machine according to claim 1, characterized in that: The transmission mechanism (1) further comprises a transmission frame (11), and a transmission roller (13) is rotatably connected to the transmission frame (11); The vibration mechanism (2) comprises a vibration frame (21), wherein the vibration frame (21) is arranged above the transmission frame (11) and is capable of sliding up and down relative to the transmission frame (11); and a vibration roller (22), wherein the vibration roller (22) is rotatably connected to the vibration frame (21), a plurality of the vibration rollers (22) are provided and arranged along the transmission direction of the conveyor belt (12), and the vibration rollers (22) are pressed against the top of the bagged material on the conveyor belt (12).

3. The dispersing machine according to claim 2, characterized in that: The plurality of vibration rollers (22) correspond one to one with the plurality of auxiliary rods (16); the axes of the vibration rollers (22) are parallel to the length direction of the auxiliary rods (16); and the vibration rollers (22) are located directly above the corresponding auxiliary rods (16).

4. The dispersing machine according to claim 3, characterized in that: The vibration mechanism (2) further comprises a guide rod (25), wherein a plurality of guide rods (25) are provided and are vertically arranged, wherein the plurality of guide rods (25) are respectively fixedly connected to both sides of the top of the transmission frame (11), and the guide rods (25) vertically penetrate the vibration frame (21); and a first elastic member (26), each of the guide rods (25) corresponds to a first elastic member (26), and the first elastic member (26) is arranged between the vibration frame (21) and the transmission frame (11).

5. The dispersing machine according to claim 4, characterized in that: The vibration mechanism (2) further comprises a second elastic member (27), and each guide rod (25) corresponds to a second elastic member (27); and a nut (28), each guide rod (25) is threadedly connected with a nut (28) located above the vibration frame (21), and the second elastic member (27) is located between the nut (28) and the vibration frame (21).

6. The dispersing machine according to claim 5, characterized in that: It also includes a loading and unloading mechanism (3); The transmission mechanism (1) further comprises a feeding belt (14), wherein the feeding belt (14) is located at the feeding end of the transmission belt (12); and a feed belt (15), wherein the feed belt (15) is located at the feed end of the conveyor belt (12); The loading and unloading mechanisms (3) are provided with two and correspond to the loading and unloading belt (14) and the unloading belt (15) respectively. The loading and unloading mechanism (3) corresponding to the loading and unloading belt (14) is used to move the bagged materials to the loading and unloading belt (14), and the loading and unloading mechanism (3) corresponding to the unloading belt (15) is used to remove the bagged materials on the unloading belt (15) from the unloading belt (15).

7. The dispersing machine according to claim 6, characterized in that: The loading and unloading mechanism (3) comprises a material rack (31), two of which are provided and are respectively located on both sides of the loading belt (14) or the unloading belt (15); A lifting block (32), each material rack (31) is provided with a lifting block (32) capable of sliding up and down; A transverse movement block (33), wherein the transverse movement block (33) is capable of sliding between the two lifting blocks (32) along the transmission direction of the conveyor belt (12); A moving block (34), wherein the moving block (34) is arranged on the transverse moving block (33) and is capable of sliding on the transverse moving block (33) in a horizontal direction perpendicular to a sliding direction of the transverse moving block (33); and a clamping jaw (35), wherein the clamping jaw (35) is arranged at the bottom of the moving block (34) and two clamping jaws (35) are arranged, and the two clamping jaws (35) slide in directions of approaching and moving away from each other to achieve clamping and loosening of the bagged material.

Images