Industrial sewage phosphorus removal equipment
By employing a motor-driven stirring rod and scraping mechanism in industrial wastewater phosphorus removal equipment, stable floc formation and efficient sedimentation of flocs are achieved, solving the problem of floc loosening or breakage caused by improper stirring intensity, thus improving phosphorus removal efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2026-03-20
AI Technical Summary
In existing technologies, excessively low stirring intensity results in loose floc structure and low strength, which is not conducive to sedimentation and removal; excessive stirring intensity, on the other hand, leads to floc breakage, which is also not conducive to sedimentation and removal.
An industrial wastewater phosphorus removal device was designed, which uses a motor-driven stirring rod to drive the stirring mechanism. By alternating the use of stirring rails of different sizes, excessive shearing is avoided. It is also equipped with a scraping mechanism to clean the stirring plate, realizing intermittent stirring and scraping, and controlling the formation and stability of flocs.
It effectively avoids the breakage of flocs, improves the settling efficiency and solid-liquid separation effect of flocs, and reduces the amount of flocculant used and the cost of phosphorus removal.
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Figure CN119503980B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of phosphorus removal equipment, in particular to an industrial wastewater phosphorus removal equipment. BACKGROUND
[0002] The phosphorus in industrial wastewater mainly comes from raw materials, intermediate products, products and by-products used in the production process, especially in the fertilizer, pharmaceutical, metal surface treatment, fiber dye fermentation and food industries. The presence of phosphorus can lead to water eutrophication, affecting water quality and ecological environment. Therefore, industrial wastewater needs to be treated for phosphorus removal before discharge.
[0003] In the process of wastewater phosphorus removal, chemical precipitation method, chemical flocculation method and the like are usually used, among which the chemical flocculation method is more common. By adding flocculants to the flocculation tank, the flocculants form flocculation bodies that adsorb and capture phosphorus particles, thereby separating them from the water, which can improve the phosphorus removal efficiency.
[0004] When using flocculants to remove phosphorus from industrial wastewater in the flocculation tank, the wastewater in the flocculation tank needs to be stirred. During stirring, the flocculation bodies formed by the adsorption of phosphorus particles by flocculants float or suspend in the flocculation tank. Too low stirring intensity can cause the flocculation body structure to be loose and low in intensity, which is not conducive to sedimentation removal. Too high stirring intensity can cause the flocculation body to break, which is also not conducive to sedimentation removal. Therefore, we propose an industrial wastewater phosphorus removal equipment. SUMMARY
[0005] The present application aims to provide an industrial wastewater phosphorus removal equipment to solve the problems of too low stirring intensity causing the flocculation body structure to be loose and low in intensity, which is not conducive to sedimentation removal, and too high stirring intensity causing the flocculation body to break, which is also not conducive to sedimentation removal.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solution: an industrial wastewater phosphorus removal equipment, comprising a flocculation tank main body, a motor carried above the flocculation tank main body, the motor being used for stirring the inside of the flocculation tank main body;
[0007] a stirring rod, the stirring rod being located inside the flocculation tank main body, the stirring rod being fixedly connected with the output end of the motor and being rotatably connected with the flocculation tank main body;
[0008] a stirring mechanism, the stirring mechanism being located inside the flocculation tank main body, the stirring mechanism being capable of stirring the inside of the flocculation tank main body through the stirring rod;
[0009] a scraping mechanism, the scraping mechanism being located inside the stirring rod, the scraping mechanism being capable of scraping the flocculation bodies on the surface of the stirring rod.
[0010] The stirring mechanism comprises a fixed box fixedly connected to the outer wall of the stirring rod, two stirring rods fixedly connected to the outer wall of the fixed box, a stirring groove formed below the stirring rod, a fixed rod fixedly connected to the inner wall of the stirring groove, and a stirring plate rotatably connected to the outer periphery of the fixed rod.
[0011] The flocculation tank main body is provided with stirring track one and stirring track two formed in the inner wall of the flocculation tank main body, the stirring track one and the stirring track two are communicated, the stirring track one and the stirring track two are both semicircular, the stirring rod is located in the stirring track one at the end away from the fixed box one, the stirring track one is slightly larger than the stirring track two, and the stirring track one and the stirring track two are chamfered between them.
[0012] The scraping mechanism comprises a rotating hole formed in the end of the stirring rod close to the flocculation tank main body, a reciprocating screw rod rotatably connected in the rotating hole, a roller fixedly connected to the end of the reciprocating screw rod away from the fixed box one, the roller being located in the stirring track one and being close to the inner wall of the stirring track one, a blocking ring fixedly connected to the inner wall of the stirring groove, the blocking ring being located in the outer periphery of the reciprocating screw rod and being rotatably connected with the reciprocating screw rod, a sliding box provided on the outer periphery of the reciprocating screw rod, the sliding box being threadedly connected with the reciprocating screw rod, and a limiting piece provided on one side of the sliding box and capable of limiting the sliding box.
[0013] The limiting piece comprises a through hole formed in the sliding box, a limiting rod slidably connected in the through hole, one end of the limiting rod being fixedly connected with the inner wall of the stirring groove, the other end of the limiting rod being fixedly connected with the outer wall of the fixed box, and the end of the sliding box away from the limiting rod being provided with a scraping piece capable of scraping the stirring plate.
[0014] The scraping piece comprises two support plates fixedly connected to the outer wall of the sliding box, the two support plates being located at the end of the sliding box away from the limiting rod, the two support plates being fixedly connected through a support rod, a torsional spring fixedly connected to the outer wall of the support rod, a scraper fixedly connected to the end of the torsional spring away from the support rod, and the scraper being rotatably connected with the support rod.
[0015] The scraper is V-shaped and close to the outer wall of the stirring plate.
[0016] The fixed box is provided with an expansion hole, the inner wall of the fixed box is fixedly connected with a spring, the end of the spring away from the fixed box is fixedly connected with a sleeve, the sleeve is located in the expansion hole and is slidably connected with the expansion hole, the outer wall of the sleeve is fixedly connected with a connecting rod, the connecting rod is located outside the fixed box, and the end of the connecting rod away from the sleeve is fixedly connected with a baffle.
[0017] The baffle is arc-shaped, and a plurality of circular holes are formed in the surface of the baffle.
[0018] The outer wall of the sleeve is fixedly connected with a vertical rod.
[0019] The present application has at least the following advantages:
[0020] The motor drives the stirring mechanism through the stirring rod to stir the inside of the flocculation tank body, so that the flocculant and the sewage in the flocculation tank body are fully mixed, the stirring mechanism alternately passes through the stirring track one and the stirring track two of different sizes, and the flocculation tank body is prevented from being excessively sheared by the stirring mechanism, so that the flocculation body is broken. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a whole structure schematic view of the flocculation tank of the present application;
[0022] Figure 2 It is an inside structure schematic view of the flocculation tank of the present application;
[0023] Figure 3 It is a whole structure schematic view of the stirring mechanism of the present application;
[0024] Figure 4 It is a whole structure schematic view of the stirring rod of the present application;
[0025] Figure 5 It is an inside structure schematic view of the stirring groove of the present application;
[0026] Figure 6 It is a sectional structure schematic view of the support plate of the present application;
[0027] Figure 7 It is Figure 6 an enlarged structure schematic view of area A;
[0028] Figure 8 It is a side structure schematic view of the stirring plate of the present application;
[0029] Figure 9 It is a whole structure schematic view of the second embodiment;
[0030] Figure 10 It is a sectional structure schematic view of the fixed box of the present application;
[0031] Figure 11 It is Figure 10 an enlarged structure schematic view of area B.
[0032] In the figure: 1, flocculation tank body; 11, motor; 12, stirring track one; 13, stirring track two; 2, stirring rod; 3, stirring mechanism; 31, fixed box; 32, stirring rod; 33, stirring groove; 34, fixed rod; 35, stirring plate; 4, scraping mechanism; 41, rotating hole; 42, reciprocating screw rod; 43, roller; 44, blocking ring; 45, sliding box; 5, limiting piece; 51, through hole; 52, limiting rod; 6, scraping piece; 61, support plate; 62, support rod; 63, torsional spring; 64, scraper; 7, telescopic hole; 71, spring; 72, sleeve; 73, connecting rod; 74, baffle; 75, circular hole; 76, vertical rod. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0034] Embodiment one
[0035] Please refer to Figures 1-8 The present application provides a technical solution: an industrial wastewater phosphorus removal equipment, including a flocculation tank body 1, a motor 11 is carried above the flocculation tank body 1, and the motor 11 is used for stirring the inside of the flocculation tank body 1.
[0036] A stirring rod 2 is located inside the flocculation tank body 1, and the stirring rod 2 is fixedly connected with the output end of the motor 11 and rotationally connected with the flocculation tank body 1.
[0037] A stirring mechanism 3 is located inside the flocculation tank body 1, and the stirring mechanism 3 can stir the inside of the flocculation tank body 1 through the stirring rod 2.
[0038] A scraping mechanism 4 is located inside the stirring rod 2, and the scraping mechanism 4 can scrape the flocculation body on the surface of the stirring rod 2.
[0039] When the present application is used, the motor 11 drives the stirring mechanism 3 to stir the inside of the flocculation tank body 1 through the stirring rod 2, so that the flocculant in the inside of the flocculation tank body 1 is fully mixed with the wastewater. The stirring mechanism 3 alternately passes through the stirring track one 12 and the stirring track two 13 of different sizes, so as to avoid excessive shearing of the inside of the flocculation tank body 1 by the stirring mechanism 3, thereby preventing the flocculation body from being broken.
[0040] The stirring mechanism 3 includes a fixed box 31 fixedly connected with the outer wall of the stirring rod 2, two stirring rods 32 fixedly connected with the outer wall of the fixed box 31, a stirring groove 33 opened below the stirring rod 32, a fixed rod 34 fixedly connected with the inner wall of the stirring groove 33, a stirring plate 35 rotationally connected with the outer periphery of the fixed rod 34, and stirring tracks one 12 and two 13 opened in the inner wall of the flocculation tank body 1. The stirring track one 12 and the stirring track two 13 are communicated, both of which are semicircular. The end of the stirring rod 32 away from the fixed box 31 is located inside the stirring track one 12, the stirring track one 12 is slightly larger than the stirring track two 13, and the stirring track one 12 and the stirring track two 13 are chamfered between them.
[0041] When the motor 11 is started, the motor 11 drives the stirring rod 32 to rotate through the stirring rod 2, when the stirring rod 32 is located in the stirring track one 12, the stirring plate 35 is in a vertical state, at this time, the stirring plate 35 drives the sewage in the flocculation tank main body 1 to stir, when the stirring rod 32 enters the stirring track two 13 from the stirring track one 12, the stirring plate 35 abuts against the inner wall of the stirring track two 13, at this time, the stirring plate 35 rotates around the fixed rod 34 and is located in the stirring groove 33, the stirring plate 35 is in a horizontal state, at this time, the stirring plate 35 no longer stirs the sewage, when the stirring rod 32 enters the stirring track one 12 from the stirring track two 13, the stirring plate 35 rotates around the fixed rod 34, so that the stirring plate 35 is reset, so that the stirring plate 35 is in an intermittent stirring state (half a circle stirring, half a circle retraction).
[0042] The intermittent stirring controls the formation and stability of the flocculation body by periodically changing the stirring intensity, which can effectively avoid excessive shearing and prevent the flocculation body from being excessively sheared and broken due to continuous high-intensity stirring, thereby being not conducive to the formation of the flocculation body; the intermittent stirring allows the flocculation body to have sufficient time to grow and coagulate under lower stirring intensity, so as to form a flocculation body with dense structure and large size, which is more easily settled and separated from the liquid, and is more conducive to phosphorus removal from the sewage.
[0043] The scraping mechanism 4 comprises a rotating hole 41 formed in the stirring rod 32 close to one end of the flocculation tank main body 1, a reciprocating screw rod 42 rotatably connected in the rotating hole 41, a roller 43 fixedly connected to the end of the reciprocating screw rod 42 away from the fixed box 31, the roller 43 being located in the stirring track one 12 and closely abutting against the inner wall of the stirring track one 12, a blocking ring 44 fixedly connected to the inner wall of the stirring groove 33, the blocking ring 44 being located outside the reciprocating screw rod 42 and rotatably connected with the reciprocating screw rod 42, a sliding box 45 provided outside the reciprocating screw rod 42, the sliding box 45 being threadedly connected with the reciprocating screw rod 42, and a limiting piece 5 provided on one side of the sliding box 45 and capable of limiting the sliding box 45, the limiting piece 5 comprising a through hole 51 formed in the sliding box 45, and a limiting rod 52 slidably connected in the through hole 51, one end of the limiting rod 52 being fixedly connected with the inner wall of the stirring groove 33, and the other end of the limiting rod 52 being fixedly connected with the outer wall of the fixed box 31.
[0044] When the motor 11 drives the stirring rod 32 to slide along the inner wall of the stirring track one 12 through the stirring rod 2, the roller 43 closely abuts against the inner wall of the stirring track one 12, and when the stirring rod 32 moves, the roller 43 closely abuts against the inner wall of the stirring track one 12 and moves, at this time, the roller 43 rotates at the end of the stirring rod 32, the roller 43 drives the reciprocating screw rod 42 to rotate, and since the limiting rod 52 is located in the through hole 51 formed in the sliding box 45, at this time, the sliding box 45 slides outside the reciprocating screw rod 42, and when the reciprocating screw rod 42 slides back and forth, the scraping piece 6 can clean the surface of the stirring plate 35.
[0045] The scraping piece 6 is arranged at one end of the sliding box 45 away from the limiting rod 52 and can scrape the stirring plate 35. The scraping piece 6 comprises two support plates 61 fixedly connected to the outer wall of the sliding box 45, the two support plates 61 are located at one end of the sliding box 45 away from the limiting rod 52, the two support plates 61 are fixedly connected through a support rod 62, the support rod 62 is fixedly connected with a torsional spring 63 on the outer wall, one end of the torsional spring 63 away from the support rod 62 is fixedly connected with a scraper 64, and the scraper 64 is rotationally connected with the support rod 62.
[0046] When the stirring plate 35 is in the vertical state, the scraper 64 is tightly attached to the surface of the stirring plate 35, and the surface of the stirring plate 35 is scraped and cleaned when the sliding box 45 slides around the reciprocating wire rod 42, so that the flocculation body is prevented from adhering to the surface of the stirring plate 35. When the stirring plate 35 changes from the vertical state to the horizontal state, the stirring plate 35 rotates around the fixed rod 34, at this time, the stirring plate 35 lifts the scraper 64, at this time, the scraper 64 rotates around the support rod 62, and the torsional spring 63 is energized. Since the scraper 64 is V-shaped, the scraper 64 is tightly attached to the outer wall of the stirring plate 35, the scraper 64 can always scrape and clean the outer wall of the stirring plate 35, and the scraper 64 can scrape and clean both sides of the stirring plate 35. When the stirring plate 35 changes from the horizontal state to the vertical state, the torsional spring 63 resets to drive the stirring plate 35 to rotate around the fixed rod 34, and the stirring plate 35 is energized by the torsional spring 63 to abut to drive the sewage to be stirred. By adjusting the cycle of intermittent stirring, the mixing of flocculant and suspended particles in sewage can be optimized, the collision probability between particles can be increased, the flocculation effect can be improved, and the amount of flocculant can be reduced by appropriate intermittent stirring strategy, thereby reducing the waste of flocculant caused by excessive stirring and reducing the cost of phosphorus removal.
[0047] Embodiment two
[0048] Please refer to Figures 9-11 The fixed box 31 is provided with an expansion hole 7, a spring 71 is fixedly connected to the inner wall of the fixed box 31, one end of the spring 71 away from the fixed box 31 is fixedly connected with a sleeve 72, the sleeve 72 is located inside the expansion hole 7 and is in sliding connection with the expansion hole 7, a connecting rod 73 is fixedly connected to the outer wall of the sleeve 72, the connecting rod 73 is located outside the fixed box 31, a baffle 74 is fixedly connected to one end of the connecting rod 73 away from the sleeve 72, the baffle 74 is arc-shaped, a plurality of circular holes 75 are formed in the surface of the baffle 74, and a vertical rod 76 is fixedly connected to the outer wall of the sleeve 72.
[0049] When the stirring plate 35 is in a horizontal state, the stirring rod 32 rotates inside the flocculation tank main body 1 to collect flocculation bodies through the arc-shaped baffle 74. When the flocculation bodies are small, the flocculation bodies leak out of the circular holes 75 in the baffle 74, at which time the baffle 74 does not displace, the sleeve 72 does not move, and the vertical rod 76 does not displace, at which time the operator can clearly observe that the flocculation bodies have not coagulated. When the flocculation bodies are large, the baffle 74 collects the flocculation bodies when the stirring rod 32 rotates, the flocculation bodies accumulate inside the baffle 74 and cannot penetrate the circular holes 75, at which time the baffle 74 rotates in the sewage with a large resistance, the baffle 74 drives the sleeve 72 to compress the spring 71 through the connecting rod 73, at which time the sleeve 72 displaces, and the vertical rod 76 displaces to remind the operator that the flocculation in the flocculation tank main body 1 is complete, facilitating the next step.
[0050] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one from another entity or action without necessarily requiring or implying that the entities or actions are in any way mutually exclusive or directional. Moreover, the terms "comprising", "including", or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0051] Although the embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An industrial wastewater phosphorus removal device, comprising: The flocculation tank body (1) is supported by a motor (11) on top of the flocculation tank body (1), and the motor (11) is used to stir the inside of the flocculation tank body (1); Its characteristic is that it also includes: A stirring rod (2) is located inside the flocculation tank body (1). The stirring rod (2) is fixedly connected to the output end of the motor (11) and rotatably connected to the flocculation tank body (1). A stirring mechanism (3) is located inside the flocculation tank body (1). The stirring mechanism (3) can stir the inside of the flocculation tank body (1) through the stirring rod (2). The scraping mechanism (4) is located inside the stirring rod (2) and can scrape off the flocs on the surface of the stirring rod (2). The stirring mechanism (3) includes a fixed box (31) fixedly connected to the outer wall of the stirring rod (2), two stirring rods (32) fixedly connected to the outer wall of the fixed box (31), a stirring groove (33) is opened below the stirring rods (32), a fixed rod (34) is fixedly connected to the inner wall of the stirring groove (33), and a stirring plate (35) is rotatably connected to the periphery of the fixed rod (34). The inner wall of the flocculation tank body (1) is provided with stirring track one (12) and stirring track two (13). The stirring track one (12) and stirring track two (13) are connected. The stirring track one (12) and stirring track two (13) are both semi-circular. The end of the stirring rod (32) away from the fixed box (31) is located inside the stirring track one (12). The stirring track one (12) is slightly larger than the stirring track two (13). The corners between the stirring track one (12) and the stirring track two (13) are rounded.
2. The industrial wastewater phosphorus removal equipment according to claim 1, characterized in that: The scraping mechanism (4) includes a rotating hole (41) opened at one end of the stirring rod (32) near the main body (1) of the flocculation tank. A reciprocating screw (42) is rotatably connected inside the rotating hole (41). A roller (43) is fixedly connected at the end of the reciprocating screw (42) away from the fixed box (31). The roller (43) is located inside the stirring track (12) and close to the inner wall of the stirring track (12). A retaining ring (44) is fixedly connected to the inner wall of the stirring tank (33). The retaining ring (44) is located outside the reciprocating screw (42) and rotatably connected to the reciprocating screw (42). A sliding box (45) is provided outside the reciprocating screw (42). The sliding box (45) is threadedly connected to the reciprocating screw (42). A limiting member (5) is provided on one side of the sliding box (45) to limit the sliding box (45).
3. The industrial wastewater phosphorus removal equipment according to claim 2, characterized in that: The limiting member (5) includes a through hole (51) opened in the sliding box (45), a limiting rod (52) is slidably connected inside the through hole (51), one end of the limiting rod (52) is fixedly connected to the inner wall of the stirring tank (33), and the other end of the limiting rod (52) is fixedly connected to the outer wall of the fixed box (31). The sliding box (45) is provided with a scraping member (6) that can scrape the stirring plate (35) at one end away from the limiting rod (52).
4. The industrial wastewater phosphorus removal equipment according to claim 3, characterized in that: The scraping component (6) includes two support plates (61) fixedly connected to the outer wall of the sliding box (45). The two support plates (61) are located at the end of the sliding box (45) away from the limiting rod (52). The two support plates (61) are fixedly connected to each other by a support rod (62). A torsion spring (63) is fixedly connected to the outer wall of the support rod (62). A scraper (64) is fixedly connected to the end of the torsion spring (63) away from the support rod (62). The scraper (64) is rotatably connected to the support rod (62).
5. The industrial wastewater phosphorus removal equipment according to claim 4, characterized in that: The scraper (64) is V-shaped and is in close contact with the outer wall of the stirring plate (35).
6. The industrial wastewater phosphorus removal equipment according to claim 1, characterized in that: The fixed box (31) has a telescopic hole (7). A spring (71) is fixedly connected to the inner wall of the fixed box (31). A sleeve (72) is fixedly connected to the end of the spring (71) away from the fixed box (31). The sleeve (72) is located inside the telescopic hole (7) and is slidably connected to the telescopic hole (7). A connecting rod (73) is fixedly connected to the outer wall of the sleeve (72). The connecting rod (73) is located outside the fixed box (31). A baffle (74) is fixedly connected to the end of the connecting rod (73) away from the sleeve (72).
7. The industrial wastewater phosphorus removal equipment according to claim 6, characterized in that: The baffle (74) is arc-shaped, and multiple round holes (75) are opened on the surface of the baffle (74).
8. The industrial wastewater phosphorus removal equipment according to claim 6, characterized in that: A vertical rod (76) is fixedly connected to the outer wall of the sleeve (72).
Citation Information
Patent Citations
Efficient aeration tank
CN107673494A
Flocculation basin stirrer for sewage treatment
CN221565892U